2. Flanged gate valves for water 3. Other gate valves for water 4...

2. Flanged gate valves for water

3. Other gate valves for water

4. Combi valves

5. Service connection valves for water

6. Valves and fittings for gas

7. Fire hydrants

8. Check valves

9. Air valves

10. Butterfly valves and other valves

11. Flange adaptors and couplings

12. Tapping saddles and repair clamps

13. Accessories for valves

14. Technical information

15.

1. General company and product information


4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves






15.



For further specification, see section "Technical information".The designs, materials and specifications shown are subject to change without notice due to our continuing programme of product development.

AVK INTERNATIONAL A/S/99

AVK GATE VALVE PN 10 OR PN 16 02/X0 - 20/30

To DIN 3352 part 4Face to face dimension to DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For water, sewage and neutral liquids tomax. 70°C

Tests:

Hydraulic test to DIN 3230 part 4:Seat: PNBody: 1.5 x PN

Operating torque test

Optional extras:

HandwheelExtension spindleStem capFlange adaptor

Approvals:Series 02/60 and 20/30:DIN-DVGW-Reg.-Nr. 1161

Series 02/50:KIWA - NL

Materials:

Body and bonnet Series 02/60 and 20/30:Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)Series 02/50:Grey cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)

Coating Series 02/50 and 02/60:Electrostatically applied epoxy resin

to DIN 30677 - Internally and externally

Series 20/30:Electrostatically applied epoxy resin

to DIN 30677 - externally. Enamelled internally.

Stem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings inside

and 2 outside a plastic bearing, EPDM rubber manchette

Wedge Ductile iron, GGG-50, core fullyvulcanised with EPDM rubber,with integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874

Thrust collar Dezincification resistant brass, CZ 132 to BS 2872

Bonnet bolts Stainless steel A2, sealed with hot melt

Bonnet gasket EPDM rubber



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Ref. nos. Dh dsGG-25 GGG-50 GGG-50 L H Dt D mm mm Holes F Weight

Internal epoxy Internal epoxy Internal enamel DN mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm kilos

02-040-5001 02-040-6001 20-040-3001 40 240 241 83 150 110 18 4 14 1102-050-5001 02-050-6001 20-050-3001 50 250 241 102 165 125 18 4 14 1202-065-5001 02-065-6001 20-065-3001 65 270 271 122 185 145 18 4 17 1502-080-5001 02-080-6001 20-080-3001 80 280 297 138 200 160 18 8 17 1902-100-5001 02-100-6001 20-100-3001 100 300 334 158 220 180 18 8 19 25

02-125-6001 20-125-3001 125 325 376 188 250 210 18 8 19 3302-150-5001 02-150-6001 20-150-3001 150 350 448 212 285 240 22 8 19 4902-200-500X 02-200-600X 20-200-300X 200 400 562 268 340 295 295 22 22 8 12 24 7002-250-500X 02-250-600X 20-250-300X 250 450 664 320 400 350 355 22 26 12 12 27 11002-300-500X 02-300-600X 20-300-300X 300 500 740 370 455 400 410 22 26 12 12 27 160

02-350-600X* 20-350-300X* 350 550 940 430 520 460 470 22 26 16 16 32 32002-400-500X 02-400-600X 20-400-300X 400 600 940 482 575 515 525 26 30 16 16 32 342

02-450-600X** 20-450-300X** 450 650 951 535 640 565 585 26 30 20 20 32 36002-500-600X*** 20-500-300X*** 500 700 951 590 715 620 650 26 33 20 20 32 417

* Flanges drilled to DIN 2501 350 mm, having an increased (400 mm) bore.** Flanges drilled to DIN 2501 450 mm, having a reduced (400 mm) bore.*** Flanges drilled to DIN 2501 500 mm, having a reduced (400 mm) bore.

Dt Dh D

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Bearing5. Bonnet6. Thrust collar

7. EPDM rubber manchette8. Bonnet bolt9. Bonnet gasket

10. Wedge nut11. Wedge12. Body




To DIN 3352 part 4 / NF E 29-324Face to face dimension to DIN 3202 Part 1, F4Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:



Optional extras:


Approvals:

Series 06/30:ÖVGW - Reg. Nr.: W1.121Series 26/00:DVGW - Reg. Nr.: 81.03 e 397

Materials:

Body and bonnet Series 06/30 and 26/00:Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)Series 06/40:Grey cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)

Coating Series 06/30 and 06/40:Electrostatically applied epoxy resinto DIN 30677 - Internally and externallySeries 26/00:Electrostatically applied epoxy resinto DIN 30677 - externally. Enamelled internally.

Stem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings

inside and 2 outside a plastic bearing, EPDM rubber manchette





Component list




Ref. nos. Dh dsGG-25 GGG-50 GGG-50 L H Dt D mm mm Holes F Weight

Internal epoxy Internal epoxy Internal enamel DN mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm kilos

06-040-30014 26-040-0001 40 140 241 83 150 110 18 4 14 1006-050-30014 26-050-0001 50 150 241 102 165 125 18 4 14 1106-065-30014 26-065-0001 65 170 271 122 185 145 18 4 17 14

06-080-40014 06-080-30014 26-080-0001 80 180 297 138 200 160 18 8 17 1806-100-40014 06-100-30014 26-100-0001 100 190 334 158 220 180 18 8 19 23

06-125-30014 26-125-0001 125 200 376 188 250 210 18 8 19 3106-150-40014 06-150-30014 26-150-0001 150 210 448 212 285 240 22 8 19 4606-200-400X4 06-200-300X4 26-200-000X 200 230 562 268 340 295 295 22 22 8 12 24 65

06-250-300X4 26-250-000X 250 250 664 320 400 350 355 22 26 12 12 27 10206-300-300X4 26-300-000X 300 270 740 370 455 400 410 22 26 12 12 27 149

X: 0= PN 10 1 = PN 16In the sizes DN 250 and DN 300 the upper bolt holes in the flanges are metric threaded (M20 for PN 10 and M24 for PN 16).


To DIN 3352 part 4 / NF E 29-324Face to face dimension to DIN 3202 Part 1, F4Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

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DDhDt



AVK GATE VALVE PN 25 02/67


Use:

For water and neutral liquids to max.70°C

Tests:



Optional extras:

HandwheelExtension spindleStem cap

Materials:

Body and bonnet Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Coating Electrostatically applied epoxy resinto DIN 30677 - Internally and externally

Stem Stainless steel, DIN X 20 Cr 13Stem sealing *) NBR wiper ring, 2 NBR O-rings inside


Wedge Ductile iron, GGG-50, core fullyencapsulated with EPDM rubberwith integral wedge nut ofgunmetal RG5 to DIN 1705




*) Optionally:Series 02/68 With exhangeable stem sealing:

NBR wiper ring, 4 NBR O-ringsand a EPDM rubber manchette.Stem seal nut of dezincification resistant brass, CZ 132 to BS 2874



L H Dt D Dh ds Holes F WeightRef. nos. DN mm mm mm mm mm mm mm kilos

02-050-6X076 50 250 241 98 165 125 18 4 14 1202-065-6X076 65 270 271 118 185 145 18 8 17 1502-080-6X076 80 280 297 133 200 160 18 8 17 1902-100-6X076 100 300 334 159 235 190 22 8 19 2502-125-6X076 125 325 376 184 270 220 26 8 19 3302-150-6X076 150 350 448 214 300 250 26 8 19 4902-200-6X076 200 400 562 274 360 310 26 12 24 7002-250-6X076 250 450 664 319 425 370 30 12 27 11002-300-6X076 300 500 740 389 485 430 30 16 27 160

X: 7: With standard bonnet8: With exchangeable stem sealing

Component list


7. NBR rubber manchette8. Bonnet bolt9. Bonnet gasket


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DhDt D

Series 02/68: with exchangeable stem sealing



AVK GATE VALVE PN 10 OR PN 16 02/75

To DIN 3352 part 4 / NFE 29-324. Stem sealing exchangeable under pressureFace to face dimension to DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For water, sewage and neutral liquidsto max. 70°C

Tests:



Optional extras:


Materials:



Stem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 4 NBR O-rings and

a EPDM rubber manchetteStem seal nut Dezincification resistant brass,

CZ 132 to BS 2874Wedge Ductile iron, GGG-50, core fully

vulcanised with EPDM rubber,with integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874




Approvals:

DIN-DVGW NW-6202AU2049

Component list


To DIN 3352 part 4 / NFE 29-324. Stem sealing exchangeable under pressureFace to face dimension to DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

1

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3

4

5

6

7

9

10

11

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8

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H

F

Dt

ds

Dh

Dh dsL H D Dt mm mm Holes F Weight

Ref. nos. DN mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm kilos

02-040-75 40 240 241 150 83 110 18 4 14 1102-050-75 50 250 241 165 102 125 18 4 14 1202-065-75 65 270 271 185 122 145 18 4 17 1502-080-75 80 280 297 200 138 160 18 8 17 1902-100-75 100 300 334 220 158 180 18 8 19 2502-125-75 125 325 376 250 188 210 18 8 19 3302-150-75 150 350 448 285 212 240 22 8 19 4902-200-75 200 400 562 340 268 295 295 22 22 8 12 24 7002-250-75 250 450 664 400 320 350 355 22 26 12 12 27 11002-300-75 300 500 740 455 370 400 410 22 26 12 12 27 16002-350-75* 350 550 940 520 430 460 470 22 26 16 16 32 32002-400-75 400 600 940 575 482 515 525 26 30 16 16 32 34202-450-75** 450 650 951 640 535 565 585 26 30 20 20 32 36002-500-75*** 500 700 951 715 590 620 650 26 33 20 20 32 417

* Flanges drilled to DIN 2501 350 mm, having an increased (400 mm) bore.** Flanges drilled to DIN 2501 450 mm, having a reduced (400 mm) bore.*** Flanges drilled to DIN 2501 500 mm, having a reduced (400 mm) bore.

D

1. Stem2. NBR wiper ring3. Stem seal nut4. NBR O-ring5. Bonnet6. Thrust collar






To BS 5150 / BS 5163 type A / DIN 3230 part 4Face to face dimension to BS 5163Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:



Optional extras:

HandwheelExtension spindleStem cap Flange adaptor

Materials:

Body and bonnet Grey cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)




Wedge Ductile iron, GGG-50, core fullyencapsulated with EPDM rubberwith integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874




Component list



10. Stem nut11. Wedge12. Body

Dh dsL H Dt D mm mm Holes F Weight


02-050-40 50 178 241 102 165 125 18 4 14 1302-065-40 65 190 271 122 185 145 18 4 17 1702-080-40 80 203 297 138 200 160 18 8 17 2002-100-40 100 229 334 158 220 180 18 8 19 2602-150-40 150 267 448 212 285 240 22 8 19 5102-200-40 200 292 562 268 340 295 295 22 22 8 12 24 8302-250-40 250 330 664 320 400 350 355 22 26 12 12 27 13202-300-40 300 356 740 370 455 400 410 22 26 12 12 27 18702-350-40 350 381 940 430 535 460 470 22 26 16 16 32 24702-400-40 400 406 940 482 575 515 525 26 30 16 16 32 287


To BS 5150 / BS 5163 type A / DIN 3230 part 4Face to face dimension to BS 5163Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

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To BS 5163: 1986 type A. Stem sealing exchangeable under pressureFace to face dimension to BS 5163: 1986Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test to BS 5163:Seat: 1.1 x PNBody: 1.5 x PN


Optional extras:


Materials:


Coating Electrostatically applied epoxy resin- Internally and externally


EPDM rubber manchetteWedge Ductile iron, GGG-50, core fully





Component list

1. Stem2. NBR wiper ring3. Stem sealing nut4. NBR O-ring5. Bonnet6. Thrust collar





23-040-30 40 165 241 83 150 110 18 4 14 1223-050-30 50 178 241 102 165 125 18 4 14 1323-065-30 65 190 271 122 185 145 18 4 17 1723-080-30 80 203 297 138 200 160 18 8 17 2023-100-30 100 229 334 158 220 180 18 8 19 2623-150-30 150 267 448 212 285 240 22 8 19 5123-200-30 200 292 562 268 340 295 295 22 22 8 12 24 8323-250-30 250 330 664 320 400 350 355 22 26 12 12 27 13223-300-30 300 356 740 370 455 400 410 22 26 12 12 27 187



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Use:


Tests:



Optional extras:


Materials:


Coating Electrostatically applied epoxy resin- Internally and externally


EPDM rubber manchetteStem seal nut Dezincification resistant brass,






Component list

1. Stem2. NBR wiper ring3. Stem sealing nut4. NBR O-ring5. Bonnet6. Thrust collar





23-040-40 40 165 241 83 150 110 18 4 14 1223-050-40 50 178 241 102 165 125 18 4 14 1323-065-40 65 190 271 122 185 145 18 4 17 1723-080-40 80 203 297 138 200 160 18 8 17 2023-100-40 100 229 334 158 220 180 18 8 19 2623-150-40 150 267 448 212 285 240 22 8 19 5123-200-40 200 292 562 268 340 295 295 22 22 8 12 24 8323-250-40 250 330 664 320 400 350 355 22 26 12 12 27 13223-300-40 300 356 740 370 455 400 410 22 26 12 12 27 187



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DDhDt




To BS 5163: 1986 type B. Stem sealing exchangeable under pressureFace to face dimension to BS 5163: 1986Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:



Optional extras:

HandwheelExtension spindleFlange adaptorStem cap

Approvals:

WBS-approved

Materials:


Gland flange Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Gland flange Stainless steel A2boltsCoating Electrostatically applied epoxy resin

- Internally and externallyStem Stainless steel, DIN X 20 Cr 13

Stem sealing NBR wiper ring, 2 NBR O-rings Wedge Ductile iron, GGG-50, core fully


Thrust collar and Dezincification resistant brass, stem seal box CZ 132 to BS 2872Bonnet bolts Stainless steel A2, sealed with

hot melt Bonnet gasket EPDM rubber

Component list

1. Stem2. Gland flange bolt3. NBR wiper ring4. Gland flange5. Stem seal box6. NBR O-ring7. Bonnet

8. Thrust collar9. Bonnet bolt

10. Bonnet gasket11. Wedge nut12. Wedge13. Body



21-050-0001 50 178 279 98 165 125 18 4 19 1321-080-0001 80 203 294 133 200 160 18 8 19 1821-100-0001 100 229 324 153 220 180 18 8 19 2721-150-0001 150 267 429 209 285 240 22 8 24 5121-200-000X 200 292 531 264 340 295 295 22 22 8 12 27 8121-250-000X 250 330 614 319 405 350 355 22 26 12 12 27 13221-300-000X 300 356 690 367 460 400 410 22 26 12 12 27 17721-350-000X 350 381 867 432 533 460 470 22 26 16 16 32 27121-400-000X 400 406 867 482 580 515 525 26 30 16 16 32 274


To BS 5163: 1986 type B. Stem sealing exchangeable under pressureFace to face dimension to BS 5163: 1986Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

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To BS 5163:1986 type B. Stem sealing exchangeable under pressureFace to face dimension to BS 5163: 1986 Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) PN 25

Use:


Tests:



Optional extras:

HandwheelExtension spindleFlange adaptorStem cap

Approvals:

WBS-approved

Materials:

Gland flange, Ductile iron, GGG-50, to DIN 1693body and bonnet (BS 2789 grade 500 - 7)Gland flange Zinc coated steel 8.8boltsCoating Electrostatically applied epoxy resin

- Internally and externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings Wedge Ductile iron, GGG-50, core fully


Thrust collar and Dezincification resistant brass, stem seal box CZ 132 to BS 2874Bonnet bolts Stainless steel A2, sealed with

hot melt Bonnet gasket EPDM rubber

Component list

1. Stem2. Gland flange bolt3. NBR wiper ring4. Gland flange5. Stem seal box6. NBR O-ring7. Bonnet

8. Thrust collar9. Bonnet bolt

10. Bonnet gasket11. Wedge nut12. Wedge13. Body

L H Dt D Dh ds F WeightRef. nos. DN mm mm mm mm mm mm Holes mm kilos

21-050-60 50 178 279 98 165 125 19 4 19 1321-080-60 80 203 294 133 200 160 19 8 19 1821-100-60 100 229 324 159 235 190 23 8 19 2821-150-60 150 267 429 214 300 250 28 8 24 5321-200-60 200 292 531 274 360 310 28 12 27 8621-250-60 250 330 614 331 425 370 31 12 27 14021-300-60 300 356 690 389 485 430 31 16 27 18821-400-60* 400 406 867 503 620 550 37 16 32 291

* DN 400 with reduced bore (380 mm).


To BS 5163:1986 type B. Stem sealing exchangeable under pressureFace to face dimension to BS 5163: 1986 Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) PN 25

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To BS 5163: 1986, type B, metal faced. Stem sealing exchangeable under pressureOverall length to BS 5163: 1986Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:



Optional extras:

HandwheelExtension spindleFlange adaptor

Approvals:

WBS - approved

Materials:

Body, bonnet and Grey cast iron, GG-25, to DIN 1691stem cap (BS 1452 grade 220/250)Gland flange Ductile iron, GGG-50, to DIN 1693

(BS 2789 grade 500 - 7)Gland flange Zinc coated steel 8.8boltsCoating Electrostatically applied epoxy resin

- Internally and externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings Wedge Grey cast iron, GG-25, fitted with a

high tensile wedge nut of CZ 132 toBS 2874

Thrust collar and High tensile brass, CZ 132 to stem seal box BS 2874Body and wedge Gunmetal, BS 1400 LG2facing rings

Bonnet bolts Zinc coated steel 8.8, sealed with hot melt


L H Dt Dh D ds F WeightRef. nos. DN mm mm mm mm mm mm Holes mm kilos

37-050-00 50 178 270 102 125 165 18 4 19 1637-080-00 80 203 315 138 160 200 18 8 19 2237-100-00 100 229 344 158 180 220 18 8 19 3337-150-00 150 267 446 212 240 285 22 8 24 6237-200-00 200 292 555 268 295 340 22 12 27 9937-250-00 250 330 634 320 355 405 26 12 27 16137-300-00 300 356 715 370 410 460 26 12 27 216


To BS 5163: 1986, type B, metal faced. Stem sealing exchangeable under pressureOverall length to BS 5163: 1986Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Component list

1. Stem 8. Thrust collar2. Gland flange bolt 9. Bonnet bolt3. NBR wiper ring 10. Bonnet gasket4. Gland flange 11. Wedge nut5. Stem seal box 12. Wedge6. NBR O-ring 13. Body and wedge facing rings7. Bonnet 14. Body

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L



AVK GATE VALVE OS&Y PN 16 25/46

To AWWA C509 (OS&Y) with rising stemFace to face dimension to ANSI B16.10-1973 class 125Flanges and drilling to ANSI B16.10-1975 class 125 (See below)

Use:


Tests:

Hydraulic test to AWWA C509:Seat: 1 x PNBody: 2 x PN


Optional extras:

Drilling to ISO 7005-2(BS EN 1092-2: 1997, DIN 2501)

Materials:

Body and bonnet DN 65 to 200: Grey cast iron, GG-25, to DIN 1691 (BS 1452 grade 220/250)DN 250 and 300: Ductile iron, GGG- 50, to DIN 1693 (BS 2789 grade 500-7)

Yoke and gland Ductile iron, GGG-50, to DIN 1693follower (BS 2789 grade 500 - 7)Handwheel Grey cast iron, GG-25, to DIN 1691

(BS 1452 grade 220/250)Coating Electrostatically applied epoxy resin


Stem DN 65 to 200: dezincification resistant brass, CZ 132 to BS 2874DN 250 and 300: Alu-Bronze CA 104

Stem sealing Teflon, asbestos free and NBR rings O-ringsNut, wedge nut, Dezincification resistant brass,stem nut, washer CZ 132 to BS 2874Gland bushing, Polyamide 6.6gland nut Wedge Ductile iron, GGG-50, core fully

encapsulated with EPDM rubberwith integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874

Pin Stainless steel A2Gland bolts Zinc coated steel 8.8Bonnet bolts DN 65 to 200: Zinc coated steel 8.8

DN 250 and 300: Carbon steel 12.9Bonnet gasket EPDM rubber

Approvals:

UL - listedFM - approved

LISTEDFIRE MAIN GATEVALVE 87P6

H open H closed R L D E Holes F B Turns Weight Ref. nos. DN mm mm mm mm mm mm mm mm to open kilos

25-065-46 65 398 332 229 190 178 18 4 100 51 17 2325-080-46 80 429 350 229 203 191 20 4 110 51 20 2525-100-46 100 524 420 279 229 229 25 8 126 51 21 3925-150-46 150 736 581 330 267 279 27 8 158 64 26 6325-200-46 200 942 736 356 292 343 29 8 181 64 35 9725-250-46 250 1138 882 457 330 406 31 12 203 64 37 15725-300-46 300 1317 1009 457 356 483 33 12 216 76 44 238

AVK GATE VALVE OS&Y PN 16 25/46

To AWWA C509 (OS&Y) with rising stemFace to face dimension to ANSI B16.10-1973 class 125Flanges and drilling to ANSI B16.10-1975 class 125 (See below)

Component list

1. Valve body 9. Valve bonnet 17. Gland follower2. Wedge body 10. Bonnet bolt seals 18. Yoke3. Wedge 11. Gland bushing 19. Stud bolt4. Stem nut 12. O-ring 20. Washer5. Pin 13. O-ring 21. Handwheel6. Stem 14. Washer 22. Stem nut7. Bonnet screw 15. Gland 8. Bonnet gasket 16. Hexagon nut



To DIN 3352 part 4Test to DIN 3230 part 4Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For water, sewage and neutral liquids PN 10 or PN 16Max. 70°C

Optional extras:

Micro-switch kit for open or closed position

Types:

06-xxx-55 Short overall lengthto DIN 3202 part 1, F4Materials: Body and bon-

net: Grey cast iron, GG-25,to DIN 1691 (BS 1452 grade 220/250)

06-xxx-35 Short overall lengthto DIN 3202 part 1, F4Materials: Body and bon-

net: Ductile iron, GGG-50, to DIN 1693 (BS 2789 grade 500 - 7)

02-xxx-66 Long overall lengthto DIN 3202 part 1, F5Materials: Body and bon-

net: Ductile iron, GGG-50,to DIN 1693 (BS 2789 grade 500 - 7)

XXX: DN

Materials:

Body and bonnet See the different "Types" to the left Handwheel Grey cast iron, GG-25, to DIN 1691

(BS 1452 grade 220/250)Pin Stainless steel, DIN X 12 CrNiS 18.8Indicator nut Dezincification resistant brass,

CuZn 39 Pb 3Coating Electrostatically applied epoxy resin

to DIN 30677- Internally and externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, plastic bearing with

2 NBR O-rings internally and 2 externally, EPDM rubber manchette





AVK GATE VALVE WITH PIN INDICATOR

AVK GATE VALVE WITH PIN INDICATOR

Component list

1. Handwheel 9. Thrust collar2. Stem 10. EPDMrubber manchette3. Pin 11. Bonnet bolts4. Indicator nut 12. Bonnet gasket5. NBR Wiper ring 13. Wedge nut6. NBR O-ring 14. Wedge7. Plastic bearing 15. Body8. Bonnet

06-xxx-55 06-xxx-5506-xxx-35 02-xxx-66 Dh ds 06-xxx-35 02-xxx-66

DN L L H Db Dt D mm mm Holes Weight Weightmm mm mm mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 kilos kilos

40 140 240 329 180 83 150 110 18 4 11.5 12.550 150 250 329 180 102 165 125 18 4 12.5 13.565 170 270 355 225 122 185 145 18 4 16.0 17.080 180 280 382 225 138 200 160 18 8 20.0 21.0

100 190 300 414 280 158 220 180 18 8 26.5 28.5125*) 200 325 461 320 188 250 210 18 8 35.5 37.5

150 210 350 540 320 212 285 240 22 8 50.5 53.5200 230 400 688 360 268 340 295 295 22 22 8 12 71.0 76.0250 250 450 780 500 320 400 350 355 22 26 12 12 113.0 121.0300 270 500 855 500 370 455 400 410 22 26 12 12 160.0 171.0

XXX: DN *) Not available for series 06-xxx-55


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14

15

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Use:

For water, sewage and neutral liquids PN 10 or PN 16Max. 70°C

Types:

06-xxx-20 Short overall lengthto DIN 3202 part 1, F4Materials: body and bonnet:Grey cast iron, GG-25,to DIN 1691 (BS 1452 grade 220/250)

06-xxx-76 Short overall lengthto DIN 3202 part 1, F4Materials: body and bonnet:Ductile iron, GGG-50, to DIN 1693 (BS 2789 grade 500 - 7)

02-xxx-76 Long overall lengthto DIN 3202 part 1, F5Materials: body and bonnet:Ductile iron, GGG-50,to DIN 1693 (BS 2789 grade 500 - 7)

XXX: DN

Materials:

Body and bonnet See the different "Types" to the leftHandwheel Grey cast iron, GG-25, to DIN 1691

(BS 1452 grade 220/250)Locking ring Stainless steel A2Indicator nut, Dezincification resistant brass,indicator housing CuZn 39 Pb 3Coating Electrostatically applied epoxy resin

to DIN 30677- Internally and externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 4 NBR O-rings and

EPDM rubber manchetteStem seal nut Dezincification resistant brass,






AVK GATE VALVE WITH SHROUDED INDICATOR

AVK GATE VALVE WITH SHROUDED INDICATOR

Component list

1. Handwheel 9. Bonnet2. Stem 10. Thrust collar3. Locking ring 11. EPDM rubber manchette4. Indicator housing 12. Bonnet bolts5. Indicator nut 13. Bonnet gasket6. NBR Wiper ring 14. Wedge nut7. NBR O-ring 15. Wedge8. Stem seal nut 16. Body

06-xxx-20 06-xxx-2006-xxx-76 02-xxx-76 Dh ds 06-xxx-76 02-xxx-76

DN L L H Db Dt D mm mm Holes Weight Weightmm mm mm mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 kilos kilos

40 140 240 329 180 83 150 110 18 4 11.5 12.550 150 250 329 180 102 165 125 18 4 12.5 13.565 170 270 355 225 122 185 145 18 4 16.0 17.080 180 280 382 225 138 200 160 18 8 20.0 21.0

100 190 300 414 280 158 220 180 18 8 26.5 28.5125*) 200 325 461 320 188 250 210 18 8 35.5 37.5

150 210 350 540 320 212 285 240 22 8 50.5 53.5200 230 400 688 360 268 340 295 295 22 22 8 12 71.0 76.0250 250 450 780 500 320 400 350 355 22 26 12 12 113.0 121.0300 270 500 855 500 370 455 400 410 22 26 12 12 160.0 171.0400 - 600 1052 640 482 580 515 525 26 30 16 16 - 276.0

XXX: DN *) Not available for series 06-xxx-20


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Db

L

H

ds

DhDt D



PN 10 or PN 16. To DIN 3352 part 4.Face to face dimension to DIN 3202 part 1, F4, Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501).Mounting flange and stem to ISO 5210, attachment type B3.

Use:


Test:

Hydraulic test to DIN 3230 part 4:Seat: PNBody: 1.5 x PNOperating torque test

Optional extras:

Adapter for output drive B1

DREHMO actuator, D59, D120,D200, D500

Materials:

Body and bonnet Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7 )

Mounting flange Steel st. 52.3Coating Electrostatically applied epoxy

resin to DIN 30677- Internally and externally



Wedge Ductile iron, GGG-50, core fully vulcanised with EPDM rubber and having integral wedge nut of dezincification resistant brass, CZ 132 to BS 2874



Bonnet gasket EPDM rubberSocket cap bolts Stainless steel A2and threaded boltsfor mounting flange

AVK GATE VALVE, PREPARED FOR ACTUATOR 15/40



bød

H1 H2

L

Dt Dh D

D5

D3

D4

D2

Drilling AHoles for socket cap boltsto ISO 5210(attachment to actuator)

Drilling BThreaded holes(attachment to valve)

H3

1

2

3

4

5

6

7

8

9

10

11

12

13

D1


Component list:

1. Mounting flange 8. EPDM rubber manchette2. Stem 9. Bonnet bolt3. NBR wiper ring 10. Bonnet gasket4. O-ring 11. Wedge nut5. Bearing 12. Wedge6. Bonnet 13. Body7. Thrust collar

Mounting flange:4 holes for 4

DN ISO 5210 H3 D2 D3 D4 D5 socket cap bolts threadsflange mm mm mm mm mm Drilling A Drilling B

40 F10 14 125 102 102 70 M10 M1050 F10 14 125 102 102 70 M10 M1065 F10 14 125 102 102 70 M10 M1080 F10 14 140 102 115 70 M10 M10

100 F10 14 140 102 115 70 M10 M10125 F10 14 140 102 115 70 M10 M10150 F10 14 165 102 145 70 M10 M10200 F10 14 165 102 145 70 M10 M10250 F14 23.5 205 140 174 100 M16 M16300 F14 23.5 205 140 174 100 M16 M16350 F14 22 220 140 195 100 M16 M16400 F14 22 220 140 195 100 M16 M16450 F14 22 220 140 195 100 M16 M16500 F14 22 220 140 195 100 M16 M16

Valve:Dh Number of Attachment Weight incl.

