180221 Pedoman DIV ER revC - its.ac.id · in Appendix B. 2.1 Pre -Requisite course s Students must...

Educate – Enhance – Empower Version: 00/ feb 2018

THE GUIDELINES DESIGN IV / ENGINE ROOM LAYOUT Machinery and Electrical System

Authors: Ir. Hari Prastowo, M.Sc

Nurhadi Siswantoro, S.T., M.T.

DEPARTMENT OF MARINE ENGINEERING

FACULTY OF MARINE TECHNOLOGY - ITS

2018

Copyright: Dept. of Marine Engineering – ITS The guidelines for educational purposes only

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SUBJECT : DESIGN IV / ENGINE ROOM LAYOUT

DOCUMENT TITTLE : THE GUIDELINES FOR DESIGN IV

/ ENGINE ROOM LAYOUT DOCUMENT NO : 01/D4-ERL/II/2018

DISCLAIMER

Manual desain ini hanya merupakan panduan untuk keperluan perkuliahan.

Penulis tidak merekomendasikan panduan ini dipakai untuk keperluan industri

dan komersial. Penulis tidak bertanggung-jawab bila terjadi kecelakaan yang

diakibatkan oleh penggunaan manual ini untuk aplikasi industri dan komersial.

This design manual is a guidelines for educational purposes only. The authors

do not recommend this guidelines for industrial and commercial purposes. The

author is not liable in the event of any accident resulting from the use of this

manual for industrial and commercial applications.





DAFTAR ISI

1. PENDAHULUAN / OVERVIEW ......................................................................................... 1

2. PROSEDUR / PROCEDURE ............................................................................................ 1

3. LAPORAN / REPORT ....................................................................................................... 1

4. STANDAR DOKUMENTASI / STANDARD OF DOCUMENTATION................................... 3

LAMPIRAN A – Format laporan ...................................................................................... 3

LAMPIRAN B – Business Process ................................................................................ 23

LAMPIRAN C-1 - Design IV Machinery and Electrical System Form .......................... 27

LAMPIRAN C-2 – Engine Room Layout Form .............................................................. 41




DESIGN IV ENGINE ROOM LAYOUT

(Machinery and Electrical System) Doc. No 01/D4-ERL/II/2018

GUIDELINES

Rev. 00 Page 1 of 48

Date: February 2018


1. PENDAHULUAN

1. OVERVIEW

2. PROSEDUR

2. PROCEDURE

Prosedur dalam pengambilan mata kuliah Desain IV (ME141330) dan Ship Machinery Plants/Engine Room Layout (ME141603) secara garis besar dapat dilihat pada Lampiran B. 2.1 Mata Kuliah Pra-syarat Mahasiswa harus mengambil mata kuliah pra-syarat berikut sebelum mengambil Desain IV (ME141330) dan Ship Machinery Plants/Engine Room Layout (ME141603). Berikut adalah mata kuliah pra-syarat:

1. Design I 2. Design II 3. Design III 4. Ship Resistance & Propulsion 5. Marine Diesel & Propulsion

Systems 6. Marine Piping Systems 7. HVAC 8. Marine Electrical 9. Marine Safety

2.2 Pelaksanaan Pekerjaan Dalam pengerjaan tugas Desain IV/Engine Room Layout mahasiswa mengerjakan secara Tim.

The procedures for Design IV (ME141330) and Ship Machinery Plants / Engine Room Layout (ME141603), generally can be seen in Appendix B. 2.1 Pre-Requisite courses Students must take the following pre-requisite courses before taking Design IV (ME141330) and Ship Machinery Plants / Engine Room Layout (ME141603). Here are the pre-requisites:

1. Design I 2. Design II 3. Design III 4. Ship Resistance & Propulsion 5. Marine Diesel & Propulsion

Systems 6. Marine Piping Systems 7. HVAC 8. Marine Electrical 9. Marine Safety

2.2 Project Execution The student works on Partner/Team to finish Design IV / Engine Room Layout.

Panduan ini bertujuan sebagai pedoman mata kuliah Desain IV (ME141330) dan Ship Machinery Plants/Engine Room Layout (ME141603). Pedoman ini terdiri dari 3 bagian utama:

1. Prosedur 2. Laporan 3. Standar dokumentasi

The guidelines is intended as a guide for Design IV (ME141330) and Ship Machinery Plants/Engine Room Layout (ME141603). It consists of 3 main sections:

1. Procedures 2. Reports 3. Standard of documentation



GUIDELINES


Date: February 2018


2.2.1 Tim Tim terdiri dari 2-3 mahasiswa

2.2.2 Dosen Pembimbing Dosen pembimbing terdiri dari Dosen Machinery dan Electrical

2.2.3 Deliverable Tim harus menyerahkan dokumen berupa: � Laporan Machinery System � Laporan Electrical System

catatan: (termasuk: gambar, lampiran yang mana telah disetujui oleh dosen pembimbing) pada saat UTS dan UAS

2.2.4 Monitoring Selama proses pengerjaan 16 minggu, ada 3 kali monitoring progress. � Progress I (Week 5) � Progress II (Week 10 + UTS) � Progress III (Week 16 + UAS)

Sudden death penalty: Jika tim tidak mampu menyelasaikan target pada setiap monitoring, maka tidak diperkenankan untuk melanjutkan ke tahap berikutnya. No Point of Return: Bila ada mahasisw yang melakukan “Drop” mata kuliah dan tidak menyelesaikan. Maka tidak akan diperkenankan untuk mengambil mata kuliah ini pada semester depannya.

2.2.1 Team The team consist of 2-3 students. 2.2.2 Supervisors The supervisor consist of machinery and electrical supervisor. 2.2.3 Deliverable The team must deliver documents of: � Report of Machinery System � Report of Electrical System

Note: (included: drawing, attachments which have been approved by the supervisor) at the Midterm and Final Examination 2.2.4 Monitoring There are 3 times monitoring progress for 16 weeks. � Progress I (Week 5) � Progress II (Week 10 + Mid

Exam) � Progress III (Week 16 + Final

Exam) Sudden death penalty: If the team is not able to complete the target on each monitoring, it is not allowed to proceed to the next stage. No Point of Return: Once decided to take this course must be finish. Those who quit from this course will not be allowed to take in the next consecutive semester.



