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DörriesDroop +ReinScharmann

Technologie

Concepts and Performance

Boring Turning Milling

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OurPhilosophy Talk to us about your production require-ments. Discuss specification, perfor-mance, tolerance requirements andspeed. Detail your expectations regardingoutput and efficiency.

Listening is our strength.

We sell proven technological solutions

rather than products from a catalogue.

With our large range of machining

technology, we haveyour specific

production requirements in mind rather

than ourown machine range.

Co-engineering means working closely

together wih you our customer.

 This starts at the planning phase.

Machine building starts in the mind.

 Your success is important for our

future.

Only when you have a good

return-on-investment, can we both

have a place in tomorrow’s market.

Our performance takes you

a step ahead.

Complete Machining

Boring

Rough Boring

 Twin head Boring

Semi Finish boring

Finish boring

Drilling

Solid drilling

Core drilling

Gun drilling

Reaming

 Tapping

Multi spindle drilling

Milling

Face Milling

End milling

Side and face milling

Circular milling

Rough milling

Semi Finish milling

Finish milling

Turning

Internal / External

turning

2

Machinebuilding startsin the mind.

Our conceptstake you further.

Listening isour strength.

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Dörries

VCE 2000/140 MC, machining

engine cases at the Swedish

engine manufacturer Volvo.

Dörries

Machining a booster section

of the European Ariane rocket.

Aerospac

DS Technologiein

Berthiez

Grinding, turning and milling

for the production and repair of 

aircraft high pressure turbine

housings on a RVM 125.

All tools and grinding wheels are

changed automatically.

In applying our know-how,

production methods and

experience, our goal is to provide

our customers with the highest

levels of efficiency, reliability and

profitability.

The products of Dörries,

Droop+Rein, Scharmann

and Berthiez have a long

tradition in the Aircraft and

Aerospace industries.

The leading manufacturers

in the aerospace industry

are our customers and partners.

Together we are developing solu-

tions for specific production

requirements and co-operating

in partnership in the quest for

increased efficiency.

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Droop+Rein

6 spindle gantry machine for

machining landing gears.

 The machine has two work areas

allowing machining and set-up

at the same time.

Automatic tool and head change

in addition to 22 CNC controlled

axes are achieved via the Fidia

M 30 control.

Aircraft

Machining center ECOSPEED with the

new innovative patented machining

head. Sprint Z3 eliminating the need for

slip rings and rotary couplings.

Acceleration rates of 1 G in all axis withspindle capabilities of 75/80 kW and

24,000/30,000 rpm provide for high

power, high speed 5–axis machining.

 The high dynamics of the ECOSPEED

machine more than meets the require-

ments for the demanding machining

tasks of the aerospace industry.

EADS Augsburg Germany are one of the

successful users of ECOSPEED.

Droop+Rein

Portal machining center with

7 controlled axes for the machining

of large aircraft landing gear.

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6

Powe

DS Technologiein

Scharmann

5 axis machining of

turbine components.

Scharmann

Complete machining

(including hard turning)

of drill bits on a

SOLON 2 DBF / DHT.

 The traditional grinding

operation is eliminated

by hard turning.

Scharmann

Complete machining of pump

housings for installation in chemical

and oil industries with an FMS

consisting of 2 ECOCUT 1 Z

machining centres.

Scharmann

5-axis machining of turbo-charger

components on ECOCUT 1 Zwith trunion device,

(ABB Baden, Schweiz).

Production and supply of electrical

power is the fundamental basis of our

industrialised society. In this field, we

supply to the leading manufacturers

throughout the world, high tech solu-tions to produce a wide range of com-

ponents including pumps, valves, elec-

tric motors, compressors, turbine

generators and many more.

The power generation industry

demands machine tools capable of 

heavy metal removal. high accuracy

and first class reliability.

As well as fulfilling this criteria, the

products of Dörries, Droop+Rein,

Scharmann and Berthiez have provided

many innovative and efficient con-

cepts. This has been achieved in many

cases with close co-operation with our

customers.

The power generation industry is one

of our core areas of activity.

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Industry

Dörries

Complete machining of an

electric motor housing in2 set-ups including turning,

milling and drilling.