Ref. nos DN L H1 H2 D mm Dt D1 turns type B3 mountingmm mm mm mm PN 10 PN 16 mm mm open/closed b ød flange, kilos

15-040-40016 40 140 241 202 150 110 83 12 11 6 20 1315-050-40016 50 150 241 202 165 125 102 12 11 6 20 1415-065-40016 65 170 271 227 185 145 122 12 14 6 20 1715-080-40016 80 180 297 251 200 160 138 12 17 6 20 2115-100-40016 100 190 334 284 220 180 158 12 21 6 20 2615-125-40016 125 200 376 325 250 210 188 12 26 6 20 3415-150-40016 150 210 448 396 285 240 212 12 26 6 20 4915-200-400X6 200 230 562 503 340 295 295 268 12 35 6 20 6815-250-400X6 250 250 664 599 400 350 355 320 18 37 8 30 11315-300-400X6 300 270 740 674 455 400 410 370 18 44 8 30 16015-350-700X6*) 350 550 940 856 520 460 470 430 18 59 8 30 33215-400-700X6*) 400 600 951 868 580 515 525 482 18 59 8 30 354 15-450-700X6*) 450 650 951 868 640 565 585 535 18 59 8 30 37215-500-700X6*) 500 700 951 868 715 620 650 590 18 59 8 30 430

X: 0 = PN 10 1 = PN 16*) Face to face dimension to DIN 3202 part 1, F5

Adapter for form B1:Ref. nos. Valve DN Valve stem

b mm ød mm

15-040-75000 40-200 12 4215-250-75000 250-500 18 60


DREHMO ACTUATOR 15/40

Type D59, D120, D200 and D500, for short-time dutyClass of enclosure IP67 to DIN 40050Output drive B3

H4D1

Actuator:Closing

Valve DN DREHMO speed H4 H5 D C1 C2 Weight kilosactuator sec. mm mm mm mm mm incl. valve

40 D59 16 513 297 160 303 144 3350 D59 16 513 297 160 303 144 3465 D59 21 538 297 160 303 144 3780 D59 25 562 297 160 303 144 41

100 D120 50 685 387 200 346 141 54125 D120 62 726 387 200 346 141 62150 D120 62 797 387 200 346 141 77200 D120 84 904 387 200 346 141 96250 D200 88 1010 387 250 346 141 141300 D200 105 1085 387 250 346 141 188350 D500 354 1557 679 400 411 164 360400 D500 354 1569 679 400 411 164 429450 D500 354 1569 679 400 411 164 447500 D500 354 1569 679 400 411 164 505

H5

C2 C1

Standard design:

- Type D59: Torque span 20- 60 Nm, nominal current 1.3 A, max. current 1.7 A, starting current 4.3 AType D120: Torque span 40-120 Nm, nominal current 2.1 A, max. current 2.1 A, starting current 5.2 AType D200: Torque span 80-200 Nm, nominal current 2.1 A, max. current 2.2 A, starting current 5.2 AType D500: Torque span 150-500 Nm, nominal current 2.5 A, max. current 5.3 A, starting current 8.2 A

- Ambient temperature: -0° - +70°C- Speed: AVK recommends: DN 40-80: 40 turns/min., DN 100-300: 25 turns/min., DN 350-500: 10 turns/min.- Corrosion protection: Two-pack primer and two-pack micaceous iron paint (suitable for indoor and outdoor use)- Terminal plan for KD 102-5000-64:

control switches: - On/Off limit switch (defined area) for opening/closing direction- On/Off torque switch (resistance) for opening/closing direction- Indicator for opening/closing direction- Thermo switch, preventing overheating, automatic reset- Automatic space heater, preventing air moisture

- Test after mounting: Seat test to DIN 3230 part 4 - Operation: The actuator is operated by torque switching, but indicates error if the torque switches off the

actuator before the limit switch is activated.Special design: Terminal for indication and changes of the above standard design to be stated on ordering.

For special functions please enclose sized functional sketches.

Supply voltage is ALWAYS to be stated on inquiries or orders, e.g. 3 x 380V~, 50 Hz




To DIN 3352 part 4 / BS 5163 Type B. Stem sealing exchangeable under pressureFace to face dimension to EN 558-1: 1991 / DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)Gland flange to ISO 5210: 1991. Complete By-Pass with DN 80 valve

Use:

For water, neutral liquids and wastewater with max. 10% dry matter Max. 70°C

Tests:



Optional extras:

Stem capGearbox with stem capGearbox with handwheelGearbox with extension spindleElectric actuatorFlange adaptor (for DN 500-600)

Materials:

Body, bonnet and Ductile iron, GGG-50, to DIN 1693gland flange (BS 2789 grade 500 - 7)Coating Epoxy coating - internally and

externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings Bearing PolyamidWedge Ductile iron, GGG-50, core fully




Bonnet gasket, EPDM rubber stem/bonnet and O-ring Gland flange NBR rubberO-ringsLifting eyes, Stainless steelgland flange bolts,stud bolts, nutsand washers By-Pass valve, Ductile iron, GGG-50, to DIN 1693bends (BS 2789 grade 500 - 7)

Dt Dh ds HolesL H mm D mm mm no. ø d A g Weight

Ref. nos. DN mm mm PN 10 PN 16 mm PN 10 PN 16PN 10 PN 16 PN 10 PN 16 mm mm mm kilos

55-450-300X6001 450 650 1130 530 640 565 585 26 30 20 20 40 1056 80 63355-500-300X6001 500 700 1130 585 715 620 650 26 33 20 20 40 1060 80 66355-600-300X6001 600 800 1270 685 725 840 725 770 30 36 20 20 40 1172 80 828

X: 0 = PN 101 = PN 16


To DIN 3352 part 4 / BS 5163 Type B. Stem sealing exchangeable under pressureFace to face dimension to EN 558-1: 1991 / DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)Gland flange to ISO 5210: 1991. Complete By-Pass with DN 80 valve

L

Component list

13

14

16

15

ød

Dt Dh D

H

8

9

11

10

12

17

19

20

21

18

ds

g

1. Wiper ring 8. Bonnet 15. Lifting eye2. Gland flange bolt 9. Bonnet gasket 16. Bonnet bolt3. Bearing 10. Wedge nut 17. Stud bolt4. Stem seal O-ring 11. Wedge 18. Nut5. Gland flange O-ring 12. Body 19. Washer6. Thrust collar 13. Stem 20. Bend7. Stem/Bonnet O-ring 14. Gland flange 21. By-Pass valve

2

3

4

5

6

7

1

ø210 mm

22mm

ø130mm

ø165mm

Gland flangeto ISO 5210 - F16

A



AVK POWERSAVER TM GATE VALVE PN 10 OR PN 16 55/35

Basic design to DIN 3352 part 4 / BS 5163 Type A, with a patented torque reducing featureFace to face dimension to EN 558-1: 1995 basic series 15 / DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)Gland flange to ISO 5210: 1991

Use:

For water, neutral liquids and wastewater with max. 10% dry matter Max. 70°C

For further technical information, see installation and main-tenance instruction.

Tests:



Optional extras:

Stem cap Handwheel Extension spindleBevel gearElectric actuatorFlange adaptor Complete By-Pass with DN 80 valve

Materials:

Body, bonnet Ductile iron, GGG-50, to DIN 1693and gland flange (BS 2789 grade 500 - 7)Coating Epoxy coating - internally and

externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings Bearing PolyamidWedge Ductile iron, GGG-50, core fully


Roll bearing Stainless steelBonnet bolts Stainless steel A2, sealed with hot

meltBonnet gasket, EPDM rubber stem/bonnet O-ringGland flange NBR rubberO-ringsLifting eyes, Stainless steelgland flange bolts,stud bolts, nutsand washers Blind flanges Ductile iron, GGG-50, to DIN 1693

(BS 2789 grade 500 - 7)

Complete By-Pass

Dt Dh ds HolesL H mm D mm mm no. ød g Weight

Ref. nos. DN mm mm PN 10 PN 16 mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm mm kilos

55-450-350X6 450 650 1165 530 530 640 565 585 26 30 20 20 30 55 58555-500-350X6 500 700 1165 585 585 715 620 650 26 33 20 20 30 55 61555-600-350X6 600 800 1320 685 725 840 725 770 30 36 20 20 30 55 780

X: 0 = PN 101 = PN 16

AVK POWERSAVER TM GATE VALVE PN 10 OR PN 16 55/35

Basic design to DIN 3352 part 4 / BS 5163 Type A, with a patented torque reducing featureFace to face dimension to EN 558-1: 1995 basic series 15 / DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)Gland flange to ISO 5210: 1991

Component list

1. Wiper ring2. Stem seal O-ring3. Bearing 4. Roll bearing5. Gland flange bolt6. Gland flange O-rings7. Stem/Bonnet O-ring8. Bonnet9. Bonnet gasket

10. Wedge nut

11. Wedge12. Body 13. Stem14. Gland flange15. Lifting eye16. Bonnet bolt17. Stud bolt18. Nut19. Washer20. Blind flange

2

3

4

5

1

6

13

14

16

15

17

19

20

8

9

L

ds

H

Dt Dh D

11

10

12

ød

18

7

g

ø 175 mm

ø 140 mm

ø 18mm

ø 102 mm

Gland flange to ISO 5210 - F14

4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves






15.


3





To DIN 3352 part 4 and DIN 3230 part 4For fusion welded installation in PE-water pipes to BS 3284 (DIN 8074, DS 2119)

Use:

For water and neutral liquids to max. 70°CPE-pipe material to max. 20°C

Tests:

Valve Hydraulic test to DIN 3230 part 4:Seat: PN Body: 1.5 x PNOperating torque test

Optional extras:

HandwheelExtension spindleStem capFoundation of galvanized steel

Materials:


Coating Electrostatically applied epoxy resin to DIN 30677 - internally and exter-nally






Bonnet gasket EPDM rubberSleeves St 52 to DIN 2448/1629Shrink hose Plastic to DIN 30672Pipes PE-water pipes to BS 3284

(DIN 8074, DS 2119)

AVK GATE VALVE WITH PE-PIPES PN 10 OR PN 16 36/80

AVK GATE VALVE WITH PE-PIPES PN 10 OR PN 16 36/80

Component list

1. Stem 9. Bonnet gasket2. NBR wiper ring 10. Wedge nut3. NBR O-ring 11. Wedge4. Bearing 12. Body5. Bonnet 13. Sleeve6. Thrust collar 14. Shrink hose7. EPDM rubber manchette 15. Pipe8. Bonnet bolt

PE-pipeD.ex. L L1 H F Weight

Ref. nos. DN mm mm mm mm mm kilos

36-075-80XX3 65 75 865 300 271 17 1236-090-80XX3 80 90 950 300 297 17 2036-110-80XX3 100 110 975 300 334 19 2736-125-80XX3 125 125 1100 300 376 19 3936-160-80XX3 150 160 1100 300 448 19 5236-180-80XX3 150 180 1100 300 448 19 5836-200-80XX3 200 200 1120 300 562 24 8836-225-80XX3 200 225 1200 300 562 24 9136-250-80XX3 250 250 1262 300 664 27 11836-280-80XX3 250 280 1262 300 664 27 12636-315-80XX3 300 315 1600 300 740 27 140


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

H

D.ex.

F

L1

L

XX:10 = PE 80 - PN 1011 = PE 80 - PN 6.312 = PE 100 - PN 1013 = PE 100 - PN 6.316 = PE 100 - PN 16



To DIN 3352 part 4 and DIN 3230 part 4One end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)One end for fusion welded installation in PE-water pipes to BS 3284 (DIN 8074, DS 2119)

Use:


Tests:


Optional extras:


Materials:








Bonnet gasket EPDM rubberSleeve St 52 to DIN 2448/1629Shrink hose Plastic to DIN 30672Pipe PE-water pipe to BS 3284

(DIN 8074, DS 2119)

AVK GATE VALVE WITH FLANGE/PE-PIPE PN 10/16 38/80

AVK GATE VALVE WITH FLANGE/PE-PIPE PN 10/16 38/80

Component list

1. Stem 9. Bonnet gasket2. NBR wiper ring 10. Wedge nut3. NBR O-ring 11. Wedge4. Bearing 12. Body5. Bonnet 13. Sleeve6. Thrust collar 14. Shrink hose7. EPDM rubber manchette 15. Pipe8. Bonnet bolt

PE-pipeD.ex. L L1 L2 H D Dh ds F Weight

Ref. nos. DN mm mm mm mm mm mm mm mm Holes mm kilos

38-063-80XX3 50 63 565 125 300 241 165 125 18 4 14 1138-075-80XX3 65 75 578 135 300 271 185 145 18 4 17 1638-090-80XX3 80 90 647 140 300 297 200 160 18 8 17 2138-110-80XX3 100 110 645 150 300 334 220 180 18 8 19 2738-125-80XX3 125 125 680 166 300 376 250 210 18 8 19 3638-160-80XX3 150 160 730 175 300 448 285 240 23 8 19 5338-180-80XX3 150 180 726 175 300 448 285 240 23 8 19 5638-225-80XX3 200 225 804 200 300 562 340 295 23 8 24 92XX:10 = PE 80 - PN 10 12 = PE 100 - PN 10 16 = PE 100 - PN 1611 = PE 80 - PN 6.3 13 = PE 100 - PN 6.3

To DIN 3352 part 4 and DIN 3230 part 4One end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)One end for fusion welded installation in PE-water pipes to BS 3284 (DIN 8074, DS 2119)

1

2

3

4

5

6

7

8

9

10

11 12 13 14 15

H

F

L2

L

D Dh

L1

ds

D.ex.



To DIN 3352 part 4 and BS 5163 Type AWith "Wavisafe" socket ends for PVC-pipes

Use:

For water, sewage and neutral liquids to max. 70°C

Tests:

Hydraulic test to DIN 3230 part 4:Seat: PNBody: 1.5 x PNOperation torque test

Optional extras:


Approvals:

KIWA - NL

Materials:


Coating *) Electrostatically applied epoxy resin to DIN 30677 - internally and exter-nally






Bonnet gasket EPDM rubberSockets Fitted with SBR rubber "Wavisafe"

sealing rings to suit metric PVC- pipes

*) Also available internally enamelled



Component list

1. Stem 8. Bonnet bolt2. NBR wiper ring 9. Bonnet gasket3. NBR O-ring 10. Wedge nut4. Bearing 11. Wedge 5. Thrust collar 12. Body6. EPDM rubber manchette 13. SBR "Wavisafe" sealing ring7. Bonnet

DN Pipe D.ex. A L H F C E WeightRef.nos. mm mm mm mm mm mm mm kilos

01-050-60014 40 50 88 240 236 14 64 40 701-063-60014 50 63 90 250 241 14 70 48 801-075-60014 65 75 98 270 271 17 74 55 901-090-60014 80 90 98 280 297 17 84 63 1301-110-60014 100 110 98 300 334 19 104 74 1801-125-60014 125 125 106 325 375 19 113 82 2401-160-60014 150 160 110 350 448 19 130 103 3401-200-60014 200 200 125 400 562 24 150 124 5601-225-60014 200 225 125 400 562 24 150 138 5801-250-60014 250 250 156 450 664 27 138 152 8001-280-60014 250 280 151 450 664 27 148 169 12301-315-60014 300 315 157 500 740 27 186 189 12301-400-60014 400 400 195 600 950 32 210 237 236

To DIN 3352 part 4 and BS 5163 Type AWith "Wavisafe" socket ends for PVC-pipes

1

2

3

4

5

6

7

8

9

10

11

12

13

LC A

E

F

H



To DIN 3352 part 4 With "Euro" socket ends for PVC-pipes

Use:

For water, sewage and neutral liquids to max. 70°C

Tests:

Hydraulic test to DIN 3230 part 4:Seat: PNBody: 1.5 X PNOperation torque test

Optional extras:

HandwheelExtension spindleStem capSupport bush

Materials:


Coating *) Electrostatically applied epoxy resin to DIN 30677 - internally and exter-nally






Bonnet gasket EPDM rubberSockets Fitted with SBR rubber "Euro"

sealing rings to suit metric PVC-pipes(To be ordered separately)

*) Also available internally enamelled



Component list

1. Stem 8. Bonnet bolt2. NBR wiper ring 9. Bonnet gasket3. NBR O-ring 10. Wedge nut4. Bearing 11. Wedge 5. Thrust collar 12. Body6. EPDM rubber manchette 13. SBR "Euro" Sealing ring *)7. Bonnet

DN Pipe D.ex. A L H F C E WeightRef.nos. *) mm mm mm mm mm mm mm kilos

01-050-80014 40 50 103 270 236 14 64 44 701-063-80014**) 50 63 103 286 241 14 80 52 801-075-80014**) 65 75 108 298 271 17 82 58 901-090-80014**) 80 90 115 315 297 17 85 68 1301-110-80014 100 110 118 338 334 19 100 79 1801-125-80014 125 125 115 348 375 19 118 87 2401-160-80014 150 160 130 400 448 19 140 107 4001-200-80014 200 200 135 426 562 24 156 130 5601-225-80014 200 225 151 452 562 24 150 142 5801-250-80014 250 250 161 474 664 27 152 157 8001-280-80014 250 280 166 504 664 27 172 174 9501-315-80014 300 315 172 548 740 27 204 193 12301-400-80014 400 400 185 596 950 32 226 240 246

*) Sealing rings for the sockets to be ordered separately

**) Socket modified

To DIN 3352 part 4 With "Euro" socket ends for PVC-pipes

1

2

3

4

5

6

7

8

9

10

11

12

13

LC A

E

F

H




To DIN 3352 part 4With socket ends for cast iron pipes to DIN 28603

Use:


Tests:



Optional extras:

HandwheelExtension spindleStem capSocket sealing ring

Materials:


Coating Electrostatically applied epoxy resinto DIN 30677- externally.

Enamelled internally. Stem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings






Component list




Cast ironpipeD.ex. L E H F Weight


33-080-00 80 98 284 114 297 17 1733-100-00 100 118 306 127 334 19 2233-150-00 150 170 337 140 448 19 4533-200-00 200 222 355 152 562 24 65


To DIN 3352 part 4With socket ends for cast iron pipes to DIN 28603

L

H

F

1

2

3

4

5

6

7

8

9

10

11

12

E




To DIN 3352 part 4With spigot ends for asbestos cement pipes to ISO class 18

Use:


Tests:



Optional extras:


Materials:









Component list




D.ex. A L H F WeightRef. nos DN mm mm mm mm mm kilos

32-080-10016 80 106 85 278 297 17 1232-100-10016 100 126 85 294 334 19 1732-150-10016 150 178 95 348 448 19 3532-200-10016 200 234 120 418 562 24 5532-225-10016 225 255 120 418 562 24 6732-250-10016 250 288 140 466 664 27 7932-300-10016 300 344 150 520 740 27 108


To DIN 3352 part 4With spigot ends for asbestos cement pipes to ISO class 18

1

2

3

4

5

6

7

9

10

11

12

8

L

H

F

A

D.ex.




To DIN 3352 part 4With spigot ends for cast iron pipes to ISO 2531

Use:


Tests:



Optional extras:


Materials:


Coating Electrostatically applied epoxy resin

to DIN 30677 - internally and externally







Component list





32-080-40016 80 98 145 400 297 17 1632-100-40016 100 118 160 450 334 19 2232-150-40016 150 170 170 500 448 19 3932-200-40016 200 222 215 600 562 24 6732-250-40016 250 274 200 600 664 27 9032-300-40016 300 326 230 700 740 27 136



1

2

3

4

5

6

7

9

10

11

12

8

L

H

F

A

D.ex.





Use:


Tests:



Optional extras:


Materials:


Coating Electrostatically applied epoxy resin

to DIN 30677 - internally and externally







Component list





32-050-70016 50 66 72 244 241 14 7.632-065-70016 65 82 81 264 271 17 11.032-080-70016 80 98 85 274 297 17 12.032-100-70016 100 118 86 294 334 19 17.032-125-70016 125 144 87 319 375 19 25.232-150-70016 150 170 96 344 448 19 34.732-200-70016 200 222 110 394 562 24 55.032-250-70016 250 274 131 444 664 27 79.032-300-70016 300 326 129 494 740 27 108.0



1

2

3

4

5

6

7

9

10

11

12

8

L

H

F

A

D.ex.



7. Fire hydrants

8. Check valves

9. Air valves






15.


4



4. Combi valves



AVK TRIPLE SOCKETED GATE VALVE PN 10 AND PN 16 18/20

To DIN 3352 part 4With socket ends for PVC-pipes

Use:


Tests:



Optional extras:


Approvals:

KIWA - NL

Materials:








Bonnet gasket EPDM rubberSockets Fitted with SBR rubber sealing

rings to suit metric PVC-pipes

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Bearing5. Bonnet6. Thrust collar7. EPDM rubber manchette

8. Bonnet bolt9. Bonnet gasket

10. Wedge nut11. Wedge12. Body13. Sealing ring

PVC PVCD.ex. mm D.ex. mm L1 L2 L3 L4 L5 L6 H1 F Weight

Ref. nos. DN1 DN2 DN1 DN2 mm mm mm mm mm mm mm mm kilos

18-110-20 100 100 110 110 300 120 215 305 90 90 325 19 4018-110-21 150 100 160 110 360 120 225 315 120 90 325 19 5718-160-20 150 150 160 160 410 170 255 375 120 120 435 19 74

AVK TRIPLE SOCKETED GATE VALVE PN 10 AND PN 16 18/20

To DIN 3352 part 4With socket ends for PVC-pipes

2

4

5

6

7

8

9

10

11

12

13

L1 L2

3

1F

L5

L5

DN1

DN2

L4

L3L6

H1



AVK COMBI-CROSS, 4 OUTLETS, PN 10 OR PN 16 18/70

To DIN 3352 part 4 Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


With facility for insertion/removal of amole in all dimensions through the ver-tical full bore outlet, having same DN as the valves

Test:

Hydraulic test to DIN 3230 part 4:

Seat: PNBody: 1.5 x PNOperating torque test

Materials:

Valve bonnets Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Valve bodies DN 100-200:Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)DN 250-300:Cast steel, GS-C25N, to DIN 17245

Coating Electrostatically applied epoxy resin to DIN 30677 - Internally and externally. The bayonet of the combi body is metallized to DS/ISO 2063 Zn 40 and NS 1975 Zn 40 on the joint face to the blank cap and flanged raising piece






Bonnet gasket EPDM rubberBayonet gasket NBR rubberLock screws Stainless steel A2Insertion for Sponge rubberbayonet flute

Optional extras:

Blank cap with lifting eyeFlanged raising pieceBlank bonnet for valveExtension spindle capStud boltsHandwheelExtension spindleStem cap

Component list

1. Stem2. NBR wiper ring3. O-ring4. Bearing5. Bonnet

H L L1 L2 L3 ds F Holes WeightRef. nos. DN mm mm mm mm mm mm mm PN 10 PN 16 kilos

18-100-70011 100 305 610 430 212 304 27 19 8 10518-150-70011 150 452 630 420 360 297 27 19 8 20218-200-700X1 200 596 695 465 360 329 27 24 8 12 32218-250-700X6 250 664 1200 770 617 545 27 27 12 12 52818-300-700X6 300 740 1320 885 617 597 27 27 12 12 692

X: 0 = PN 10The upper 4 bolt holes on all flanges are metric threaded. Stud bolts can be factory fitted as an optional extra.

1 = PN 16 Stud bolts for DN 100: AVK no. 18-100-87000, total length 100 mm with 90 mm M16 threadStud bolts for DN 150/200: AVK no. 18-150-87000, total length 110 mm with 100 mm M20 thread


To DIN 3352 part 4 Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

6. Thrust collar7. EPDM rubber manchette8. Bonnet bolts9. Bonnet gasket

10. Wedge nut

11. Bayonet gasket 12. Wedge13. Combi body14. Lock screw15. Insertion for bayonet flute

L1

L3

H

L

F 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

L2

ds



Use:

For water, sewage and neutral liquids tomax.70°C

With facility for insertion/removal of amole in all dimensions through the ver-tical full bore outlet, having same DN as the valves

Test:


Seat: PNBody: 1.5 x PNOperating torque test

Materials:

Valve bonnets Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Valve bodies DN 100-200:Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)DN 250-300:Cast steel, GS-C25N, to DIN 17245

Coating Electrostatically applied epoxy resinto DIN 30677 - Internally and externally. The bayonet of the combi body is metallized to DS/ISO 2063 Zn 40 and NS 1975 Zn 40 on the joint face to the blank cap and flanged raising piece






Bonnet gasket EPDM rubberBayonet gasket NBR rubberLock screws Stainless steel A2Insertion for Sponge rubberbayonet flute

Optional extras:

Blank cap with lifting eyeFlanged raising pieceBlank bonnet for valveExtension spindle capStud boltsHandwheelExtension spindleStem cap


To DIN 3352 part 4 Flanges and drillings to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Component list1. Stem2. NBR wiper ring3. O-ring4. Bearing5. Bonnet

H L L1 L2 L3 ds F Holes WeightRef. nos. DN mm mm mm mm mm mm mm PN 10 PN 16 kilos

18-100-80011 100 305 610 430 212 304 27 19 8 7218-150-80011 150 452 630 420 360 297 27 19 8 15918-200-800X1 200 596 695 465 360 329 27 24 8 12 25018-250-800X6 250 664 1200 770 617 545 27 27 12 12 43718-300-800X6 300 740 1320 885 617 597 27 27 12 12 564

X: 0 = PN 10 The upper 4 bolt holes on all flanges are metric threaded. Stud bolts can be factory fitted as an optional extra.

1 = PN 16 Stud bolts for DN 100: AVK no. 18-100-87000, total length 100 mm with 90 mm M16 threadStud bolts for DN 150/200: AVK no. 18-150-87000, total length 110 mm with 100 mm M20 thread

AVK COMBI-CROSS, 3-OUTLETS, PN 10 OR PN 16 18/80

To DIN 3352 part 4 Flanges and drillings to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

11. Bayonet gasket12. Wedge13. Combi body14. Lock screw15. Insertion for bayonet flute

6. Thrust collar7. EPDM rubber manchette8. Bonnet bolts9. Bonnet gasket

10. Wedge nut

H

L

L1L2

F 1

2

3

4

5

6

7

8

9

10

11

12

13

ds

14

15L3



AVK BLANK BONNET FOR VALVE 18/72

Can be delivered factory mounted on the AVK Combi-Cross on requestPosition of blank bonnet and possible outlet is to be stated when ordering

Use:

For blanking valve outlets of the AVKCombi-Cross, for which no integratedvalve unit is required

Materials:

Blank bonnet Ductile iron, GGG-50 to DIN 1693(BS 2789 grade 500 - 7)

Coating Electrostatically applied epoxy resin toDIN 30677 - Internally and externally

Alternative:

DN 100 with 1 1/2" outlet DN 150 and 200 with 2" outlet

Blank bonnetH H1 weight

DN mm mm kilos

100 93 241 4.8150 128 333 7.8200 138 427 11.5

AVK BLANK BONNET FOR VALVE 18/72

Can be delivered factory mounted on the AVK Combi-Cross on requestPosition of blank bonnet and possible outlet is to be stated when ordering

H1

H

B

A

D

A

B



AVK FLANGED RAISING PIECE, PN 10 OR PN 16 18/73

With bayonet couplingFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For mounting on vertical outlet of theAVK Combi-Cross, for connection ofe.g. a fire hydrant.With facility for insertion/removal of a"mole".

Materials:

Flanged raising Ductile iron, GGG-50, to DIN 1693piece (BS 2789 grade 500 - 7)Coating Electrostatically applied epoxy

resin to DIN 30677 - Internally and externally. The flanged raising piece ismetallized to DS/ISO 2063 Zn 40 and NS 1975 Zn 40 on the joint face to the vertical outlet of the AVK Combi-Cross.

D Dh Dt H H1 ds Holes WeightRef. nos. DN mm mm mm mm mm mm PN 10 PN 16 kilos

18-100-73010 100 220 180 157 169 263 18 8 8.018-150-73010 150 285 240 209 175 329 22 8 12.518-200-730X0 200 340 295 264 220 454 22 8 12 18.8

X: 0 = PN 10 1 = PN 16

AVK FLANGED RAISING PIECE, PN 10 OR PN 16 18/73

With bayonet couplingFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

H

D

Dh

Dt

H1

ds



AVK BLANK CAP WITH LIFTING RING 18/74

Materials:

Blank cap Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Coating Electrostatically applied epoxy resin to DIN 30677 - Internally and externally. The blank cap is metallizedto DS/ISO 2063 Zn 40 and NS 1975 Zn 40 on the joint face to the vertical outlet of the AVK Combi Cross.