GUIDELINES


Date: February 2018


3. LAPORAN 3. REPORTStruktur laporan Desain IV / Engine Room Layout terdiri dari 3 bagian utama, yaitu:

a. Filosofi Desain b. Detail Perhitungan c. Lampiran (Spect, Drawing, dll)

3.1 Filosofi Desain Laporan machinery system terdiri dari 11 dokumen / filosofi desain, yaitu:

1. List codes of Equipment 2. Bilge System 3. Oily-Water Bilge System 4. Ballast System 5. Fire Main System 6. Fuel Oil System 7. Lubricating Oil System 8. Engine Cooling System 9. Compressed Air System 10. Domestic System 11. Engine Room Air Ventilation

System Laporan electrical terdiri dari 4 dokumen / filosofi desain:

1. Lightings and Electric Terminals 2. Communication and Navigation

Equipments 3. Emergency Source of Electricity

Power (ESEP) 4. Generator & Shore Connection

Note: Double Degree Program tidak ada electrical system Lihat Lampiran A untuk outline penulisan report.

The structure of Design IV / Engine Room Layout report, consists of 3 main parts, i.e.: a. Design Philosophy b. Detail of Calculation c. Attachment (Spect, Drawing,

etc)

3.1 Design Philosophy The report of machinery system consist of 11 documnets / design philosophy, i.e.:

1. List codes of Equipment 2. Bilge System 3. Oily-Water Bilge System 4. Ballast System 5. Fire Main System 6. Fuel Oil System 7. Lubricating Oil System 8. Engine Cooling System 9. Compressed Air System 10. Domestic System 11. Engine Room Air Ventilation

System

The electrical report consists of 4 documents / design philosophy:

1. Lightings and Electric Terminals

2. Communication and Navigation Equipments

3. Emergency Source of Electricity Power (ESEP)

4. Generator & Shore Connection

Note: Double Degree Program is not required for electrical system

See Appendix A for writing report outline.



GUIDELINES


Date: February 2018


3.2 Detail Perhitungan Detail perhitungan merupakan pendukung dari isi filosofi desain. Detail perhitungan ditulis dalam format spreadsheet (Ms. Excel). Detail Perhitungan tambahan dapat ditambahkan apabila diperlukan. Detail perhitungan terdiri dari (minimal):

a. daftar code / referensi yang digunakan

b. algoritma perhitungan c. input parameter desain (given

parameter) d. output parameter desain e. detail perhitungan

Format detail perhitungan dapat dilihat Lampiran A 3.3 Lampiran

3.3.1 Spesifikasi Parameter spesifikasi merujuk pada lampiran (akan disediakan) 3.3.2 Gambar Gambar yang akan dikumpulkan adalah: � gambar schematic piping and

instrument (PID) diagram dan bukan process flow diagram (PFD)

� gambar Engine Room Layout, mencerminkan letak dan posisi peralatan sebenarnya di kamar mesin.

� gambar 3D, 2 gambar diantara 11 machinery system (masing-masing 1 gambar saat UTS dan UAS yang ditentukan oleh dosen pembimbing)

3.2 Detail of Calcuation Detail of calculation supports the content of the design philosophy. The calculation details are written in format spreadsheet (Ms. Excel). Additional calculations may be added when considered necessary. Detail of calculation consist of (at least):

a. list of code / reference b. calculation algorithm c. input of parameter design

(given parameter) d. output of parameters design e. detail of calculation

See Appendix A for format of calculation detail.

3.3 Attachment

3.3.1 Specification Minimum parameters to be stated in the spec is referring to the attachment (will be provided) 3.3.2 Drawing The drawing to be submitted are:

� schematic piping and instrument (PID) diagram drawing, not process flow diagram (PFD)

� Engine Room Layout drawings, reflecting the location and position of the actual equipment in the engine room

� 3D drawing, 2 drawings among 11 machinery systems (each drawing at Midterm Exam and Final Exam)



GUIDELINES


Date: February 2018


Simbol yang digunakan pada gambar harus konsisten untuk semua gambar. Disarankan untuk merefer pada standar tertentu (JIS, DIN, ISO dll.) Format gambar data dilihat pada lampiran A 3.3.3 Lain-lain Lampiran tambahan dicantumkan bila ada yang diperlukan untuk mendukung detail perhitungan.

The symbols used in the drawing must be consistent for all keyplans. It is recommended to refer to certain standards (JIS, DIN, ISO etc.)

See Appendix A for format of drawing.

3.3.3 Others Other attachments are provided if support detail of calculations.

4. STANDAR DOKUMENTASI

4. STANDARD OF DOCUMENTATION

4.1 Format Penulisan Laporan a. Ukuran kertas adalah B5,

dengan berat minimal 70 gr. b. Left margin 2,5 cm; top margin

2 cm; right margin 1 cm; bottom margin 2 cm.

c. Font standar yang digunakan adalah Franklin Gothic Book. Font lain dapat digunakan untuk formula atau lambang lain yang spesifik.

d. Besar Font: i. Judul BAB menggunakan

huruf kapital dengan ukuran font 14 pt.

ii. Judul Seksi dari tiap tiap bab menggunakan ukuran font 12 pt.

iii. Judul sub seksi dari tiap tiap bab menggunakan ukuran font 11 pt.

iv. Isi dari bab menggunakan font ukuran 10 pt.

4.1 Format of Writting a. The paper size is B5, weighing

at least 70 grams. b. Left margin 2,5 cm; top margin

2 cm; right margin 1 cm; bottom margin 2 cm.

c. The standard font is the Franklin Gothic Book. Other fonts can be used for formulas or other specific symbols.

d. The size of font: i. Title CHAPTER uses

capital letters with 14 pt font size.

ii. The section title of each chapter uses a 12 pt font size.

iii. The sub-section title of each chapter uses the 11 pt font size.

iv. The contents of the chapter use a 11 pt size font.



