18_materials_handling2.ppt

8/20/2019 18_materials_handling2.ppt

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Materials Handling

MODULE 18


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2 ©2006 TEEX

Materials Handling on Oil and

Gas Sites

What materials are handled?

What machines are used to handle

them?

What precautions are taken to avoid

accidents and injuries?


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3 ©2006 TEEX

Regulations

29 CFR 1910 Subpart N

29 CFR 192 Subparts ! and N

"#$ R# %&' &(' 9)

"NS$ )%* +or +orkli+ts

Crane standards +or derricks?

R# %& and ,eneral dut- clause

.ook at application +or each crane standard


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Materials Handling and Storage

29 CFR 1910 SUBPART N


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5 ©2006 TEEX

Organization of Subpart N

1910*1/ !andlin, materials ,eneral

1910*1// Servicin, multipiece and sin,le piece rimheels

1910*1/ #oered industrial trucks 1910*1/ "pp " 3 Stabilit- o+ poered industrial

trucks 4nonmandator-5

1910*1/9 6verhead and ,antr- cranes

1910*10 Craler locomotive and truck cranes 1910*11 7erricks

1910*18 !elicopters

1910*1& Slin,s


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6 ©2006 TEEX

1910.176 Handling materials

general

echanical e:uipment; sa+e

clearances< permanent passa,ea-s

marked !ousekeepin, 3 avoid trippin,' +ire'

e=plosion' or pest harbora,e ha>ards

Covers or ,uardrails +or open pits'tanks' vats' ditches


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7 ©2006 TEEX

1910.176 Handling materials

general

Stora,e must not create a ha>ard;

Stablesecure a,ainst slidin, or

collapse


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8 ©2006 TEEX

1910.177 Ser!i"ing multipie"e

and singlepie"e rim #$eels

"pplies to lar,e vehicles< not pickups'

automobiles' or vans

@rainin, @ire servicin, e:uipment

Wheel component acceptabilit-

Sa+e operatin, procedures


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%o#ered &ndustrial 'ru"(s

29 CFR 1910.178


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10 ©2006 TEEX

1910.17) %o#ered industrial

tru"(s

Contains sa+et- re:uirements relatin, to;

Fire protection

7esi,n aintenance

Ase o+ +ork trucks' tractors' plat+orm li+t

trucks' motori>ed hand trucks' and otherspeciali>ed industrial trucks poered b-

electric motors or internal combustion

en,ines


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11 ©2006 TEEX

1910.17) %o#ered industrial

tru"(s

"NS$ )%*1 199

arkin, indicatin, approval b- testin,

laborator- No modi+ications that a++ect capacit- and

sa+e operation ithout manu+acturerBs

prior ritten approval Frontend attachments identi+ied

arkin,s maintained le,ible


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12 ©2006 TEEX

1910.17)*b+ and *"+

7esi,nations +or industrial trucks b- +uel

and sa+e,uards a,ainst i,nition source

7esi,nated locations here speci+ict-pes o+ trucks ma- be used

@able N1


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13 ©2006 TEEX

1910.17)*e+ Safet, guards

6verhead ,uards +or

!i,h .i+t Rider trucks i+

operations permit ertical load backrest

e=tension +or t-pes o+

loads that present

ha>ards


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14 ©2006 TEEX

1910.17)*f+ -uel $andling and

storage

Storin, and handlin,

o+ li:uid +uels;

Follo NF#" No*80199

Storin, and handlin,

o+ .#( +uel; Follo

NF#" No* %199


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15 ©2006 TEEX

1910.17)*g+ $anging and

"$arging storage batteries

)atter- char,in, installations located in areas

desi,nated +or that purpose

Facilities provided +or Flushin, and neutrali>in, spilled electrol-te'

For +ire protection'