Use:

For covering the vertical outlet of theAVK Combi-Cross

Alternative:

Can be delivered with 1/2" outlet

With bayonet coupling

H H1 ds WeightRef. nos. DN mm mm mm kilos

18-100-74X00 100 165 260 60 3.518-150-74X00 150 185 339 60 5.718-200-74X00 200 195 429 60 7.2

X: 0 = no outlet1 = 1/2" outlet

H1

ds

H

AVK BLANK CAP WITH LIFTING RING 18/74

With bayonet coupling


7. Fire hydrants

8. Check valves

9. Air valves






15.


5



4. Combi valves




AVK BRASS SERVICE CONNECTION VALVE PN 16 16/0X

To DIN 3352 part 4With tensile resistant screw couplings for PE-pipes

Use:

For water and neutral liquids to max.70°CPE-pipe material to max. 20°C

Tests:



Types:

Norwegian T-type bayonet connector AVK standard bayonet connector

Optional extras for AVK standard type:

Stem capHandwheelExtension spindleStreet cover

Materials:

Body and bonnet Hot forged dezincification resistant brass, CZ 132 to BS 2872

Stem Stainless steel, DIN X 5 Cr Ni Mo17-12-2 (1.4401, EN 10088)

Stem sealing NBR wiper ring, 2 NBR O-rings

Wedge Dezincification resistant brass, CZ 132 to BS 2874 vulcanized with EPDM rubber

Thrust collar Dezincification resistant brass,CZ 132 to BS 2872

Bonnet sealing NBR rubberCoupling nut and Dezincification resistant brass, tension ring CZ 132 to BS 2872Sealing ring NBR rubber, ring of dezincification

resistant brass, CZ 132 to BS 2872

Series 16/05

Norwegian T-typeSeries 16/00



Pipe L1 F mmRef. nos. Ref. nos. D.ex. L mm H AVK Norwegian Weight

AVK Standard Norwegian T-type DN mm mm PE mm standard T-type kilos

16-032-05006 16-032-00056 25 32 133 59 155 13 12 2.016-040-05006 16-040-00056 32 40 136 70 165 13 12 2.516-050-05006 16-050-00056 40 50 166 92 183 13 12 3.016-063-05006 16-063-00056 50 63 184 113 195 13 12 3.5

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Thrust collar5. Bonnet6. Bonnet gasket

7. Wedge8. Body9. Sealing ring

10. Tension ring11. Coupling nut

Series 16/00:Norwegian T-type

1

2

3

4

5

6

7

8

9

10

11

H

F

LL1




To DIN 3352 part 4With "PRK-System" for PE-pipes, PN 10

Use:


Tests:



Types:

Norwegian T-type bayonet connector AVK standard bayonet connector

Optional extras for AVK standard type:

Stem capHandwheelExtension spindleStreet coverConnection for DN 20/25 mm PE pipes

Materials:

Body and bonnet Hot forged dezincification resistant brass, CZ 132 to BS 2872

Stem Stainless steel, DIN X 5 Cr Ni Mo17-12-2 (1.4401, EN 10088)

Stem sealing NBR wiper ring, 2 NBR O-rings



Bonnet sealing NBR rubberPRK-coupling Acetal plastic

Norwegian T-typeSeries 16/2X


To DIN 3352 part 4With "PRK-System" for PE-pipes, PN 10

Pipe L1 F mmRef. nos. Ref. nos. D.ex. L mm H AVK Norwegian Weight

AVK Standard Norwegian T-type DN mm mm PRK mm standard T-type kilos

16-032-25006 16-032-20056 25 32 133 59 155 13 12 2.016-040-25006 16-040-20056 32 40 136 60 165 13 12 2.516-050-25006 16-050-20056 40 50 166 76 183 13 12 3.016-063-25006 16-063-20056 50 63 184 84 195 13 12 3.5

Ref. nos. Ref. nos.AVK standard Norwegian T-type Ref. nos.

Excl. PRK-couplings Excl. PRK-couplings PRK-couplings

16-032-26006 16-032-21056 03-032-9916-040-26006 16-040-21056 03-040-9916-050-26006 16-050-21056 03-040-9916-063-26006 16-063-21056 03-040-99

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Thrust collar5. Bonnet6. Bonnet sealing

7. Wedge8. Body9. PRK coupling

Series 16/2X:Norwegian T-type

1

2

3

4

5

6

7

8

9

H

F

LL1



AVK SERVICE CONNECTION VALVE PN 16 16/50

To DIN 3352 part 4With tensile resistant socket joints for PE-pipes

Use:


Tests:



Optional extras:


Approvals:

ETA Danmark(in progress)

Materials:

Body, bonnet, POM (Polyoxymethylen)end adaptors andinsertStem Stainless steel, DIN X 5 CrNi 189Stem sealing NBR wiper ring,

2 EPDM O-rings insideWedge Dezincification resistant brass,

CZ 132 to BS 2872 vulcanized with EPDM rubber


Collar insert Stainless steel, DIN X 5 CrNi 189Sockets Fitted with SBR rubber sealing rings

and tension rings of POM



Component list

1. Stem 7. Bonnet2. NBR wiper ring 8. Wedge3. EPDM O-ring 9. Body4. Collar insert 10. Sealing ring5. Thrust collar 11. Tension ring6. Insert 12. End adaptor

PE-pipesD.ex. L H F Weight

Ref. nos. DN mm mm mm mm kilos

16-032-50006 25 32 183 180 13 1.2516-040-50006 32 40 202 190 13 1.4016-050-50006 40 50 - 203 13 -16-063-50006 50 63 - 213 13 -

1

2

3

4

5

6

7

9

8

10

11

12

F

H

L



AVK SERVICE CONNECTION VALVE WITH PE-PIPES PN 10 16/80


Use:


Tests:



Optional extras:


Materials:

Body, bonnet, POM (Polyoxymethylen)end adaptors andinsertStem Stainless steel, DIN X 5 CrNi 189Stem sealing NBR wiper ring,

2 EPDM O-rings insideWedge Dezincification resistant brass,

CZ 132 to BS 2872 vulcanized withEPDM rubber


Collar insert Stainless steel, DIN X 5 CrNi 189Pipes PE-water pipe PN 10 to BS 3284

(DIN 8074, DS 2119) with 2 NBR O-rings outside and support bushing of stainless steel inside

Component list

PE-pipesD.ex. L H F Weight

Ref. nos. DN mm mm mm mm kilos

16-032-80026 25 32 167 180 13 1.4016-040-80026 32 40 183 190 13 1.5516-050-80026 40 50 - 203 13 -16-063-80026 50 63 - 213 13 -

PE-pipes available in free lenght: 300 or 1000 mm.

AVK SERVICE CONNECTION VALVE WITH PE-PIPES PN 10 16/80


1

2

3

4

5

6

7

9

8

10

11

12

13

F

H

L

D.ex.

1. Stem 8. Wedge2. NBR wiper ring 9. Body3. EPDM O-ring 10. End adaptor4. Collar insert 11. PE-pipe O-ring5. Thrust collar 12. Support bushing6. Insert 13. PE-pipe7. Bonnet




To DIN 3352 part 4Internal thread

Use:


Tests:



Optional extras:

HandwheelExtension spindleStem capDN 25 and DN 32 available with a1/4" frost drain hole

Materials:

Body and bonnet Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 420 - 12 min.)








F

L

H

11

10

9

8

7

6

5

4

3

1

2

BSP

Component list



10. Wedge11. Body

L H F WeightRef. nos. DN BSP mm mm mm kilos

03-025-00001 25 3/4" 116 180 13 2.903-032-00001 25 1" 134 180 13 2.903-040-00001 32 1 1/4" 137 190 13 2.903-050-00001 40 1 1/2" 162 203 13 5.203-063-00001 50 2" 169 213 13 6.4


To DIN 3352 part 4Internal thread




To DIN 3352 part 4For +GF+/PVP-System

Use:


Tests:



Optional extras:


Materials:





Wedge Dezincification resistant brass, CZ 132 to BS 2872 vulcanized with SBR rubber




Component list



10. Wedge11. Body

PipeD.ex. Filetage L H F Weight

Ref. nos DN mm PVP gas mm mm mm kilos

03-032-20001 25 32 1" 2" 152 180 13 3.503-040-20001 32 40 1 1/4" 2 3/8" 156 190 13 4.003-050-20001 40 50 1 1/2" 2 3/4" 204 203 13 6.003-063-20001 50 63 2" 3 1/4" 212 213 13 6.5


To DIN 3352 part 4For +GF+/PVP-System

1

2

3

4

5

6

7

8

9

10

11

L

F

H

Filetage gas



AVK WATER METER VALVE PN 10 03/28

To DIN 3302 part 4Internal pipe thread

Use:


Tests:

Hydraulic test to DIN 3230 Seat: PNBody: 1.5 x PN

Optional extras:

Extension spindleStem cap1/4" frost drain hole

Materials:




inside and 2 outside a plastic bearing, NBR rubber manchette




Bonnet gasket NBR rubberHandwheel ABS plastic


03-025-28001 20 3/4" 90 183 13 2.2

AVK WATER METER VALVE PN 10 03/28

To DIN 3302 part 4Internal pipe thread

Component list

1. Handwheel 7. NBR rubber manchette2. Stem 8. Bonnet bolts3. NBR wiper ring 9. Bonnet4. O-ring 10. Bonnet gasket5. Bearing 11. Wedge6. Thrust collar 12. Body

1

2

3

4

5

6

7

8

9

10

11

12

L

H

F





Use:


Tests:



Optional extras:


Approvals:

VA 1.51/DK 5958

Materials:


Coating Electrostatically applied epoxy resinto DIN 30677 - internally and

externallyStem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings





Bonnet gasket EPDM rubberSockets Fitted with SBR rubber sealing rings

and tension rings of acetal-plastic

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Bearing5. Bonnet6. Thrust collar7. EPDM rubber manchette

8. Bonnet bolt9. Bonnet gasket

10. Wedge11. Body12. Sealing ring13. Tension ring

PE-pipesD.ex. L1 L H F Weight


03-025-30001 20 25 53 164 175 13 3.003-032-30001 25 32 54 175 180 13 3.503-040-30001 32 40 55 205 190 13 4.003-050-30001 40 50 76 255 203 13 7.003-063-30001 50 63 82 300 213 13 8.5






To DIN 3352 part 4For side tappingOne end external thread, one end internal thread for drilling equipmentand with a tensile resistant socket joint for PE-pipes

Use:


Tests:



Optional extras:


Materials:







Bonnet bolts Zinc coated steel 8.8, sealed with hot melt

Bonnet gasket EPDM rubberSocket Fitted with a SBR rubber sealing

ring and a tension ring ofhard acetal plastic

Component list

1. Stem2. NBR wiper ring3. NBR O-ring4. Bearing5. Bonnet6. Thrust collar7. EPDM rubber manchette8. Bonnet bolt

9. Bonnet gasket10. Wedge11. Body12. Sealing ring13. Tension ring

PE-pipeD.ex. L H F Weight

Ref. nos. DN BSP 1 BSP 2 mm mm mm mm kilos

03-032-40 25 1 1/4" 1 1/4" 32 190 180 13 4.003-040-60 32 1 1/2" 1 1/2" 40 221 190 13 5.003-040-40 32 1 1/2" 2" 40 221 190 13 5.003-050-40 40 2" 2" 50 272 203 13 7.503-063-60 50 2 1/2" 2" 63 291 213 13 8.503-063-40 50 2 1/2" 2 1/2" 63 291 213 13 8.5


To DIN 3352 part 4For side tappingOne end external thread, one end internal thread for drilling equipmentand with a tensile resistant socket joint for PE-pipes





Use:


Tests:



Optional extras:


Materials:








Bonnet gasket EPDM rubberCoupling nut and Dezincification resistant brass, tension ring CZ 132 to BS 2872Sealing ring NBR rubber, ring of dezincification


Component list


9. Bonnet gasket10. Wedge11. Body12. Coupling nut13. Tension ring14. Sealing ring

PE-pipesD.ex. L L1 H F Weight


03-032-65001 25 32 133 59 180 13 3.103-040-65001 32 40 140 64 190 13 3.703-050-65001 40 50 170 80 203 13 5.803-063-65001 50 63 184 84 213 13 7.2






To DIN 3352 part 4One end with tensile resistant screw coupling for PE-pipes, one end external thread

Use:


Tests:



Optional extras:


Materials:








Bonnet gasket EPDM rubberCoupling nut and Dezincification resistant brass, tension ring CZ 132 to BS 2872Sealing ring NBR rubber, ring of dezincification


Component list


9. Bonnet gasket10. Wedge11. Body12. Coupling nut13. Tension ring14. Sealing ring

PE-pipesD.ex- L H F Weight

Ref. nos. DN BSP mm mm mm mm kilos

03-032-85001 25 1" 32 145 180 13 3.103-040-85001 32 1 1/4" 40 151 190 13 3.7


To DIN 3352 part 4One end with tensile resistant screw coupling for PE-pipes, one end external thread




To DIN 3352 part 4With »PRK-System« for PE-pipes

Use:


Tests:



Optional extras:


Materials:








Bonnet gasket EPDM rubberPRK-coupling Acetal plastic

Component list


9. Bonnet gasket10. Wedge11. Body12. PRK-coupling


To DIN 3352 part 4With "PRK-System" for PE-pipes

PE-pipesD.ex- L L1 H F Weight


03-025-90001 20 25 133 59 180 13 2.903-032-90001 25 32 133 59 180 13 2.903-040-90001 32 40 140 64 190 13 3.203-050-90001 40 50 170 80 203 13 5.203-063-90001 50 63 184 84 213 13 6.4




To DIN 3352 part 4One end with »PRK-System« for PE-pipes, one end external thread

Use:


Materials:


Coating Electrostatically applied epoxy resinto DIN 30677- Internally and externally






Bonnet gasket EPDM rubberPRK-coupling Acetal plastic

Tests:



Optional extras:


Component list



10. Wedge11. Body12. PRK-coupling

PE-pipesD.ex- L H F Weight

Ref. nos. DN BSP mm mm mm mm kilos

03-032-95 25 1" 32 145 180 13 2.903-040-95 32 1 1/4" 40 151 190 13 3.2


To DIN 3352 part 4One end with »PRK-System« for PE-pipes, one end external thread




Use:


Tests:


Optional extras:

HandwheelExtension spindleStem capFoundation

Materials:








Bonnet gasket EPDM rubberSleeves St 52 to DIN 2448/1629Shrink hose Plastic to DIN 30672Pipes PE-water pipes PN 10 to BS 3284

(DIN 8074, DS 2119)

AVK SERVICE CONNECTION VALVE WITH PE-PIPES PN 10 36/8X

AVK SERVICE CONNECTION VALVE WITH PE-PIPES PN 10 36/8X

Component list

1. Stem 8. Bonnet bolt2. NBR wiper ring 9. Bonnet gasket3. NBR O-ring 10. Wedge4. Bearing 11. Body5. Bonnet 12. Sleeve6. Thrust collar 13. Shrink hose7. EPDM rubber manchette 14. Pipe



36-032-80103 25 32 800 300 180 13 5.136-040-80103 32 40 850 300 190 13 5.536-040-80103 32 40 1550 300/1000 190 13 6.036-050-80103 40 50 880 300 203 13 5.636-063-80103 50 63 880 300 213 13 6.8


1

2

3

4

5

6

7

8

9

10

11

12

13

14

D.ex.

F

L1

L

H

7. Fire hydrants

8. Check valves

9. Air valves






15.


6



4. Combi valves






To DIN 3352 part 4Internal threadStem sealing exchangeable under pressure

Use:

For gas to max. 50°C

PE-pipe material to max. 20°C

Tests:Hydraulic test to DIN 3230 part 4:Seat: PN Body: 1.5 x PNAir test to DIN 3230 part 5: 1.1 x PN Operating torque test

Optional extras:


Approvals:

DVGW (PN 4)

Materials:

Body and bonnet Ductile iron, GGG-40, to DIN 1693(BS 2789 grade 420 -12 min.)


Stem Stainless steel, DIN X 20 Cr 13Stem sealing NBR wiper ring, 4 NBR O-rings,

NBR rubber manchetteStem sealing nut Dezincification resistant brass,

CZ 132 to BS 2872Wedge Dezincification resistant brass,

CZ 132 to BS 2872 vulcanized with NBR rubber



Bonnet gasket NBR rubber

F

L

H

11

10

9

8

7

6

5

4

3

1

2

BSP

Component list



10. Wedge11. Body


03-032-25 25 1" 134 180 13 2.903-040-25 32 1 1/4" 137 190 13 2.903-050-25 40 1 1/2" 162 203 13 5.203-063-25 50 2" 169 213 13 6.4


To DIN 3352 part 4Internal threadStem sealing exchangeable under pressure



To DIN 3437 and DIN 3230For fusion welded installation in steel pipes to DIN 2470 part 2Stem sealing exchangeable under pressure

Use:

For gas to min. -20°C max. 50°C

Tests:

Test to DIN 3230 part 5:Body: 0.5 bar air

1.5 x PN water1.1 x PN air - (PG3)

Seat: 0.5 bar air1.1 x PN air - (PG3)


Optional extras:


Approvals:

DVGW

Materials:

Bonnet Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Body Cast steel, GS-C25N, to DIN 17245Coating*) Electrostatically applied epoxy resin

to DIN 30677 - internally and exter-nally


NBR rubber manchetteStem seal nut Dezincification resistant brass,


encapsulated with NBR rubber,with integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874


Bonnet bolts Stainless steel A2 sealed with hot melt

Bonnet gasket NBR rubberSteel pipe ends Steel 35.8 to DIN 17175

*) Also available with polyurethane tar externally

AVK GATE VALVE WITH STEEL SPIGOT ENDS PN 16 46/60

AVK GATE VALVE WITH STEEL SPIGOT ENDS PN 16 46/60

Component list

1. Stem 8. Bonnet bolt2. NBR wiper ring 9. Bonnet gasket3. Stem seal nut 10. Wedge nut4. O-ring 11. Wedge5. Bonnet 12. Body6. Thrust collar 13. Pipe end7. NBR rubber manchette

Steel pipe Steel pipe L H F Weight Ref nos. DN D.ex. S mm mm mm mm kilos

46-050-60012 50 60.3 2.9 250 241 14 846-080-60012 80 88.9 3.2 280 297 17 1446-100-60012 100 114.3 3.6 300 334 19 2546-150-60012 150 168.3 4.5 350 448 19 4946-200-60012 200 219.1 6.3 400 562 24 7046-250-60012 250 273.0 6.3 450 664 27 8846-300-60012 300 323.9 7.1 500 740 27 128

To DIN 3437 and DIN 3230For fusion welded installation in steel pipes to DIN 2470 part 2Stem sealing exchangeable under pressure

1

2

3

4

5

6

7

8

9

10

11

12

13

D.ex.

L

H

F

S




To DIN 3352 part 4, stem sealing exchangeable under pressureFace to face dimension to DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Seat: PNBody: 1.5 x PN

Air test to DIN 3230 part 5: 1.1 x PNOperating torque test

Optional extras:


Approvals:

DVGW - Reg. No.: 91.01e397

Materials:




a NBR rubber manchetteStem seal nut Dezincification resistant brass,


encapsulated with NBR rubberwith integral wedge nut ofdezincification resistant brass,CZ 132 to BS 2874




1

2

3

4

5

6

7

9

10

11

12

8

L

H

F

ds

Dh

Component list




Dh dsL H D Dt mm mm Holes F Weight


02-040-70012 40 240 241 150 83 110 18 4 14 1102-050-70012 50 250 241 165 102 125 18 4 14 1202-065-70012 65 270 271 185 122 145 18 4 17 1502-080-70012 80 280 297 200 138 160 18 8 17 1902-100-70012 100 300 334 220 158 180 18 8 19 2502-125-70012 125 325 376 250 188 210 18 8 19 3302-150-70012 150 350 448 285 212 240 22 8 19 4902-200-700X2 200 400 562 340 268 295 295 22 22 8 12 24 7002-250-700X2 250 450 664 400 320 350 355 22 26 12 12 27 11002-300-700X2 300 500 740 455 370 400 410 22 26 12 12 27 16002-350-700X2* 350 550 940 520 430 460 470 22 26 16 16 32 32002-400-700X2 400 600 940 575 482 515 525 26 30 16 16 32 342

X: 0 = PN 101 = PN 16

* Flanges drilled to DIN 2501 350 mm, having an increased (400 mm) bore.


To DIN 3352 part 4, stem sealing exchangeable under pressureFace to face dimension to DIN 3202 part 1, F5Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Dt D




To DIN 3352 part 4. Stem sealing exchangeable under pressureFace to face dimension DIN 3202 part 1, F4Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:Hydraulic test to DIN 3230 part 4:Seat: PN Body: 1.5 x PNAir test to DIN 3230 part 5: 1.1 x PN Operating torque test

Optional extras:


Materials:










Component list






06-040-70112 40 140 241 83 150 110 18 4 14 1206-050-70112 50 150 241 102 165 125 18 4 14 1206-065-70112 65 170 271 122 185 145 18 4 17 1506-080-70112 80 180 297 138 200 160 18 8 17 1906-100-70112 100 190 334 158 220 180 18 8 19 2506-125-70112 125 200 376 188 250 210 18 8 19 3306-150-70112 150 210 448 212 285 240 22 8 19 4906-200-70012 200 230 562 268 340 295 295 22 22 8 12 24 7006-250-70012 250 250 664 320 400 350 355 22 26 12 12 27 11006-300-70012 300 270 740 370 455 400 410 22 26 12 12 27 160

In the sizes DN 250 and DN 300 the upper bolt holes in the flanges are metric threaded (M20 for PN 10 and M24 for PN 16).


To DIN 3352 part 4. Stem sealing exchangeable under pressureFace to face dimension DIN 3202 part 1, F4Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

1

2

3

4

5

6

7

9

10

11

12

8

L

H

F

ds

DDhDt



AVK TRANSITION FITTING PN 4 39/00

For connecting steel and PE-gas pipesFor fusion welded installation in PE-gas pipes max. working pressure 4 barOne end steel, one end PE-gas pipe connected by means of B.G.C. approved coupling

Use:


Test:

Pipe joints air test to: 1.5 x PN-pipes

Approvals:

B.G.C./PS/PL3DS 2199 NO. 1064DVGW - VP600

Materials:

Steel-pipe St 37 to DIN 2448/1629PE-pipe PN 2.5 or PN 4 to B.G.C./PS/PL3

(DS 2131.2)Sleeve St 52 to DIN 2448/1629

1

2

3

L

L1

d.ex.D.ex.

Component list

1. Steel-pipe2. Sleeve3. PE-pipe

Steel-pipe PE-pipeD.ex. d.ex. L L1 Weight

Ref. nos. mm mm mm mm kilos

39-040-00200 42.4 40 1400 1148 1.539-063-00200 60.3 63 1400 1134 3.039-090-00200 88.9 90 1400 1130 6.039-110-00200 114.3 110 1400 1100 10.039-125-00200 114.3 125 1400 1089 11.039-160-00200 168.3 160 1400 1064 21.039-180-00200 168.3 180 1400 1052 22.039-200-00200 219.1 200 1400 1052 36.0


For connecting steel and PE-gas pipesFor fusion welded installation in PE-gas pipes max. working pressure 4 barOne end steel, one end PE-gas pipe connected by means of B.G.C. approved coupling




For connecting PE-gas pipes to flangesFor fusion welded installation in PE-gas pipes max. working pressure 4 barOne end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) PN 10, one end PE-gas pipeconnected by means of B.G.C. approved coupling

Use:


Tests:

Pipe joint air test to: 1.5 x PN-pipe

Approvals:

B.G.C./PS/PL3DS 2199 No. 1064DVGW - VP600

Materials:

Flange internal Ductile iron, GGG-50, to DIN 1693part (BS 2789 grade 500 - 7)Flange bolt ring St 37 to DIN 17100PE-pipe PN 2.5 or PN 4 to B.G.C./PS/PL2

(DS 2131.2)Sleeve St 52 to DIN 2448/1629

Df

1

2

3

4

Dh

ds

L

L1

B

D.ex.

Component list

1. Flange bolt ring2. Flange internal part3. Sleeve4. PE-pipe

PE-pipe FlangeD.ex. PN 10 L L1 D Dh ds B Weight

Ref. nos. mm DN mm mm mm mm mm Holes mm kilos

39-063-10200 63 50 1207 1134 165 125 18 4 32 4.539-090-10200 90 80 1206 1130 200 160 18 8 32 7.039-110-10200 110 100 1197 1100 220 180 18 8 32 10.039-125-10200 125 100 1186 1089 220 180 18 8 32 11.039-160-10200 160 150 1181 1064 285 240 22 8 34 20.039-180-10200 180 150 1169 1052 285 240 22 8 34 21.039-200-10200 200 200 1169 1052 340 295 22 8 34 29.0


For connecting PE-gas pipes to flangesFor fusion welded installation in PE-gas pipes max. working pressure 4 barOne end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) PN 10, one end PE-gas pipeconnected by means of B.G.C. approved coupling



To DIN 3537 and DIN 3230 part 5For fusion welded installation in PE-gas pipes at max. working pressure 4 bar, SDR 11Stem sealing exchangeable under pressure

AVK GATE VALVE WITH PE-PIPES PN 4 36/90

Use:


Tests:Valve: Hydraulic test to DIN 3230 part 4:Seat: PN Body: 1.5 x PNAir test to DIN 3230 part 5: 1.1 x PN



Optional extras:

HandwheelExtension spindleStem capFoundation

Approvals:

DVGW - VP 600DVGW - G 89 e 056 to DN 50/63 mm.DS 2199.1, 2 (No 1064A)

Materials:


Coating *) Electrostatically applied epoxy resinto DIN 30677 - Internally and externally



CZ 132 to BS 2872Wedge**) Ductile iron, GGG-50, core fully




Bonnet gasket NBR rubberSleeves St 52 to DIN 2448/1629Shrink hose Plastic to DIN 30672Pipes PE-gas pipes to B.G.C./PS/PL2

(DS 2131.2)DVGW G 477, to DIN 8074, 8075


**) 32-63 mm: Dezincification resistant brass, CZ 132 to BS 2872 vulcanized with NBR rubber

AVK GATE VALVE WITH PE-PIPES PN 4 36/90

Component list

1. Stem 9. Bonnet gasket2. Wiper ring 10. Wedge nut3. Stem seal nut 11. Wedge4. NBR O-ring 12. Body5. Bonnet 13. Sleeve6. Thrust collar 14. Shrink hose7. Rubber manchette 15. Pipe8. Bonnet bolt

To DIN 3537 and DIN 3230 part 5For fusion welded installation in PE-gas pipes at max. working pressure 4 bar, SDR 11Stem sealing exchangeable under pressure

H

F



36-032-90603 25 32 800 300 180 13 5.136-040-90603 32 40 850 300 190 13 5.536-050-90603 40 50 880 300 203 13 5.636-063-90603 50 63 860 300 213 13 7.136-090-90603 80 90 950 300 297 17 20.036-110-90603 100 110 975 300 334 19 27.036-125-90603 125 125 1100 300 376 19 39.036-160-90603 150 160 1100 300 448 19 52.036-180-90603 150 180 1100 300 448 19 58.036-200-90603 200 200 1120 300 562 24 88.036-225-90603 200 225 1200 300 562 24 91.036-250-90603 250 250 1262 300 664 27 118.036-280-90603 250 280 1262 300 664 27 126.036-315-90603 300 315 1334 300 740 27 140.0

L1

D.ex.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

32-63 mm

L



AVK GATE VALVE WITH FLANGE/PE-PIPE PN 4 38/90

To DIN 3537 and DIN 3230 part 5One end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)One end for fusion welded installation in PE-gas pipes at max. working pressure 4 bar, SDR 11Stem sealing exchangeable under pressure

Use:


Tests:Valve Hydraulic test to DIN 3230 part 4:

Seat: PN Body: 1.5 x PNAir test to DIN 3230 part 5: 1.1 x PNOperating torque test


Optional extras:


Materials:


Coating *) Electrostatically applied epoxy resinto DIN 30677 - Internally and externally




encapsulated with NBR rubber with integral wedge nut ofdezincification resistant brass, CZ 132 to BS 2874



Bonnet gasket NBR rubberSleeve St 52 to DIN 2448/1629Shrink hose Plastic to DIN 30672Pipe PE-gas pipe to B.G.C./PS/PL2

(DS 2131.2)DVGW G 477, to DIN 8074, 8075


Approvals:

DVGW: VP 600DVGW - G 89 e 056DS 2199.1, 2 (No 1064A)B.G.C. / PS / PL 3

Component list

1. Stem2. NBR wiper ring3. Stem seal nut4. NBR O-ring5. Bonnet6. Thrust collar7. NBR rubber manchette8. Bonnet bolt

9. Bonnet gasket10. Wedge nut11. Wedge12. Body13. Sleeve14. Shrink hose15. Pipe

AVK GATE VALVE WITH FLANGE/PE-PIPE PN 4 38/90

To DIN 3537 and DIN 3230 part 5One end flanged to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)One end for fusion welded installation in PE-gas pipes at max. working pressure 4 bar, SDR 11Stem sealing exchangeable under pressure

Flange PE-pipePN 10 D.ex. L L1 L2 H D Dh ds F Weight

Ref. nos. DN mm mm mm mm mm mm mm mm Holes mm kilos

38-063-90603 50 63 565 300 125 241 165 125 18 4 14 1338-090-90603 80 90 647 300 140 297 200 160 18 8 17 2138-110-90603 100 110 645 300 150 334 220 180 18 8 19 2738-125-90603 125 125 680 300 166 376 250 210 18 8 19 3638-160-90603 150 160 730 300 175 448 285 240 23 8 19 5338-180-90603 150 180 726 300 175 448 285 240 23 8 19 5638-225-90603 200 225 804 300 200 562 340 295 23 8 24 92

1

2

4

5

6

7

8

9

10

11

12 13 14 15

H

F

L1

D Dh

L2L

ds

3

D.ex.