GUIDELINES


Date: February 2018


e. Spasi i. Spasi yang digunakan

untuk penulisan laporan adalah 1 (satu) spasi.

4.2 Format Gambar Kerja a. Ukuran kertas gambar adalah

A2 (420 mm x 594 mm) b. garis tepi gambar adalah 20

mm dari tepi kertas c. skala gambar disesuaikan

dengan ukuran kertas d. kepala gambar berukuran 120

mm x 60 mm

4.3 Soft Copy Semua pekerjaan harus diserahkan ke koordinator dalam bentuk soft copy sebelum ujian dimulai. Semua pekerjaan disimpan dalam CD yang terdiri dari :

a. Seluruh pekerjaan yang disimpan dalam satu file dalam format PDF, yang terdiri dari: i. Filosofi desain ii. Detail Perhitungan iii. Gambar Desain Sistem

b. Seluruh laporan dan gambar

kerja dalam format asli: i. Filosofi desain dalam bentuk

word ii. Detail Perhitungan dalam

format excel, spesifikasi peralatan dalam file html, pdf atau format lain

iii. Gambar Desain Sistem dalam bentuk autocad.

e. Spacing i. The spacing for report

writing is 1 (one) spacing.

4.2 Format of Keyplan a. The size of the drawing paper

is A2 (420 mm x 594 mm) b. the border of the drawing is 20

mm from the edge of the paper c. scale of drawing adjusted to

paper size d. Head of drawing is 120 mm x

60 mm

4.3 Soft Copy All documents must be submitted to the coordinator in soft copy before the examination. All documents is stored on a CD consisting of:

a. All work stored in one file in PDF format, which consists of:

i. Design philosophy ii. Detail of calculation iii. Drawing for all systems

b. All documents and drawings in

native format: i. Design philosophy in word

form ii. Detail of calculation in

excel format, equipment specifications in html, pdf or other format.

iii. All of drawings in autocad format.



GUIDELINES


Date: February 2018


LAMPIRAN A – Format laporan

APPENDIX A – The Format of Report



GUIDELINES


Date: February 2018






GUIDELINES


Date: February 2018


Contoh Format Front Cover / Template of Front Cover

For Report of Machinery System

DESIGN IV – ME 141330 (20pt) MARINE MACHINERY AND ELECTRICAL SYSTEM (18pt) EVEN SEMESTER 2017/2018 (18pt) BOOK 1 REPORT MACHINERY (Franklin Gothic Book 16pt)

Prepared by Team No. WWXX-YYZZ (Franklin Gothic Book 12pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt)

Supervisor machinery: (Franklin Gothic Book 12pt)

(Name of Supervisor) (Franklin Gothic Book 11pt) (NIP. _____________) (Franklin Gothic Book 11pt)

DEPARTMENT OF MARINE ENGINEERING (16pt) FACULTY OF MARINE TECHNOLOGY (12pt) INSTITUT TEKNOLOGI SEPULUH NOPEMBER (ITS) (12pt) SURABAYA (12pt) 20XX (12pt)

1st 2nd 3rd

4th

Background of cover based on number of attempt



GUIDELINES


Date: February 2018



For Report of Electrical System

DESIGN IV – ME 141330 (20pt) MARINE MACHINERY AND ELECTRICAL SYSTEM (18pt) EVEN SEMESTER 2017/2018 (18pt) BOOK 2 REPORT ELECTRICAL (Franklin Gothic Book 16pt)

Prepared by Team No. WWXX-YYZZ (Franklin Gothic Book 12pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt)

Supervisor machinery: (Franklin Gothic Book 12pt)


DEPARTMENT OF MARINE ENGINEERING (16pt) FACULTY OF MARINE TECHNOLOGY (12pt) INSTITUT TEKNOLOGI SEPULUH NOPEMBER (ITS) (12pt) SURABAYA (12pt) 20XX (12pt)

1st 2nd 3rd

4th




GUIDELINES


Date: February 2018



For Report of Engine Room Layput (Double Degree Program)

ENGINE ROOM LAYOUT –ME141603 (20pt) EVEN SEMESTER 2017/2018 (18pt)

Prepared by Team No. YYZZ (Franklin Gothic Book 12pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt) (Name of Student 1) – (NRP) (Franklin Gothic Book 11pt)

Supervisor: (Franklin Gothic Book 12pt)


DOUBLE DEGREE PROGRAM (16pt) DEPARTMENT OF MARINE ENGINEERING (16pt) INSTITUT TEKNOLOGI SEPULUH NOPEMBER (ITS) (12pt) HOCHSHULE WISMAR (12pt) 20XX (12pt)

1st 2nd 3rd

4th




GUIDELINES


Date: February 2018


Contoh Format Cover (Batas Setiap Dokumen) / Template of Cover In each Document

For Report of Machinery System

DESIGN IV MACHINERY SYSTEM


font : FRANKLIN GOTHIC BOOK 14pt)

JUDUL DOKUMEN / TITTLE OF

DOCUMENT (e.g. BILGE SYSTEM)

(font : FRANKLIN GOTHIC BOOK 24pt

BOLD) Doc.No. 01 - 42 VV WWXX – LE

(font : FRANKLIN GOTHIC BOOK 12 pt)

(Font FRANKLIN GOTHIC BOOK 10 pt)

Rev. Date Remark

Prepared by Checked by Approved by

Name of

Student 1

Name of

Student 2 Name of Supervisor

(signed) (signed) (signed)



GUIDELINES


Date: February 2018



For Report of Machinery Electrical

DESIGN IV ELECTRICAL SYSTEM




DOCUMENT (e.g. LIGHTINGS AND

ELECTRIC TERMINALS)


BOLD) Doc.No. 01 - 42 VV YYZZ - EL



Rev. Date Remark


Name of

Student 1

Name of

Student 2 Name of Supervisor




GUIDELINES


Date: February 2018



For Report of Engine Room Layout (only for Double Degree Program)