For protectin, char,in, apparatus +rom dama,e

b- trucks' and For ade:uate ventilation +or dispersal o+ +umes

+rom ,assin, batteries


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16 ©2006 TEEX



Conve-or' overhead

hoist' or e:uivalent

provided +or

handlin, batteries

Reinstalled batteries

properl- positioned

and secured in thetruck


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17 ©2006 TEEX



When char,in,batteries' acid pouredinto ater< not ater

poured into acid @rucks properl-

positioned and brakeapplied be+oreattemptin, to chan,e or

char,e batteries Care taken to assure

that vent caps are+unctionin,


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18 ©2006 TEEX



Smokin, prohibited in the char,in, area

#recautions taken to prevent open

+lames' sparks' or electric arcs inbatter- char,in, areas

@ools and metallic

objects kept aa-+rom the tops o+

batteries

DANGERDANGER

No smokin,

sparks or

open +lames


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19 ©2006 TEEX

1910.17)*$+ and *i+

"u=iliar- directional li,htin, on truck i+

li,htin, D2 lumens per s:uare +oot

Control carbon mono=ide to levels in1910*1000


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20 ©2006 TEEX

1910.17)*(+ 'ru"(s and railroad

"ars

)rakes set and heel chocks placed +orhi,ha- trucks boarded ith poered

industrial trucks #ositive protection to keep

train cars +rom movin,hile loadin, or ith

dockboardsbrid,e plates Fi=ed jacks +or uncoupled semitrailer

durin, loadin,


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21 ©2006 TEEX

1910.17)*l+ Operator training

Ensure that be+ore emplo-ee operates apoered industrial truck' operator hascompleted trainin, and evaluation

success+ull- @rainees ma- operate a poered industrial

truck onl-; Ander direct supervision o+ persons ith the

knoled,e' trainin,' and e=perience to trainoperators and evaluate their competence< and

Where such operation does not endan,er thetrainee or other emplo-ees*


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22 ©2006 TEEX

1910.17)*l+ Operator training

Re:uired; .ecture or other +ormal instruction

4computer' video tape' ritten5 #ractical trainin, 4demonstrations and

e=ercises5

Evaluation b- trainer o+ operator

per+ormance in orkplace Re+resher trainin, re:uired a+ter certain

conditions in 4&5


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23 ©2006 TEEX

1910.17)*l+*/+ 'raining program

"ontent

@ruckrelated trainin, topics;

6peratin, instructions' arnin,s' and precautions

7i++erences beteen the truck and the automobile @ruck controls and instrumentation;

here the- are located

hat the- do

ho the- ork

En,ine or motor operation

Steerin, and maneuverin,

Fork and attachment adaptation


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24 ©2006 TEEX


"ontent

@ruckrelated trainin, topics;

ehicle capacit-

ehicle stabilit- "n- vehicle inspection and maintenance that the

operator ill be re:uired to per+orm

Re+uelin, andor char,in, and rechar,in, o+

batteries 6peratin, limitations

6peratin, instructions' arnin,s' or precautions

listed in the operators manual


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25 ©2006 TEEX


"ontent

Workplacerelated topics; Sur+ace conditions

Composition o+ loads and load stabilit- .oad manipulation' stackin,' and

unstackin,

#edestrian tra++ic in areas here the

vehicle ill be operated Ramps and other sloped sur+aces that

could a++ect the vehicles stabilit-


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1910.17)*l+ ertifi"ation

@he certi+ication shall include;

Name o+ the operator<

7ate o+ the trainin,< 7ate o+ the evaluation' and<

$dentit- o+ the person4s5

per+ormin, the trainin, or evaluation #revious trainin, does not need to be

repeated i+ operator can operate sa+el-


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27 ©2006 TEEX

1910.17)*m+ 'ru"( operations

@rucks never driven up to an-one standin, in

+ront o+ a bench or other +i=ed object

No one alloed to stand or pass under theelevated portion o+ an- truck'