8. Check valves

9. Air valves






15.


7



4. Combi valves



7. Fire hydrants



AVK FIRE HYDRANT, TYPE B, PN 10 09/X0

Screw-down type, with Storz-couplingManual or automatic drainage Telescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For water and neutral liquids to max. 20°C

Tests:

Hydraulic test to DIN 3230 part 4:Seat : PNBody: 1.5 x PN

Materials:

Key operating nut Zinc coated grey cast iron, GG-25Fastening nut Zinc coated ductile iron, GGG-40B-hydrant 09/30: Ductile iron, with UV

resistant polyester, red RAL 3013

09/20: Aluminium, with UVresistant polyester, red RAL 3000

Isiflo coupling BrassFlange Ductile iron, GGG-50, with SBRadaptor rubber sealing and tensile ring

of acetal plasticPipe PE 80Foot bend and Grey cast iron, GG-25, withvalve body electrostatically applied epoxy

resin to DIN 30677 - internally and externally

Stem and disc Stainless steelDisc sealing SBR rubber

Optional extras:

Traffic flange for automatic typeCombi-flanges

AluminiumManual drainage Automatic drainage

T mm H WeightAVK ref. no. AVK ref. no. DN Type min - max mm Storz kilos Red colour

09-080-203021 09-080-201021 80 B 1050-1550 600 B - 3" 60 Ral 3000Manual drainage with ball valve Automatic drainage with ball valve


09-080-20302110 09-080-20102110 80 B 1050-1550 600 B - 3" 60 Ral 3000

Cast ironManual drainage Automatic drainage


09-080-303027 09-080-301027 80 B 1050-1550 600 B - 3" 75 Ral 3013

Manual drainage with ball valve Automatic drainage with ball valveT mm H Weight

AVK ref. no. AVK ref. no. DN Type min - max mm Storz kilos Red colour

09-080-30302710 09-080-30102710 80 B 1050-1550 600 B - 3" 75 Ral 3013

AVK FIRE HYDRANT, TYPE B, PN 10 09/X0

Screw-down type, with Storz-couplingManual or automatic drainage Telescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Component list

1. Key operating nut2. Storz-coupling3. Cover4. Fastening nut5. B-hydrant6. Pipe7. Flange adaptor8. Flange adaptor

9. Isiflo coupling 10. Valve 11. Valve seat12. Pipe13. Foot bend14. Drainage plug15. Adjustable traffic flange for manual drainage

Automatic drainage Manual drainage1

2

14

15

4

5

6

7

8

9

10

11

13

3

H

T

H

T

for fascine

12



AVK FIRE HYDRANT, TYPE A, PN 10 09/50

Screw-down type with Storz-couplingManual or automatic drainage Telescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test to DIN 3230 part 4:Seat : PNBody: 1.5 x PN

Optional extras:

Combi-flanges

Approvals:

Danish Fire Inspection

Materials:

Hydrant Aluminium casting with polyester coating, red RAL 3000

Key operating nut Zinc coated grey cast iron, GG-25 Foot bend and Grey cast iron, GG-25, withvalve body electrostatically applied epoxy

resin to DIN 30677 - Internally and externally

Stem and disc Stainless steelDisc sealing SBR rubberPipe PE 80Storz-coupling AluminiumTensile coupling BrassFlange adaptor Ductile iron, GGG-50 with SBR

rubber sealing and tensile ring of acetal plastic

Bracket Stainless steel A2

Component list

1. Key operation nut2. Storz-coupling3. Bracket4. Hydrant5. Isiflo coupling

6. Flange adaptor7. Pipe8. Flange adaptor9. Valve body

10. Foot bend

Ref. nos. TAutomatic Manual mm H Weightdrainage drainage DN Type min - max mm Storz kilos

09-100-5020 09-100-5030 100 A 1050-1550 750 A - 4" 83

AVK FIRE HYDRANT, TYPE A, PN 10 09/50

Screw-down type with Storz-couplingManual or automatic drainage Telescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)



AVK FIRE HYDRANT PN 10 09/90

Gate-valve operatedAbove ground outlet through two Storz-Hosecoupling, automatic drainageTelescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test to DIN 3230 part 4: 1.5 x PN

Optional extras:

Gate valve

Materials:

Foot bend Grey cast iron GG-25 to DIN 1691(BS 1452 grade 220/250)

Hydrant Levasint coated aluminium castingCoating on foot Electrostatically applied epoxy resin


Stand pipe PE-PN 10Stortz-hose- AluminiumcouplingTensile coupling PEFlange adaptor Ductile iron, GGG-50, to DIN 1693

(BS 2789 grade 500 - 7) with tensilesealing unit

Bracket Stainless steel A2

Component list

1. Stortz-hosecoupling2. Bracket3. Hydrant4. Tensile coupling5. Flange adaptor6. Stand pipe7. Flange adaptor

8. Foot bend9. Gate valve *)

10. Extension spindle *)11. Foundation *)12. Street-cover *)*) Has to be ordered separately

Tmm H Weight

Ref. nos. DN min-max mm Storz kilos

09-100-90 100 800-1300 870 4" 55


Gate-valve operatedAbove ground outlet through two Storz-Hosecoupling, automatic drainageTelescopic adjustable in height and 360° revolving outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)



To BS 750 type 2 - Compact modelScrew-down type with screwed 2 1/2" round thread outletInlet flange to EN 1092-2: 1997 DN 80 (ISO 7005-2, DIN 2501)Universally drilled PN 10/16 and to BS10 Table D/E - PN 10/16

Use:

For water and neutral liquids to max.70°CInsulation essential for installations sub-ject to temperatures of 0°C and lower.

Tests:


Optional extras:

Fixed or loose stopperKite mark approvalAuto frost valveVarious outletsOutlet lock

Approvals:

WBS LISTEDKite mark (388 version)

Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693stopper (BS 2789 grade 500 - 7)Coating Electrostatically applied epoxy resin


Stem cap Cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)

Stem Stainless steel X 20 Cr 13388 version:Stainless steel BS 970 Gr 431 S29

Stem sealing High tensile brass, CZ 132 to BS 2874

O-rings NBR rubberStopper rubber EPDM rubberBolts Zinc-coated steel 8.8Safety device Stainless steelThrust collar, Dezincification resistant brassstopper nut CZ 132 to BS 2872Screwed outlet Gunmetal BS 1400 LG2 - C or nylonBody seat ring Gunmetal BS 1400 LG2 - CDust cap PE for screwed outletDrain plug Nylon

AVK UNDERGROUND FIRE HYDRANT PN 16 19/288


Component list

1. Stem cap 13. Fixed stopper2. Stem 14. Body3. Bolt 15. Vulcanizing4. O-ring 16. Body seat ring5. Stem seal box 17. Drain plug6. O-ring 18. Wire crimp7. Bonnet 19. Wire8. O-ring 20. Dust cap9. Thrust collar 21. Outlet

10. Caphead screw 22. Safety devices11. O-ring 23. Capshead screw12. Fixed stem nut 24. O-ring

Ref.nos.Frost Frost Weight

drain plug automatic valve DN L H L1 kilos

19-088-01X01 19-088-31X01 80 287 330 135 17

X: 0 = Fixed stopper1 = Loose stopper

19/288: Standard19/388: Kite Mark approval

To BS 750 type 2 - Compact modelScrew-down type with screwed 2 1/2" round thread outletInlet flange to EN 1092-2: 1997 DN 80 (ISO 7005-2, DIN 2501)Universally drilled PN 10/16 and to BS10 Table D/E - PN 10/16

1

2

3

4

5

6

7

8

22

9

10

11

12

13

14

15

16

17

20

19

18

21

22

23

24

L1L

H



To BS 750 type 2 - Streamlined modelScrew-down type with screwed 2 1/2" round thread outletInlet flange to EN 1092-2: 1997 DN 80 (ISO 7005-2, DIN 2501)Universally drilled PN 10/16 and to BS10 Table D/E - PN 10/16

Use:

For water and neutral liquids to max.70°CInsulation essential for installations subject to temperatures of 0°C and lower.

Tests:


Optional extras:

Fixed or loose stopperKite mark approvalAuto frost valveVarious outletsOutlet lock

Approvals:

WBS LISTEDKite mark (389 version)

Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693stopper (BS 2789 grade 500 - 7)Coating Electrostatically applied epoxy resin


Stem cap Cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)

Stem Stainless steel X 20 Cr 13389 version:Stainless steel BS 970 Gr 431 S29

Stem sealing High tensile brass, CZ 132 to BS 2874

O-rings NBR rubberStopper rubber EPDM rubberBolts Zinc-coated steel 8.8Safety device Stainless steelThrust collar, Dezincification resistant brassstopper nut CZ 132 to BS 2872Screwed outlet Gunmetal BS 1400 LG2 - C or nylonBody seat ring Gunmetal BS 1400 LG2 - CDust cap PE for screwed outletDrain plug Nylon



Component list

1. Stem cap 13. Body2. Stem 14. Fixed stopper3. Bolt 15. Vulcanizing4. O-ring 16. Body seat ring5. Stem seal box 17. Drain plug6. O-ring 18. Wire crimp7. O-ring 19. Wire8. Thrust collar 20. Dust cap9. Fixed stem nut 21. Outlet

10. Bonnet 22. Safety devices11. Caphead screw 23. Caphead screw12. O-ring 24. O-ring

Ref.nos.Frost Frost Weight

drain plug automatic valve DN L H L1 kilos

19-089-01001 19-089-31001 80 287 444 135 18

19/289: Standard19/389: Kite Mark approval

To BS 750 type 2 - Streamlined modelScrew-down type with screwed 2 1/2" round thread outletInlet flange to EN 1092-2: 1997 DN 80 (ISO 7005-2, DIN 2501)Universally drilled PN 10/16 and to BS10 Table D/E - PN 10/16

1

2

3

4

5

6

7

8

9

10

22

11

12

13

14

15

16

17

18

19

20

21

22

23

24

L1L

H




To BS 750 type 2Screw-down type with bayonet, screwed 2 1/2" London round thread or instantaneous outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test to BS 750:Seat: 1.1 x PNBody: 1.5 x PNOperating torque test

Approvals:

WBS-approved

Materials:

Body, bonnet Grey cast iron, GG-25, to DIN 1691disc, stem cap (BS 1452 grade 220/250)and bayonet outlet Coating Electrostatically applied epoxy resin


Stem Stainless steel DIN X 20 Cr 13Stem sealing NBR wiper ring, 2 NBR O-rings

inside and 2 outside a plastic bearing

Bonnet gasket NBR O-ringDisc sealing ring EPDM rubberBolts, nuts and Zinc-coated steel 8.8washerThrust collar, Dezincification resistant brass, seat rings and CZ 132 to BS 2872disc nutScrewed and Gunmetal BS 1400 LG2 - C or nyloninstantaneous outletDust cap PE for screwed outletPlug Nylon

Component list

1. Stem cap2. Stem3. NBR wiper ring4. NBR O-ring5. Plastic bearing6. Thrust collar7. Bonnet 8. Bonnet gasket9. Bayonet outlet

10. Dust cap11. Seat ring

12. Bolt13. Nut14. Frost drain plug15. Body16. Disc nut17. Disc 18. Disc sealing ring19. Seat ring - disc20. Washer21. Bolt

Ref. nos.Frost Frost L H L1 D Weight

drain plug automatic valve DN mm mm mm mm kilos

29-080-00 29-080-30 80 356 364 165 65 30


To BS 750 type 2Screw-down type with bayonet, screwed 2 1/2" London round thread or instantaneous outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)




To BS 750 type 1 with gate valve to BS 5163With bayonet, screwed 2 1/2" London round thread or instantaneous outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For water and neutral liquids to max. 70° C

Materials:

Duck foot bend Grey cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)

Dust cap PE for screwed outletScrewed and Gunmetal BS 1400 LG2 -C or nyloninstantaneousoutletBayonet outlet Grey cast iron, GG-25, to DIN 1691



Gate valve Standard AVK gate valve series 21 or series 37 to BS 5163

Flange bolts Zinc coated steel 8.8and nutsFlange sealing NBR rubber

Tests:

Hydraulic test to BS 750:Seat: 1.1 x PNBody: 1.5 x PNOperating torque test

Optional extras:

HandwheelExtension spindle


To BS 750 type 1 with gate valve to BS 5163With bayonet, screwed 2 1/2" London round thread or instantaneous outletFlange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Component list

1. Dust cap2. Screwed outlet 3. Bolt4. Nut5. Duck foot bend6. Gate valve7. Flange bolt8. Flange sealing

Ref. nos. WeightFrost Frost L L1 H kilos

Drain plug Automatic valve DN mm mm mm (valve incl.)

29-080-60 29-080-50 80 408 206 390 44

Other options available on request




To NS 373Flange and drilling to ISO 7005-2 (EN 1092-2:1997, DIN 2501)

Use:


Tests:


Materials:

Body and Grey cast iron, GG-25, to DIN 1691bayonet bonnet (BS 1452 grade 220/250)Coating Electrostatically applied epoxy resin


Valve cone Polyamid 6.6Valve seat SBR rubberSpring Stainless steel AISI 304Bonnet bolt Zinc coated steel 8.8Guide pin Dezincification resistant brass,

CZ 132 to BS 2874Plug Zinc coated steel 8.8

Component list

1. Bayonet bonnet2. Bolt3. Valve seat4. Valve cone5. Spring6. Guide pin7. Body8. Plug

H D Dh ds WeightRef. nos. DN mm mm mm mm Holes kilos

30-100-30 100 208 220 180 18 8 12.4


To NS 373Flange and drilling to ISO 7005-2 (EN 1092-2:1997, DIN 2501)

H

9. Air valves






15.


8



4. Combi valves



7. Fire hydrants

8. Check valves



To BS 5153: 1974 (1991)Resilient seatedFace to face dimension to BS 5153: 1974 (1991) shortFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:

For potable water and sewage to max. 70°C

Tests:

Hydraulic test to BS 5153 : 1974 (1991)Seat: 1.1 x PNBody: 1.5 x PN

Optional extras:

Lever and weight:Mounted RHS as standard - can bemounted LHS on requestTapping plug

Additional information:

See technical data sheet for series 41

Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693 weight and hinge (BS 2789 grade 500-7)Coating Electrostatically applied epoxy resin to

DIN 30677 - Internally and externallyShaft Stainless steel to BS 431S29Bonnet gasket EPDM rubberBushing Brass, CZ 132 to BS 2874Hexagon bolt, Stainless steel AISI 304 washer and pinResilient EPDM rubber with a steel insert toseated disc BS 4360 : 1979 43BLever Steel 43B to BS 4360:1979

AVK SWING CHECK VALVE PN 10 OR PN 16 41/25

Component list

1. Lever 11. Bonnet gasket2. Weight 12. Body3. Hexagon bolt 13. Hexagon bolt4. Washer 14. Hexagon nut5. Bushing 15. Washer6. Disc 16. O-ring7. Washer 17. O-ring8. Hexagon bolt 18. Bushing9. Hinge 19. Pin

10. Bonnet 20. Shaft

Dh dsRef. nos. ¤) DN L H Dt D mm mm Holes A° Weight

mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 kilos

41-050-25014 50 203 110 102 165 125 19 4 60° 1341-065-25014 65 216 120 122 185 145 19 4 63° 1741-080-25014 80 241 140 138 200 160 19 8 66° 2041-100-25014 100 292 150 158 220 180 19 8 68° 2641-125-25014 125 330 180 188 254 210 19 8 68° 4041-150-25014 150 356 195 212 285 240 23 8 70° 5141-200-250X4 200 495 230 268 340 295 295 23 23 8 12 73° 83

X 0 = PN 101 = PN 16

¤) Without lever and weight

To BS 5153: 1974 (1991)Resilient seatedFace to face dimension to BS 5153: 1974 (1991) shortFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)


10987654321 11 12

A°

H

L

Dt Dh D

ds

13 14 15 16 17 18 19 20



To BS 5153 : 1974 (1991)Metal seatedFace to face dimension BS 5153 : 1974 (1991) shortFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Optional extras:

Lever and weight: Mounted RHS as standard - can bemounted LHS on requestTapping plug



Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693 weight and hinge (BS 2789 grade 500-7) Coating Electrostatically applied epoxy resin to

DIN 30677 - Internally andexternallyShaft Stainless steel to BS 431S29Bonnet gasket EPDM rubberBushing Dezincification resistant brass

CZ 132 to BS 2874Washer and pin Stainless steel AISI 304 Seat ring Gunmetal, BS 1400 LG2Metal seated EPDM rubber with a steel insert disc to BS 4360 : 1979 43B

and a disc seat ring of Gunmetal, BS 1400 LG2

Lever Steel to BS 4360:1979 43BHexagon bolt Stainless steel A2


Component list

1. Lever 12. Bonnet gasket2. Weight 13. Body3. Hexagon bolt 14. Hexagon bolt4. Washer 15. Hexagon nut5. Bushing 16. Washer6. Disc 17. O-ring7. Washer 18. O-ring8. Hexagon bolt 19. Bushing9. Hinge 20. Pin

10. Bonnet 21. Shaft11. Seat ring and disc seat ring

Dh dsRef. nos. ¤) DN L H Dt D mm mm Holes A° Weight

mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 kilos

41-050-30014 50 203 110 102 165 125 19 4 60° 1341-065-30014 65 216 120 122 185 145 19 4 63° 1741-080-30014 80 241 140 138 200 160 19 8 66° 2041-100-30014 100 292 150 158 220 180 19 8 68° 2641-125-30014 125 330 180 188 254 210 19 8 68° 4041-150-30014 150 356 195 212 285 240 23 8 70° 5141-200-300X4 200 495 230 268 340 295 295 23 23 8 12 73° 83X0 = PN 101 = PN 16


To BS 5153 : 1974 (1991)Metal seatedFace to face dimension BS 5153 : 1974 (1991) shortFlanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)


10987654321 11 12 13

A°

H

L

Dt Dh D

ds

14 15 16 17 18 19 20 21



Resilient seatedFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test to BS 5153 : 1974 (1991)Seat: PNBody: 1.5 x PN

Optional extras:

Lever and counterweightLimit-switchTapping plug



Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693 weight and hinge (BS 2789 grade 500-7)Coating Electrostatically applied epoxy resin to

DIN 30677 - Internally andexternallyShaft Stainless steel to Werkstnr. 1.40S7

(BS 431S29)Bonnet gasket EPDM rubberBushing Brass, CZ 132 to BS 2874Hexagon bolt, Stainless steel A2 washer and pinResilient EPDM rubber with a steel insert toseated disc EN 10113:1990 (BS 4360:1990)Lever Steel, EN 10113:1990

(BS 4360:1990)


Component list

1. Lever 11. Bonnet gasket2. Weight 12. Body3. Washer 13. Hexagon bolt4. Bushing 14. Hexagon nut5. Bolt 15. Washer6. Disc 16. O-ring7. Washer 17. O-ring8. Hexagon bolt 18. Bushing9. Hinge 19. Pin

10. Bonnet 20. Shaft

Resilient seatedFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)


10987654321 11 12

H

L

Dt Dh

ds

13 14 15 16 17 18 19 20

DA°

S

Dh ds Ref.nos. ¤) DN L H Dt D mm mm Holes A° S Weight

mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm kilos

41-050-65018 50 200 110 102 165 125 19 4 60° 160 1341-065-65018 65 240 140 122 185 145 19 4 63° 160 1741-080-65018 80 260 140 138 200 160 19 8 66° 160 2041-100-65018 100 300 150 158 220 180 19 8 68° 175 2641-125-65018 125 350 195 188 254 210 19 8 68° 220 4041-150-65018 150 400 195 212 285 240 23 8 70° 220 5141-200-650X8 200 500 230 268 340 295 295 23 23 8 12 73° 240 83X 0 = PN 101 = PN 16




Metal seatedFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Optional extras:

Lever and counterweightLimit-switchTapping plug



Materials:

Body, bonnet, Ductile iron, GGG-50, to DIN 1693 weight and hinge (BS 2789 grade 500-7) Coating Electrostatically applied epoxy resin to

DIN 30677 - Internally andexternallyShaft Stainless steel to

Werkst. No. 1.4057 (BS 431S29)Bonnet gasket EPDM rubberBushing Brass, CZ 132 to BS 2874Hexagon bolt, Stainless steel A2 washer and pinMetal seated EPDM rubber with a steel insert disc to BS 4360:1979 43B

and a seat ring of dezincification resistant brass CZ 132 to BS

2874 Seat ring Dezincification resistant brass

CZ 132 to BS 2874Lever Steel, EN 10113:1990

(BS 4360:1990)


Component list

1. Lever 12. Bonnet gasket2. Weight 13. Body3. Washer 14. Hexagon bolt4. Bushing 15. Hexagon nut5. Hexagon bolt 16. Washer6. Disc 17. O-ring7. Washer 18. O-ring8. Hexagon bolt 19. Bushing9. Hinge 20. Pin

10. Bonnet 21. Shaft11. Seat ring

Metal seatedFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)


14 15 16 17 18 19 20 21

Dh ds Ref.nos. ¤) DN L H Dt D mm mm Holes A° S Weight

mm mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm kilos

41-050-70018 50 200 110 102 165 125 19 4 60° - 1341-065-70018*) 65 240 120 122 185 145 19 4 63° - 1741-080-70018 80 260 140 138 200 160 19 8 66° 160 2041-100-70018 100 300 150 158 220 180 19 8 68° 175 2641-125-70018*) 125 350 180 188 254 210 19 8 68° - 4041-150-70018 150 400 195 212 285 240 23 8 70° 220 5141-200-700X8 200 500 230 268 340 295 295 23 23 8 12 73° 240 83X 0 = PN 101 = PN 16*) in preperation¤) Without lever and weight

S

10987654321 11 12 13

A°

H

L

Dt Dh D

ds



AVK BALL CHECK VALVE PN 10 53/3X

Designed to LGA standardsFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (BS EN 1092-2: 1997, DIN 2501)

Use:

For water and sewage to max. 70°C.

Materials:

Body and Ductile iron, GGG-40 to DIN 1693 cover (BS 2789)Coating Electrostatically applied epoxy

resin to DIN 30677Cover gasket NBR O-ringBall DN 32-100: Aluminium,

NBR rubber linedDN 125-400: Grey cast iron, GG-25,

NBR rubber linedBolts and nuts Stainless steel, A2

Tests:

According to ISO 5208:

Seat: 1.1 x PNBody: 1.5 x PN

Low pressure test according to LGA-standards

Options:

Ball of polyurethane for special applications

BAck

AVK BALL CHECK VALVE PN 10 53/3X

Designed to LGA standardsFace to face dimension to DIN 3202-F6Flanges and drilling to ISO 7005-2 (BS EN 1092-2: 1997, DIN 2501)

Component list

1. Cover 4. Body2. Bolt/nut 5. Ball 3. Gasket

D L Dt D H ball Weight


53-032-300007* 32 140 - - 83 48 2.053-040-300007* 40 140 - - 83 48 2.053-050-300007* 50 180 - - 101 60 3.0

53-050-351007 50 200 98 165 101 60 7.553-065-351007 65 230 118 185 148 95 12.053-080-351007 80 260 133 200 148 95 13.053-100-351007 100 300 159 220 182 120 18.053-125-351007 125 350 183 250 251 175 30.553-150-351007 150 400 209 285 251 175 37.553-200-351007 200 500 268 340 333 240 70.053-250-351007 250 600 319 400 406 300 128.053-300-351007 300 700 367 455 480 360 187.053-350-351007 350 800 427 505 571 420 300.053-400-351007 400 900 482 565 657 480 410.0

* With internal thread.

H

Series 53/30

L

Typicalball check valve

The patented design reduces the pressure loss considerablyCmH2O

L

1

2

3

4

5

Dt D

Series 53/35

DN

H

cao l/s 10 20 30 40 50 60 70 L/S

160

140

120

100

80

60

40

20

0

DN100






15.


9



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves



Single acting - small orificeThreaded BSP 1"

Use:

Potable or untreated water (not sewa-ge) to max. 90°CWorking pressure: min. 0.2 bar

max. 16 bar

Tests:

Hydraulic test: 1.5 x PN

Options:

Brass base to BS 2874BSP thread 1/2", 3/4"NPT thread 1"

Orifice size:

12 mm2

Materials:

Body, Reinforced nylonclamping keyRolling seal EPDM rubberFloat Foamed polypropyleneO-ring BUNA - NBase Reinforced nylon

AVK AUTOMATIC AIR VALVE PN 16 701/10


Component list:

1. Body2. Rolling seal3. Clamping key4. Float5. O-ring6. Base

A B WeightRef. nos. DN BSP mm mm kilos

701-025-1199 25 3/4" 75 140 0.65 (Brass base)701-032-1099 25 1" 75 140 0.30 (Nylon base)701-032-1199 25 1" 75 140 0.65 (Brass base)

Single acting - small orificeThreaded BSP 1"

1

2

3

4

5

6B

A

0

10

50 200

20

100 150

Pre

ssur

e B

ar

Flow m3/h

OutflowAir discharge



Single acting - small orificeThreaded BSP 1" male adaptor

Use:


max. 16 bar

Tests:


Options:

1/2" or 3/4" BSP threaded male adap-tor NPT threaded male adaptors

3/4"- 1" up to 100 bar

Orifice size:

0.8 mm2

Materials:

Body Cast iron, GG-25, to DIN 1691Coating Blue epoxy Basket PolypropyleneFloat Rubber coated polycarbonateCover and Brass CZ 132 to BS 1400nozzleAdaptor Brass CZ 132 to BS 2874O-ring BUNA - NBolt assembly Galvanized steel 4.6Drainage elbow Brass (1/4" BSP)




701-032-2091 25 1" 132,5 199 3.5

Single acting - small orificeThreaded BSP 1" male adaptor

Component list:

1. Drainage elbow (1/4" BSP) 6. Basket2. Bolt assembly 7. Body3. Cover and nozzle 8. Adaptor4. O-ring5. Float

1

2

3

4

5

6

7

8

B

A

0

10

5 �

20

10�Flow m3/h

Air discharge

Outflow

Pre

ssur

e B

ar



Single acting - large orificeInlet flange to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) or 2" BSP thread

Use:


max. 16 bar

Tests:


Options:

Isolating gate valve series 06Isolating butterfly valves series 75

Available up to PN 100

Orifice sizes:

DN 50 794 mm2

DN 80 1809 mm2

DN 100 3317 mm2

DN 150 17662 mm2

DN 200 17662 mm2

Materials:

Body, cover Cast iron, GG-25, to DIN 1691Coating Blue epoxy Basket DN 50: PolypropyleneSeat EPDM on bronzeFloat DN 50-100: Polycarbonate

DN 150-200: Stainless steelO-ring BUNA - NPlug Brass CZ 132 to BS 2874Bolt assembly Galvanized steel 4.6

AVK KINETIC AIR VALVE PN 16 701/30

DN 50

AVK KINETIC AIR VALVE PN 16 701/30

A B WeightRef. nos. DN mm mm kilos

701-051-3091 50 (2" BSP thread) 160 237 8.6701-050-3011 50 160 242 11.4701-080-3011 80 286 250 17.5701-100-3011 100 336 272 27.0701-150-3011 150 360 525 77.0701-200-30X1 200 360 525 85.0

X: 0 = PN 101 = PN 16

Single acting - large orificeInlet flange to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) or 2" BSP thread

Component list:

1. Plug 5. O-ring2. Cover 6. Float3. Bolt assembly 7. Basket4. Seat 8. Body

1

2

3

4

5

6

7

8

B

A

100

0.1

200 1,000 2,000 10,000 20,0000

0.2

0.3

0.4

0.5

6” 8”4”3”2”

0.6

0.7

0.8 -100

-0.1

-200-1,000-2,000-10,000-20,0000

-0.2

-0.3

-0.4

-0.56” 8”4”3”2”

0

Outflow

Flow m3/h

Flow m3/h

Pre

ssur

e B

ar

Pressure B

ar

Inflow

Air discharge

8" 6" 4" 3" 2"



Double acting - double orificeThreaded BSP 2"

Use:


max. 16 bar

Tests:


Options:

Brass base to BS 2874NPT thread

Also available in GG-25

Orifice sizes:

Automatic: 12 mm2

Kinetic: 804 mm2

Materials:

Body, base, Reinforced nylonclamping key,seal supportScrew Stainless steel AISI 303Rolling seal EPDM rubberFloat Foamed polypropyleneO-ring BUNA - NDrainage elbow Polypropylene