ENGINE ROOM LAYOUT

DOUBLE DEGREE ON MARINE ENGINEERING

ITS – HOCHSCHULE WISMAR



DOCUMENT (e.g. BILGE SYSTEM)


BOLD) Doc.No. 01 - 42 XX YYZZ – BG



Rev. Date Remark


Name of

Student 1

Name of

Student 2

Name of

Supervisor




GUIDELINES


Date: February 2018


Contoh Penulisan Laporan / Template of Writing Report

NAME OF SYSTEM (14pt Franklin Gothic Book)

Doc. No. 01 - 42 XX YYZZ – LE

Rev. No. BB

Page CC of DD

I. INTRODUCTION (12pt Franklin Gothic Book) Bilge system in ships or vessels helps to remove excess water from engine

room, machinery spaces, cargo spaces, and other rooms below the main deck

of the ship. Water accumulated trough leakage, condensation, and other

means will go to the bilge well. Special case that water in the engine room or

machinery spaces are mixed with oil. So, to suct the excess water, will be

needed pumps to transfer the oily water from bilge well to the holding tank.

Then, another small pump will be needed to transfer the oily water rom the

holding tank through the OWS (Oil Water Separator). (11 Franklin Gothic

Book)

II. OBJECTIVES The things that we must understand about Bilge System are:

1. Understand the bilge system inside the ship.

2. Calculate the diameter of the main bilge and the branch bilge in ship.

3. Determining the capacity and head of bilge pump according BKI Rules Vol.

III Section 11.

4. Choosing the pipe and pump which match to the calculation above.

5. Drawing the design of bilge system

III. REFERENCES 1. BKI Volume III for Machinery Installations 2016 Edition

2. Pompa dan Kompresor Ir. Sularso dan Haruo Tahara, M MSE

3. BKI Volume II for Hull 2014 Edition

IV. LIST OF ABBREVATIONS HLs : Head loss mayor suction side (m)

Hld : Head loss discharge side (m)

Mls : Head loss minor at suction side (m)

Mld : Head loss minor at discharge side (m)

dH : Calculated inside diameter of main bilge pipe (mm)

B : Moulded breadth of the ship (m)



GUIDELINES


Date: February 2018




Rev. No. BB

Page CC of DD

V. SYSTEM DESCRIPTION This bilge system made by the author are installed in every compartments that

are not in use in ballast system including forepeak compartements, void

spaces, and also in engine room. But, bilge system in engine room will be

included to oily bilger water system and also use different type of pump. In

every compartment will be placed a suction side, butterfly valve, and a strainer

that has direct relation to the Bilge-Ballast Pump in Engine Room. After that, if

the stucked water in bilger wiould like to be discharged, so it will be discharged

through the overboard that has a height of 0.75 m + draught

.

VI. DESIGN REQUIREMENTS

No. Key Equipment

Reference Parameter Design

1.

Bilge Lines BKI Vol.III 2016 Sec. 11-D.6.3.2

Valves and control lines are to be located as far as possible from the bottom and sides of the ship

BKI Vol.III 2016 Sec.11-N.111

Bilge line and bilge suction are to be so arranged that the bilges can ce completely drained even under unfavourable trim conditions.

2. Bilge Pipelines

BKI Vol.III 2016 Sec.11-D.9.7.1

In bilge pipelines, a non-return valve is to be fitted either on the watertight bulkhead through which the pipe passes to the bilge suction or at the bilge suction itself.

BKI Vol.III 2016 Sec.11-N.1.2.1

Bilge pipes may not be led through tanks for lubricating oil, thermail oil, and drinking water or feed water.

3 etc etc etc



GUIDELINES


Date: February 2018




Rev. No. BB

Page CC of DD

VII. SUMMARY OF CALCULATION 1. Calculated of Main Bilge Pipe

Main Pipe Diameter (dH) = mm

= inches

Spesification of pipe according to

Nominal Size = inches

= mm

Inside Diameter (dH) = inches

= mm

Outside Diameter (da) = inches

= mm

Schedule Number =

=

Thickness (s) = inches

= mm

2. Calculated of Branch Bilge Pipe Branch Pipe Diameter (dH) = mm

= inches

Spesification of pipe according to

Nominal Size = inches

= mm

Inside Diameter (dH) = inches

= mm

Outside Diameter (da) = inches

= mm

Schedule Number =

=

Thickness (s) = inches

= mm



GUIDELINES


Date: February 2018




Rev. No. BB

Page CC of DD

3. Calculated Capacity of Pump

Q = m3/h

= m3/s

4. Calculated of Head Bilge Pump

Hs = m

Hp = m

Hv = m

HL1s = m

HL1d = m

MLs = m

MLd = m

Total = m

5. Pump Specification

Maker:

Type of pump:

Pressure (bar):

NPSH (m):

Q (m3/h):

H (m):

Pump material:

Pump’s electric motor

Power (kW):

Voltage (volt):

Freq (Hz):

IP number:

VIII. DETAIL OF CALCULATION

See attachment of Doc.No. 01 - 42 XX YYZZ – BG

IX. SPECIFICATION OF EQUIPMENTS

See attachment of Doc.No. 01 - 42 XX YYZZ – BG

X. DRAWING OF SYSTEM

See attachment of Dwg.No. 01 - 42 XX YYZZ – BG



GUIDELINES


Date: February 2018


DESIGN IV ELECTRICAL SYSTEM



JUDUL LAMPIRAN / TITTLE OF

ATTACHMENT

(e.g. ATTACHMENT OF BILGE SYSTEM)


BOLD) Attachment of Doc.No. 01 - 42 XX YYZZ – BG




GUIDELINES


Date: February 2018


ENGINE ROOM LAYOUT

DOUBLE DEGREE ON MARINE ENGINEERING

ITS – HOCHSCHULE WISMAR


JUDUL LAMPIRAN / TITTLE OF

ATTACHMENT

(e.g. ATTACHMENT OF BILGE SYSTEM)


BOLD) Attachment of Doc.No. 01 - 42 XX YYZZ – BG




GUIDELINES


Date: February 2018


DETAIL CALCULATION OF

BILGE SYSTEM (14pt Franklin Gothic Book)


Rev. No. BB

Page CC of DD

I. CALCULATION (12pt Franklin Gothic Book)

Content of calculation (11 Franklin Gothic Book)

Spreadsheet modeling for detail of calcuation in Ms.excel.



