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1s20 Application

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    THE RELAY SPECIALISTS

    relay monitoring systems pty ltd www.rmpl.com.au

    1S20

    Arc Fault Monitor

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    1S20

    Arc Fault Monitor

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    1S20

    Arc Fault Monitor

    Electrical arc short circuits in metal clad switchgear and low

    voltage panels may occur for many different reasons. defective or ageing insulating materials

    poor bus or cable connections

    poor maintenance human error

    ingress of moisture, dust or vermin

    abnormal service conditions

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    Arc Fault

    Effects and Consequences

    ENERGY RELEASED BY ARC FAULTENERGY RELEASED BY ARC FAULT

    PRESSURE

    RISE

    TEMPERATURE

    RISE

    VISUAL &

    ACCOUSTIC

    PHENOMENA

    EFFECTS OF

    FAULT ARC

    CONSEQUENCES

    FOR PLANT

    MECHANICAL

    STRESSING OF

    ENCLOSURES

    THERMAL STRESSING,

    MELTING, FIRE

    VAPOURISATION

    CONSEQUENCES

    FOR PERSONNEL

    SHOCK WAVE,

    FLYING DEBRIS,

    OPENING PANELS

    U/V BURNS &

    EJECTION OF

    FLAMES & HOT

    GASES & SMOKE

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    Switchgear Failure

    Effects and Consequences

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    Switchgear Internal Fault

    Example

    FAULT TIME

    PROTECTION

    TRANSFORMER

    2 secs

    OC-relay

    110/22 kV

    30 MVA

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    Switchgear Internal Fault

    Example

    FAULT TIME

    PROTECTION

    TRANSFORMER

    0.07 secs

    Arc protection

    110/22 kV

    30 MVA

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    Variable Speed Drive

    Fault Example

    PROTECTION

    TRANSFORMER

    Earth leakage

    22 kV / 690V

    Water CorporationWestern Australia

    At approximately 0800 hrs on 25/2/07 No.2 VSDfailed at Tamworth Pumping Station WA. The

    PSN electrician was called out to the fault later

    that same morning and found the main switch

    compartment of the drive badly damaged.

    The extent of damage is quite severe and wascontained to the main switch compartment of the

    variable speed drive.

    The majority of damage appears to have been

    originated from the VSD main switch, then

    spreading upon explosion to the upper and rear of

    the drive and also externally through the

    ventilation ducts.

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    Variable Speed Drive

    Fault Example

    The earth leakage protection on the #2

    VSD 22kV / 690V feeder tripped.

    The O/C protection also detected a phase

    fault condition.

    #2 22kV / 690V Transformer circuit breaker

    was found to be in the OFF position.

    Judging by the extent of the damage the

    protection clearly did not respond quickly

    enough.

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    Variable Speed Drive

    Fault Example

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    Variable Speed Drive

    Fault Example

    OPERATOR HAZARD IN ADJACENT CORRIDOR

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    Variable Speed Drive

    Fault Example1S20 ARC FAULT PROTECTION INSTALLED AFTER EARLIER FAULT

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    Variable Speed Drive

    Fault ExampleSUBSEQUENT FAULT

    As a result of this incident, RMS 1S20 ArcFault Monitors and 1S30 Arc Flash Sensors

    were installed.

    Subsequently several months later another

    incident occurred, this time due to the failure

    of the IGBT board.

    As a consequence, the arc sensors were

    triggered by tripping the 22kV circuit breaker

    and as can be seen by the photos the

    damage was insignificant.

    1S30 ARC

    SENSOR

    ARC FAULT

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    Variable Speed Drive

    Fault ExampleSUBSEQUENT FAULT

    ARC FAULT

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    1S20

    Arc Fault Monitor

    The degree of damage caused by arcing

    depends principally on the duration of the arc.

    ~100ms Arc Fault Duration

    The switchgear needs to be checked & the

    insulation resistance measured before power

    can be re-established.

    ~200ms Arc Fault Duration

    The power supply will be interrupted; the

    switchgear must be checked; power is re-

    established only after minor repairs.

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    1S20

    Arc Fault Monitor

    ~100ms Arc Fault Duration

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    1S20

    Arc Fault Monitor

    The degree of damage caused by arcing

    depends principally on the duration of the arc.

    ~500ms Arc Fault Duration

    The supply is interrupted, metal parts of the

    switchgear are destroyed & poisonous gases

    are emitted.

    ~1s Arc Fault Duration

    Destroys most of the switchgear & may cause a

    fire, injury to personnel & damage to property.

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    1S20

    Arc Fault Monitor

    ~500ms Arc Fault Duration

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    1S20

    Arc Fault Monitor

    Arguably the greatest risk of arc fault damage

    exists at the CB cable termination & in the CB

    chamber itself due to the slow clearance times

    of the IDMT feeder protection.

    The problem of arc faults is most prevalent in

    older metal clad switchgear, which already has

    operational protection systems.

    The CB cable termination is particularly at risk to

    ingress of moisture & rodent damage.