AVK COMBINATION AIR VALVE PN 16 701/40


Component list:

1. Body 6. Clamping key2. Screw 7. Float3. Rolling seal 8. O-ring4. Seal support 9. Base5. Drainage elbow (1 1/2" BSP-female)


701-050-4099 50 2" 180 209 1.10 (Nylon base)701-050-4199 50 2" 180 209 2.20 (Brass base)

Double acting - double orificeThreaded BSP 2"

1

2

3

4

5

6

7

8

9

B

A

0

0.4

2”0.8

15050 250 350

0

-0.52”

-250 -50-150

OUTFLOW INFLOW

Automatic air valve Kinetic air valve

Pressure B

ar

Flow M3/h

150 200

10

20

100 150

Pre

ssur

e B

ar

Pre

ssur

e B

ar

Outflow Outflow

Flow M3/h

Flow M3/h

Air discharge

Inflow



Double acting - double orificeInlet flange to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) or 2" BSP thread

Use:


max. 16 bar

Tests:


Options:



Orifice sizes:

DN Automatic Kinetic 50 12 mm2 794 mm2

80 12 mm2 1809 mm2

100 12 mm2 3317 mm2

150 12 mm2 17662 mm2

200 12 mm2 17662 mm2

Materials:

Automatic valve:Body, Reinforced nylonclamping keyRolling seal EPDM rubberFloat Foamed polypropyleneO-ring BUNA - N Base Brass to BS 2874

Kinetic valve:Body, cover Cast iron, GG-25, to DIN 1691Coating Blue epoxy Basket DN 50: PolypropyleneSeat EPDM on bronzeFloat DN 50-100: Polycarbonate

DN 150-200: Stainless steel 304LO-ring BUNA - N Bolt assembly Galvanized steel 4.6


DN 50


Component list:

1. Body, automatic 8. Seat2. Rolling seal 9. O-ring3. Clamping key 10. Bolt assembly4. Float 11. Float5. O-ring 12. Basket6. Base 13. Body, kinetic7. Cover

A B C D WeightRef. nos. DN mm mm mm mm kilos

701-051-5091 50 (2" BSP thread) 167 330 237 - 9.4701-050-5011 50 167 335 242 165 12.0701-080-5011 80 286 356 250 200 18.4701-100-5011 100 342 368 272 220 26.4701-150-5011 150 553 550 525 285 77.6701-200-50X1 200 553 550 525 340 85.6

X: 0 = PN 10 1 = PN 16


1

2

3

4

5

6

7

D

B C

0

10

50 200

20

100 150

Automatic air valveA

Flow M3/h

Pre

ssur

e B

ar

Kinetic air valve

8

10

11

12

13

9

100

0.1

200 1,000 2,000 10,000 20,0000

0.2

0.3

0.4

0.5

6” 8”4”3”2”

0.6

0.7

0.8

OUTFLOW

Flow m3/h

Pre

ssur

e B

ar

-100

-0.1

-200-1,000-2,000-10,000-20,0000

-0.2

-0.3

-0.4

-0.56” 8”4”3”2”

0

INFLOWFlow m3/h

Pressure B

ar

Flow M3/h

Pre

ssur

e B

ar

Pressure B

ar

Outflow

Outflow

Inflow

Air discharge

8" 6" 4" 3" 2"

Flow M3/h



Double actingInlet flange to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) or 2" BSP thread

Use:


max. 16 bar

Tests:


Options:



Orifice sizes:

DN Automatic Kinetic50 0.8 mm2 794 mm2

80 0.8 mm2 1809 mm2

100 0.8 mm2 3317 mm2

150 0.8 mm2 17662 mm2

200 0.8 mm2 17662 mm2

Materials:

Automatic valve:Body Cast iron, GG-25, to DIN 1691Coating Blue epoxyScrew, Polypropyleneprotection cover,basketCover and nozzle Brass CZ 132 to BS 1400Float Rubber coated polycarbonateAdaptor Brass CZ 132 to BS 2874O-ring BUNA - NBolt, nut Galvanized steel 4.6

Kinetic valve:Body, cover Cast iron, GG-25, to DIN 1691Coating Blue epoxy Basket DN 50: PolypropyleneSeat EPDM on bronzeSeal EPDMFloat DN 50-100: Polycarbonate

DN 150-200: Stainless steelO-ring BUNA - NBolt assembly Galvanized steel 4.6



Component list:

1. Drainage elbow 9. Cover2. Cover and nozzle 10. Bolt assembly 3. O-ring 11. Seat4. Bolt assembly 12. Seal5. Basket 13. O-ring6. Float 14. Float7. Body, automatic air valve 15. Body, kinetic air valve8. Adaptor

A B C WeightRef. nos. DN mm mm mm kilos

701-051-6091 50 (2" BSP thread) 167 393 - 12.4701-050-6011 50 167 398 165 14.9701-080-6011 80 298 415 200 21.0701-100-6011 100 352 425 220 29.2701-150-6011 150 553 640 285 81.0701-200-60X1 200 553 640 340 88.5

X: 0 = PN 10 1 = PN 16

Double actingInlet flange to ISO 7005-2 (EN 1092-2: 1997, DIN 2501) or 2" BSP thread

1

2

3

4

5

6

7

8

9

10

12

11

13

14

15

C

B

A

0

10

5 �

20

10�

Automatic air valve

Outflow

Air discharge

Kinetic air valve

100

0.1

200 1,000 2,000 10,000 20,0000

0.2

0.3

0.4

0.5

6” 8”4”3”2”

0.6

0.7

0.8

OUTFLOW

Flow M3/h

Pre

ssur

e B

ar

Flow M3/h

Pre

ssur

e B

ar

Outflow

-100

-0.1

-200-1,000-2,000-10,000-20,0000

-0.2

-0.3

-0.4

-0.56” 8”4”3”2”

0

INFLOWFlow m3/h

Pressure B

arP

ressure Bar

8" 6" 4" 3" 2"

InflowFlow M3/h




Use:

For sewage, raw water, brine, sludge to max. 90°CWorking pressure: min. 0.2 bar

max. 16 bar

Tests:


Options:

Isolating gate valve series 06Isolating butterfly valves series 75DN 80 in cast aluminium DN 50-200 in stainless steel

Orifice sizes:

Automatic: 12 mm2

Kinetic: 804 mm2

Materials:

Float chamber, Fabricated steel to DIN st. 37coverCoating Blue epoxyClamping key, Fibreglass reinforced nylonseal support,base, bodyO-rings BUNA - NRolling seal EPDM rubberFloat Foamed polypropyleneSpring/clip/nut Stainless steel, AISI 303Float assembly Stainless steel, AISI 304LBolt assembly Galvanized steel 4.6Ball valve Brass to BS 2874


Back

0

0.4

2”0.8

15050 250 350

0

-0.52”

-250 -50-150

OUTFLOW INFLOW


Component list:

1. Drainage elbow (11/2" BSP-female) 9. O-ring2. Seal support 10. O-ring3. Rolling seal 11. Base4. Clamping key 12. Spring/clip/nut5. Body 13. Bolt assembly6. Float 14. Float assembly7. Cover 15. Ball valve (1" BSP-female)8. O-ring 16. Float chamber

A B WeightRef. nos. DN mm mm kilos

701-051-7091 (2" BSP thread) 50 270 645 16.5701-050-7011 50 270 605 17.5701-080-7011 80 270 605 18.5701-100-7011 100 270 605 19.5701-150-7011 150 270 610 21.0701-200-70X1 200 270 610 24.0

X: 0 = PN 101 = PN 16


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

B

A

Kinetic air valve

Pressure B

ar

Flow M3/h

Flow M3/h

Pre

ssur

e B

ar

Outflow Inflow

Automatic air valve

150 200

10

20

100 150P

ress

ure

Bar

Outflow

Flow M3/h

Air discharge





15.


10



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves




Wafer typeFace to face dimension to ISO 5752 short, basic series 20 (BS 5155 wafer short, DIN 3202-K1)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:

Hydraulic test:Disc sealing: 1.1 x PNDisc strength: 1.1 x PN Body: 1.5 x PN (Min.)Function test: 1 x open/close

Actuation:

LeverWormgear, with handwheelPneumatic actuator (Single/double acting)Electric actuatorExtension spindle

See separate data sheets

Approvals:

DVGW KIWA - NLWRC approvedSVGWJKR

Materials:

Body Cast iron, GG-25, to DIN 1691(BS 1452 grade 250)

External coating Epoxy 200 µ, ral 5017Lining EPDM vulcanized to the bodyDisc DN ≤ 300: Stainless steel AISI 431

(BS 431S29)DN ≥ 350: Ductile iron, GGG-40,

to DIN 1693, (BS 2789 grade 420 - 12 min.),coated with 340 µ epoxy

Shaft and Stainless steel AISI 431(BS 431S29)conical pinTop shaft sealing DN ≤ 350: 2 EPDM O-rings placed in

a bushing of bronze RG10 DN ≥ 400: EPDM O-ring placed

in a bushing fixed with countersunk screws of galvanized steel 8.8

Bottom shaft DN ≤ 350: Plug of galvanized steel 8.8sealing with one copper sealing

ring DN ≥ 400: Axial bearing and ring of

alu bronze, EPDM O-ring.Cover plate and screws of galvanized steel 8.8

Top and bottom Steel permaglide P10 coated with bearing PTFE

Centring between pipe flanges:DN 40 - 300 Bolts around the bodyDN 350 - 600 With centring holesDN 700 - 1000 Centring holes and tapped lugs

For additional information see technical data sheet

AVK BUTTERFLY VALVE PN 10 OR PN 16 75/10


Component list

1. Shaft 7. Disc 13. Screw2. Bushing 8. Shaft 14. Ring3. O-ring 9. Lining 15. O-ring4. Body 10. Bearing 16. Axial bearing5. Bearing 11. Sealing ring 17. Cover plate6. Conical pin 12. Plug 18. Screw

Top flangeA B C D E F G H J K L ds Weight

Ref. nos. DN mm mm mm mm mm mm mm mm mm mm mm mm Holes SO 5211 kilos

75-040-101041009 40 40 85 33 58 113 12 34 10 18 70 90 9 4 F07 2.575-050-101041009 50 50 100 43 63 118 12 34 10 18 70 90 9 4 F07 2.675-065-101041009 65 65 115 46 71 126 12 34 10 18 70 90 9 4 F07 3.275-080-101041009 80 80 130 46 78 133 12 34 10 18 70 90 9 4 F07 3.575-100-101041009 100 100 150 52 96 147 12 34 12 22 70 90 9 4 F07 4.575-125-101041009 125 125 182 56 109 160 12 34 12 22 70 90 9 4 F07 6.375-150-101041009 150 150 210 56 133 180 14 34 16 30 70 90 9 4 F07 8.875-200-101040009 200 200 262 60 158 204 14 34 16 30 70 90 9 4 F07 13.275-250-101040009 250 250 315 68 194 245 15 45 24 38 102 125 11 4 F10 22.075-300-101040009 300 300 371 78 219 270 15 45 24 38 102 125 11 4 F10 32.075-350-101240009 350 336 405 78 256 315 15 45 24 38 102 125 11 4 F10 40.075-400-101240009 400 386 470 102 308 363 25 50 30 90 140 175 17 4 F14 75.075-450-101240009 450 436 522 114 334 388 25 50 30 90 140 175 17 4 F14 90.075-500-101240009 500 486 576 127 360 413 25 50 30 90 140 175 17 4 F14 120.075-600-101240009 600 586 672 154 426 510 25 50 40 100 140 175 17 4 F14 180.075-700-101240009 700 686 776 165 480 560 25 60 46 110 165 210 21 4 F16 295.075-750-101240009 750 736 826 190 520 585 25 60 46 110 165 210 21 4 F16 325.075-800-101240009 800 786 880 190 525 610 25 60 46 110 165 210 21 4 F16 345.075-900-101240009 900 886 980 203 635 690 30 90 60 130 254 300 17 8 F25 475.075-010-101240009 1000 986 1085 216 685 740 30 90 60 130 254 300 17 8 F25 635.0

0 = PN 10 1 = PN 16. Bigger sizes on request.

Wafer typeFace to face dimension to ISO 5752 short, basic series 20 (BS 5155 wafer short, DIN 3202-K1)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

1

2

3

4

5

6

7

8

9

10

11

12

17

18

14

13

15

16

1

2

3

DN > 350

DN > 350

C

A B

D

E

F

G

L

KH

J



Mono flanged typeOverall length DN 80-300 to ISO 5752 long, basic series 16 (BS 5155 wafer long, DIN 3202-K3),Overall length DN 350-1000 to ISO 5752 short, basic series 20 (BS 5155 wafer medium, DIN 3202-K1)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Actuation:

LeverWormgear, with handwheelPneumatic actuator (Single/double acting)Electric actuatorExtension spindleSee separate data sheets

Approvals:


Materials:






a bushing of bronze RG10DN ≥ 400: EPDM O-ring placed

in a bushing fixed with countersunk screws of galvanized steel 8.8


ring DN ≥ 400: Axial bearing and ring of






Component list



Ref. nos. DN mm mm mm mm mm mm mm mm mm mm mm mm Holes ISO 5211 kilos

75-080-221041009 80 80 130 64 78 133 12 34 10 18 70 90 9 4 F07 6.575-100-221041009 100 100 150 64 96 147 12 34 12 22 70 90 9 4 F07 7.575-125-221041009 125 125 182 70 109 160 12 34 12 22 70 90 9 4 F07 11.075-150-221041009 150 150 210 76 133 180 14 34 16 30 70 90 9 4 F07 14.075-200-221040009 200 200 262 89 158 204 14 34 16 30 70 90 9 4 F07 21.075-250-221040009 250 250 315 114 194 245 15 45 24 38 102 125 11 4 F10 30.075-300-221040009 300 300 371 114 219 270 15 45 24 38 102 125 11 4 F10 42.0

75-350-201240009 350 336 405 78 256 315 15 45 24 38 102 125 11 4 F10 45.075-400-201240009 400 386 470 102 308 363 25 50 30 90 140 175 17 4 F14 85.075-450-201240009 450 436 522 114 334 388 25 50 30 90 140 175 17 4 F14 100.075-500-201240009 500 486 576 127 360 413 25 50 30 90 140 175 17 4 F14 135.075-600-201240009 600 586 672 154 426 510 25 50 40 100 140 175 17 4 F14 200.075-700-201240009 700 686 776 165 480 560 25 60 46 110 165 210 21 4 F16 315.075-800-201240009 800 786 880 190 525 610 25 60 46 110 165 210 21 4 F16 365.075-900-201240009 900 886 980 203 635 690 30 90 60 130 254 300 17 8 F25 500.075-010-201240009 1000 986 1085 216 685 740 30 90 60 130 254 300 17 8 F25 670.0


Mono flanged typeOverall length DN 80-300 to ISO 5752 long, basic series 16 (BS 5155 wafer long, DIN 3202-K3),Overall length DN 350-1000 to ISO 5752 short, basic series 20 (BS 5155 wafer medium, DIN 3202-K1) Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

1

2

3

4

5

6

7

8

9

10

11

12

17

18

14

13

15

16

1

2

3

DN > 350

DN > 350

C

A B

D

E

F

G

L

KH

J



Semi lug typeFace to face dimension to ISO 5752 short, basic series 20 (BS 5155 wafer short, DIN 3202-K1)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Actuation:


Approvals:


Materials:






a bushing of bronze RG10

DN ≥ 400: EPDM O-ring placed in a bushing fixed with countersunk screws of galvanized steel 8.8


ring. DN ≥ 400: Axial bearing and ring of






Component list

1. Shaft 7. Disc2. Bushing 8. Shaft3. O-ring 9. Lining4. Body 10. Bearing5. Bearing 11. Sealing ring6. Conical pin 12. Plug


Ref. nos. mm mm mm mm mm mm mm mm mm mm mm mm Holes ISO 5211 kilos

75-050-301041009 50 100 43 63 118 12 34 10 18 70 90 9 4 F07 2.875-065-301041009 65 115 46 71 126 12 34 10 18 70 90 9 4 F07 3.675-080-301041009 80 130 46 78 133 12 34 10 18 70 90 9 4 F07 3.975-100-301041009 100 150 52 96 147 12 34 12 22 70 90 9 4 F07 5.175-125-301041009 125 182 56 109 160 12 34 12 22 70 90 9 4 F07 7.075-150-301041009 150 210 56 133 180 14 34 16 30 70 90 9 4 F07 9.575-200-301040009 200 262 60 158 204 14 34 16 30 70 90 9 4 F07 14.075-250-301040009 250 315 68 194 245 15 45 24 38 102 125 11 4 F10 24.075-300-301040009 300 371 78 219 270 15 45 24 38 102 125 11 4 F10 36.0


Semi lug typeFace to face dimension to ISO 5752 short, basic series 20 (BS 5155 wafer short, DIN 3202-K1)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

1

2

3

4

5

6

7

8

9

10

11

12

C

A B

D

E

F

G

LKH

J



Double flanged typeFace to face dimension to ISO 5752 short, basic series 13 (BS 5155 flanged short, DIN 3202-F16)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Actuation:


Approvals:


Materials:















Component list


Top flangeA C D E F G H J K L ds Weight

Ref. nos. DN mm mm mm mm mm mm mm mm mm mm mm Holes I SO 5211 kilos

75-040-401041009 40 40 106 58 113 12 34 10 18 70 90 9 4 F07 8.075-050-401041009 50 50 108 63 118 12 34 10 18 70 90 9 4 F07 8.575-065-401041009 65 65 112 71 126 12 34 10 18 70 90 9 4 F07 9.075-080-401041009 80 80 114 78 133 12 34 10 18 70 90 9 4 F07 11.075-100-401041009 100 100 127 96 147 12 34 12 22 70 90 9 4 F07 13.075-125-401041009 125 125 140 109 160 12 34 12 22 70 90 9 4 F07 17.075-150-401041009 150 150 140 133 180 14 34 16 30 70 90 9 4 F07 23.075-200-401040009 200 200 152 158 204 14 34 16 30 70 90 9 4 F07 32.075-250-401040009 250 250 165 194 245 15 45 24 38 102 125 11 4 F10 50.075-300-401040009 300 300 178 219 270 15 45 24 38 102 125 11 4 F10 65.075-350-401240009 350 336 190 256 315 15 45 24 38 102 125 11 4 F10 95.075-400-401240009 400 386 216 308 363 25 50 30 90 140 175 17 4 F14 130.075-450-401240009 450 436 222 334 388 25 50 30 90 140 175 17 4 F14 150.075-500-401240009 500 486 229 360 413 25 50 30 90 140 175 17 4 F14 200.075-600-401240009 600 586 267 426 510 25 50 40 100 140 175 17 4 F14 300.075-700-401240009 700 686 292 480 560 25 60 46 110 165 210 21 4 F16 380.075-800-401240009 800 786 318 525 610 25 60 46 110 165 210 21 4 F16 500.075-900-401240009 900 886 330 635 690 30 90 60 130 254 300 17 8 F25 660.075-010-401240009 1000 986 410 685 740 30 90 60 130 254 300 17 8 F25 900.075-012-401240009 1200 1186 470 870 855 35 85 75 150 298 350 21 8 F30 1300.075-014-401240009 1400 1386 530 970 955 35 100 90 165 356 415 31 8 F35 1800.075-016-401240009 1600 1586 600 1096 1079 50 120 105 200 406 475 38 8 F40 2500.0


Double flanged typeFace to face dimension to ISO 5752 short, basic series 13 (BS 5155 flanged short, DIN 3202-F16)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

C

A

D

E

F

G

LK

1

2

3

4

5

6

7

8

9

10

11

12

17

18

14

13

15

16

1

2

3

DN > 350

DN > 350

H

J



Double flanged typeFace to face dimension to ISO 5752 long, basic series 14 (BS 5155 flanged long, DIN 3202-F4)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Use:


Tests:


Actuation:


Approvals:


Materials:















Component list


Top flangeA C D E F G H J K L ds Weight

Ref. nos. DN mm mm mm mm mm mm mm mm mm mm mm Holes ISO 5211 kilos

75-050-421041009 50 50 150 63 118 12 34 10 18 70 90 9 4 F07 10.675-065-421041009 65 65 170 71 126 12 34 10 18 70 90 9 4 F07 12.575-080-421041009 80 80 180 78 133 12 34 10 18 70 90 9 4 F07 17.075-100-421041009 100 100 190 96 147 12 34 12 22 70 90 9 4 F07 20.075-125-421041009 125 125 200 109 160 12 34 12 22 70 90 9 4 F07 26.075-150-421041009 150 150 210 133 180 14 34 16 30 70 90 9 4 F07 31.075-200-421040009 200 200 230 158 204 14 34 16 30 70 90 9 4 F07 45.075-250-421040009 250 250 250 194 245 15 45 24 38 102 125 11 4 F10 70.075-300-421040009 300 300 270 219 270 15 45 24 38 102 125 11 4 F10 90.075-350-421240009 350 336 290 256 315 15 45 24 38 102 125 11 4 F10 120.075-400-421240009 400 386 310 308 363 25 50 30 90 140 175 17 4 F14 165.075-450-421240009 450 436 330 334 388 25 50 30 90 140 175 17 4 F14 200.075-500-421240009 500 486 350 360 413 25 50 30 90 140 175 17 4 F14 230.075-600-421240009 600 586 390 426 510 25 50 40 100 140 175 17 4 F14 320.075-700-421240009 700 686 430 480 560 25 60 46 110 165 210 21 4 F16 420.075-800-421240009 800 786 470 525 610 25 60 46 110 165 210 21 4 F16 610.075-900-421240009 900 886 510 635 690 30 90 60 130 254 300 17 8 F25 820.075-010-421240009 1000 986 550 685 740 30 90 60 130 254 300 17 8 F25 1130.0


Double flanged typeFace to face dimension to ISO 5752 long, basic series 14 (BS 5155 flanged long, DIN 3202-F4)Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

C

A

D

E

F

G

LK

1

2

3

4

5

6

7

8

9

10

11

12

17

18

14

13

15

16

1

2

3

DN > 350

DN > 350

H

J



Fits all AVK butterfly valves up to and including DN 3503 lengths available according to DIN 3230 With 10 position notchplate

Use:

For butterfly valves DN 40 - 350,for actuation and performance of control functions

Optional extras:

Interlocking options Limit switches

Materials:

Lever Malleable cast ironNotchplate Carbon steel/Zn5CHinge pin Hardened steelSpring Springsteel Cd5CCountersunk Galvanized steel 8.8screw, hexagonnut

AVK LEVER FOR BUTTERFLY VALVES 75

AVK LEVER FOR BUTTERFLY VALVES 75

Component list

1. Hinge pin 4. Notchplate 7.Valve Body2. Lever 5. Countersunk screw3. Spring 6. Hexagon nut

A H WeightValve DN Max. ∆ P Bar mm mm kilos

40 - 80 16.0 250 10 1.0100 - 125 16.0 250 12 1.0150 - 200 16.0 315 16 1.4250 - 350 2.5 500 24 3.2

Fits all AVK butterfly valves up to and including DN 3503 lengths available according to DIN 3230 With 10 position notchplate

1

2

3

4

5

6

7

A

H



Fits all AVK butterfly valves, mounting in any positionWeatherproof construction to DIN 40050/BS 5420/IP64Output torque 250 to 500 Nm, travel 90° ± 5% at both endsTop flange connection to ISO 5211

Use:

For AVK butterfly valves DN 40 - 350

For control service and reduction of operating torques

Optional extras:

Chain wheel

Materials:

Gearcase Steel to DIN 1623Worm, Carbon steel C45wormshaft,handwheelIndicator cap, Polypropyleneprotection capQuadrant Ductile iron GGG-40Set screw Steel 8.8Set screw plate Steel Bushing NylonRollpin Spring steel DIN 1481Rivets Stainless steel

WORMGEAR FOR AVK BUTTERFLY VALVES 75


Component list

1. Gearcase 5. Worm 9. Indicator cap2. Protection cap 6. Quadrant 10. Rivet3. Set screw 7. Rollpin 11. Wormshaft4. Set screw plate 8. Bushing 12. Handwheel

Top flange A B C D E F Turns Torque Torque WeightType nos. Valve DN ISO 5211 mm mm mm mm mm mm to close output Nm input Nm kilos

WK 307 40 - 200 F07 58 57 135 125 50 82 9.25 250 21 1.3WK 310 250 - 350 F10 76 75 228 300 62 95 11.25 500 39 2.8


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2

3

4

5

6

7

8

9

10

11

12

F

B

C

E

D

A




Use:

For AVK butterfly valves DN 400 -1600

For control service and reduction of operating torques

Optional extras:

Execution for underground installationLocking deviceChain wheel

Materials:

Gearcase, cover, Cast iron, GG-25indicator capWorm, worm- Carbon steel C45shaft, handwheel Quadrant Ductile iron, GGG-40Bearing BronzeO-ring NBR



Component list

1. Gearcase 4. Indicator cap 7. Cover2. Worm 5. Bearing 8. Wormshaft 3. Quadrant 6. O-ring 9. Handwheel

Topflange A B C D E F Turns Torque Torque WeightType nos. Valve DN ISO 5211 mm mm mm mm mm mm to close output Nm input Nm kilos

WK 125 400 - 600 F14 94 89 340 400 86 136 11.50 1970 146 20WK 240 700 - 800 F16 105 138 486 500 137 194 18.00 4300 175 40WK 650 900 -1000 F25 137 155 625 500 61 195 45.00 11700 152 65WK 750 1100 -1200 F30 149 153 640 500 75 213 63.50 13000 130 85WK 2000 1400 -1600 F35 163 232 740 500 237 326 180.00 35000 152 186

NB: For valves DN 600, 700, 1000, 1200 and 1600 for use at a pressure of 16 bar, a larger size of wormgear is necessary, e.g. WK 240 for a DN 600 used at PN 16Valve dimensions based on ∆ P 10 bar


1

2

3

4

5

6

7

8

9

B

C

ED

F A



Fits all AVK butterfly valves, movement 90°, limit stop in end capsDouble acting (range ED and PD). Single acting (range ES and PE)Top flange connection to ISO 5211

Use:

Up to 10 bar supply pressureAmbient temperature -20°C to +80°C(dry and non-lubricated)

Optional extras:

Steel housingThree position actuatorHydraulic speed controlLimit stop plateLight/heavy duty switch boxManual override

Materials:

Body Aluminium alloy to DIN 1725 coated with polyurethane

Endcover, Aluminium alloy to DIN 1725pistonO-rings NBREndcover bolts Galvanized steel 8.8 coated with

polyurethane

PNEUMATIC ACTUATOR FOR AVK BUTTERFLY VALVES 75

PNEUMATIC ACTUATOR FOR AVK BUTTERFLY VALVES 75

Single DoubleActuator A B C D E F G H Top flange Weight

type mm mm mm mm mm mm mm mm ISO 5211 kilos

PD/PE 35 43 43 20 133 133 8 41 49 F07 1.5 / 1.6PD/PE 60 51 51 20 182 161 10 51 58 F07 2.6 / 3.0PD/PE 150 68 68 20 218 184 14 68 74 F07, F10 5.3 / 6.4PD/PE 280 80 80 20 302 236 14 86 89 F07, F10 9.2 / 11.6PD/PE 500 95 95 30 352 270 19 96 109 F10 14.0 / 19.2PD/PE 750 116 116 30 380 282 19 120 134 F10 22.4 / 33.4PD/PE 1100 123 123 30 475 340 30 125 135 F14 30.8 / 41.5PD/PE 2500 177 177 30 570 378 36 175 186 F16 64.7 / 97.9PD/PE 4000 190 190 30 834 502 36 190 200 F16, F25 97.8 / 143.0

ED/ES 12 30 30 20 118 87 8 30 35 F04 0.6 / 0.7ED/ES 25 40 40 20 172 129 8 37 46 F07 1.3 / 1.4ED/ES 40 47 47 20 204 144 10 43 53 F07 1.8 / 2.0ED/ES 100 60 60 20 267 176 14 54 63 F07 3.7 / 4.3ED/ES 200 72 72 20 356 238 14 64 73 F07 6.1 / 7.6

Actuator selection table:

Actuator Valve Actuator Valve Actuator Valve Actuator Valvetype DN type DN type DN type DN

ED 12 40 - 50 ES 40 40 - 65 PD 280 250 PE 750 200ED 25 65 - 80 ES 100 80 - 100 PD 500 300 - 350 PE 1100 250ED 40 100 ES 200 150 PD 750 400 PE 2500 300 - 400ED 100 125 - 150 PD 1100 450 PE 4000 500ED 200 200 PD 2500 500 - 600

PD 4000 700

NB: Based on 5 bar supply air and ∆ P of 10 bar across the valve. For higher supply air pressure or below 4 bar, please contact AVK. Actuators for larger dimensions on request.