GUIDELINES


Date: February 2018


SPECIFICATION OF BILGE

SYSTEM (14pt Franklin Gothic Book)

Dwg. No. 02 - 42 VV WWXX - BG

Rev. No. BB

Page CC of DD

Registrasi Equipment

Equipment ID : 100.01

Name : FO Transfer Pump

Specification

Maker : Allweiller

Type : SNS 660 ER 40

Capacity : 31.2 m3/h

Pressure : 3 bar

Catalog of specification

attached



GUIDELINES


Date: February 2018


KEYPLAN OF BILGE


Dwg. No. 02 - 42 VV WWXX - BG

Rev. No. BB

Page CC of DD



GUIDELINES


Date: February 2018


3D DRAWING OF BILGE


Dwg. No. 02 - 42 VV WWXX – 3D

Rev. No. BB

Page CC of DD



GUIDELINES


Date: February 2018


Contoh Standar Gambar / Template of Drawing Standar



GUIDELINES


Date: February 2018


Contoh Standar Kepala Gambar / Template of Head of Drawing Standar

*(dimension in millimeters)

Signed

Signed

Signed

Signed

Signed

Signed



GUIDELINES


Date: February 2018


LAMPIRAN B – Business Process

APPENDIX B - Business Process



GUIDELINES


Date: February 2018






GUIDELINES


Date: February 2018


DEPARTMENT OF MARINE ENGINEERINGBUSINESS PROCESS OF DESIGN IV / ENGINE ROOM LAYOUT

COORDINATORSTUDENT SUPERVISOR EXAMINER

Rev

isio

n F

eb

20

18

START

Pre-Requisite courses

1. Design I

2. Design II

3. Design III

4. Ship Resistance & Propu ls ion

5. Marine Diesel & Propu ls ion Systems

6. Marine Piping Systems

7. HVAC

8. Marine Electrical

9. Marine Safety

Registration via FRS

1. Verify registration

2. List of Students

3. Coordinator grouping the

student by List of machinery

supervisor

SUPERVISION & APPROVAL

1. Form 01 (Document of assignment)

2. Form 03 (Completion)

3. Form 04 (Supervision Logbook)

WEEK-3

Verify Form 01

(Document of assignment)

OK?DROP NA




WEEK-10

VERIFY PROGRESS II


2. Form 04 (Supervision

Logbook)

OK?DROP N

Y

BY

Supervisor of Machinery

1. Supervisor machinery

determines Team Partner

2. The team consist of 2-3

students.

Team Partner register(via Google Form)

1. List of Team Partner

2. Coordinator grouping the

Team Partner by List of

electrical supervisor

Supervisor of Electrical

Given List of team Partner

by CoordinatorUpload (via ME-Care)

1. Form 00 (Integrity P act)

2. Form 01 (Document of assignment)

3. Form 02 (Statement of lateness)



6. Form 05 (Supervisor’s assessment)

Download Form 00 - 05

WEEK-5

VERIFY PROGRESS I


2. Form 04 (Supervision

Logbook)

OK?

A

Y N

Page 1 of 2






GUIDELINES


Date: February 2018


DEPARTMENT OF MARINE ENGINEERINGBUSINESS PROCESS OF DESIGN IV / ENGINE ROOM LAYOUT

COORDINATORSTUDENT SUPERVISOR EXAMINER

Re

vis

ion

Fe

b 2

01

8

B




WEEK-16

VERIFY PROGRESS III



3. Evaluation Score from Supervisor

OK?

DROP

Determine list of Final

Examinees and Examiner

PASS

Result of Final Exam

Evaluation

WEEK 15

Evaluation from each

supervisor

(Machinery & Electrical)

Y

Y

Take Design IV/ERL

on Next SemesterN

UPDATE THE EVALUATION

1. Midterm Exam Score (Machinery)

2. Midterm Exam Score (Electrical)

3. Supervisor Score (Machinery)

4. Supervisor Score (Electrical)

5. Final Exam Score (Machinery)

6. Final Exam Score (Electrical)

END

SIMAKAD ITS

ENTRY FINAL SCORE

1. Midterm Exam Score (Machinery)

2. Midterm Exam Score (Electrical)

3. Supervisor Score (Machinery)

4. Supervisor Score (Electrical)

5. Final Exam Score (Machinery)

6. Final Exam Score (Electrical)

Determine list of Midterm

Examinees and Examiner

Midterm Exam

1. Machinery

2. Electrical

(INTERVIEW)

Result of Midterm

Exam Evaluation

List of Midterm

Examinees

for electrical

Database

List of Midterm

Examinees

for Machinery

List of Midterm

Examinees

for electrical

List of Midterm

Examinees

for Machinery

List of Midterm

Examinees

for electrical

List of Midterm

Examinees

for Machinery

Final Exam

1. Machinery

2. Electrical

(INTERVIEW)

List of Midterm

Examinees

for electrical

List of Midterm

Examinees

for Machinery

N

Page 2 of 2



GUIDELINES


Date: February 2018


LAMPIRAN C-1 - Design IV Machinery and Electrical System Form

APPENDIX C1 - Design IV Machinery and Electrical System Form



GUIDELINES


Date: February 2018


Halaman ini sengaja dikosongkan This page is intentionally left blank

The undersigned student is herewith to declare:

1.

2.

3.

4.

5.

The Undersigned Student 1, The Undersigned Student 2,

( ) ( )

NRP. NRP.

All assignmets items are done with no duplication or/and copy-cat

from other softcopy or other resources.

All documents and drawings produced, hardcopy and soft copy, will

not be given away to other students or other parties.

Any violation to above mentioned statements, I would bear any

sanction according to ITS Academic Regulation, i.e. disqualification

to all Courses taken in this semester.