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    System Integration

    Trip on arc fault

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    Single Line Diagram

    1S30

    1S20

    Cable box only

    Trip on Arc Fault

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    System Integration

    With current check using high speed starter element

    Type: 1S20K1 [C] Vx: 48V DCSerial No: 126578

    1S20 Arc Fault Monitor

    ARC FAULT TRIP INITIATE

    CBARC FAULT

    MONITORSENSOR

    OVER-CURRENT RELAY3 Pole OC + EF

    RESET / TEST

    System FunctioningArc Fault TripSystem ServiceDC Fail

    GREEN:RED:

    ORANGE:DARK:

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    Single Line Diagram

    Cable box and CT chamber

    1S30

    1S30

    1S20

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    Single Line Diagram

    1S20

    1S30

    1S30

    1S30

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    Trip BUS CB(s)

    Cable box, CT and CB chamber

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    1S20 with 1S30 Optical Sensors

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    1S30

    Arc Sensor Installation

    Mounting position of the

    Sensor is not critical.

    High sensitivity in

    direction of View

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    1S20 System Testing

    Use camera flash to check operation of

    arc sensor and pick up of 1S20 trip

    contact.

    Typical operating range of flash to arcsensor is 50 to 300mm

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    1S20 System Testing

    CRO trace showing nominal operation time of the trip contacts.

    First contact touch at 6.25ms and fully closed by 7.25ms.

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    1S30

    Arc Sensor Installation

    1S30 shown mounted on the outside of a switchgear panel

    Detector oriented to look through a hole into the switchgear

    Switchgear

    panel

    2 x M4self threading

    mounting screws(Supplied)

    Sealed cable

    stress relief

    Optical detectorprotruding through

    hole in panel

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    1S30

    Arc Sensor Installation

    1S30 shown mounted on the inside of a switchgear panel

    Detector oriented to look out into the switchgear compartment

    2 x M4self threading

    mounting screws(Supplied)

    Optical detectorfacing awayfrom panel

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    1S30

    Arc Sensor Installation

    The dual optical detector version can be panel mounted

    to monitor two adjacent switchgear compartments simultaneously.

    Internal partition

    between switchgearcompartments

    Optical detectorprotruding through

    compartment dividerinto adjacent

    switchgear chamber

    Optical detectorwindow facing away

    from compartmentdivider

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    1S30

    Arc Sensor Installation

    Flush mount reinforcing plate

    1.2mm zinc plated mild steel

    2 x M4self threading

    mounting screws(Supplied)

    Flush mountreinforcing

    plate

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    1S30

    Arc Sensor Installation

    SENSOR LOCATIONS

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    Cable Box Arc Fault

    Lower portion of Cover

    strengthened

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    Cable Box Arc Fault

    Sensor location

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    CB Chamber Arc Fault

    CB chamber fault at 13.1kA (50mS)

    Fault initiated by connecting 3 phases of circuit side

    of CB with fuse wire

    - typical of test leads used during maintenance.

    One ARC sensor fitted.

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    CB Chamber Arc Fault

    General views after test

    1S20

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    1S20

    Does it Work

    WILL IT OPERATE UNDER DYNAMIC CONDITIONS? --- YES

    HOW FAST DOES IT REMOVE AN INTERNAL FAULT? --- 50-75ms

    IS IT EFFECTIVE IN ALL SWITCHGEAR CHAMBERS? --- YES

    HOW MUCH DAMAGE IS CAUSED TO THE SWITCHGEAR? --- Minimal

    DOES IT IMPROVE SAFETY? --- YES, Significantly

    1S30

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    1S30

    Arc Sensor

    measured current

    ( increase 1*In ==> 10*In)

    arc detection

    overcurrent detection

    trip output contact

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    One, two or three independent arc sensor inputs

    Two high speed tripping duty arc sense output contacts

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    Front Panel Indication

    Solid red for 2s followed by:

    Alternate red & green until reset.

    Green solid

    Orange solid

    Alternate orange & red.

    System healthy

    1S30 Arc Sensor service

    1S30 Arc Sensor continuous pick up

    Flash green 3 times1S30 Power up test OK

    Arc fault trip

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    Front Panel

    FRONT VIEW

    Type: 1S20K1 [C] Vx: 48V DCSerial No: 126578

    1S20 Arc Fault Monitor

    RESET / TEST

    System FunctioningArc Fault Trip

    System ServiceDC Fail

    GREEN:RED:

    ORANGE:DARK:

    52mm

    SERIAL NO. & RATINGLABEL IN THIS POSITIONON REAR TERMINAL BLOCKFOR 1S20 [x][A][x] PANELMOUNT VERSION

    REMOVE FORREAR CABLEENTRY OPTION

    REAR VIEW

    REMOVE FOR

    TWO M4 OR 4BAMOUNTING SCREWS

    32mm

    TOP & BOTTOM REARTERMINAL BLOCKRETAINING SCREWS

    31 1mmID

    +

    (7

    5)