Fits all AVK butterfly valves, movement 90°, limit stop in end capsDouble acting (range ED and PD). Single acting (range ES and PE)Top flange connection to ISO 5211

DEF

A

B

C

See

doc

umen

tatio

n b

utte

rfly

val

ves

G H



Mounting and operating instructions for butterfly valves

General:

AVK butterfly valves are suitable for in-stallation between almost any type ofpipe flange. The flanges may be flat orraised face. They should be withoutburrs, weld spatters or sharp edges andfree from oil. (EPDM is not oil resistant).

Flange gaskets are not necessary sincethe rubber lining extends onto the facesand therefore acts as a gasket.

During installation of the butterfly valvethe direction of flow is irrelevant becau-se the valves provide 100% bi-directio-nal tight shut off.

Important

For flared flanges to DIN 2642 Reihe1/Table 2, carefully centre the shut-offvalve using a gasket.

With plastic flanges it is advisable touse flat flanges or to fill up the spacebe- tween the short double flangedvalve and the raised face.

It is advisable to mount butterfly valveshaving bores larger than 300 mm withthe valve shaft positioned horizontallyfor the following reasons:- self-cleaning action is ensured; conse-

quently no settling nor any depositson

the lining (see sketch 1).- the weight of the valve disc is evenly

distributed over the bearings.- by centring the valve disc no dis pro-

portionate pressure can be exerted on the lining.

Note: If it is only possible to installverti-

cally, consult AVK.

Centring during installation

Wafer type:

- For wafer types smaller than 350 mm centre by means of bolts placed around the butterfly valve body.

- From 350 to 600 mm 4 centring holes are provided.

- For bores above 600 mm drilled ortap-

ped holes are provided.

For the other types, centre by means ofthe bolt holes in the integrally castflanges of the valve body.

AVK BUTTERFLY VALVES 75

1)

2)

3)


General aspects in installation

- The pipings must be perfectly aligned with their flanges parallel to avoid deformation and material stresses in the valve and the bolts.

- Concentric installation in the pipeline.

- The bore of the connecting flange must not be smaller than the bore of the butterfly valve, the disc must be able to turn freely in the pipe (see sketch 2).

- If the bore of the connecting flange is large it must have sufficient sealing surface in contact with the rub-

ber lining to obtain perfect sealing.

- The flange bolts must be tightened in a diagonal sequence, until the butterfly valve body touches the flange and an even all round contact is obtained (see sketch 3).

- Clean and pressure test the piping before start-up with the valve in the open position. (max. test pressure: 1.5 x PN). Ensure that cleaning chemicals are compatible with the valve materials.

- Avoid heating the rubber lining. Do not weld a flange to a pipe with the butterfly valve installed.

Storage

- Store in dry, dark, and cool conditions.- Open the valve disc approx. 10°.

Maintenance

Routine maintenance is not necessary under normal conditions. Periodically re-tighten the (flange) bolts after a long operating time.

Spare parts

The AVK butterfly valve is designed for a long maintenancefree service life, and if the right materials are chosen, no spare parts are needed. If abrasive media are used or incase of accidents, a rubber-lined body and a valve disc canbe delivered as spare parts for sizes up to 300 mm.

For larger dimensions the whole valve must be replaced.

Note: For aggressive media and where abrasive wear oc-curs, the flow rate in the piping should be as low as possible. Avoid mounting the butterfly valve in or near bends. Lining wear almost certainly means disc wear and repair is rarely an economic option.

Retrofitting or replacement of actuators such as worm-gears, pneumatic, hydraulic or electric actuators

If a drive must be installed on the free shaft of the butterfly valve, the following points are important:

- The drive must fit smoothly onto the square of the butterfly valve, a forced assembly causes leakage at the uppershaft and increased rubber wear on the lower shaft.

- When aligning the drive (using the set bolts for example), the valve disc must be replaced exactly on the body centreline. This can be controlled with a depth gauge.

- The clearance of the valve shaft and the shaft of the drive shall not exceed 0.1 mm.

Mounting and operating instructions for butterfly valves



Material options

Material selection for butterfly valves, metals and elastomers:

The choice of materials for butterfly valves depends on many factors. The most important are the following, which are to be stated on inquiry:- Working pressure / pressure class / test pressure- Medium- Temperature- Requirements with regard to corrosion and erosion resistance

The correct choice of the rubber is dependant on the duty, i.e. the medium and its temperature. NBR / NBR-DVGWHas good resistance to aliphatic hydrocarbons, animal oils and fat, water and watery media. NBRis excellent for gas applications. Its resistance to ozone and weather influences is however mode-rate and NBR is not resistant to aromatic and chlorine hydrocarbons. NBR has good mechanical aswell as elastic properties and can, depending on the medium, be used within the temperaturerange of 0°C up to 90°C.

EPDMIs extremely resistant to ozone, weather influences and chemicals such as acids, ketones and alco-hol. EPDM is not resistant to aliphatic, aromatic and chloride hydrocarbons. EPDM has goodmechanical as well as elastic properties and can, dependant on the medium be used within thetemperature range of -40°C up to +120°C.

FPM (Viton®, available in B50 and GF quality)Has excellent resistance to aliphatic, aromatic and halogen hydrocarbons as well as oxydatingacids. Also good resistance to ozone and weather influences. FPM has reasonable mechanical andelastic properties and can, depending on the medium, be used from 0°C up to 200°C, howeverstandard FPM should not be used with hot water.

VulcanizingAVK butterfly valves are vulcanized using the "transfer injection moulding method"Inspection, via quality assurance, include the following points:- "peel off" test- homogenity (via ultrasonic test)- compression (amount of elasticity after impression)- hardness (shore)


Material combinations

The standard material combination is stated in the data sheets.Below examples of other material combinations available for AVK butterfly valves.

Body GG-25 GG-25 GG-25 GG-25 GG25 GG-25Lining NBR NBR NBR NBR EPDM EPDMDisc 431 316L 4462 316L 431 304LShaft 431 431 4462 4462 431 431Pin 431 4462 4462 4462 431 431

Body GG-25 GG-25 GG-25 GGG-40 GG-25 GG-25Lining EPDM EPDM NBR NBR NBR EPDMDisc 4462 316L Alubr Alubr GGG-40 AlubrShaft 4462 4462 Alubr Alubr 431 431Pin 4462 4462 Alubr Alubr 431 Alubr

Note: Other combinations on request.


Coating systems

Standard application

Main characteristicsAs CC-1, but furthermore:- Excellent resistance to water and crude oil- Excellent rust-inhibiting characteristics- Good resistance to chemically contaminated water- Good resistance to wear- Resistance to high temperature, acid and alkaline

ApplicationSuitable for underground installation.

Additional protection (optional)An extra layer of 150 µ Sigmacover TCP coating gives a totalof 350 µ (with characteristics as the standard coating).

ApplicationSuited for valves immersed in (sea) water and crude oil.

Special applicationsBasic coating:

Main characteristic- Durable in a lightly chemically contaminated

atmosphere- Good impact strength and elasticity characteristics- Immune to spilling and splashing of moderately aggressive

chemicals- Good resistance to aliphatic hydrocarbons, diesel and

lubricating oils- Can easily be repainted with alkyd, polyurethane and

epoxy paints, following adequate preparations

The standard coating CC-1 can be provided with an additio-nal protective coating af Sigmadur HB Finish. It is a high-build two-pack polyurethane coating based on acrylic resinsand an aliphatic isocyanate hardener.

Main characteristicAs CC-1, but furthermore:- Resistant to mineral- and vegetable oils, white spirit,

paraffin and petroleum

HB-2 coatingCoating for valve discsThe HB-2 coating is a three-pack epoxy coating. It is adop-ted as standard for cast iron and spheroidal graphite castiron valve discs and provides almost perfect preservation of the

casting.

Main characteristicsAs CC-1, but furthermore:- Good resistance to chemicals- Waterproof- High gloss and easy cleaning characteristics- Tasteless and odour free- Approval KIWA: V GB15

BAM Berlin (potable water and food)

ApplicationThis system finds its application when it comes to handlingdrinking water, sewage and seawater, and in the food indus-try.

Standard painting system for lever and actuatorsLevers: Polyester epoxy powder coating.

AVK apply as standard a high grade polyester epoxy powdercoating with a film thickness of 60 µ.

Main characteristics- Durable in a moderate chemically contaminated

atmosphere- Good impact strength and elasticity characteristics- Immune to spilling and splashing of moderately aggressive

chemicals- Good resistance to aliphatic hydrocarbons, diesel and

lubricating oils- Can easily be repainted with alkyd, polyurethane and

epoxy paints following adequate preparations

Actuators and componentsActuators and components issued to AVK (such as drivers,valve positioners, ect.) are not coated by AVK. The manufacturer's standard coating remains, unless speci-fied otherwise.

Code Specification Thickness Colour Ral system in µ no.

HP-2 1 x Redox EP 3225 40 White1 x Redox EP 3315 150 Grey 70381 X Redox EP 3315 150 Grey 7038

Total 340


CC-2 CC-1 60 Blue 5017An additional protective coating:1 x Sigmadur HB-finish * 60 Blue 5017Total 120* Any colour available


T14/148 1 x Sigmarite Sealer 50 Grey/ 6003Green

1 x Sigmacover TCP 100 Black 80221 X HB-finish epoxy * 50 Blue 5017

Total 200 * Any colour available


CC-1 1 X Tornol primer 201 x Sigmadur Chassis coating * 40 Blue 5017Total 60* Any colour available


Operating torques

Butterfly valves operating torquesThe operating torque of a centric rubberlined butterfly valveis in general the result of four partial torques.

(Un)-seating torque (Ts)Torque to overcome the rubberseat friction.

Bearing friction torque (Tb)Required torque to overcome the friction between shaft andbearings:

Max. operating torques in Nm (Ts + Tb)

Bigger sizes on request

These torques are valid under following conditions:- fluids (without chemicals)- if gaseous: ± 10%- one operation cycle per month- temperature between 0°C and 80°C

Dynamic torque (Td)Torque, developed by the pressure differential across the disc faces as a result of flow. The dynamic torque acts in theclosing direction and reaches a maximum at about 70-80degrees open.

Td = Ct x D3 x ∆pD = Disc diameter (mm)∆P = Pressure drop across the valve

The maximum value of Ct, at 75° open is 0.32. Provided theliquid flow velocity does not exceed 4 m/sec., this torque Tdneeds not be considered for rubberlined valves.

Hydrostatic torque (Th)This is the torque, caused by the difference in static head ofliquid on the valve disc above and below the valve-shaft,when the valve is in a horizontal pipeline with the shaft alsohorizontal.

Th = 4.81 x 10-7 x D4

This torque becomes of practical importance only for valveslarger than DN 1000.

DN Top Spindle Maximum working pressure (bar)flange square 2.5 6 10 16

Nm Nm Nm Nm

40 F07 10 6 6 7 750 F07 10 9 10 10 1165 F07 10 13 13 14 1580 F07 10 17 18 19 21

100 F07 12 28 30 32 36125 F07 12 39 42 46 52150 F07 16 60 67 75 86200 F07 16 120 130 140 160250 F10 24 190 220 250 400300 F10 24 270 310 350 560

Operating AVK butterfly valvesTo meet the stated operating torques, AVK offers a wide rangeof high quality devices:

- Lever- Wormgear with handwheel- Wormgear with chainwheel- Pneumatic rotary actuators, single or double acting- Electric actuators, for different voltages- Pneumatic actuator, single cylinder- Pneumatic actuator, double cylinder- Pneumatic actuator, 4-double cylinder- Hydraulic actuator- Extension spindle- Extension spindle with wormgear and handwheel- Extension spindle with headstock

AVK also offers a wide range of accessories for the actuators,all in accordance with present international standards:

- Solenoid valve- Speed control- Position indicator- Feedback- Travel limitation- Local control- Emergency manual override


Flow characteristics

Flow velocity

Liquids: Max. 4 m/sGases: Max. 30 m/s

Kv value tableDN: Valve diameter nominal Definition of Kv: Volume in m3/h water (specific gravity = 1) flowing through theα: Valve opening angle valve at ∆ P =1 bar.

DNα 20° 30° 40° 50° 60° 70° 80° 90°

50 6 16 32 58 96 134 154 16065 10 25 50 90 150 210 240 25080 14 35 70 126 210 294 336 350

100 24 60 120 216 360 504 576 600125 36 90 180 324 540 756 864 900150 52 130 260 468 780 1092 1248 1300200 88 220 440 792 1320 1848 2112 2200250 136 340 680 1224 2040 2856 3264 3400300 200 500 1000 1800 3000 4200 4800 5000350 240 600 1200 2160 3600 5040 5760 6000400 308 770 1540 2772 4620 6468 7392 7700450 400 1000 2000 3600 6000 8400 9600 10000500 520 1300 2600 4680 7800 10920 12480 13000600 720 1800 3600 6480 10800 15120 17280 18000700 1000 2500 5000 9000 15000 21000 24000 25000800 1280 3200 6400 11520 19200 26880 30720 32000900 1640 4100 8200 14760 24600 34440 39360 41000

1000 2040 5100 10200 18360 30600 42840 48960 510001200 3000 7500 15000 27000 45000 63000 72000 750001400 4400 11000 22000 39600 66000 92400 105600 1100001600 5600 14000 28000 50400 84000 117600 134400 140000

0,000001

0,00001

0,0001

0,001

0,01

0,1

1

10

100

1.000

10.000

100.000

1.000.000

10 100

90°80°70°60°50°40°30°20°10°

Max.

Valve opening angle

Flow velocity (m/sec.)

Flo

w r

ate

(m3 /

h)

Pre

ssu

re d

rop

(b

ar)

DN1100DN1200

DN1400

DN1600

DN50

DN65

DN80

DN100

DN125DN150

DN200

DN250

DN300

DN350DN400

DN450

DN500DN600

DN700

DN800

DN900DN1000




15.


11



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves





Combi-flange with standard sealing ring or tensile resistant sealing ring for PVC pipes to ISO 161 and ISO 3606 Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16For pipes Sigma 100 - PN 6 and PN 10, Sigma 125 - PN 7.5 and PN 10

Use:

For water and neutral liquids.Highest allowable test pressure 1.5 xPN for the PVC pipe used.Highest allowable temperature as for the PVC pipe used, however max. 70°C.

Approvals:

KIWA-kriterium no. 77

Pipe Flange Standard TensileDN D.ex. PN 10/16 sealing ring sealing ring

mm Ref. nos. Ref. nos. Ref. nos.

50 63 05-050-2100 05-050-0310 05-063-5001160 63 05-060-2100 05-050-0310 05-063-5001160 75 05-060-2200 05-060-0510 05-075-5041165 75 05-065-2100 05-065-0310 05-075-5001180 90 05-080-2100 05-080-0310 05-090-5001180 90 05-080-2200 05-080-0310 05-090-50011

100 110 05-100-2100 05-100-0310 05-110-50011125 125 05-125-2200 05-125-1310 05-125-50011125 140 05-125-2100 05-125-0310 05-140-50011150 160 05-150-2100 05-150-0310 05-160-50011200 200 05-200-X100 05-200-0310 05-200-50011200 225 05-200-X400 05-200-1310 05-225-50011250 250 05-250-X100 05-250-0310 05-250-50011250 280 05-250-X400 05-250-1310 05-280-50011300 315 05-300-X100 05-300-0310 05-315-50011400 400 05-400-X100 05-400-0310500 500 05-500-2100 05-500-0310600 630 05-600-2200 05-600-0310X: 2 = PN 10

4 = PN 16

Materials:

Flange Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Coating Electrostatically applied epoxy resinto DIN 30677

Sealing ring SBR rubberTension ring Gunmetal to BS 1400 LG2

AVK COMBI-FLANGE FOR PVC PIPES 05

AVK COMBI-FLANGE FOR PVC PIPES 05

Component list

1. Flange2. Sealing ring3. Tension ring

Weight Weightflange and flange and

Flange Flange Pipe Dh ds standard tensile resistantRef. nos. DN D.ex. D mm mm Holes L F sealing ring sealing ring

PN 10/16 mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm mm kilos kilos

05-050-2100 50 63 165 125 18 4 48 25 2.4 2.605-060-2100 60 63 175 135 18 4 48 25 2.1 2.405-060-2200 60 75 175 135 18 4 48 25 2.1 2.405-065-2100 65 75 185 145 18 4 50 25 2.1 2.405-080-2200 80 90 200 160 18 4 54 28 2.7 3.105-080-2100 80 90 200 160 18 8 54 28 2.7 3.105-100-2100 100 110 220 180 18 8 58 29 3.2 3.705-125-2200 125 125 250 210 18 8 66 31 5.7 6.305-125-2100 125 140 250 210 18 8 66 31 5.7 6.305-150-2100 150 160 285 240 22 8 73 33 5.7 6.605-200-X100 200 200 340 295 295 22 22 8 12 87 40 10.3 12.405-200-X400 200 225 340 295 295 22 22 8 12 87 40 9.4 12.005-250-X100 250 250 395 350 355 22 26 12 12 101 48 16.0 20.305-250-X400 250 280 395 350 355 22 26 12 12 101 48 15.9 17.705-300-X100 300 315 445 400 410 22 26 12 12 105 50 22.8 25.605-400-X100 400 400 565 515 525 26 30 16 16 133 63 37.805-500-2100 500 500 670 620 - 26 - 20 - 158 80 59.405-600-2200 600 630 780 725 - 30 - 20 - 140 140 85.9

X: 2 = PN 104 = PN 16

Combi-flange with standard sealing ring or tensile resistant sealing ring for PVC pipes to ISO 161 and ISO 3606 Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16For pipes Sigma 100 - PN 6 and PN 10, Sigma 125 - PN 7.5 and PN 10

DhD

D.ex.

1

2ds

FL

1

2

3

D.ex.

Tensile resistantStandard



Combi-flange with tensile resistant sealing ring for PE pipes to ISO 161 and ISO 3607 Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16For pipes PE 100 - PN 6.3, PN 10 and PN 16 and for PE 80 - PN 6.3 and PN 10 to DIN 8074

Use:

For water and neutral liquids.An AVK support bush is always to beused, whenever using a tensile resistantsealing ring.Highest allowable test pressure 1.5 xPN for the PE pipe used.Highest allowable temperature as for the PE pipe used, however max. 70°C.

Approvals:

KIWA-kriteria no. 77

Materials:



Sealing ring SBR rubberTension ring Gunmetal to BS 1400 LG2

AVK COMBI-FLANGE FOR PE PIPES 05

Pipe Flange Tensile resistantDN D.ex. PN 10/16 sealing ring

mm Ref. nos. Ref. nos.

50 63 05-050-2100 05-063-5031160 63 05-060-2100 05-063-5031160 75 05-060-2200 05-075-5051165 75 05-065-2100 05-075-5031180 90 05-080-2200 05-090-5031180 90 05-080-2100 05-090-50311

100 110 05-100-2100 05-110-50311125 125 05-125-2200 05-125-50311125 140 05-125-2100 05-140-50311150 160 05-150-2100 05-160-50311200 200 05-200-X100 05-200-50311200 225 05-200-X400 05-225-50311250 250 05-250-X100 05-250-50311250 280 05-250-X400 05-280-50311300 315 05-300-X100 05-315-50311

X: 2= PN 104= PN 16

AVK COMBI-FLANGE FOR PE PIPES 05

Component list


Weight flange

Flange Flange Pipe tensile resistant Ref. nos. DN D.ex. D Dh ds Holes L F sealing ring

PN 10/16 mm mm mm mm PN 10 PN 16 PN 10 PN 16 mm mm kilos

05-050-2100 50 63 165 125 18 4 48 25 2.605-060-2100 60 63 175 135 18 4 48 25 2.405-060-2200 60 75 175 135 18 4 48 25 2.405-065-2100 65 75 185 145 18 4 50 25 2.405-080-2200 80 90 200 160 18 4 54 28 3.105-080-2100 80 90 200 160 18 8 54 28 3.105-100-2100 100 110 220 180 18 8 58 29 3.705-125-2200 125 125 250 210 18 8 66 31 6.305-125-2100 125 140 250 210 18 8 66 31 6.305-150-2100 150 160 285 240 22 8 73 33 6.605-200-X100 200 200 340 295 22 22 8 12 87 40 12.405-200-X400 200 225 340 295 22 22 8 12 87 40 12.005-250-X100 250 250 395 350 22 26 12 12 101 48 20.305-250-X400 250 280 395 350 22 26 12 12 101 48 17.705-300-X100 300 315 445 400 22 26 12 12 105 50 25.6

X: 2 = PN 104 = PN 16

Combi-flange with tensile resistant sealing ring for PE pipes to ISO 161 and ISO 3607 Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16For pipes PE 100 - PN 6.3, PN 10 and PN 16 and for PE 80 - PN 6.3 and PN 10 to DIN 8074

DhD

D. ex.

1

2ds

FL

3



Combi-flange with standard sealing ring or tensile resistant sealing unit for ductile iron pipes to ISO 2531 (BS 4772, DIN 28600)Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16

Use:


Materials:


Coating Electrostatically applied epoxy resin to DIN 30677

Sealing ring SBR rubberTension ring Ductile iron, GGG-70, to DIN 1693

(BS 2789 grade 700/2)

AVK COMBI-FLANGE FOR DUCTILE IRON PIPES 05

Pipe Flange Standard Tensile resistantDN D. ex. PN 10/16 sealing ring sealing unit

mm Ref. nos. Ref. nos. Ref. nos.

50 66 05-050-2100 05-050-0210 -60 77 05-060-2200 05-060-0510 05-077-5011165 82 05-065-2100 05-065-0210 05-082-5011180* 98 05-080-2200 05-080-0210 05-098-5011180 98 05-080-2100 05-080-0210 05-098-50111

100 118 05-100-2100 05-100-0210 05-118-50111125 144 05-125-2100 05-125-0210 05-144-50111150 170 05-150-2100 05-150-0210 05-170-50111200 222 05-200-X400 05-200-0210 05-222-50111250 274 05-250-X400 05-250-0210 05-274-50111300 326 05-300-X400 05-300-0210 05-326-50111400 429 05-400-X400 05-400-0210500 532 05-500-X200 05-500-0210600 636 05-600-X200 05-600-0210

X: 2 = PN 104 = PN 16

* DIN 1882 - 4 hole drilling.

AVK COMBI-FLANGE FOR DUCTILE IRON PIPES 05

Component list


Combi-flange with standard sealing ring or tensile resistant sealing unit for ductile iron pipes to ISO 2531 (BS 4772, DIN 28600)Flange and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), PN 10 or PN 16

Tensile resistant Standard

3

1

21

2ds

F

L

D Dh D.ex.

Weight Weightflange and flange and

Flange Flange Pipe Dh ds standard tensile resistant Ref. nos. DN D.ex. D mm mm Holes L F sealing ring sealing unit

PN 10/16 mm mm mm PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 mm mm kilos kilos

05-050-2100 50 66 165 125 18 4 48 25 2.4 -05-060-2200 60 77 175 135 18 4 48 25 2.0 2.205-065-2100 65 82 185 145 18 4 50 25 2.0 2.205-080-2200* 80 98 200 160 18 4 54 28 2.6 2.805-080-2100 80 98 200 160 18 8 54 28 2.6 2.805-100-2100 100 118 220 180 18 8 58 29 3.0 3.505-125-2100 125 144 250 210 18 8 66 31 5.3 5.705-150-2100 150 170 285 240 22 8 73 33 5.3 6.105-200-X400 200 222 340 295 295 22 22 8 12 87 40 9.2 9.905-250-X400 250 274 395 350 355 22 26 12 12 101 48 15.5 17.905-300-X400 300 326 445 400 410 22 26 12 12 105 50 22.5 24.605-400-X400 400 428 565 515 525 26 30 16 16 133 63 34.105-500-X200 500 532 670 620 650 26 33 20 20 120 120 56.005-600-2200 600 636 780 725 - 30 - 20 - 140 140 84.7

X: 2 = PN 104 = PN 16

* DIN 1882 - 4 hole drilling.

D.ex.



For PE pipes to DIN 8074 (DS 2119, NF T 54-063)

Use:

Is always to be used in PE pipes when-ever using an AVK tensile resistant sealing ring

Materials:

Bush and wedge Stainless steel AISI 304

AVK SUPPORT BUSH 05

PE 80, PN 10Pipe PE 100, PN 6.3 PE 100, PN 10 PE 100, PN 16D.ex. PE 80, PN 6.3 PE 80, PN 12.5mm Ref. nos. Ref. nos. Ref. nos.

63 - 05-063-53000 05-063-5400075 - 05-075-53000 05-075-5400090 - 05-090-53000 05-090-54000

110 05-110-72000 05-110-73000 05-110-74000125 05-125-72000 05-125-73000 05-125-74000140 - 05-140-74000160 05-160-72000 05-160-73000 05-160-74000200 05-200-72000 05-200-73000 05-200-74000225 05-225-72000 05-225-73000 05-225-74000250 05-250-72000 05-250-73000 05-250-74000280 05-280-72000 05-280-73000 05-280-74000315 05-315-72000 05-315-73000 05-315-74000

AVK SUPPORT BUSH 05

Component list

1. Bush2. Wedge

PE pipe Pipe D.ex. L1 L2 Weight Colour code material Pressure PE-pipe

Ref. nos. mm mm mm kilos X= colour MRS value Bar standard

05-063-5X000 63 100 100 0.12 *2 Yellow PE 100 PN 6.3 -05-075-5X000 75 100 100 0.14 3 Red PE 100 PN 10 -05-090-5X000 90 140 140 0.29 PE 80 PN 6.3 DS 211905-110-7X000 100 90 160 0.31 4 Blue PE 100 PN 16 -05-125-7X000 125 90 160 0.34 PE 80 PN 10 DS 2119 and DIN 807405-140-74000 140 90 160 0.37 PE 80 PN 12.5 NF T 54-06305-160-7X000 160 100 165 0.6305-200-7X000 200 100 165 0.6805-225-7X000 225 110 180 0.8705-250-7X000 250 110 180 0.9205-280-7X000 280 110 180 1.1405-315-7X000 315 110 180 1.16 * Only for 7X000 ref. nos.