DESIGN-IV: MACHINERY AND ELECTRICAL SYSTEM

INTEGRITY PACTFORM 00

Feb/2018Rev. 00

I will do this assignment until its completion, and I whatsoever will

not retreat from this course in this semester

All assignmet items are resulted from my own works.

STUDENT DATA:

VESSEL’S DATA: (referring to General Arrangement data)

Ton / kL / TEUs *)

NOTES:

1

Surabaya, __________________

(_________________________) (Nurhadi Siswantoro, S.T., M.T)

NIP. NIP. 1992201711049

Supervisor electrical,

(_________________________)

NIP.

(_______________) (_______________)

NRP. NRP.

Supervisor machinery, Coordinator,

Student 1, Student 2,

Main Engine Spec

Class ABS / BKI / BV / GL / LR / NK (circle as appropriate)

Flag State Indonesia

All documents are to be submitted in English

2 3-D Drawing for system :

Bilge System / OWS System / Ballast System / Fire Fighting System/ Fuel Oil System/

Engine Lubricating System / Engine Cooling System /Compressed Air System/ Engine

Room Ventilation System *

*(circle as appropriate – subject to Supervisor’s approval)

LPP (m)

B (m)

Lwl (m)

H (m)

Class Notation (ref to Class Rules Vol 1)

Sailing Area (ref to SOLAS Chapter IV)

Endurance (days) Service Speed (knot)

Name of the Vessel Vessel Type

Cargo Type Cargo Capacity

Semester Odd / Even* Academic Year 2017/2018

Name of Supervisor

(machinery)

Name of Supervisor

(electrical)

Name of Student 1 NRP of Student 1

Name of Student 2 NRP of Student 2

Team No. WWXX-YYZZ (refer to form 03) No. of attempt 1st/2

nd/3

rd/4

th *


DOCUMENT OF ASSIGNMENTFORM 01

Rev. 00 Feb/2018

T (m)Cb

LoA (m)

Semester Academic Year

Name NRP

Supervisor NIP

Write down your reasons for being late:

Surabaya, __________________

NIP.

( )

Student,

( )

Supervisor,

NIP. NRP.

Head of Undergraduate Program

Dept. of Marine Engineering - ITS

( )


STATEMENT OF LATENESS

FORM 02

Rev. 00 Feb/2018

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

VV = year of taking; WW = supervisor initials (machinery); XX = sequence team no. *) 3D Drawing: according to personal assigment decided by the Supervisor

NO NO. DOCUMENT / DRAWING DOCUMENT / DRAWING √SUPER-

VISOR


FORM OF COMPLETION

(MACHINERY SYSTEM)

FORM 03A

Rev. 00 Feb/2018

Calculation and Specification of Bilge System

Dwg.No. 02 - 42 VV WWXX - BG

Calculation and Specification of Oily-Water Bilge System

COORDI-

NATOR

Doc.No. 01 - 42 VV WWXX - LE List codes of Equipment

Dwg.No. 01 - 42 VV WWXX - LS List of Symbol and Drawing Standards

Dwg.No. 05 - 42 VV WWXX - BL

Calculation and Specification of Ballast System

Doc.No. 05 - 42 VV WWXX - FI

Calculation and Specification of Fuel Oil System

Dwg.No. 04 - 42 VV WWXX - 3D 3D Drawing of Bilge / OWS System *)

PROGRESS I : WEEK 5

Doc.No. 04 - 42 VV WWXX - BL

Calculation and Specification of Fire Main System

Doc.No. 03 - 42 VV WWXX - OW

Keyplan of Bilge System

Dwg.No. 03 - 42 VV WWXX - OW Keyplan of Oily-Water Bilge System

Doc.No. 02 - 42 VV WWXX - BG

Doc.No. 08 - 42 VV WWXX - CO

Keyplan of Fuel Oil SystemDwg.No. 07 - 42 VV WWXX - FO

Keyplan and Arrangement of Fire-main System

Doc.No. 07 - 42 VV WWXX - LO

Dwg.No. 06 - 42 VV WWXX - FI

Calculation and Specification of Engine Lubricating Oil System

Doc.No. 06 - 42 VV WWXX - FO

Calculation and Specification of Engine Cooling System

Dwg.No. 11 - 42 VV WWXX - CA

Calculation and Specification of Domestic SystemDoc.No. 10 - 42 VV WWXX - DS

Keyplan of Compressed Air System

3D Drawing of Ballast / Fire / FO / LO / Cooling Syst *)

PROGRESS II : WEEK 10 + MIDTERM EXAM

Doc.No. 09 - 42 VV WWXX - CA Calculation and Specification of Compressed Air System

Dwg.No. 09 - 42 VV WWXX - CO

Keyplan of Engine Lubricating Oil System

Dwg.No. 10 - 42 VV WWXX - 3D

Keyplan of Engine Cooling System

Dwg.No. 08 - 42 VV WWXX - LO

Keyplan of Ballast System

Engine Room Arrangement (Tank-Top Plan)

Dwg.No. 15 - 42 VV WWXX - ER Engine Room Arrangement (Platform Plan).

Dwg.No. 12 - 42 VV WWXX - DS Keyplan of Domestic System (FW & SW Supply System)

Dwg.No. 13 - 42 VV WWXX - DS Keyplan of Domestic System (Sanitary Discharge System)

Dwg.No. 19 - 42 VV WWXX - 3D

Engine Room Air Ventilation System

PROGRESS III : WEEK 16 + FINAL EXAM


Doc.No. 11 - 42 VV WWXX - VA

Engine Room Arrangement (Cross-Sectional View)

Dwg.No. 18 - 42 VV WWXX - VA

Calculation and Specification of Engine Room Air Ventilation System

Dwg.No. 16 - 42 VV WWXX - ER

3D Drawing of Compressed Air / Domestic Syst / Compiled Systems *)


Engine Room Arrangement (Sectional View)


(_________________________)

NIP. NIP. 1992201711049

(Nurhadi Siswantoro, S.T., M.T)

(_______________) (_______________)

NRP. NRP.

