A new player in Railway Business?
Brandenburg an der Havel, 28.11.2017Martin Kugelmann
KNRBBSPHEREA Group
2Confidential – © SPHEREA GmbH – 2017 – All rights reserved
WHO IS SPHEREA?
FUTURE & STRATEGY
COMPETENCIES
OUR OFFER FOR RAILWAY
3Confidential – © SPHEREA GmbH – 2017 – All rights reserved
WHO IS SPHEREA?
FUTURE & STRATEGY
COMPETENCIES
OUR OFFER FOR RAILWAY
4Confidential – © SPHEREA GmbH – 2017 – All rights reserved
SPHEREA: Engineering and Technology Company
~600 Employees
>120 M€ Turnover
Project specific developments>5% R&D budget
>600 customers >50 countries
Critical, complex, electronicsystem solutions
Industry(Energy, Semi-Conductor, Security, …)
Space(Launchers, Satellites)
Aviation(Airlines, MROs, OEMs)
Defence (Airforce, Navy, Army)
Transportation(Railway, Tram, Regional Train, Automotive)
MAR
KETS
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Life-cycle
SPHEREA:The doctor through the life of your complex, critical, electronic system
Design Development Production In-Service Maintenance Obsolescence
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Simulation means, software based, integration benches
Integration test benches (equipment, systems)
Final Assembly Line test sytem
Production test benches
Maintenance test benches
Obsolescence management Life extension
System design
Detailed design Integration test
System test
ProductionMaintenance Life extension
Tools for prototyping
Competencies & Product portfolioSupporting the entire life cycle of a system
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Nº 1Commercial Avionics
Automatic Test Equipmentworldwide
>1000test systems maintained
4000Test Program Sets in the library
Nº 1Military
Automatic Test Equipmentin Europe
Over 50 years of experience
Recognized Player in Test Equipment
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WHO IS SPHEREA?
FUTURE & STRATEGY
COMPETENCIES
OUR OFFER FOR RAILWAY
9Confidential – © SPHEREA GmbH – 2017 – All rights reserved
Markets diversification
Today Tomorrow
85%
15%
70%
30%
Rail industry
Industry
Space
Aerospace
Defence
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WHO IS SPHEREA?
FUTURE & STRATEGY
COMPETENCIES
OUR OFFER FOR RAILWAY
11Confidential – © SPHEREA GmbH – 2017 – All rights reserved
Basi
csTe
chno
logi
es Electronic
Power Electronic
Sensors / ActuatorsSimulation
Obsolescence Treatment
Safety Critical
Radio Frequencies
Deployable Systems
Digital Solutions
Windows.netLinux
Optronics
Mechatronic
ProjectManagement Integrator System
Engineering Software Hardware TestApplication Support Functions
• Project Management (PMI/PMBOK)
• Lean Processes• Prime
Contractor• Safety
Standards (if needed)
• Use of all SPHEREA Competencies
• Independent on bundling
• Integration / Debugging of complex systems
• Supplier Management
• System Design• INCOSE• HW/SW in the
loop• Design to real
customer needs• Managing
complexity
• Test Management Software
- UTMS- FEATS- ASTS
• U-TEST (RT)• Driver Software• Operating
Systems
• Repair Capabilities
• Electrical Design• PCB Design• Mechanical
Design
• Consultancy• Test Sequencing• Measurement
Technologies• Shop Level
testers• On-Platform
tester• Long-term
maintenance• Reverse
Engineering
• Bench maintenance
• ILS/ISS• National Eyes
only (as needed)
• Collaboration with universities
• Covering specific Q-Requirements
Understand Customer
Requirement
50 years of experience
Adapt quickly to new needs
Strong network
Agility (with processes)
Reliable Partners
High Engagement
Competencies & Technologies
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U-TestTest Solutions for Design & Validation
Earlier system maturity in the life cycle development
Reduction of costs and delays due to late detection of problems
System design
Detailed design Integration test
System test
Production Maintenance
ATEC® Dyna Series
U-TEST®
LRU troubleshooting in design phase
LRU troubleshooting in production phase
LRU troubleshooting in maintenance phase
Real-time simulations Complete system
LGERS SIB Generic
DC 2
25 A
DC 1
25 A
RTC PXI chassis # 1
Signal conditioning
On /Off Emergency stop
LGERS SIB specific
CPIOM -H 61
CPIOM -H 63
CPU
AFDX
A429
SW
SW
DIO
DIO
DIO
DIO
ANO
ANO
ANI
ANI
LGERS
Load & AdaptationRack
LED , push buttons & Switches
A07
A11
A13
LGERS
A02
A10
A12
TCC
AFDX Switch
CPIOM -H 62
CPIOM -H 64
DC EPDC
Real equipment
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ATEC DynaSeries®Production and troubleshooting test bench
System design
Detailed design Integration test
System test
Production Maintenance
ATEC® Dyna Series
U-TEST®
LRU troubleshooting in
design phase
LRU troubleshooting in production phase
LRU troubleshooting in
maintenance phase
Multi-LRU testing (Multi P/N) capability = saving test time
Optimization in TPS development.Generic Test Unit Adapter configuration by software
Modular benchAble to change equipment under test easily
Hardware components sharedwith ATEC Series 6 family
=Long-term support
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GPATEGeneral Purpose Automatic Test Equipment
Shop level Maintenance applications:
Over 4000 equipment
Different platform families
Cooperation with the OEMs
FEATURES• Several UUT tested on a common Tester• Universal functionality• Reconfigurable• Long term availability commitment
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Power Applications
Design and manufacturing of electronics power equipment
Dynamic loads, power supplies, amplifiers
Platform Test Installation
Test benches (Batteries, simulation, Converter…)
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Business Management / QualityISO 9001, EN9100, IRIS
• Section 7.11 RAMS / LCC and 7.12 Obsolescence Management have not been assessed because SPHEREA offers these items as a service and implements them in the form of specific projects in accordance with customer wishes.