For PE pipes to DIN 8074 (DS 2119, NF T 54-063)

1

2

L1

L2



Universal coupling up to PN 24For cast iron, ductile iron, steel, PVC and asbestos cement pipes

Use:

For water, gas and sewage applicationsto max. 70°CAllow for a total angular deflection of ±6 degrees Water: 24 bar maximum

working pressureGas: 7 bar maximum

working pressure

Test:

Water: 1.5 x PNGas: 1.5 x PN

Approvals:

All materials are WRC approved

Materials:

Gland rings, Ductile iron, GGG-40, to DIN 1693 center sleeve (BS 2789 grade 420-12) or weldable

steel to BS EN 10025 FE 430 ACoating Nylon 11 (Rilsan)Rubber seals Water: EPDM to BS 2494 type W

Gas: Nitrile to BS 2429 type GBolts, Mild steel, grade 4.6 nuts, with nylon 11 coatingwashers

AVK UNIVERSAL COUPLING PN 24 704

AVK UNIVERSAL COUPLING PN 24 704

Component list

1. Washer 5. Center sleeve2. Nut 6. Rubber seal3. Gland ring4. Bolt

Ref. nos. L D Sealing range Bolts WeightDN mm mm mm kilos

704-040-02X1 40 115 148 44 - 60 2 4.0704-050-02X1 50 115 176 60 - 72 2 5.0704-065-02X1 65 115 196 75 - 84 2 5.0704-075-02X1 80 115 196 88 - 102.5 4 6.5704-076-01X1 80 115 196 98 - 106 4 6.5704-100-02X1 100 135 220 108 - 124 4 7.5704-101-01X1 100 135 220 125 - 131 4 7.5704-125-01X1 125 135 276 125 - 140 4 10.0704-126-01X1 125 135 276 139 - 153 4 10.0704-150-02X1 150 135 276 159 - 179 4 7.8704-151-01X1 150 135 276 176 - 188 4 7.8704-175-01X1 175 135 318 184 - 198 4 14.0704-176-01X1 175 135 318 192 - 208 4 14.0704-200-02X1 200 115 342 219 - 234 4 14.0704-201-02X1 200 115 342 234 - 255 4 14.0704-225-03X1 225 115 374 242 - 262 4 17.0704-250-03X1 250 115 410 265 - 280 6 22.0704-251-03X1 250 115 410 273 - 290 6 22.0704-252-03X1 250 115 410 284 - 297 6 22.0704-300-03X1 300 115 470 315 - 331 6 26.0704-301-03X1 300 115 470 324 - 338 6 26.0704-302-03X1 300 115 470 335 - 348 6 25.0

X: 2 = Gas Gland ring/Centre sleeve4 = Water 1 = DI/DI

2 = DI/St3 = St/St

Universal coupling up to PN 24For cast iron, ductile iron, steel, PVC and asbestos cement pipes

1

2

3

4

5

6

L D



Universal stepped coupling up to PN 24 For cast iron, ductile iron, steel, PVC and asbestos cement pipes

Use:

For water, gas and sewage applicationsto max. 70°CAllow for a total angular deflection of ±6 degrees Water: 24 bar maximum

working pressureGas: 7 bar maximum

working pressure

Test:


Approvals:


Materials:

Gland rings, Ductile iron, GGG-40, to DIN 1693 center sleeve (BS 2789 grade 420-12) or weldable

steel to BS EN 10025 FE 430 ACoating Nylon 11 (Rilsan)Rubber seals Water: EPDM to BS 2494 type W


AVK UNIVERSAL STEPPED COUPLING PN 24 705

AVK UNIVERSAL STEPPED COUPLING PN 24 705

Component list

1. Washer 5. Center sleeve2. Nut 6. Rubber seal3. Gland ring4. Bolt

Ref. nos. Pipe Pipe Sealing range mm L Bolts WeightDN 1 DN 2 mm kilosD1 D2

705-040-02X1 40 - 50 44 - 66 60 - 72 115 2 4.0705-050-01X1 50 - 65 60 - 72 75 - 84 115 2 5.0705-065-01X1 65 - 80 75 - 84 88 - 102.5 115 2 5.5705-066-01X1 65 - 80 75 - 84 98 - 106 115 2 5.5705-075-01X1 80 - 80 88 -102.5 98 - 106 115 4 8.0705-076-01X1 80 - 100 88 -102.5 108 - 124 115 4 8.0705-077-01X1 80 - 100 88 -102.5 125 - 131 115 4 8.0705-078-01X1 80 - 100 98 - 106 108 - 124 115 4 8.0705-079-01X1 80 - 100 98 - 106 125 - 131 115 4 8.0705-100-01X1 100 - 100 108 - 124 125 - 131 110 4 7.5705-101-01X1 100 - 125 108 - 124 125 - 140 110 4 6.0705-102-01X1 100 - 125 108 - 124 139 - 153 110 4 6.0705-103-01X1 100 - 125 125 - 131 125 - 140 110 4 6.0705-104-01X1 100 - 125 125 - 131 139 - 153 110 4 6.0705-125-01X1 125 - 150 125 - 140 159 - 179 110 4 10.0705-126-01X1 125 - 150 125 - 140 176 - 188 110 4 10.0705-127-01X1 125 - 150 139 - 153 159 - 179 110 4 10.0705-128-01X1 125 - 150 139 - 153 176 - 188 110 4 10.0705-150-01X1 150 - 150 159 - 179 176 - 188 115 4 7.8705-151-01X1 150 - 175 159 - 179 184 - 198 115 4 14.0

X:2 = Gas Gland ring/Center sleeve4 = Water 1 = DI/DI

2 = DI/St3 = St/St

Ref. nos. Pipe Pipe Sealing range mm L Bolts WeightDN 1 DN 2 mm kilosD1 D2

705-152-01X1 150 - 175 159 - 179 192 - 208 115 4 14.0705-153-01X1 150 - 175 176 - 188 184 - 198 115 4 14.0705-154-01X1 150 - 175 176 - 188 192 - 208 115 4 14.0705-175-01X1 175 - 175 184 - 198 192 - 208 115 4 14.0705-176-01X1 175 - 200 184 - 198 219 - 234 115 4 14.5705-177-01X1 175 - 200 184 - 198 234 - 255 115 4 14.5705-178-01X1 175 - 200 192 - 208 219 - 234 115 4 14.5705-179-01X1 175 - 200 192 - 208 234 - 255 115 4 14.5705-200-02X1 200 - 225 219 - 234 234 - 255 115 4 16.5705-201-02X1 200 - 225 219 - 234 242 - 262 115 4 16.5705-202-02X1 200 - 225 234 - 255 242 - 262 115 4 16.5705-225-03X1 225 - 250 242 - 262 265 - 280 115 6 19.0705-226-03X1 225 - 250 242 - 262 273 - 290 115 6 19.0705-227-03X1 225 - 250 242 - 262 284 - 297 115 6 19.0705-250-03X1 250 - 250 265 - 280 273 - 290 115 6 22.0705-251-03X1 250 - 250 265 - 280 284 - 297 115 6 22.0705-252-03X1 250 - 250 273 - 290 284 - 297 115 6 22.0705-300-03X1 300 - 300 315 - 331 324 - 338 115 6 26.0705-301-03X1 300 - 300 315 - 331 335 - 348 115 6 26.0705-302-03X1 300 - 300 324 - 338 335 - 348 115 6 25.0

X: 2= Gas Gland ring/Center sleeve4= Water 1 = DI/DI

2 = DI/St3 = St/St

Universal stepped coupling up to PN 24 For cast iron, ductile iron, steel, PVC and asbestos cement pipes

1

2

3

4

5

6

L

D1D2



Universal adaptor up to PN 16 For cast iron, ductile iron, PVC and asbetos cement pipesUniversal drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), BS 10 and ANSI B 16.1 Class 125

Use:

For water, gas and sewage applicationsto max. 70°CAllow for a total angular deflection of ±3 degrees

Water: 16 bar maximumworking pressure

Gas: 7 bar maximumworking pressure

Test:


Approvals:


Materials:

Body Ductile iron, GGG-40, to DIN 1693 (BS 2789 grade 420-12)

Gland ring DN 50 to 200: Ductile iron, GGG-40 to DIN 1693 (BS 2789 grade 420-12)DN 250 to 300: Weldable steel to BSEN 10025 FE 430 A

Coating Nylon 11 (Rilsan)Rubber seals Water: EPDM to BS 2494 type W


AVK UNIVERSAL ADAPTOR PN 16 706

AVK UNIVERSAL ADAPTOR PN 16 706

Component list

1. Body 5. Gland ring2. Washer 6. Rubber seal3. Bolt4. Nut

UNIVERSAL ADAPTORRef. nos. Pipe L D Sealing range Weight

DN mm mm mm Bolts kilos

706-050-X1Y1 50 67.5 165 60 - 72 2 4.0706-075-X1Y1 80 67.5 200 88 - 102.5 2 5.5706-076-X1Y1 80 67.5 200 98 - 106 4 5.5706-100-X1Y1 100 67.5 220 108 - 124 4 7.0706-101-X1Y1 100 67.5 220 125 - 131 4 7.0706-125-X1Y1 125 67.5 250 125 - 140 4 8.0706-126-X1Y1 125 67.5 250 139 - 153 4 8.0706-150-X1Y1 150 67.5 285 159 - 179 4 7.0706-151-X1Y1 150 67.5 285 176 - 188 4 7.0706-200-X1Y1 200 75.0 340 219 - 234 4 13.0706-201-X1Y1 200 75.0 340 234 - 242 6 13.0706-250-X2Y1 250 90.0 405 265 - 280 8 21.0706-251-X2Y1 250 90.0 405 273 - 290 8 21.0706-252-X2Y1 250 90.0 405 284 - 297 8 21.0706-300-12Y1 300 90.0 460 315 - 331 6 23.5706-301-12Y1 300 90.0 460 324 - 338 6 23.5706-302-12Y1 300 90.0 460 335 - 348 6 23.5

X:0 = PN 10 Body/Gland ring1 = PN 16 1=DI/DI

2=DI/StY:2 = Gas

4 = Water

UNIVERSAL STEPPED ADAPTORRef. nos. Pipe Flange size L D Sealing range Weight

DN DN mm mm mm Bolts kilos

707-065-X1Y1 65 80 67.5 200 75 - 84 2 5.5707-125-X1Y1 125 150 67.5 250 125 - 140 4 7.0707-126-X1Y1 125 150 67.5 250 139 - 153 4 8.0707-175-X1Y1 175 200 75.0 340 184 - 198 4 14.0707-176-X1Y1 175 200 75.0 340 192 - 208 4 21.0707-200-X1Y1 200 250 75.0 340 219 - 234 4 13.0707-201-X1Y1 200 250 75.0 340 234 - 242 4 13.0707-225-X2Y1 225 250 90.0 405 242 - 262 8 23.0707-250-X2Y1 250 300 90.0 405 265 - 280 8 21.0707-251-X2Y1 250 300 90.0 405 273 - 290 8 21.0707-252-X2Y1 250 300 90.0 405 284 - 297 6 21.0X: 0= PN 10 Body/Gland ring

1= PN 16 1=DI/DI2=DI/St

Y: 2= Gas4= Water

Universal adaptor up to PN 16 For cast iron, ductile iron, PVC and asbetos cement pipesUniversal drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501), BS 10 and ANSI B 16.1 Class 125

1

2

3

4

5

6

DL



Fabricated coupling up to PN 16For cast iron, ductile iron, steel and PVC pipesFor 350 to 1200 mm range

Use:

For water and sewage applications tomax 70°C Water: 16 bar maximum

working pressure

Test:

Water: 1.5 x PN

Options:

Special sizes manufactured to order

Materials:

Gland ring, Mild steel, BS EN 10025 : 1990,body grade FE 430 ACoating Electrostatically applied epoxy resin

to WIS 4-52-01 - internally and externally

Rubber seals EPDM to BS 2494 : 1990, type WBolts Domed headed and oval necked

zinc plated and passivated, grade 8.8

Nuts Hexagon, grade 8.8, zinc plated andpassivated

Washers Zinc plated and passivated

AVK FABRICATED COUPLING PN 16 52/258

AVK FABRICATED COUPLING PN 16 52/258

Component list

1. Gland ring 5. Washer2. Bolt 6. Nut3. Rubber seal4. Body

Fabricated coupling up to PN 16For cast iron, ductile iron, steel and PVC pipesFor 350 to 1200 mm range

L

A

1

2

3

4

5

6

Nom. O.D. A L Bolts WeightRef. nos. DN mm mm mm Kilos

52-258-3-X-0711-1-Y 28" ST 711.2 826 270 12 4852-258-3-X-0729-1-Y 27"AB 729.0 844 270 12 4952-258-3-X-0738-1-Y 700 DI 738.0 852 270 12 49 52-258-3-X-0747-1-Y 27"CD 747.0 862 270 12 5052-258-3-X-0807-1-Y 30"AB 807.0 922 270 12 5352-258-3-X-0812-1-Y 32" ST 812.8 928 270 12 5452-258-3-X-0842-1-Y 30"CD 842.0 941 270 12 5552-258-3-X-0914 1-Y 36" ST 914.4 1029 270 14 6052-258-3-X-0945-1-Y 900 DI 945.0 1059 270 14 62 52-258-3-X-0964-1-Y 36"AB 964.0 1079 270 14 6352-258-3-X-0985-1-Y 36"CD 985.0 1100 300 14 6452-258-3-X-1016-1-Y 40" ST 1016.0 1130 300 14 6752-258-3-X-1048-1-Y 1000 DI 1048.0 1162 300 14 6852-258-3-X-1121-1-Y 42"AB 1121.0 1236 300 14 7352-258-3-X-1143-1-Y 42"CD 1143.0 1258 300 14 7452-258-3-X-1220-1-Y 48" ST 1220.0 1334 300 16 7952-258-3-X-1255-1-Y 1200 DI 1250.0 1369 300 16 8152-258-3-X-1277-1-Y 48"AB 1277.0 1392 300 16 8252-258-3-X-1300-1-Y 48"CD 1300.0 1416 300 16 84

X: 0=Water

ST = Steel/PVC Bolts:DI = Ductile iron Y: 0 = Zinc plated and passivatedAB = Cast iron 1 = Hot dip galvanizedCD = Cast iron 2 = Stainless steel

Nom. O.D. A L Bolts WeightRef. nos. DN mm mm mm Kilos

52-258-3-X-0355-1-Y 14"ST 355.6 470 270 8 2552-258-3-X-0378-1-Y 350 DI 378.0 483 270 8 2752-258-3-X-0387-1-Y 14"AB 387.0 502 270 8 2752-258-3-X-0399-1-Y 14"CD 399.0 514 270 8 2852-258-3-X-0406-1-Y 16"ST 406.4 521 270 8 2952-258-3-X-0429-1-Y 400 DI 429.0 543 270 8 30 52-258-3-X-0439-1-Y 16"AB 439.0 554 270 8 3152-258-3-X-0453-1-Y 16"CD 453.0 563 270 8 3252-258-3-X-0457-1-Y 18"ST 457.2 572 270 10 3252-258-3-X-0480-1-Y 450 DI 480.0 594 270 10 3352-258-3-X-0492-1-Y 18"AB 492.0 607 270 10 3452-258-3-X-0507-1-Y 18"CD 507.0 622 270 10 3552-258-3-X-0508-1-Y 20"ST 508.0 623 270 10 3552-258-3-X-0532-1-Y 500 DI 532.0 646 270 10 37 52-258-3-X-0545-1-Y 20"AB 545.0 660 270 10 3752-258-3-X-0560-1-Y 20"CD 560.0 675 270 10 3852-258-3-X-0609-1-Y 24"ST 609.6 725 270 10 4152-258-3-X-0635 1-Y 600 DI 635.0 749 270 10 43 52-258-3-X-0650-1-Y 24"AB 650.0 765 270 10 4452-258-3-X-0667-1-Y 24"CD 667.0 782 270 10 45

X: 0=Water

ST = Steel/PVC Bolts:DI = Ductile iron Y: 0 = Zinc plated and passivatedAB = Cast iron 1 = Hot dip galvanizedCD = Cast iron 2 = Stainless steel



Fabricated flanged adaptor up to PN 16 - flange drilling PN 16For cast iron, ductile iron, steel and PVC pipesFor 350 to 1200 mm range

Use:

For water and sewage applications tomax 70°C Water: 16 bar maximum

working pressure

Test:

Water: 1.5 x PN

Options:

Special sizes manufactured to orderOther flange drillings can be provided on request

Materials:

Gland ring, Mild steel, BS EN 10025 : 1990,body grade FE 430 ACoating Electrostatically applied epoxy resin


Rubber seals EPDM to BS 2494 : 1990, type WBolts Domed headed and oval necked

zinc plated and passivated, grade 8.8

Nuts Hexagon, grade 8.8, zinc plated andpassivated

Washers Zinc plated and passivated

AVK FABRICATED FLANGED ADAPTOR PN 16 52/260

AVK FABRICATED FLANGED ADAPTOR PN 16 52/260

Component list

1. Body 5. Nut2. Bolt 6. Rubber seal3. Gland ring4. Washer

Flanged adaptors for cast ironNom O.D. A L B Weight

Ref.nos. DN mm mm mm mm Bolts Kilos

52-260-3-X-0387-Y-Z 14" AB 387 520 190 25 8 32 52-260-3-X-0399-Y-Z 14" CD 399 520 190 25 8 3152-260-3-X-0439-Y-Z 16" AB 439 580 190 25 8 37 52-260-3-X-0453-Y-Z 16" CD 453 580 190 25 8 36 52-260-3-X-0492-Y-Z 18" AB 492 640 190 25 10 42 52-260-3-X-0507-Y-Z 18" CD 507 640 190 25 10 4052-260-3-X-0545-Y-Z 20" AB 545 715 190 25 10 51 52-260-3-X-0560-Y-Z 20" CD 560 715 190 25 10 49 52-260-3-X-0650-Y-Z 24" AB 765 840 190 25 10 64 52-260-3-X-0667-Y-Z 24" CD 667 840 190 25 10 6252-260-3-X-0729-Y-Z 27" AB 729 910 190 25 12 6952-260-3-X-0747-Y-Z 27" CD 747 910 190 25 12 6552-260-3-X-0807-Y-Z 30" AB 807 1025 190 25 12 8952-260-3-X-0826-Y-Z 30" CD 826 1025 190 25 12 8252-260-3-X-0964-Y-Z 36" AB 964 1125 190 25 14 8152-260-3-X-0985-Y-Z 36" CD 985 1125 190 25 14 7552-260-3-X-1121-Y-Z 42" AB 1121 1255 210 30 14 8352-260-3-X-1143-Y-Z 42" CD 1143 1255 210 30 14 7652-260-3-X-1277-Y-Z 48" AB 1277 1485 210 30 16 12452-260-3-X-1300-Y-Z 48" CD 1300 1485 210 30 16 116

Flanged adaptors for ductile ironNom O.D. A L B Weight


52-260-3-X-0378-Y-Z 350 DI 378 520 190 25 8 33 52-260-3-X-0429-Y-Z 400 DI 429 580 190 25 8 3852-260-3-X-0480-Y-Z 450 DI 480 640 190 25 10 44 52-260-3-X-0532-Y-Z 500 DI 532 715 190 25 10 53 52-260-3-X-0635-Y-Z 600 DI 635 840 190 25 10 67 52-260-3-X-0738-Y-Z 700 DI 738 910 190 25 12 6752-260-3-X-0842-Y-Z 800 DI 842 1025 190 25 12 79 52-260-3-X-0945-Y-Z 900 DI 945 1125 190 25 14 86 52-260-3-X-1048-Y-Z 1000 DI 1048 1225 210 30 14 10552-260-3-X-1255-Y-Z 1200 DI 1250 1485 210 30 16 133

Flanged adaptors for steel/PVC pipesNom O.D. A L B Weight


52-260-3-X-0355-Y-Z 350 ST 355.6 520 190 25 8 3452-260-3-X-0406-Y-Z 400 ST 406.4 580 190 25 8 4052-260-3-X-0457-Y-Z 450 ST 457.2 640 190 25 10 46 52-260-3-X-0508-Y-Z 500 ST 508.0 715 190 25 10 56 52-260-3-X-0609-Y-Z 600 ST 609.6 840 190 25 10 71 52-260-3-X-0711-Y-Z 700 ST 711.2 910 190 25 12 72 52-260-3-X-0812-Y-Z 800 ST 812.8 1025 190 25 12 85 52-260-3-X-0914-Y-Z 900 ST 914.4 1125 190 25 14 94 52-260-3-X-1016-Y-Z 1000 ST 1016.0 1255 210 30 14 11452-260-3-X-1220-Y-Z 1200 ST 1220.0 1485 210 30 16 145

X:0 = Water

ST = Steel/PVC Flange drilling: Bolts:DI = Ductile iron Y: 0 = PN 10 Z: 0 = Zinc plated and passivatedAB = Cast iron 1 = PN 16 1 = Hot dip galvanizedCD = Cement (turned ends) 2 = ANSI b16.5 class 150 2 = Stainless steel

Fabricated flanged adaptor up to PN 16 - flange drilling PN 16For cast iron, ductile iron, steel and PVC pipesFor 350 to 1200 mm range

1

2

3

4

5

6

L

A

��B



Suitable for all flanged piping materials above ground or in chamber Flange and drillings to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

AVK DISMANTLING JOINT PN 10/16 59/265

Use:

For water, sewage and neutral liquids tomax. 70°C.

The dismantling joint enables easy installation and dismantling of isolatingvalves, non return valves, flow meteringequipment, pumps etc.It compensates for axial displacement ofthe pipe during installation/dismantling.

Options:

Pressure class PN 16 as standard, PN 10 on request.Can be supplied with and without tierods.

Materiales:

Flanged outer Steel to EN 10025, FE430A body, flangedinner body,gland ringCoating Epoxy resin to DIN 30677 and

WIS 4-52-01, WRC FR-0028 - Internally and externally

Sealing ring EPDM rubber to BS 2494: 1990, type W.

Threaded rod, Steel 4.8, zinc plated and goldstud bolt, nut passivated

AVK DISMANTLING JOINT PN 10/16 59/265

Suitable for all flanged piping materials above ground or in chamber Flange and drillings to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

Component list

1. Flanged outer body 6. Seal2. Stud bolt 7. Flanged inner body3. Gland ring 8. Threaded rod4. Washer5. Nut

D E L L1 Adjustment Threaded rod Flange bolt Stud mm mm mm mm e Dim. Dim. bolt Weight

Ref. nos. DN PN10 PN16 PN10 PN16 PN10 PN16 mm PN10 PN16 Ouantity PN10 PN16 Quantity Dim. Quantity Kilos

59-265-300300XY 300 445 460 400 410 360 555 575 +/- 60 M20 M24 4 M20 M24 12 M12 6 6059-265-300350XY 350 505 520 460 470 360 555 575 +/- 60 M20 M24 4 M20 M24 16 M12 8 7059-265-300400XY 400 565 580 515 525 360 575 585 +/- 60 M24 M27 4 M24 M27 16 M12 8 8059-265-300450XY 450 615 640 565 575 360 575 585 +/- 60 M24 M27 5 M24 M27 20 M12 10 9059-265-300500XY 500 670 715 620 650 360 575 605 +/- 60 M24 M30 5 M24 M30 20 M12 10 11059-265-300600XY 600 780 840 725 770 360 585 625 +/- 60 M27 M33 5 M27 M33 20 M12 10 14059-265-300700XY 700 895 910 840 360 585 625 +/- 60 M27 M33 6 M27 M33 24 M12 12 15559-265-300800XY 800 1015 1025 950 360 605 645 +/- 60 M30 M36 6 M30 M36 24 M12 12 17059-265-300900XY 900 1115 1125 1050 360 605 645 +/- 60 M30 M36 7 M30 M36 28 M12 14 19059-265-301000XY 1000 1230 1255 1160 1170 370 625 665 +/- 60 M33 M39 7 M33 M39 28 M12 14 23059-265-301200XY 1200 1455 1485 1380 1390 370 645 665 +/- 60 M36 M45 8 M36 M45 32 M12 16 290

X = 0: PN 16 Y = 0: Without tie rods1: PN 10 1: Tie rods steel 4.8 zinc plated and gold passivated

L1

1 2 3 4 6 7

D

L

E DN

8

5

5

e


15.


12



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves







AVK TAPPING SADDLE PN 16 10

For PVC and PE pipes, metric sizeTapping internally threaded

Use:


Materials:

Saddle upper part Ductile iron, GGG-50, to DIN 1693(BS 2789 grade 500 - 7)

Saddle lower part Up to 225 mm:Ductile iron GGG-50, to DIN 1693 (BS 2789 grade 500 - 7)From 250 to 315 mm:Stainless steel AISI 304

Coating Electrostatically applied epoxyresin to DIN 30677 - Internally and

externallyRubber lining SBR Rubber gasket SBRBolts Stainless steel A2, AISI 321

L

H

3

1

2

5

4

Component list

1. Saddle upper part2. Rubber gasket3. Rubber lining4. Bolt5. Saddle lover part

AVK TAPPING SADDLE PN 16 10

For PVC and PE pipes, metric sizeTapping internally threaded

D

Pipe BSP 1" BSP 11/4" BSP 11/2" BSP 2"D.ext. H H H H L Weightmm Ref. nos. mm Ref. nos. mm Ref. nos. mm Ref. nos. mm mm kilos

050 10-050-00011 50 100 1.4063 10-063-00011 58 10-063-10011 58 10-063-20011 58 100 1.5075 10-075-00011 65 10-075-10011 65 10-075-20011 65 120 2.1090 10-090-00011 77 10-090-10011 77 10-090-20011 77 10-090-30011 77 120 2.5110 10-110-00011 88 10-110-10011 88 10-110-20011 88 10-110-30011 88 140 3.4125 10-125-00011 96 10-125-10011 96 10-125-20011 96 10-125-30011 96 140 3.5140 10-140-00011 104 10-140-10011 104 10-140-20011 104 10-140-30011 104 170 5.2160 10-160-00011 113 10-160-10011 113 10-160-20011 113 10-160-30011 113 170 5.8200 10-200-00011 133 10-200-10011 133 10-200-20011 133 10-200-30011 133 200 8.7225 10-225-00011 146 10-225-10011 146 10-225-20011 146 10-225-30011 146 200 9.5250 10-250-00011 158 10-250-10011 158 10-250-20011 158 10-250-30011 158 140 3.6280 10-280-00011 173 10-280-10011 173 10-280-20011 173 10-280-30011 173 140 3.7315 10-315-00011 191 10-315-10011 191 10-315-20011 191 10-315-30011 191 140 3.8



One saddle head can be used for the entire diameter range from DN 80 to DN 300, with bands of stainless steel AISI 304 in a width of 50 mmBSP threads 1/2", 1", 1 1/4", 1 1/2" and 2"

Use:

For water, sewage and gas to max 70 ºC

Optional extras:

Band of stainless steel AISI 316Bolts, nuts and washers of A4Rubber insertion for bandBand width 100 mmOther band sizes

Materials:

Saddle head Ductile iron, GGG-40 to DIN 1693

Coating EpoxyRubber lining, NBR to DIN 3535/3gasketBand Stainless steel AISI 304Bolts, nuts, Stainless steel A2washersSupport washer POM

AVK UNIVERSAL TAPPING SADDLE, PN 16 730/4X

Ref nos. DN Range mm

730-4-050-X00 Saddle head 50-200 -730-4-080-X00 Saddle head 80-300 -730-4-150-X00 Saddle head 150-300 -

730-7-118-0Y1 Band 80 88-118730-7-133-0Y1 Band 100 108-133730-7-156-0Y1 Band 125 133-156730-7-186-0Y1 Band 150 156-186730-7-216-0Y1 Band 175 186-216730-7-244-0Y1 Band 200 210-244730-7-266-0Y1 Band 225 240-266730-7-298-0Y1 Band 250 265-298730-7-330-0Y1 Band 275 299-330730-7-345-0Y1 Band 300 A 315-345730-7-365-0Y1 Band 300 B 325-365

X: 0 = None Y: 0 = None1 = 1/2" 1 = AISI 304 without rubber insertion2 = 3/4" 2 = AISI 304 with rubber insertion3 = 1" 3 = AISI 316 without rubber insertion4 = 1 1/4" 4 = AISI 316 with rubber insertion5 = 1 1/2"6 = 2"7 = 2 1/2"8 = 3"

AVK UNIVERSAL TAPPING SADDLE, PN 16 730/4X


Component list:

1. Saddle head 6. Nut2. Bolt 7. Band3. Washer 8. Rubber lining4. Support washer5. Gasket




Use:

For water, sewage and gas to max 70 ºC

Optional extras:

Band of stainless steel AISI 316Bolts, nuts and washers of A4Rubber insertion for bandBand width 100 mmOther band sizes

Materials:

Saddle head, Ductile iron, GGG-40 to cover DIN 1693Coating EpoxyRubber lining, NBR to DIN 3535/3O-ring, gasketBand, blade Stainless steel AISI 304Bolts, nuts, Stainless steel A2washersSupport washer, POMcassette

AVK UNIVERSAL TAPPING SADDLE WITH BLADE 730/5X

Ref nos. DN Range mm

730-5-050-X00 Saddle head incl. blade 50-200 -730-5-080-X00 Saddle head incl. blade 80-300 -730-5-150-X00 Saddle head incl. blade 150-300 -

730-7-118-0Y1 Band 80 88-118730-7-133-0Y1 Band 100 108-133730-7-156-0Y1 Band 125 133-156730-7-186-0Y1 Band 150 156-186730-7-216-0Y1 Band 175 186-216730-7-244-0Y1 Band 200 210-244730-7-266-0Y1 Band 225 240-266730-7-298-0Y1 Band 250 265-298730-7-330-0Y1 Band 275 299-330730-7-345-0Y1 Band 300A 315-345730-7-365-0Y1 Band 300B 325-365

X: 0 = None Y: 0 = None1 = 1/2" 1 = AISI 304 without rubber insertion2 = 3/4" 2 = AISI 304 with rubber insertion3 = 1" 3 = AISI 316 without rubber insertion4 = 1 1/4" 4 = AISI 316 with rubber insertion5 = 1 1/2"6 = 2"7 = 2 1/2"8 = 3"

AVK UNIVERSAL TAPPING SADDLE WITH BLADE 730/5X


Component list:

1. Saddle head 6. O-ring2. Cover 7. Gasket3. Bolt 8. Nut4. Washer 9. Band5. Support washer 10. Rubber lining

1

2

3

4

5

6

7

8

9

10



In accordance with BG/PS/LC8 part 4 For cast iron, ductile iron and steel pipes

Use:

To provide a universal underpressurebranch connection with an integral shutoff valve cast into the body Allow for a total angular deflection of ±4 degrees

Water: 10 bar maximum working pressure

Gas: 2 bar maximum working pressure

Test:


Options:

Designed to suit PN16 connectionsOther flange sizes supplied on request

Approvals:

British Gas Approval BG/PS/LC8 part 4WRC approved

Materials:

Branch half, Ductile iron, GGG-40, to DIN 1693plain half, (BS 2789 grade 420-12)valve cover,safety capCoating Electrostatically applied epoxy resin

to WIS-4-52-01 - internally and externally

Wedge Grey cast iron to BS 1452 grade260, zinc platedRubber seals Water: EPDM to BS 2494, 1990

type WGas: Nitrile rubber to BGC/PS/LC6

grade CBolts, Grade 8.8, zinc plated and stud bolts, passivateddomed headsquare neck boltsDomed cap PlasticNuts Hexagon, grade 8.8, zinc plated

and passivatedWashers Zinc plated and passivatedO-ring BS 1806-1989, NBRValve spindle, Galvanized st. 37.0valve gate

AVK UNIVERSAL TAPPING TEE W/ INTEGRAL VALVE 52/212

AVK UNIVERSAL TAPPING TEE W/ INTEGRAL VALVE 52/212

Component list

1. Valve spindle 10. Lock nut 19. Domed head 2. Valve gate 11. Bolt 20. Plain half3. O-ring 12. Wedge 21. Domed head square neckbolt4. Washer 13. Rubber seal5. O-ring 14. Bolt6. Nut 15. Safety cap7. Sealing ring 16. Bolt8. Branch half 17. Valve cover9. Nut 18. Stud bolt