Supervisor machinery, Coordinator,

1

2

3

4

5

6

7

8

9

10

11

12

13

VV = year of taking; YY = supervisor initials (electrical); ZZ = sequence team no.


VISOR


FORM OF COMPLETION

(ELECTRICAL SYSTEM)

FORM 03B

Rev. 00 Feb/2018

Location of Lightings and Electric Terminals

Dwg.No. 02 - 42 VV YYZZ - EL ESEP and its Location

COORDI-

NATOR

Doc.No. 01 - 42 VV YYZZ - EL Calculation and Specification of Lightings and Electric Terminals

Doc.No. 02 - 42 VV YYZZ - EL Specification of Communication and Navigation Equipments

Doc.No. 03 - 42 VV YYZZ - EL Specification of Emergency Source of Electricity Power (ESEP)

Dwg.No. 01 - 42 VV YYZZ - EL

Wiring Diagram: Power Panels

PROGRESS I : WEEK 5

Doc.No. 04 - 42 VV YYZZ - EL Calculation and Specification of Generator & Shore Connection

Dwg.No. 03 - 42 VV YYZZ - EL Location of Generator dan Engine Control Room

Dwg.No. 04 - 42 VV YYZZ - EL Wiring Diagram: Lighting Panels



Dwg.No. 06 - 42 VV YYZZ - EL Wiring Diagram: ESEP Panels

Dwg.No. 07 - 42 VV YYZZ - EL Wiring Diagram: Main Switch Board


NRP. NRP.

One-Line Diagram: Lighting System

Dwg.No. 09 - 42 VV YYZZ - EL One-Line Diagram: Power Equipment System



(_______________) (_______________)

Supervisor electrical, Coordinator,

(_________________________) (Nurhadi Siswantoro, S.T., M.T)

NIP. NIP. 1992201711049


SUPERVISION LOGBOOK

FORM 04

Rev. 00 Feb/2018

1

NAME OF SUPERVISOR:

NO DATE

NA

ME O

F

ST

UD

EN

T 1

NA

ME O

F

ST

UD

EN

T 2

SU

PER

VIS

OR

SIG

NED

SUPERVISION

& REMARKS

3

2

5

4

7

6

9

8

11

10

13

12

15

14

EVALUATION CRITERIA:

1

2

3

4

5

6

7

8

9

10

GRADE: A= 81 - 100 ; AB = 71 - 80 ; B = 66 - 70; BC = 61 - 65 ; C = 51 - 60 ; D = 41 - 51 E ≤ 40

3. STUDENT'S KNOWLEDGE AND PERSONAL SKILL:


SUPERVISOR'S ASSESMENT FORM

FORM 05

Rev. 00 Feb/2018

(1) Describing a design concept. (2) Explaining the document and drawing in detail (3)

Explaining the correlation between document contents to drawing. (4) Capability of estimation

based on engineering logics. (5) Promptness and attitude. (6) Number of supervising and

assistance.

1. DOCUMENT:

2. DRAWING:

IN

ALPHABET

IN

NUMBER

EVALUATION MARK

NRP

(1) Structure and sentences. (2) Completion and contents. (3) Allignment of documents and

drawing. (4) Compliance of calculations to References/ Rules/ Regulations/ Maker

Recommendations.

(1) Neatness (2) Completeness and consistency of coding dan symbol. (3) Completeness of

design parameters. (4) Completeness of instruments involeved. (5) Compliance of drawings

to those on document and rules & regulation (6) Correctness of drawing scale.

NO NAME OF STUDENTS

DATE SUPERVISOR SIGNED



GUIDELINES


Date: February 2018


LAMPIRAN C-2 – Engine Room Layout Form

APPENDIX C-2 - Engine Room Layout Form



GUIDELINES


Date: February 2018


Halaman ini sengaja dikosongkan This page is intentionally left blank

The undersigned student is herewith to declare:

1.

2.

3.

4.

5.

The Undersigned Student 1, The Undersigned Student 2,

( ) ( )

NRP. NRP.

All assignmets items are done with no duplication or/and copy-cat

from other softcopy or other resources.

All documents and drawings produced, hardcopy and soft copy, will

not be given away to other students or other parties.

Any violation to above mentioned statements, I would bear any

sanction according to ITS Academic Regulation, i.e. disqualification

to all Courses taken in this semester.

Feb/2018Rev. 00

I will do this assignment until its completion, and I whatsoever will

not retreat from this course in this semester

All assignmet items are resulted from my own works.

ENGINE ROOM LAYOUT

INTEGRITY PACTFORM 00

STUDENT DATA:

VESSEL’S DATA: (referring to General Arrangement data)

Ton / kL / TEUs *)

NOTES:

1

Surabaya, __________________

CbB (m) H (m) T (m)

Sailing Area

Academic Year 2017/2018

Cargo Type

Class Notation

Name of the Vessel

Name of Supervisor

No. of attempt 1st/2

nd/3

rd/4

th *

(ref to Class Rules Vol 1)

(ref to SOLAS Chapter IV)

Vessel Type

Cargo Capacity

NRP of Student 1

NRP of Student 2

Main Engine Spec

Service Speed (knot)

LPP (m) Lwl (m) LoA (m)

2

Student 1,

(_______________)

NRP.

Supervisor,

3-D Drawing for system :

Bilge System / OWS System / Ballast System / Fire Fighting System/ Fuel Oil System/

Engine Lubricating System / Engine Cooling System /Compressed Air System/ Engine

Room Ventilation System *

Coordinator,

Student 2,

*(circle as appropriate – subject to Supervisor’s approval)


NIP. 1992201711049NIP.

(_______________)

NRP.

(_________________________)

Flag State

All documents are to be submitted in English

Class ABS / BKI / BV / GL / LR / NK (circle as appropriate)

Indonesia

YY-ZZ (refer to form 03)

ENGINE ROOM LAYOUT

DOCUMENT OF ASSIGNMENT

FORM 01

Rev. 00 Feb/2018

Name of Student 2

Name of Student 1

Team No.