hether loaded or empt-

Anauthori>ed personnel not permitted to ride

on poered industrial trucks " sa+e place to ride provided here ridin, o+

trucks is authori>ed


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28 ©2006 TEEX


#rohibit arms or le,s +rom bein, placedbeteen the upri,hts o+ the mast or

outside the runnin, lines o+ the truck When truck le+t unattended 42% +t* aa-

or out o+ vie5; load en,a,in, means +ull- loered

controls neutrali>ed

poer shall be shut o++

brakes set


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29 ©2006 TEEX


aintain sa+e distance +rom ed,es o+

ramps or plat+orms hile on an-

elevated location Never use trucks to open or close

+rei,ht doors

@rucks' trailers' and railroad cars;$mmobili>e vehicles and check +loors +or

breaks and eakness be+ore drivin, on


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30 ©2006 TEEX


6verhead ,uard as

protection a,ainst +allin,

objects

$ntended to o++er protection

+rom the impact o+ small

packa,es' bo=es' ba,,ed

material' etc*

Not intended to ithstand the

impact o+ a +allin, capacit-

load


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31 ©2006 TEEX

1910.17)*n+ 'ra!eling

Follo all tra++ic re,ulations' includin,

authori>ed speed limits

aintain sa+e distance appro=imatel-three truck len,ths +rom the truck ahead

Geep truck under control at all times

@hree truck len,ths

minimum


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32 ©2006 TEEX

1910.17)*n+ 'ra!eling

Never pass other trucks travelin, in the

same direction at intersections' blind

spots' or other dan,erous locations Slo don and sound horn at cross

aisles and other locations here vision

is obstructed $+ the load bein, carried obstructs

+orard vie' travel ith the load trailin,


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33 ©2006 TEEX

1910.17)*n+ 'ra!eling

"scendin, or descendin,,rades H10I; driveloaded trucks ith the

load up,rade 6n all ,rades the load

and load en,a,in,means tilted back i+

applicable' and raisedonl- as +ar as necessar-to clear the road sur+ace


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O!er$ead and Gantr, ranes

29 CFR 1910.179

1910 179*b+ G l


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35 ©2006 TEEX

1910.179*b+ General

Reuirements

"pplication; cranes ithtrolle-s and othercharacteristics similar to

,antr- cranes "NS$ )80*2*019/

Rated load markin, oneach side and le,ible+rom the +loor

6perated b- desi,natedpersonnel onl-


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36 ©2006 TEEX

Organization of Standard

c* Cabs 3 access' controls' location

d* Footalks and ladders 3 location'

construction' alkin,orkin, sur+acese* Stops' bumpers' rail seeps' and

,uards

+* )rakes

,* Electric e:uipment' includin,

controllers


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37 ©2006 TEEX


h* !oistin, e:uipment 3 sheaves' ropes'

e:uali>ers' hooks

i* Warnin, device j* $nspection 3 +re:uent and periodic

k* @estin, 3 operational and load

l* aintenance

m* Rope inspection


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38 ©2006 TEEX


n* !andlin, the load

1* Si>e

2* "ttachin, the load8* ovin, the load

&* !oist limit sitch

o* 6ther re:uirements 3 ladders' cabs'+ire e=tin,uishers


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ra#ler 2o"omoti!e and 'ru"(

ranes

29 CFR 1910.180

1910 1)0*b+ General


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40 ©2006 TEEX

1910.1)0*b+ General

Reuirements

"pplication; Craler cranes' locomotive cranes' heel

mounted cranes' used as li+tin, cranes )oth truck and sel+propelled heel t-pe

#oered b- internal combustion en,ines orelectric motors

Atili>e drums and ropes "NS$ )80*%19

6perated b- desi,nated personnel onl-


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41 ©2006 TEEX


c* .oad ratin,s

d* $nspection classi+ication

e* @estin,+* aintenance procedure 3 (eneral

,* Rope inspection

h* !andlin, the loadi* 6ther re:uirements

j* 6perations near overhead lines


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3erri"(s29 CFR 1910.181

1910 1)1*b+ General


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43 ©2006 TEEX

1910.1)1*b+ General

Reuirements

"pplication;

Jan- modi+ication o+ these t-pes hich

retain their +undamental +eatures' e=cept+or +loatin, derricksK

"NS$ )80*199

6perated b- desi,nated personnel onl-


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44 ©2006 TEEX


c* .oad ratin,s 3 permanent andnonpermanent

d* $nspection

e* @estin,

+* aintenance

,* Rope inspection

h* 6perations o+ derricksi* !andlin, the load

j* 6ther re:uirements


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Slings29 CFR 1910.184


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4ppli"ation

Ased +or hoistin, o+ material

"llo- steel chain

Wire rope

etal mesh

Natural or s-nthetic +iber rope

S-nthetic eb $llustrations in 4b5


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47 ©2006 TEEX

*"+ Safe operating pra"ti"es

1* Never use dama,ed de+ective slin,s

2* Never shorten slin,s ith makeshi+t

devices8* Never use kinked slin, le,s

&* Never load slin,s in e=cess o+ rated

capacities%* )alance loads in basket hitches to

prevent slippa,e*


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* "ttach slin,s securel- to loads*

/* #ad protect slin,s +rom sharp ed,es*

* Geep suspended loads clear o+obstructions

9* Geep emplo-ees clear o+ loads to be

li+ted and suspended loads*


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10*Never place hands or +in,ers beteen

slin, and load hile slin, is bein,

ti,htened*11* Shock loadin, is prohibited 3 take up

the slack in the slin, slol-*

12*Never pull a slin, out +rom under aload hile the load rests on it*


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c* $nspections 3 each da- be+ore use

and durin, use

d* "llo- steel chain slin,se* Wire rope slin,s

+* etal mesh slin,s


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onstru"tion Standards29 CFR 1926 Subpart ! a"# N

4ppli"abilit, of onstru"tion


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52 ©2006 TEEX

4ppli"abilit, of onstru"tion

Standards in 59 -R 1956

Subpart !; aterials !andlin,' Stora,e'

Ase' and 7isposal

Subpart N; Cranes' 7erricks' !oists'Elevators' and Conve-ors

7o construction standards appl-;

@o a derrick durin, drillin, operations? @o a crane settin, up e:uipment at a site?


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Hazards Standards for Oil GasAP$ RP %4& RP4'& RP9B

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