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Basic Techniques for Analyzing
and Presentation of Cost Risk Analysis
Randal B. Lorance P.E.
and
Robert V. Wendling
1999 Annual Meeting
AACE International
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Monte Carlo Risk Analysis
Steps in process– Develop deterministic model of the estimate
– Identify the uncertainty in the estimate - Variables
– Analyze the estimate with Monte Carlo simulation
– Make decisions based upon results
• This presentation examines the last step
– What decisions can be made
– How to present them to the project stakeholders
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Estimate Quality Categories
• Historical– Conceptual (factored)
– Preliminary
– Budget
– Definitive
• Recent Publications by AACE
– Recommended Practices
• Monte Carlo is a tool to determine which level of
Project Definition you have achieved.
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AACE - Process Industry
Preliminary
Characteristic
ESTIMATE
CLASS
LEVEL OF
PROJECT
DEFINITIONExpressed as % of
complete definition
END USAGETypical purpose
of estimate
METHODOLOGYTypical estimating
method
EXPECTED
ACCURACY
RANGETypical variation in
low and highranges [a]
PREPARATION
EFFORTTypical degree
of effort relative
to least costsindex of 1 (b)
Class 5 0% to 2% Concept Screening
Capacity Factored,
Parametric Models,
Judgment, or
Analogy
L: -20% to - 50%
H: +30% to +100%1
Class 4 1% to 15% Study or Feasibility
Equipment
Factored or
Parametric Models
L: -15% to -30%
H: +20% to +50%2 to 4
Class 3 10% to 40%
Budget,
Authorization, or
Control
Semi-Detailed Unit
Costs with
Assembly Level
Line Items
L: -10% to -20%
H: +10% to +30%3 to 10
Class 2 30% to 70%Control or Bid /
Tender
Detailed Unit Cost
with Forced
Detailed Take-off
L: -5% to -15%
H +5% to +20%4 to 20
Class 1 50% to 100%Check Estimate or
Bid / Tender
Detailed Unit Cost
with Detailed Take-
Off
L: -3% to -10%
H: +3% to +15%5 to 100
Notes: [a] The state of process technology and availability of applicable reference cost data affect the range markedly.The +/- value represents typical percentage variation of actual costs from the cost estimate after application ofcontingency (typically at a 50% level of confidence) for given scope.
[b] If the range index value of "1" represents 0.005% of project costs, then an index value of 100 represents 0.5%.Estimate preparation efforts is highly dependent upon the size of the project and the quality of estimating data antools.
Secondary Characteristic
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TYPICAL PROJECT SEQUENCE OF ACTIVITIES
Screening Phase Conceptual Phase Definition Phase Design & Construction Phase
PROGRAM AFC
RBL 12/97
Conceptual PhaseAFC Approval
Definition PhaseAFC Approval
Project AFCApproval
Feasibility Studies for
Screening Est imates
Exploration &Reservoir Eng.
New BusinessVentures
Write &Approve
AFC
ScreenEstimate &Schedule
Initialreservoir
engr .assess-
ment
Current Estimate
+100%
-50%
Write &Approve
AFC
ConceptualEstimate &Schedule
+60%
-40%
+30%
-20%
+15%
-13%
Marketing / ContractsNegotiations
FinalizeNegotiation
Continued
Reservoir Engr.
Composition& product
Specs.
Prod. ratesover time
Conceptual Studies
& Engineering
Finalreservoir
engr. input
PreliminaryEngineering
Write &Approve
AFC
Trending
Trending from coneptual est imate &schedule to reflect decisions made during
prelimi nary engineer ing (S creeni ng or bet ter quality estimates.)
Execution Trend ing
Oper.Input
freeze
Operations inputs to P&ID's,equipment layouts , & maj.
equip. purchase specs.
Commitmentfor long lead
itemsVendorEngr.
Equipment & bulksprocurement &manufacture
DetailEngineering
Construction Commissioning
Trending f rom the control estimate
& schedule
Project ControlEstimate &Schedule
8 0 % C o n f i
d e n c e
I n t e r v a
l
+8%
-8%
High end ofaccuracy range
Low end ofaccuracy range
Rec ieve budget quotesMajor Equip. &long lead items.
MechanicalCompletion
CommercialSale
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Statistics and Confidence IntervalsStatistics and Confidence Intervals
Population of Data P oints
0
10
20
30
40
50
60
70
80
90
10 0
1 6 1 1
1 6
2 1
2 6
3 1
3 6
4 1
4 6
5 1
5 6
6 1
6 6
7 1
7 6
8 1
8 6
9 1
9 6
M
i n u t e s
Histogram
0
5
10
15
20
25
30
35
4
0
4
5
5
0
5
5
6
0
6
5
7
0
7
5
8
0
8
5
9
0
M o r e
Bin
F r e
q
u
e
n
c y
Frequenc y
0
5
10
15
20
2530
35
40 45 50 55 60 65 70 75 80 85 90 More
Cumulative
0%
20%
40%
60%
80%
100%
120%
4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0
M
o r e
Bin
F r e q
u
e
n
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0.0
0.9
0.0 1.3 2.5 3.8 5.0
Concepts, Terms, & DefinitionsProbability Distribution - Skewed to Right Probability Distribution - Skewed to Right
P r o b a b
i l i t y
P r o b a b
i l i t y
50% 50%
Mode Mode
Median Median
Mean Mean
10% 10% 90% 90%
80% Confidence Interval 80% Confidence Interval
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Standard Deviation --- σ
-
0.005
0.010
0.015
0.020
0.025
0.030
P r o
b a
b i l i t y
+/− 1σ= 68.27 %+/− 1σ= 68.27 %+/− 1σ= 68.27 %+/− 1σ= 68.27 %
+/− 2σ= 95.45 %+/− 2σ= 95.45 %+/− 2σ= 95.45 %+/− 2σ= 95.45 %
+/− 3σ= 99.73 %+/− 3σ= 99.73 %+/− 3σ= 99.73 %+/− 3σ= 99.73 %
+/− 1.28σ= 80 %+/− 1.28σ= 80 %+/− 1.28σ= 80 %+/− 1.28σ= 80 %
σσσσ ==== Square Root Of Variance
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Skewness
-
0.0050
0.0100
0.0150
0.0200
0.0250
0.0300
0.0350
- 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0
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Cumulative Probability Distribution
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
- 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
C u m u l a t i v e P r o b
a b i l i t y
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More Definitions
• Standard Deviation– Measure of average variance from mean.
