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1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL...

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Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for compressed air, liquid transfer and gas systems. EHL’s technology and experience in the field of compressed air treatment, gas filtration, and fluid separation extends from the compressor room to all points of use in your facility. Components and systems are designed and matched to ensure optimal performance. EHL can design and build solutions from concept to reality. Our partnership with leading global manufacturers and filtration providers, ensure a global support base for local challenges. EHL's portfolio covers an extensive range of industrial filters, refrigeration and adsorption dryers, and condensate treatment. Filtration and Purification of Compressed Air, Gasses and Liquids
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Page 1: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

Air, Gas, and Liquid Purification

EHLcandesignanddeliveracompletesystemoffiltrationandseparationproductsforcompressedair,liquidtransferandgassystems.EHL’stechnologyandexperienceinthefieldofcompressedairtreatment,gasfiltration,andfluidseparationextendsfromthecompressorroomtoallpointsofuseinyourfacility.Componentsandsystemsaredesignedandmatchedtoensureoptimalperformance.EHLcandesignandbuildsolutionsfromconcepttoreality.Ourpartnershipwithleadingglobalmanufacturersandfiltrationproviders,ensureaglobalsupportbaseforlocalchallenges.EHL'sportfoliocoversanextensiverangeofindustrialfilters,refrigerationandadsorptiondryers,andcondensatetreatment.

Filtration and Purification of Compressed Air, Gasses

and Liquids

Page 2: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

PRODUCTS •Activatedcarbonfilters•Adsorptiondryers•Breathing-airunits•Cartridgefilters•Condensatedrains•Cycloneseparators•Demisters•Disposablefilters•Elements•Emulsionseparators•Filters•FineFilters•Filterhousing•High-performancefilters•High-pressurefilters•Medicalvacuumfilters•Microfilters•Oil/vapourabsorbers•Oil/waterseparators•Oil/waterseparationsystems•Pre-filters•Processfilterelements•Processfilterhousing•Puregasfilters•Refrigerationcompressedairdryers•ServiceKits•Silicon-freefilters•Steamfilters•Sterilefilters•Sub-microfilters•Systemsolution•Vacuumfilters•VentfiltersSERVICES •AirAudit-Detailedanalysiswithoptimisationactionplan•Airflowmeasurement•AirPerformance-Optimisationofcompressedairnetworks•AirSurvey-Analysisofcompressedairsystems•Condensatesampling•Dewpointmeasurement•Differentialpressuremeasurement•Integritytests•Leaklocalisation•Maintenanceagreement•Oil-aerosolmeasurement•Serviceagreement

Process Filtration

Wherequalityrequirementsareexceptionallyhigh,EHLhasaselectionofprocessfilterswhichwillenableyoutoreachrequiredmaximumpuritystandards.ForthesepurposesEHLsuppliesanextensive

rangeofpreandsub-microfiltersforliquids,forcompressedair,gasesandsterileairsystems.

Page 3: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

Adsorption Dryer and System Solutions

Processingconceptsconsistingoffiltrationanddryingareanintegralpartofvariouscompressedairapplications.EHLdesignsandmanufacturescompletesolutionsthataretailor-madetoindividual

customerrequirements.Thisguaranteeshighreliabilityandsimultaneouslyefficientoperation.

Industrial and Process Filtration

•Flowratesfrom35m3/hrto1100m3/hr•Flow-optimisedfilterhousingandfilterelementdesign•ValidatedfilterperformanceaccordingtoDINISO125800-1•Outerandinnersurfacesprotectedagainstcorrosion•Simpleinstallationandoperation•Economiserfunctionwithdigitaldifferential

pressuregauge

High Pressure Filter Housing •Workingpressure20bargto400barg•

Suitableforcompressedairandtechnicalgases

Vacuum Filter VAK / MVAK “Medical”•Includingdrainflask(medical)

Silicone Free Filters •Specificallydesignedforuseintheautomotiveandpaintindustries

Page 4: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

(Three) Stage Filter Thisuniquefilterelementcombines3highefficiencypurificationstagesinonesingleelement.•Sub-Microcoalescencefilter•Activatedcarbonadsorbent•Highefficiencyparticlefilter(class1acc.toISO8573-1:2010)•Nominalflowratesupto110m3/hr@7barg•Economiserofferscontroloffilterlifetimeanddifferentialpressure•Compactspacesavingsolutionforpointofuseapplication•Serviceadvantagesvs.multiplehousingcombination

