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17900_introduction to Drives

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    Classification of drives

    AC,DC (e.g.)

    Single excited (e.g.), multi excited(e.g.)

    Continuous duty, discrete duty(e.g.)

    Components of drives(AC/DC)

    Motor

    AC,DC, BLDC, PMSM, SRM

    Advantages and disadvantages of AC,DC motors

    Power converter

    AC_AC, AC_DC, DC_AC, DC_DC

    Source

    Controller

    sensors

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    Advantages of drives

    Flexible control characteristics

    Speed and torque can be controlled

    Adaptable in most operating conditions

    Can handle 4 quadrant operation

    Improved efficiency

    Available in wide range of speed and torque

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    Review of AC and DC drives

    In past induction and synchronous motors were used forfixed speed operation

    E.g.

    Variable speed operations were dominated by DC motor

    E.g.

    Development of thyristor (1957)

    Development of semiconductors lead to thedevelopment of variable speed drives for the inductionmotor

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    Advantages of AC motor over DC motor

    Cheaper

    Reduction in size for same power rating

    No maintaince Rugged construction

    Ease of handling

    Considering all these advantages it was assumed that AC drives will

    replace the DC drivesBut they did not.

    reasons

    Power converter and control circuit of the AC drive is much moreexpensive than DC drive

    Therefore the total cost of the AC drive was more than the DCdrive

    The technology for the DC drives was well established where as itwas developing for AC drives

    Improvement in semiconductor techniques

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    Advantages of DC drives

    Simple for construction

    controller and power converter are not expensive

    Matured and reliable technology

    Ease of control (variable speed operation)

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    Selection of drive for application Operation requirement

    Nature of speed torque characteristics

    Speed regulation

    Speed range Drive duty

    Quadrant of operation

    Transient operation Continuous acceleration and deceleration

    Starting and stopping Source requirement

    Type (AC_DC)

    Capacity (power rating)

    Voltage fluctuation and frequency variation

    Capital cost Running and maintaince cost

    Location/ environment

    reliability

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    Dynamics of electrical drives Fundamental torque equation

    Motor-load system (rotational motion)

    J=inertia of motor load system(kg-m^2) W= angular velocity of the motor shaft (rad/sec) Tm= developed motor torque (N-m)

    Tl= load torque (resisting) in N-m

    Types of loadsVariable inertia

    e.g. industrial robots, mine windersEquation

    Fixed inertiae.g. Fan, Compressor motor,

    Equation

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    Acceleration of motor

    Te >> T_load + inertia

    E.g drives with large inertia (electric trains ) the developed

    torque must be much higher than load torque

    Deceleration of motor(braking)

    Te < T_load

    Quadrants of operation

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    Dynamics of drives with multiple loads

    Case 1

    Multiple loads with rotational motion

    Find out the equivalent inertia and torque required

    Case 2

    Multiple loads with translational motion

    Find out the equivalent inertia and torque required

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    Dynamics of drives Components of load torques

    Frictional torque _ friction due to various motor parts as

    well as shaft Windage torque _ torque generated by wind to oppose the

    motion or rotation

    Load torque required to do useful mechanical work_ may be constant e.g. water pump,

    varying based on application, Independent of speed e.g lift,

    may depend on the position followed by load e.g. conveyer belt

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    Components of frictional torque

    It can be resolved into 3 components

    Viscous friction

    Viscous friction is dependent of the velocity. At zero velocity theviscous friction is zero and the viscous component increases withthe increase of velocity.

    Coulomb friction Coulomb friction is independent of velocity and is always present.

    This friction component is only dependent on the direction ofmotion, in such way that it is in the direction opposite to thevelocity.

    E.g. translational motion-opposition offered by the surface

    Standstill torque

    Present only at standstill so need not to consider at dynamicanalysis

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    Frictional load and its components

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    Windage torque

    Windage torque is proportional to speed square

    The equivalent load torque is the summation of all thetorque components

    The term can be written in the form ofviscous coefficient B , therefore the equivalent loadtorque is given as

    Equivalent characteristics

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    Nature and Classification of load torques

    Active and Passive Active_ force and torque that does not change the sign

    when the direction of drive rotation has changed E.g. gravity , tension

    Passive_ force or torque whose sign depends on the

    direction of rotation e.g. friction, windage

    Nature of the load torque always depends on the type ofapplication

    Torque independent of speed E.g. lift, centrifugal pump, krane

    torque is independent of speed

    mainly due to gravity, (W_T characteristics)

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    Torque dependant on the speed

    E.g. fan,

    Main opposition is due to windage (W_T characteristics)

    traction load

    High initial/ staring torque due to heavy trains

    Once you gain momentum windage and friction dominates

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    Constant power load

    It is having hyperbolic speed-torque characteristics and hence theload torque is inversely proportional to speed

    The load power constant

    E.g. lathes machine, boring machine, certain types of conveyerbelts

    C l l i f i l i i

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    Calculation of time energy loss in transients

    Transients???

    E.g starting , braking, speed change and speed reversal

    Equilibrium state? When motor attains the final or reference speed

    Transient operation is considered to be over when 95%of the reference speed is achieved

    Mechanical time constant Electrical time constant

    The energy dissipated during transient is E.

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    Drive is having following parameters

    J= 10 kg-m^2, T= (100-0.1N) n-m , Tload= 0.05N n-m

    N is the speed in RPM

    Initially drive was working in steady state and now it isreversed with the same torque. Calculate the speed ofreversal..?

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    Steady state stability of drive

    Concept of steady state stability is developed to readilyevaluate the stability of equilibrium point for steady

    state speed torque characteristics Equilibrium point..?

    Equilibrium speed is obtained when the motor torque isequal to load torque.(steady state speed)

    since during transients we can assume thatdrive is in electrical equilibrium.

    If the equilibrium point is restored after the suddendisturbance then the system is in steady state stability

    e.g.

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    As shown in above speed torque characteristics withthe help of power electronics we can have differentoperating or equilibrium points

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