• NB: Implementation of the respective technical standard requirements for test devices in terms of content is not required and cannot be shown in most cases on the expenses and costs side.
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Why are our competencies useful for railway market?
• Safety Criticality (requires qualified test solutions)• Critical equipment based on embedded systems
(including software)• Dealing with national / international authorities• EN9100 - IRIS• Train/aircraft as complex electronic system• Long-term support (over several decades) while continuous
upgrades (improvement, obsolescence, legal regulations)• Centralized maintenance centers• Testing according to specification of equipment manufacturer• Independence
CommonalityRailway - Aviation
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WHO IS SPHEREA?
FUTURE & STRATEGY
COMPETENCIES
OUR OFFER FOR RAILWAY
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• Replacement of legacy STTEHarmonization of tester landscapeBundling of Test Benches
• Paperless Maintenance• Control/Monitoring/Assessment of (Test)runs• “Iron Bird” / Train Zero• Validation Bench for Safety Critical Systems• Test Track Simulator• Specific Test Solutions:
High Power, Wiring, Final Assembly Line• “Digital Offer”
SPHEREA Offer
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Connected Maintenance Test Tools
Braking tester Endurance tester Inflation tester Connected tool tester Continuity insulation tester
Server
Wifi access point
Main functionalities• Test automation• Guide Operators• Digital test procedure• Predictive maintenance• Test Results tracability• Knowledge base
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Online Condition Monitoring& Supervision
Optimize maintenance and operation cost
Maintenance
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ETCS Validation Bench(Baseline 3 certified)
EurocapETCS-ComputerConsoleReceiver
GSM-R Antenna
Eurobalise
Signal Tower
U-TEST®PLATFORM
Signal Simulation
Validation
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“Iron Bird” for trainsSimulation
Possibility to test all electronic equipment, electric equipment, sensors and actuators
– before assembly– before finalization of system design– within final assembly line– simulation of operation
(investigations, trainings)
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Automatic Subway Test Facility
SPHEREA virtual test track allows to execute 100 % of the tests in the maintenance shop: Significant reduction of cost Simplified operation Unprecedent flexibility
VAL is a 100 % automatic metro in operation in many cities
around the world
A test range ora simulator?
Functionalities• Mechanical simulation of
movement• Electrical power infrastructure• Comprehensive simulation of
the train remote• Control system
Advantages• Cost effectiveness by land savings• Evolutive test range with
comprehensive simulation of trainbehavior on real track, includingsimulated train failures
• Increased test productivity• Noise reduction
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“Digital Offer”Our target Offer under 5 years
Manufacturing ExploitationEngineering
Test rigs for production and exploitationSimulation & Test Means for
Qualification & Support
Sunset
Long term Extension LIFE
Store and Organize DataData Warehouse
Consolidate, Analyse and Project DataPredictive Maintenance, Artificial Intelligence, deep learning, …Algorithms
SPHEREAAppStore
Digital services with high added value :Failure prediction, Advanced Planning & flow Optimization,
Diagnostic Assistance,…
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Digital offer
Advanced Real-Time Supervisory System
GPATE
INNOVATIONEngine of
our growth
• Real-time acquisition(equipment physical status and capabilities)
• Data real-time monitoring• Events and alerts
management• Reporting• Stakeholders and means
geo localisation• Logbook• Procedures monitoring• Information sharing
Functionalities
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SPHEREA GroupOur sites
FRANCE
SPHEREA Parc de l’Envol2 rue du Maréchal de Lattre de Tassigny CS7057078997 Elancourt – FranceTel.: +33 (0)1 84 27 30 00Fax: +33 (0)1 84 27 31 91 E-mail: [email protected]
SPHEREA5 avenue GuynemerCS7008631772 Colomiers Cedex – FranceTel.: +33 (0)5 34 55 40 00Fax: +33 (0)5 34 55 40 56 E-mail: [email protected]
GERMANY
SPHEREA GmbHMagirus-Deutz-Strasse 13D-89077 UlmTel.: +49 (731) 17630-0Fax: +49 (731) 17630-109E-mail: [email protected]
UNITED KINGDOM
SPHEREA LtdBuilding 400 - Aviation Business ParkBournemouth International AirportChristchurch - DORSET | BH23 6NWUNITED KINGDOMTel.: +44 1202 872 800