– Measure of how widely dispersed the values are
in the distribution.
• Skewness
– Asymmetric distribution.
– Usually right skewed for cost estimates.
– Usually left skewed for revenue estimates.
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Output from Risk AnalysisModel
• Graphical • Tabular
Simulation Statistics
Date: 5/19/93 at 21:11
Iterations: 1500
Simulations: 1
Worksheet: HA_ONSHR.XL
Output Range: Total Hainan Is
Cell: $M$29
Base Estimate= 72,128
Mean= 84,864
Std Deviation= 13,892
Variance= 192,990,082
Skewness= 0.451398462
Kurtosis= 3.2461517
Percentile Values
Minimum= 51,160
5Perc= 63,816
10Perc= 67,84415Perc= 70,343
20Perc= 72,820
25Perc= 75,174
30Perc= 76,653
35Perc= 78,550
40Perc= 80,017
45Perc= 82,028
50Perc= 84,084
55Perc= 85,901
60Perc= 87,579
65Perc= 89,324
70Perc= 91,381
75Perc= 93,759
80Perc= 95,977
85Perc= 99,174
90Perc= 102,96495Perc= 109,962
Maximum= 144,382
Frequency Chart
$ in Thousands
.000
.008
.016
.024
.033
0
16.25
32.5
48.75
65
40,000 62,500 85,000 107,500 130,000
2,000 Trials 10 Outliers
Forecast: Total estimate
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Alternative graphics output
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ContingencyContingency• General Definition: An Assessment, made by a team of professionals,
of the amount of funds which, when added to the line item estimate will reflect an equal chance of underrun or overrun given relative stability
of the scope and assumptions upon which the estimate is based.
• DOE, AACE, & PMI discuss uncertainty and statistical analysis in
their definitions in addition to experience.
• DOE adds: Contingency is not to be used to avoid making an accurate
assessment of expected costs.
• AACE adds: Usually excludes changes in scope or unforeseeable
major events such as strike, earthquakes, etc.
• PMI adds: Contingency reserves are normally included in the project’s
cost and schedule baselines.
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Contingency Analysis
• Median - 50/50 point
– Equal Chance of overrun / underrun
– Target
• Overrun / Underrun Limits - Range
• Specified Accuracy versus Achieved
Accuracy
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Outputs - Tabular - Each ProjectSimulation Statistics
Date: 5/19/93 at 21:32
Iterations: 1500
Simulations: 1
Worksheet: DRILL.XLS
Output Range: Total Drilling.
Cell: $M$61
Base Estimate= 75,152
Mean= 84,718
Std Deviation= 10,149
Variance= 102,992,737
Skewness= 0.38689996
Kurtosis= 2.966930395
Contingency
Percentile Values $M %
Minimum= 57,313 -17,839 -23.7%
5Perc= 68,893 -6,259 -8.3%
10Perc= 72,189 -2,963 -3.9% 86.2% -13.8%15Perc= 74,229 -923 -1.2%
20Perc= 75,923 771 1.0%
25Perc= 77,547 2,395 3.2%
30Perc= 78,744 3,592 4.8%
35Perc= 80,131 4,979 6.6%
40Perc= 81,401 6,249 8.3%
45Perc= 82,638 7,486 10.0%
50Perc= 83,726 8,574 11.4% 100.0%55Perc= 85,142 9,990 13.3%
60Perc= 86,723 11,571 15.4%
65Perc= 88,111 12,959 17.2%
70Perc= 89,664 14,512 19.3%
75Perc= 91,139 15,987 21.3%
80Perc= 93,247 18,095 24.1%
85Perc= 95,528 20,376 27.1%
90Perc= 98,433 23,281 31.0% 117.6% 17.6%
95Perc= 102,352 27,200 36.2%Maximum= 121,119 45,967 61.2%
Contingency Amount Contingency Amount
80% Confidence 80% Confidence
Interval Interval
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Output Shown as CumulativeTypical Cost Risk Analysis Presentation
-25
-20
-15
-10
-5
0
5
10
15
20
25
30
35
40
45
50
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Probability of Overrun (%)
159.3
179.3
199.3
219.3
239.3
259.3
279.3
299.3
C o s
t i n M i l l i o
n s
10.40%
-7.50%
225.3
248.7
208.4
Contingency 6%
Specifiedmaximum
accuracyrange
15%
-13%
Specified confidence interval
A d d t o B a s e +
E s c a
l a t i o n
( % )
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Sensitive Analysis
• Which inputs are most significant
• How do you reduce the risk (Improve
Accuracy Range)
• Quantification of Subjective
Impressions
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Sensitivity Graphics
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Conclusions
• Monte Carlo uses:– Establish contingency
– Establish overrun/underrun limits
– Determine if estimate accuracy meets
expectations
• Graphical presentation
– Cumulative showing “Probability of Overrun”