Dörries

A machine configured for turning, mil-

ling and drilling of valve blocks.

Dörries

Machining of large turbine

components (Turning of high

pressure casing) on a Dörries

turning machine model

Contumat 3

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Automotive

DS Technologiein

Scharmann

Machining tractor

gearboxes on an FMS

comprising of 8 SOLON

horizontal machining

centres. Customer –

New Holland TractorAntwerp, Belgium.

Scharmann

Complete machining of crane beams andframes with ECOCUT 2 XZ.

Customer, Mannesmann Demag Zweibrücken.

Dörries

 Turning a railway wheel

on a machine configured

with two heads.

Scharmann

 The complete machining of earth moving equipment

sub-frames on an ECOCUT 2 Z / T 1600 with the

feature of automatic angular milling head change

(Yichun Eng. – China)

The twentieth century is the

century of mobility. Railroad, auto-

motive and shipping ensure this

mobility along with aircraft.

In all these sectors, DS Technologie

machine tools and technologies are

applied. The range of application is

enormous and takes in all

DS Technologie’s product range.

Typical components produced are,

– railway wheels, landing gear,

large gear boxes and structures for

earth mowing equipment, large

diesels engines and die tools for

automobile body panels.

In all cases, we supply market

leading technology which provides

our customers with the highest

possible levels of productivity.

Our products are in operation

throughout the world with leading

manufacturers of transport vehicles

and vehicle components.

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ndustry Droop+ReinFinish milling the form in die blocksfor automotive body panels.Gantry type high speed machiningcentre with integrated pallet changing

system installed in the toolroom

at BMW, Dingolfing.

Droop+ReinSuperior surface finish

and accuracy results from

the combination

of machine, CNC

and tool.

Droop+Rein

FMS considering of two

portal machining centers

for high speed machining

of draw dies for customer

Schuler-Werkzeuge GmbH,

Göppingen.

Droop+Rein

Pre- and finish machining with the newFOGS series, equipped with a motor

spindle of 7500 rpm and 20 kW for

pre-machining and a second motor

spindle of 35000 rpm and 20 kW for

finish machining.

Droop+Rein

 The new MODIMILL series complements

the FOGS series for smaller size.

A flexible machining centre, equipped

with a rotary table of 2200 x 1800 mm.

Also designed for pre- and finish

machining. One of the most interesting

features of the machine is the concept

of the exentric position of the spindle in

the head. The head incorporates a gear driven

spindle for high torque applications

exchangeable with a motor spindle for

high speed milling tasks.

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DS Technologiein

General E

10

Scharmann

Machining a gear box casings

with an extended spindle,

(W-axis) for access to internal faces.

Scharmann

Heavy duty machining with

ram-type-boring-mill HEAVYSPEED

Scharmann

Complete machining of

bearing housings for wind powered

generators on a SOLON 3 horizontal

machining centre with

rail guided pallet transport system.

Customer, Brook Hansen, Belgium.

Leading technology in the

general engineering market

requires machines able to pro-

duce the individual components

to the highest quality.

The wide range of machine

tools and technology available

from our products gives

DS Technologie the ability to

provide wide ranging problem

solving solutions for the general

engineering sector.

The widely varying features and

strengths of our product brands,

Dörries, Droop+Rein,

Scharmann and Berthiez allows

us to provide the optimum

technical solution to fill a

specific requirement in the field

of boring, turning, milling and

grinding.

Many problems within the

general engineering sector have

been solved with DS Technologieproducts and know-how.

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gineering

11

Dörries

Complete machi-

ning (turning,

boring,

drilling) of a

planetary gear

carrier.

Berthiez

 Turning and boring of

tyre molds on a TVM 125.

All tools and

pallets are

changed

automatically.

Droop+ReinComplete machining of

stationary platens for plastic

injection molding machines.

Dörries

Complete machining

(turning, boring, milling,

grinding) for the

paper mill industry

on a vertical machining

center including a

traversing table (Y-axis).

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ServicePartial and general overhaul

modernisation

 The comprehensive package of services

available from the DS Technologie service

division ensures the highest levels of 

availability for your production

machinery. Specialists at our various

service centres ensure that the correct

wear and replacement parts are

readily available for installation

by our service technicians.