Cyclone Separator•DF-CCycloneSeparatorwillremoveabrasivecontamination(solid&liquidparticles)fromtheflowofairpressure•Lowdifferentialpressureandsimultaneouslyloweredrequirementsofenergy,thecycloneseparatorofferssubstantialcostsavings•Highretentionratesoverlargeflowrange•Thebayonetfixingbetweenhousingsheadandhousingbowlmakesforeaseofinspectionandcleaningofhousing•Housingcannot

beopenedunderpressureduetobayonetlock-highsafetyduringoperation

Filter Housings•Flowratefrom1440m3/hrto2880m3/hr(AG)andfrom1080m3/hrto38400m3/hr(SG)•Lowpressuredrop•Includedifferentialpressuregaugeandcondensatedrain•SGavailablewithATEXspecification•Maximumworkingpressure16barg

CycloneSeparators•Innovativespininsertimprovesefficiency•Flowoptimisedfilterhousingdesign•Costefficientremovalofbulkwater,particles

andoildroplets•Retentionrate>99%forparticlesizeof10micronandlarger•IncludeUFM-D

condensatedrain

Filter ElementsAvailableasprefilter,microfiltersubmicrofilter,activatedcarbonfilter•Binder-freeSyntecXPmedia•Lowdifferentialpressure•High

dirtholdingcapacity•Longerservicelife•Lowestfiltrationcosts

Competitor Filter ElementsExperiencequalityandperformanceinyourexistingcompressedairfilterhousings•Improvedfiltrationefficiency•Lowerdifferentialpressure•Longerservicelife•Lowerfiltrationcosts

Page 5: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

Process Filtration

Process Filter Housings •Industrialqualityairandgas/steamhousingsP-EG•HighcapacitysteamhousingsP-EGS•SanitarygashousingsPG-EG•Industrial,sanitary,pharmaqualityliquidhousingsPF-EG•Ventfilterhousings•DisposablelaboratoryfiltersUFTD•IndustrialqualityPPliquidhousingsP-KG

Process Filter Elements •SterilecompressedairfiltersP-SRF, P-SRFN•SteriletankventfiltersP-BE•SterilemembraneliquidfiltersPF-BEV,PF-PT,PF-PES•DepthliquidfiltersPP,PP100•SteamfiltersP-GSVE•Highcapacitygas,steam,liquidfiltersP-GSL,P-GSLN•CompetitorreplacementsinP7,P9,DOEconnectionLow Pressure Sterile Air Systems P-SLF •Costeffectivegenerationofsterileairfrom35-900m3/hr•Maybeusedstationaryormobile•Includesblowerandfiltrationsysteminastainlesssteelcabinet

PROCESS FILTER INTEGRITY TESTER FTC Filter Test Centre •Integrityandefficiencytestcentrefor steriledepthfilters•DOP(DispersedOilParticulate)testMembra-Check •Integritytestcentreformembranefilters •Bubblepointtest,WIT,diffusiontest

Compressed Air Dryers

HIGH EFFICIENCY REFRIGERATION DRYERS •Flowrate20m3/hrto1650m3/hr•Reliablepressuredewpoint+3OC•Corrosionresistantaluminiumheatexchanger•EnvironmentallyfriendlyrefrigerantR407c/R134awithhighoverloadcapacity

Page 6: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

HI-Flow •Flowrate1800m3/hrto28500m3/hr•Loaddependentcontrolwithfrequencyconverter•Corrosionresistantaluminiumheatexchanger•EnvironmentallyfriendlyrefrigerantR134awithhighoverloadcapacity•Availableaircooledandwatercooled

HIGH EFFICIENCY REFRIGERATION DRYERS/ MEMBRANE DRYERS Custom-Built Refrigeration Dryer •Designedandbuiltaccordingtocustomerrequirements•Useofsemi-hermeticscrewcompressorsMembrane Dryer •Point-of-usecompressedairdryer•Noelectricalpowersupplynecessary•PDPreductionupto20Kelvin(k)Bora DHP •Flowrate25m3/hrto5,000m3/hr•Workingpressure50barg•IdealforPET

applications•EnvironmentalfriendlyrefrigerantR134a/R404awithhighoverloadcapacity

HEATLESS HIGH EFFICIENCY ADSORPTION DRYERS (Dryer/Filtration) Systems •Completepurificationpackagewithpreandafterfilter•Desiccantcartridges•Compact,spacesavingdesign•Flowrate5m3/hrto100m3/hr•PDP-40oC/-70oCOil Free / Odour Free / Medical Grade