Semester Odd / Even*

Endurance (days)

Semester Academic Year

Name NRP

Supervisor NIP

Write down your reasons for being late:

Surabaya, __________________

ENGINE ROOM LAYOUT

STATEMENT OF LATENESSFORM 02

Rev. 00 Feb/2018

NIP.

( )

Student,

( )

Supervisor,

NIP. NRP.

Head of Undergraduate Program

Dept. of Marine Engineering - ITS

( )

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

XX = year of taking; YY = supervisor initials (machinery); ZZ = sequence team no. *) 3D Drawing: according to personal assigment decided by the Supervisor

(_________________________)

NIP. NIP. 1992201711049


(_______________) (_______________)

NRP. NRP.

Supervisor, Coordinator,

Dwg.No. 19 - 42 XX YYZZ - 3D

Engine Room Air Ventilation System



Doc.No. 11 - 42 XX YYZZ - VA

Engine Room Arrangement (Cross-Sectional View)

Dwg.No. 18 - 42 XX YYZZ - VA

Calculation and Specification of Engine Room Air Ventilation System

Dwg.No. 16 - 42 XX YYZZ - ER

3D Drawing of Compressed Air / Domestic Syst / Compiled Systems *)

Dwg.No. 17 - 42 XX YYZZ - ER

Engine Room Arrangement (Sectional View)

Dwg.No. 14 - 42 XX YYZZ - ER Engine Room Arrangement (Tank-Top Plan)

Dwg.No. 15 - 42 XX YYZZ - ER Engine Room Arrangement (Platform Plan).

Dwg.No. 12 - 42 XX YYZZ - DS Keyplan of Domestic System (FW & SW Supply System)

Dwg.No. 13 - 42 XX YYZZ - DS Keyplan of Domestic System (Sanitary Discharge System)

Dwg.No. 11 - 42 XX YYZZ - CA

Calculation and Specification of Domestic SystemDoc.No. 10 - 42 XX YYZZ - DS

Keyplan of Compressed Air System

3D Drawing of Ballast / Fire / FO / LO / Cooling Syst *)


Doc.No. 09 - 42 XX YYZZ - CA Calculation and Specification of Compressed Air System

Dwg.No. 09 - 42 XX YYZZ - CO

Keyplan of Engine Lubricating Oil System

Dwg.No. 10 - 42 XX YYZZ - 3D

Keyplan of Engine Cooling System

Dwg.No. 08 - 42 XX YYZZ - LO

Keyplan of Ballast System

Doc.No. 08 - 42 XX YYZZ - CO

Keyplan of Fuel Oil SystemDwg.No. 07 - 42 XX YYZZ - FO

Keyplan and Arrangement of Fire-main System

Doc.No. 07 - 42 XX YYZZ - LO

Dwg.No. 06 - 42 XX YYZZ - FI

Calculation and Specification of Engine Lubricating Oil System

Doc.No. 06 - 42 XX YYZZ - FO

Calculation and Specification of Engine Cooling System

Dwg.No. 05 - 42 XX YYZZ - BL

Calculation and Specification of Ballast System

Doc.No. 05 - 42 XX YYZZ - FI

Calculation and Specification of Fuel Oil System

Dwg.No. 04 - 42 XX YYZZ - 3D 3D Drawing of Bilge / OWS System *)

PROGRESS I : WEEK 5

Doc.No. 04 - 42 XX YYZZ - BL

Calculation and Specification of Fire Main System

Doc.No. 03 - 42 XX YYZZ - OW

Keyplan of Bilge System

Dwg.No. 03 - 42 XX YYZZ - OW Keyplan of Oily-Water Bilge System

Doc.No. 02 - 42 XX YYZZ - BG Calculation and Specification of Bilge System

Dwg.No. 02 - 42 XX YYZZ - BG

Calculation and Specification of Oily-Water Bilge System

COORDI-

NATOR

Doc.No. 01 - 42 XX YYZZ - LE List codes of Equipment

Dwg.No. 01 - 42 XX YYZZ - LS List of Symbol and Drawing Standards

Feb/2018Rev. 00

FORM 03ENGINE ROOM LAYOUT

FORM OF COMPLETION

(MACHINERY SYSTEM)


VISOR

13

12

15

14

10

11

9

8

7

6

5

4

3

2

NA

ME O

F

ST

UD

EN

T 2

ENGINE ROOM LAYOUT

SUPERVISION LOGBOOK

FORM 04

Rev. 00 Feb/2018

1

NAME OF SUPERVISOR:

NO DATE

SU

PER

VIS

OR

SIG

NED

SUPERVISION

& REMARKS

NA

ME O

F

ST

UD

EN

T 2

EVALUATION CRITERIA:

1

2

3

4

5

6

7

8

9

10

GRADE: A= 81 - 100 ; AB = 71 - 80 ; B = 66 - 70; BC = 61 - 65 ; C = 51 - 60 ; D = 41 - 51 E ≤ 40

3. STUDENT'S KNOWLEDGE & PERSONAL SKILL:

DATE SUPERVISOR SIGNED

NO NAME OF STUDENTS

(1) Describing a design concept. (2) Explaining the document and drawing in detail (3)

Explaining the correlation between document contents to drawing. (4) Capability of estimation

based on engineering logics. (5) Promptness and attitude. (6) Number of supervising and

assistance.

1. DOCUMENT:

2. DRAWING:

IN

ALPHABETIN NUMBER

EVALUATION MARKS

NRP

(1) Structure and sentences. (2) Completion and contents. (3) Allignment of documents and

drawing. (4) Compliance of calculations to References/ Rules/ Regulations/ Maker

Recommendations.

(1) Neatness (2) Completeness and consistency of coding dan symbol. (3) Completeness of

design parameters. (4) Completeness of instruments involeved. (5) Compliance of drawings

to those on document and rules & regulation (6) Correctness of drawing scale.

ENGINE ROOM LAYOUT

SUPERVISOR'S ASSESMENT

FORM

FORM 05

Rev. 00 Feb/2018

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