    113mm

    85mm

    (30) (30)

    (75)

    PANEL CUT OUT DETAIL(Minimum clearance to other devices)mm

    1S20K2(CAB)

    AUX:36-150V

    DC

    S/N:123456

    S f

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    Panel or Surface Mounting

    P l S f M ti

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    Panel or Surface Mounting

    86mm 25mm

    Use double sided tape suppliedTop & bottom positions24mm

    SIDE VIEW

    RELAY PANEL3mm THICKMAXIMIUM

    FRONT PANELLABEL

    (Supplied with module)

    SLIDE OUT CABLEENTRY POINTS3 ON ONE SIDE1 AT EACH END

    TOP & BOTTOM REARTERMINAL BLOCK

    RETAINING SCREWS

    THESE MAY BEUNSCREWED &

    REVERSED TO FITFROM THE FRONT OFTHE 1S20 MODULE TO

    ALLOW SURFACEMOUNTING

    RETENTIONSHROUD

    1S20 Arc Fault Monitor

    RESET / TEST

    System Functioning

    Arc Fault TripSensor 1 ServiceSensor 2 or 3 ServiceContinuous Sensor P/UDC Supply Fail

    GREEN:

    RED:ORANGE SOLID:ORANGE FLASH:ORANGE / RED:

    NONE:

    S/N:123457

    DIN R il S f M ti

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    DIN Rail or Surface Mounting

    5mm

    82mm24mm

    SIDE VIEW

    OPTIONALDIN RAIL CLIP

    P/N H01180001B- DIN rail

    mount version

    DIN RAILRELEASE LEVER

    SLIDE OUT CABLEENTRY POINTS3 ON ONE SIDE1 AT EACH END

    S/N:123456

    1S20K1 (CBB)ARC FAULT MON ITOR

    DC FailArc Fa ult TripSystem FunctioningSensor 1 ServiceSensor 2 or 3 ServiceContinuous Sensor P/U

    AUX:36- 150V DC

    RESET / TEST

    NONE:RED:

    GREEN:ORANGE SOLID:ORANGE FLASH:ORANGE / RED:

    1S20

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    Switch 1: Optional arc sensor 2 ON or OFF

    Switch 2: Arc fault trip indication LED reset

    Switch 3: Independent arc trip ON or OFF

    Switch 4: Arc fault trip output contact latch function;

    ON for LATCHING, OFF for self reset.

    Switch 5: Optional arc sensor 3 ON or OFF

    Configuration Settings

    ONONON

    ONON

    OFFOFFOFF

    OFFOFF

    1: ARC SENSOR 22: LATCHING TRIP LED3: INDEPENDENT ARC TRIP

    4: LATCHING TRIP CONTACTS5: ARC SENSOR 3

    1S20

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    Wiring Termination

    1S20 SOCKET TERMINAL LAYOUTViewed the from front when un-plugged from the main housing

    (Always wire Arc Sensor 1. Arc sensor 2 & 3 optional)

    22

    11

    33

    44

    55

    66

    88

    99

    1212

    1111

    1010

    1S20

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    Wiring Application

    1S20 application diagram - Circuits shown in de-energised condition

    12

    8

    10

    9

    9 or 11

    5

    1

    3

    11

    6

    2

    4

    Vx

    +

    +

    Fail

    alarm

    Arc 1

    Arc 3 Arc 2

    Arc fault trip alarm signal toprotection relay status input for comms.

    I>start

    Control

    Protection

    1S20

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    Overcurrentrelay

    Arc faultrelay

    I>

    CB Aux Switch Trip Coil

    52

    T

    52 - a

    1S20 Ordering Code

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    1S20 Ordering Code

    Generate the required ordering code as follows: e.g. 1S20-CAB

    1 AUXILIARY SUPPLY RANGE

    A 20 - 60V DC

    C 36 - 150V DC

    2 MOUNTING

    A Panel mount or surface mount

    B DIN rail or surface mount only

    3 SENSORS

    A Two arc sensor inputs (Default)

    B Three arc sensor inputs

    PS5R POWER SUPPLY MODULEUse the PS5R-A24 DIN rail mount module to power a single 1from an 85-164V AC auxiliary source.

    1 2 3

    1S20 Arc Fault Monitor Relay

    1S30 Ordering Code

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    1S30 Ordering Code

    Generate the required ordering code as follows: e.g. 1S30 AA

    1 DETECTORS

    A Single through hole panel detector

    B Dual detectors

    2 FLUSH MOUNT REINFORCING PLATE

    A Not required

    B Required

    1 2

    1S30 Arc Fault Sensor

    1S28 Arc Fault Scheme

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    1S28 Arc Fault Scheme

    1S20

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    Additional Information

    Technical Bulletin

    User Guide

    Price & Availability

    www.rmspl.com.au/1s20.htm

    Test Manuals

    www.rmspl.com.au/search.asp

    Other Products

    www.rmspl.com.au/products.htm


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