•Completepurificationpackagewithpreandafterfilter•Flowrate5m3/hrto8750m3/hr•PDP-40oC/-70oC•Availablein“tropical”version•Upto1000m3/hrincabinetconstruction

Oilfree / Odour Free / Medical Grade •Completepurificationpackageforoilfreeair•17sizesavailableHigh Pressure Adsorption Dryer •Workingpressure25bargto400barg•CompletepurificationpackageincludingpreandafterfilterActivated Carbon •Residualoilcontent<0.003mg/m3•ActivatedCarbonLifetime>10,000hrs

•Includesresidualoilindicator Breathing Air System •Packageincludesadsorptiondryer•RemovalofCO,CO2,NOxandSO2•Complieswithinternationalstandards

HEAT REGENERATED HIGH EFFICIENCY ADSORPTION DRYERS “Zero-Loss” (PDP: -70 oC) •Nolossofcompressedair•Lownoiselevel•Consistentpressuredewpoint•Nooversizingofcompressor•Desorptionincounterflow•Valvesandkeycomponents“madeinGermany”HRE (PDP: -40 oC) •Lowinvestmentcost•Averagecoolingairconsumption2%•Desorptionin

counterflow CO2 (PDP: -50 OC)

Page 7: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

•IdealforCO2recoveryplants•Adsorptiondryer/deodoriserpackage

Condensate Management

Reliable Condensate Discharge without Pressure Losses

Youwillachieveanespeciallysafeandreliablecondensatedischargewithoutpressurelosswhenusingelectronicallylevel-controlledcondensatedrains.Thisrangeisdistinguishedbyacompactdesignandisavailableinfivesizes.Aruggedhousingdesign,alownoisedevelopmentduringthedischargingprocessandahighresistanceagainstdirtareonlyafewoftheperformancefeaturesofthecondensatedrain.Allcondensatedrainsareeasytomaintainandfunctionallytestedbythemanufacturer.

Electronic Zero-Loss Drains •Reliableoperation•Nopurgeairlossduetoelectroniccontrol•Simpleinstallation•HighpressureversionUFM-DHPupto40bargavailableMinimum Expenditure with Service and Maintenance •Completereplacementofallwearpartsandpressurisedpartswithone-handedoperation*•Onlyonesparepartisneeded•Noassemblyofsealsandindividualparts

isrequired*Appliestothecondensate

Oil/Water Separators reduce Disposal Costs

Withanoilcontentof5%onaverage,condensateistooharmfultotheenvironmentandmustnotpassintothewastewaterwithoutpurification.Thespecifiedcriticalvaluebylegislationisatamaximumof20mg/l(measuredaccordingtoDINENISO9377-2)-somelocalregulationsoftodayareevenmorerestrictive.UltrasepSuperplusNoil/waterseparatorsfulfiltheserequirements,reducedisposalcostsandprotecttheenvironment.EHLwillprovidetheoptimal

solutionforeachapplicationinsevensizesforcompressorcapacitiesrangingfrom120Nm3/hrto7,200Nm3/hr.

ACCESSORIES, SPARE PARTS and SERVICES

AFTERCOOLERS AND DEMISTERS Air/Water Cooled Aftercoolers

Page 8: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

•Ensuresanenergyefficientcompressedairsystem•Contributestolongpreandafterfilterservicelife•Improvescompressorefficiency•LowersoperationcostfordownstreamequipmentDemisters

•Costefficientremovalofbulkwater,particlesandoildroplets•Retentionrate99%forparticlesized>10micron•IncludingUFM-Dcondensatedrain

MEASUREMENT SERVICES AND EQUIPMENT •Volumeflowmeasurementwithconsumptionprofile•Pressuredewpointmeasurement•Leakagemeasurements•Oilaerosolmeasurement•Differentialpressuremanagement•CompressedaircondensateanalysisLeakage Detector Pressure Dewpoint Meters •Stationary•Portable

Massflowmeters for CA and N2 •Stationary •Portable

SERVICES, SPARE PARTS AND CONSUMABLES •Compressedairauditswithdetailedanalysisandoptimisationactionplan•Commissioning•Preventativemaintenanceagreements•Servicing•Compressedairleaklocalisation

Desiccant •Silicagel•Activatedalumina•Molecularsieve•SpecialtydesiccantsDesiccant Replacements for Other Brands of Adsorption Dryers •Dewpointdependentandcontrolretrofitsforenergysavings

Page 9: 1Services - Air and Gas Technologies - Filtration and ... · Air, Gas, and Liquid Purification EHL can design and deliver a complete system of filtration and separation products for

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