Preventive maintenance

packages are readily available

and tailored to meet your

specific requirements. Re-built and

modernisation of large machines is

an area in which we are specialised

and many successful projects have

already beeen completed.

Maintenance and Repair

Full-service

Spare part supply

Overhaul and modernisation

Machine installation

Operator and Programming Training

Berthiez

Dörries

Droop + Rein

Froriep

 Jungenthal

Köllmann

MFD Turning Machines

Scharmann

Schiess

Wanderer

Wotan

Machines from other manufacturers

Machine

Service

Overhaul

Programmer

+ operator

training

Spare Part

Supply

Moderni-sation

Maintenance

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Retrof it

A Jungenthal vertical turning lathe

at a power generation company in Essen,

Germany – before and after modernisati-

on and overhaul.

 The overhaul included the the retrofit-

ting of an automatic toolchanger provi-

ding shorter toolchange times, greater

efficiency and naturally an improvement

in the ease of operation.

Safety around the machine was

increased by the introduction of a

working area enclosure. The comple-te overhaul lead to improved accu-

racy and productivity of the machi-

ne.

User – EGT, Essen

 The general overhaul of this Köllmann

rotor-slot milling machine, built in 1976,

included replacement of the complete

electrics, the integration of a central

operator station, the addition of modern

direct feedback and positioning systems,the complete mechanical overhaul of 

spindle, drive, milling head,

indexing and clamping system etc.

Much improved output and

reliability resulted from these

steps.

User – ABB, Wroclaw

User – Dasa, Varel

New control and more –

For a Jungenthal vertical turning lathe

General overhaul

of Köllmann rotor-slot milling machine

before

after

An eleven year old Droop+Rein

FSL portal milling machine received

a general overhaul and at the same

time retrofitted with the latest

generation of Bosch CNC control.

 The machine has a 5-axis capability

and the contract also included the

overhaul of 4 milling heads.

AC servo motors were retrofitted to the

feed drives and the complete hydraulic

system was replaced.

 The machine was brought back to its ‘’as

new’’ condition.

Complex portal milling machine brought

fully up to date

Berthiez

Dörries

Droop + Rein

Froriep

 Jungenthal

Köllmann

MFD Turning machines

Scharmann

Schiess

Wanderer

Wotan

Machines from other

manufacturers

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 S

e o

Sites, Subsidiariesand Service Centers:

DS TechnologieProduct line Droop+ReinHofkamp 2D-33719 Bielefeld Tel. +49/521/5804-0Fax +49/521/178006

DS TechnologieService Center GmbHMittelhäuser Str. 76-79D-99089 Erfurt Tel. +49/361/740890Fax +49/361/732119

DS TechnologieService Center SüdBerglesweg 9D-86420 Diedorf  Tel. +49/8238/60720Fax +49/8238/60722

DST Beijing OfficeBozhi Dasha 404Dong San Huan Bei Lu 28100026 Beijing

PR China Tel. +86/10/65941188Fax +86/10/65852290

Cincinnati DST L.L.C.4701 Marburg Avenue, Suite 404Cincinnati, Ohio 45209USA Tel. +1/513/841-7900Fax +1/513/841-7999

DS Technology (UK) Ltd.43/45 Phoenix ParkAvenue Close, NechellsBirmingham B7 4NU

United Kingdom Tel. +44/121/3593637Fax +44/121/3591868

Berthiez SAS5, rue BarrouinF-42029 St. Etienne Cédex1France Tel. +33/4/77923992Fax +33/4/77923993

Headquarters:

DS TechnologieWerkzeugmaschinenbau GmbHHugo-Junkers-Straße 12-32D-41236 Mönchengladbach-Rheydt Tel. +49/2166/454-0Fax +49/2166/454-300www.ds-technologie.deinformation@ds-technologie.de

Products:

DörriesVertical Turning MachinesVertical Machining Centers

Droop+ReinPortal Machining CentersHigh Speed Machining Centers

ScharmannMachining CentersBoring Mills

DS AircraftMachining Centers

Serviceleistungen

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