Branch size H L W Sealing range mm Weight Ref. nos. DN DN Bolts mm mm mm Water Gas kilos

52-212-3X0408 80 100 4 339 355 310 118.8-139.0 111.8-129.4 3052-212-3X0410 100 100 4 332 355 310 111.8-139.0 111.8-129.4 3052-212-3X0608 80 150 4 414 355 340 165.2-195.5 165.2-184.8 3552-212-3X0610 100 150 4 407 355 340 165.2-195.5 165.2-184.8 3552-212-3X0615 150 150 4 442 473 368 165.2-195.5 165.2-184.8 54

X : 0 = Water1 = Gas

In accordance with BG/PS/LC8 part 4 For cast iron, ductile iron and steel pipes

14

15

16

17

18

1

2

3

4

5

6

7

8

9

10

11

12

13

W

LH

20

21

19



Repair clamp and tapping saddleIn accordance with BG/PS/LC8 part 4For cast iron, ductile iron and steel pipes

Use:

To provide a universal leak repair clampbetween DN 80 to DN 300 nom. pipediameterAllow for a total angular deflection of ±4 degrees



Test:


Options:

Drilled and tapped 1/2" to 2" BSP

Approvals:

British Gas Approval, BG/PS/LC8 part 4

Materials:

Plain halves Ductile iron, GGG-40, to DIN 1693(BS 2789 grade 420-12)

Coating Electrostatically applied epoxy resin to WIS-4-52-01 - internally and externally

Wedge and seals Water: EPDM to BS 2494, 1990 type W

Gas: Nitrile rubber to BGC/PS/LC6grade C

With cast iron cores BS 1452 Gr 260Domed head Grade 8.8, zinc plated and square neck bolts passivatedDomed head PlasticNuts Hexagon, grade 8.8, zinc plated

and passivatedWashers Zinc plated and passivatedO-ring BS 1806-1989, NBR

AVK UNIVERSAL COLLAR 52/253

AVK UNIVERSAL COLLAR 52/253

Component list

1. Domed cap 5. Rubber seal2. Plain half 6. O-ring3. Nut 7. Domed head, square neck bolt4. Washer

H L W Sealing range mm WeightRef. nos. DN Bolts mm mm mm Water Gas kilos

52-253-3-X003Y 80 4 156 157 204 85.4 - 114.0 85.4 - 103.0 8.252-253-3-X004Y 100 4 186 167 238 111.8 - 139.0 111.8 - 129.4 12.552-253-3-X006Y 150 4 250 216 312 165.2 - 195.5 165.2 - 184.8 17.152-253-3-X008Y 200 4 300 220 374 215.9 - 239.7 215.9 - 239.7 24.652-253-3-X010Y 250 4 360 220 434 269.2 - 293.5 269.2 - 293.5 31.552-253-3-X012Y 300 4 420 270 500 319.9 - 347.0 319.9 - 341.3 51.2

X: 0 = Water1 = Gas

Y: 0 = Plain Boss1 = BSP 1/2" 2 = BSP 3/4" 3 = BSP 1" 4 = BSP 1 1/2" 5 = BSP 2"

Repair clamp and tapping saddleIn accordance with BG/PS/LC8 part 4For cast iron, ductile iron and steel pipes

1

2

3

4

5

6

7WL

H Sealingrange



In accordance with BG/PS/LC8 part 4For cast iron, ductile iron and steel pipes

Use:

To provide a universal underpressurebranch connection in DN 100 to 300nom. pipe diameterAllow for a total angular deflection of ±4 degrees



Test:


Options:

Designed to suit PN 16 connectionsOther flange connections can be supplied on request

Approvals:

British Gas Approval, BG/PS/LC8 part 4

Materials:

Branch half, Ductile iron, GGG-40, to DIN 1693plain half (BS 2789 grade 420-12)Coating Electrostatically applied epoxy resin


Wedge and seals Water: EPDM to BS 2494, 1990 type W

Gas: Nitrile rubber to BGC/PS/LC6grade C

With cast iron cores BS 1452 Gr 260Bolts, Grade 8.8, zinc plated and domed head passivatedsquare neck boltsDomed cap PlasticNuts Hexagon, grade 8.8, zinc plated

and passivatedWashers Zinc plated and passivatedO-ring BS 1806-1989, NBR

AVK UNIVERSAL TAPPING TEE 52/257

AVK UNIVERSAL TAPPING TEE 52/257

Component list

1. Branch half 5. Washer2. Domed cap 6. Rubber seal3. Domed head, square neck bolt 7. O-ring4. Nut 8. Plain half

RecommendedBranch size H L W Sealing range mm torque requirements (Nm) Weight

Ref. nos. DN DN Bolts mm mm mm Water Gas Water Gas kilos

52-257-3-X0408 80 100 4 241 216 238 111.8 - 139.0 111.8 - 129.4 68 50 1452-257-3-X0410 100 100 4 241 216 238 111.8 - 139.0 111.8 - 129.4 68 50 1552-257-3-X0608 80 150 4 315 220 312 165.2 - 195.5 165.2 - 184.8 100 80 2052-257-3-X0610 100 150 4 315 220 312 165.2 - 195.5 165.2 - 184.8 100 80 2252-257-3-X0615 150 150 4 302 285 312 165.2 - 195.5 165.2 - 184.8 100 80 2652-257-3-X0808 80 200 4 370 220 374 215.9 - 239.7 215.9 - 239.7 163 100 2852-257-3-X0810 100 200 4 370 220 374 215.9 - 239.7 215.9 - 239.7 163 100 2952-257-3-X0815 150 200 4 363 320 374 215.9 - 239.7 215.9 - 239.7 163 100 4152-257-3-X0820 200 200 4 363 340 374 215.9 - 239.7 215.9 - 239.7 163 100 4352-257-3-X1008 80 250 4 440 220 434 269.2 - 293.5 269.2 - 293.5 190 100 3452-257-3-X1010 100 250 4 440 220 434 269.2 - 293.5 269.2 - 293.5 190 100 3652-257-3-X1015 150 250 4 431 370 434 269.2 - 293.5 269.2 - 293.5 190 100 5852-257-3-X1020 200 250 4 431 370 434 269.2 - 293.5 269.2 - 293.5 190 100 6052-257-3-X1025 250 250 4 431 370 434 269.2 - 293.5 269.2 - 293.5 190 100 6452-257-3-X1208 80 300 4 505 270 500 319.9 - 347.0 319.9 - 341.3 190 100 5452-257-3-X1210 100 300 4 505 270 500 319.9 - 347.0 319.9 - 341.3 190 100 5652-257-3-X1215 150 300 4 505 285 500 319.9 - 347.0 319.9 - 341.3 190 100 5952-257-3-X1220 200 300 4 494 420 500 319.9 - 347.0 319.9 - 341.3 190 100 6552-257-3-X1225 250 300 4 494 420 500 319.9 - 347.0 319.9 - 341.3 190 100 7052-257-3-X1230 300 300 4 494 455 500 319.9 - 347.0 319.9 - 341.3 190 100 85

X: 0 = Water1 = Gas

In accordance with BG/PS/LC8 part 4For cast iron, ductile iron and steel pipes

1

2

3

4

5

6

7

8

L W

H

Sealingrange



For repair of cracks, holes and complete breakages in pipes of steel, copper, cast iron, asbestos cement and synthetic materials

Use:

For water, gas and sewage Temperature range: -30°C - +110°C

Options:

Non standard lengths and sizesClamp of stainless steel AISI 316Gasket of EPDM (-50°C - +150°C)Gasket of SBR (-40°C - +85°C)Bolts, nuts and washers of stainlesssteel A4Threaded outlet (1/2" - 4")

Materials:

Clamp Stainless steel AISI 304Gasket NBR rubberBolts Stainless steel A2, teflon coatedNuts and Stainless steel A2 washers

AVK SINGLE BAND REPAIR CLAMP 729/S

AVK SINGLE BAND REPAIR CLAMP 729/S

Component list

1. Bolt 4. Gasket2. Nut 5. Clamp3. Washer

Sealing range Sealing range Sealing range Sealing rangeRef. nos. mm Ref. nos. mm Ref. nos. mm Ref. nos. mm

729-0052-1X02YY 48-52 729-0128-1X02YY 118-128 729-0210-1X02YY 200-210 729-0291-1X02YY 280-291729-0058-1X02YY 54-58 729-0131-1X02YY 120-131 729-0220-1X02YY 209-220 729-0300-1X02YY 290-300729-0067-1X02YY 60-67 729-0135-1X02YY 125-135 729-0225-1X02YY 215-225 729-0310-1X02YY 300-310729-0074-1X02YY 67-74 729-0142-1X02YY 132-142 729-0229-1X02YY 219-229 729-0320-1X02YY 310-320729-0077-1X02YY 70-77 729-0128-1X02YY 135-145 729-0233-1X02YY 222-233 729-0325-1X02YY 315-325729-0080-1X02YY 73-80 729-0155-1X02YY 145-155 729-0239-1X02YY 228-239 729-0330-1X02YY 320-330729-0083-1X02YY 76-83 729-0161-1X02YY 151-161 729-0240-1X02YY 230-240 729-0335-1X02YY 325-335729-0089-1X02YY 82-89 729-0170-1X02YY 159-170 729-0247-1X02YY 237-247 729-0344-1X02YY 334-344729-0094-1X02YY 87-94 729-0175-1X02YY 165-175 729-0249-1X02YY 239-249 729-0350-1X02YY 340-350729-0098-1X02YY 91-98 729-0177-1X02YY 167-177 729-0254-1X02YY 243-254 729-0360-1X02YY 350-360729-0102-1X02YY 95-102 729-0180-1X02YY 170-180 729-0260-1X02YY 250-260729-0108-1X02YY 98-108 729-0184-1X02YY 174-184 729-0263-1X02YY 252-263729-0112-1X02YY 102-112 729-0186-1X02YY 176-186 729-0271-1X02YY 261-271729-0116-1X02YY 106-116 729-0190-1X02YY 180-190 729-0276-1X02YY 266-276729-0118-1X02YY 108-118 729-0196-1X02YY 186-196 729-0280-1X02YY 270-280729-0123-1X02YY 113-123 729-0203-1X02YY 193-203 729-0283-1X02YY 273-283

X: Length Y: Threaded outlet0 = 100 mm 4 = 300 mm 06 = 1/2” female 07 = 1/2” male 16 = 2” female 17 = 2” male 1 = 150 mm 5 = 400 mm 08 = 3/4” female 09 = 3/4” male 18 = 2 1/2” female 19 = 2 1/2” male2 = 200 mm 6 = 500 mm 10 = 1” female 11 = 1” male 20 = 3” female 21 = 3” male3 = 250 mm 7 = 600 mm 12 = 1 1/4” female 13 = 1 1/4” male 22 = 4” female 23 = 4” male

14 = 1 1/2” female 15 = 1 1/2” male


1

2

3

4

5

1

2

3

4

5




Use:

For water, gas and sewage Temperature range: -30°C - +110°C

Options:

Non standard lengths and sizesClamp of stainless steel AISI 316Gasket of EPDM (-50°C - +150°C)Gasket of SBR (-40°C - +85°C)Bolts, nuts and washers of stainlesssteel A4Flanged outlet (2" - 20")Threaded outlet, male/female (1/2" - 4")

Materials:

Clamp Stainless steel AISI 304Gasket NBR rubberBolts Stainless steel A2, teflon coatedNuts and Stainless steel A2 washers

AVK DOUBLE BAND REPAIR CLAMP 729/D

AVK DOUBLE BAND REPAIR CLAMP 729/D

Component list

1. Bolt 4. Gasket2. Nut 5. Clamp3. Washer

Sealing range Sealing range Sealing rangeRef. nos. mm Ref. nos. mm Ref. nos. mm

729-0110-2X02YY 88-110 729-0238-2X02YY 216-238 729-0430-2X02YY 410-430729-0120-2X02YY 100-120 729-0246-2X02YY 225-246 729-0440-2X02YY 420-440729-0128-2X02YY 108-128 729-0250-2X02YY 230-250 729-0455-2X02YY 435-455729-0134-2X02YY 114-134 729-0260-2X02YY 240-260 729-0470-2X02YY 450-470729-0140-2X02YY 120-140 729-0270-2X02YY 250-270 729-0488-2X02YY 468-488729-0150-2X02YY 130-150 729-0289-2X02YY 269-289 729-0510-2X02YY 490-510729-0155-2X02YY 135-155 729-0293-2X02YY 273-293 729-0530-2X02YY 510-530729-0160-2X02YY 140-160 729-0302-2X02YY 282-302 729-0540-2X02YY 520-540729-0180-2X02YY 159-180 729-0315-2X02YY 295-315 729-0570-2X02YY 550-570729-0185-2X02YY 165-185 729-0335-2X02YY 315-335 729-0590-2X02YY 570-590729-0189-2X02YY 168-189 729-0344-2X02YY 322-344 729-0610-2X02YY 590-610729-0190-2X02YY 170-190 729-0358-2X02YY 337-358 729-0650-2X02YY 630-650729-0196-2X02YY 176-196 729-0367-2X02YY 347-367729-0210-2X02YY 190-210 729-0385-2X02YY 365-385729-0217-2X02YY 195-217 729-0402-2X02YY 382-402729-0230-2X02YY 210-230 729-0420-2X02YY 396-420

X: Length Y: Threaded outlet Y: Flanged outlet:0 = 100 mm 4 = 300 mm 06 = 1/2” female 07 = 1/2” male 16 = 2” female 17 = 2” male 40 = 2” 55 = 6” 76 = 20” 1 = 150 mm 5 = 400 mm 08 = 3/4” female 09 = 3/4” male 18 = 2 1/2” female 19 = 2 1/2” male 43 = 2 1/2” 58 = 8” 2 = 200 mm 6 = 500 mm 10 = 1” female 11 = 1” male 20 = 3” female 21 = 3” male 46 = 3” 61 = 10” 3 = 250 mm 7 = 600 mm 12 = 1 1/4” female 13 = 1 1/4” male 22 = 4” female 23 = 4” male 49 = 4” 64 = 12”

14 = 1 1/2” female 15 = 1 1/2” male 52 = 5” 70 = 16”


1

2

3

4

5


15.


13



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves





AVK EXTENSION SPINDLE 04

Telescopic or fixed-length

Use:

For gate valves

Materials:

Square bar and Galvanized steelsteel pipeBottom adaptor Ductile iron, GGG-40, to DIN 1693

(BS 2789 grade 420 - 12 min.)Spindle cap Grey cast iron, GG-25, to DIN 1691


to DIN 30677Protection tube HDPETop and bottom HDPEcoverBottom connector HDPEBolt Zinc coated steel 8.8Split Stainless steel A2

Fixed-length Telescopic


AVK intetnational A/S/99

Component list

1. Spindle cap2. Bolt3. Top cover4. Protection tube5. Square bar

6. Bottom cover7. Split8. Bottom adaptor9. Bottom connector



Component list

1. Top cover2. Steel pipe3. Protection tube4. Square bar

5. Bottom cover6. Split7. Bottom adaptor8. Bottom connector

Fixed-length:

Pipecover F Dmm 800 1000 1250 1500 2000 3000 mm mm

DN mm valve Ref. nos. Ref. nos. Ref. nos. Ref. nos Ref. nos. Ref. nos.

50 04-063-0000 04-063-0100 04-063-0200 04-063-0300 04-063-0400 04-063-0500 27 7565/80 04-090-0000 04-090-0100 04-090-0200 04-090-0300 04-090-0400 04-090-0500 27 75100 04-110-0000 04-110-0100 04-110-0200 04-110-0300 04-110-0400 04-110-0500 27 75

125/150 04-160-0000 04-160-0100 04-160-0200 04-160-0300 04-160-0400 04-160-0500 27 75200 04-225-0000 04-225-0100 04-225-0200 04-225-0300 04-225-0400 04-225-0500 27 75250 04-280-0000 04-280-0100 04-280-0200 04-280-0300 04-280-0400 04-280-0500 27 75300 04-315-0000 04-315-0100 04-315-0200 04-315-0300 04-315-0400 04-315-0500 27 75400 04-400-0000 04-400-0100 04-400-0200 04-400-0300 04-400-0400 04-400-0500 27 75

Telescopic:

Actual length F Dmm 500-800 700-1200 1100-1700 1700-3000 mm mm

DN mm valve Ref. nos. Ref. nos. Ref. nos. Ref. nos.

40/50 04-063-2102 04-063-2202 04-063-2302 04-063-2402 20 10065/80 04-090-2102 04-090-2202 04-090-2302 04-090-2402 20 100100 04-110-2102 04-110-2202 04-110-2302 04-110-2402 20 100

125/150 04-160-2102 04-160-2202 04-160-2302 04-160-2402 20 100200/225 04-225-2102 04-225-2202 04-225-2302 04-225-2402 25 100250/300 04-315-2102 04-315-2202 04-315-2302 04-315-2402 25 100

400 04-400-2102 04-400-2202 04-400-2302 04-400-2402 25 100





Use:

For service connection valves

Materials:

Square bar and Galvanized steelsteel pipeBottom adaptor Ductile iron, GGG-40, to DIN 1693

(BS 2789 grade 420 - 12 min.)Spindle cap Grey cast iron, GG-25, to DIN 1691

(BS 1452 grade 220/250)Coating Electrostatically applied epoxy resinto DIN 30677Protection tube HDPETop cover and HDPEBayonet connectorBolt Zinc coated steel 8.8Split Stainless steel A2

Fixed-length Telescopic



Component list

1. Spindle cap2. Bolt3. Top cover4. Square bar5. Protection tube

6. Split7. Bottom adaptor8. Bayonet connector

Fixed-length:

Pipe-cover F DRef. nos. DN mm mm mm

04-032-0000 25-50 800 27 7004-032-0100 25-50 1000 27 7004-032-0200 25-50 1250 27 7004-032-0300 25-50 1500 27 7004-032-0400 25-50 2000 27 7004-032-0500 25-50 3000 27 70

Component list

1. Top cover2. Steel pipe3. Protection tube4. Square bar

5. Split6. Bottom adaptor7. Bayonet connector

Telescopic:

Pipe-cover F DAVK nr. DN mm mm mm

04-032-2501 25-50 500-800 16 10004-032-2601 25-50 700-1200 16 10004-032-2701 25-50 1100-1700 16 10004-032-2801 25-50 1700-3000 16 100



AVK SPINDLE CAP/STEM CAP 04

Use:

For extension spindles, gate and serviceconnection valves

Materials:

Spindle cap, Grey cast iron, GG-25, to DIN 1691Stem cap (BS 1452 grade 220/250)Coating Electrostatically applied epoxy resin to

DIN 30677 - Internally and externallyBolt Zinc coated steel 8.8

AVK SPINDLE CAP/STEM CAP 04

Spindle caps for extension spindles

F f WeightRef. Nos. DN mm mm kilos

04-160-1700 25-150 27 16/20 0.3504-400-1700 200-400 27 25 1.30

Stem caps for valves

F f WeightRef. No. DN mm mm kilos

04-032-2100 25-50 18 13 0.3504-000-1000 40-50 23 14 1.1004-000-1100 65-80 23 17 1.1004-000-1200 100-150 23 19 1.2004-000-1300 200-225 23 24 1.8004-000-1400 250-300 23 27 1.80

Stem caps for AVK series 21 and 37 gate valves


08-100-4100 50-100 28.7 19 0.6008-150-4100 150 28.7 24 0.8008-200-4100 200-300 28.7 27 1.26

Wrench nut to AWWA


04-050-1100 25-50 50.8 14 0.8004-080-1100 65-80 50.8 17 0.8004-100-1100 100-150 50.8 19 1.0004-200-1100 200 50.8 24 1.1004-250-1100 250-300 50.8 27 1.2004-400-1100 400 50.8 32 1.40

F

f

F

f

F

f

F

f



AVK HANDWHEEL 08

Materials:

Handwheel Grey cast iron, GG-25, to DIN 1691(BS 1452 grade 220/250)


Bolt and washer Zinc coated steel 8.8

Use:For gate valves

According to valve standard

AVK HANDWHEEL 08

Component list

1. Handwheel2. Bolt3. Washer

For gate valves (excl. AVK series 21, 37 and 55) For gate valves AVK series 21 and 37

Valve D F Weight Valve D F WeightRef. nos. DN mm mm kilos Ref. nos. DN mm mm kilos

08-050-01000 40/50 180 14 1.5 08-100-01000 50/80 280 19 3.508-080-02000 65/80 225 17 2.0 08-150-02000 100 320 19 4.508-100-01000 100 280 19 3.5 08-200-01000 150 360 24 6.008-150-02000 125/150 320 19 4.5 08-200-00000 200 360 27 6.008-200-01000 200 360 24 6.0 08-250-02000 250/300 500 27 11.008-250-02000 250/300 500 27 11.0 08-400-01000 400 640 32 17.008-400-01000 350/400/450/500 640 32 17.0

For gate valves series 55/30

Valve D F WeightRef. nos. DN mm mm kilos

08-400-01000* 450/500/600 640 32 17.0

* To be ordered with ref. nos. 555001800

D

F

1

2

3

According to valve standard



AVK STREET-COVERS 04

Fixed street-coverFloating street-coverDistance ring for fixed street coverSquare for fixed street cover

Use:

For all extension spindles

Materials:

»Fixed« street-cover:

Body and lid Grey cast iron GG-25 to DIN 1691 (BS 1452 grade 220/250)

Coating Electrostatically applied epoxy resin to DIN 30677 - Internally and externally

Lid-sealing Vulcanized NBR-rubber gasket for extra sealing

»Floating« street-cover:

Body Ductile iron GGG-40 to DIN 1693 (BS 2789 grade 420-12)

Lid Grey cast iron GG-25 to DIN 1691 (BS 1452 grade 220/250)

Coating Electrostatically applied epoxy resin to DIN 30677 - Internally and externally

Lid-sealing Vulcanized NBR rubber gasket forextra sealing

Distance ring, Ductile iron GGG-40 to DIN 1693Square for (BS 2789 grade 420-12)fixed streetcover:

Component list

1. Body2. Lid3. Lid-sealing

AVK STREET-COVERS 04

Fixed street-coverFloating street-coverDistance ring for fixed street coverSquare for fixed street cover

"Fixed" street cover

Body Lid H d D WeightRef. nos. Ref. nos. mm mm mm kilos

04-000-5100 04-000-5200 190 80 195 6.5

Component list

1. Body2. Lid3. Lid-sealing

Distance ring

H WeightRef. nos. mm kilos

04-001-5300 10 0.504-001-5400 20 0.804-001-5500 30 1.004-001-5600 40 1.504-001-5700 50 2.0

"Floating" street-cover

Body Lid H d D WeightRef. nos. Ref. nos. mm mm mm kilos

04-000-6000 04-000-5200 130 80 200 604-002-6000 04-002-6200 150 120 240 10

Square for fixed street coverBody H d D Weight

Ref. nos. mm mm mm kilos

04-013-5400 20 80 130 1.5

d

D

H



AVK VALVE FOUNDATION 36/11

Materials:

Foundation, nuts Zinc coated steel 8.8U-bolts Zinc coated steel 8.8, plastic coatedInsulating sheet SBR rubber

Use:For AVK series 36 gate valves

L WeightRef. nos. DN mm kilos

36-050-11 50 400 5.936-065-11 65 400 6.536-080-11 80 450 7.436-100-11 100 450 12.536-125-11 125 500 13.936-150-11 150 500 14.736-200-11 200 550 20.4


Component list

1. U-bolt2. Insulating sheet3. Nut4. Foundation




Materials:

Foundation Polyurethane

Use:For AVK series 36 service connection valves

L WeightRef. nos. DN mm kilos

03-040-66 32 250 0.9


15.


14



4. Combi valves



7. Fire hydrants

8. Check valves

9. Air valves






MATERIALS:

Cast Iron Tensile Strength Yield Stress Brinell Hardness ElongationN/mm2 (0.2) HB %

N/mm2

Grey iron GD-250GG-25 to DIN 1691 - 1964Grade 220/250 minimum to BS 1452 - 1990Class 35B/40B to ASTM-A48-1974 250 - 200 -

Ductile iron SF-400GGG-40 to DIN 1693 - 1973Grade 420 - 12 to BS 2789 - 197360-40 to ASTM-A536 - 1972 400 250 160 18

Ductile iron SFP-500GGG-50 to DIN 1693 - 1973Grade 500 - 7 to BS 2789 - 197380-55-06 to ASTM-A546 - 1972 500 350 190 7

Enamelled Ductile iron SFP 500GGG-50 to DIN 1693 - 1973Grade 500 - 7 to BS 2789 - 197380-50-06 to ASTM-A536 - 1972 450 300 160 17

Stainless steel Tensile Strength Yield Stress Brinell Hardness ElongationN/mm2 (0.2) HB %

N/mm2

Standard No. 1.4104DIN X 12 CrMo S17 800 450 210 12Composition C 0.12% - S 0.2% - Cr 16.5% - Mo 0.25%

Standard No. 1.4021DIN X 20 Cr 13BS 420S37 800 450 210 16Composition C 0.2% - Cr 13%

Standard No. 1.4301DIN X 5 CrNi 189AISI 304 600 185 150 50Composition C 0.07% - Si 1% - NB 2% - Cr 18% - Ni 10%

Standard No. 1.4310DIN X 12 CrNi 17-7AISI 302 350 700 170 10Composition C 0.12% - Cr 17% - Ni 7%

Navy Brass Tensile Strength Yield Stress Brinell Hardness ElongationN/mm2 (0.2) HB %

CZ 132 N/mm2

BS 2872/2874Free of dezincficnation 450 300 130 25Composition Cu 62% - Zn 36.2% - PB 1.75% - AS 0.06%

Gun Metal Tensile Strength Yield Stress Brinell Hardness ElongationN/mm2 (0.2) HB %

N/mm2

DIN 1705 RG5BS 1400-LG2-C 240 110 65 16Composition Cu 85% - Zn 5% - PB 5% - Sn 5%

Bolt materials Tensile Strength Yield Stress Brinell Hardness ElongationN/mm2 (0.2) HB %

N/mm2

Zinc coated steel8.8 to DIN 267 - 1967BS 3692 - 1967Grade 5 to AM-St. 800 640 225 12

Bolts are available in stainless steel(see specifications)

APPENDIX: TECHNICAL INFORMATION

MaterialsTest and Operation SpecificationsQuality Assurance


MATERIALS:RUBBER MATERIALS:

O-ringsMaterial ref. no. 4470 Nitrile rubber (NBR)to ASTM D 2000 Hardness 70 IRHD

Hardness Tensile strength Elongation TemperatureIRHD N/mm2 % Range(min.) °C

SBRBoth to SIS 367611 and 55 15 400 -20 +110BS 2494 type 1 and 2 65 12,5 300 -20 +110

NBRTo BS 2494 type 3 55 15 300 -20 +120To DIN 3535 part 3 and AWWAC509-87, to BGA Kat. 31 KTW,DVGW-listed, Germany 70 14 250 -20 +110To SIS 162630 80 12 200 -20 +110

EPDMAll to BS 2494 type 1 and 2 50 12 400 -20 +130WRC-listed, England 60 14 400 -20 +120KTW-listed, Germany 70 14 225 -20 +130

COATINGS:

Epoxy

Enamel

PLASTICPolyamid 6.6 Type: »AKULON« Grade S 223-F(Nylon 6.6)Acetal, glass fibre reinforced Type: »HOSTAFORM« Grade 9021

30% glass fibre

The valve bodies and bonnets are electrostatically fusion powder coated internally andexternally with epoxy to give excellent resistance to corrosion, wear and abrasion. The coating is approved for use in drinking water systems, meeting all specified toxicological conditions.Types: Akzo Nobel, Resicoat RT 9000 R4 Blue

Jotun Powder, EP 950740 R Blue

Film thickness, According to DIN 30677and mechanicalspecificatioans

The coating is resistant to a wide range af different chemicals and has an excel-lent weather resistance.

Approval: Hygiene-Institute, GermanyKIWA, HollandWRC, England

By this process the valve bodies and bonnets are enamelled internally. This glass lining gives a first class resistance to corrosion, wear and abrasion, and it does not support bacteriologic growth. The enamel is approved for use in drinking water systems, meeting all specified toxicological conditions.Type: »Ferro« blue enamel 2509

Film thickness: 200 my in two layers.Mechanical, physical,and chemical tests: According to DIN 3475The enamel is highly resistant to a wide range of different chemicals and against microbiological attack.Approvals: KIWA-Institut, Holland

Hygiene-Institute, Germany

TEST SPECIFICATIONS

Quality Control, Pressure Test and Operation Torques

PRESSURE TESTS:

Gate valves/Fire hydrants for water

Hydraulic test according to DIN 3230 part 4,and BS 5163 - 1986Shell test: Water test pressure 1.5 x PN (2 x PN acc. to AWWA C509)

Seat test: Water test pressure 1.1 x PN (1 x PN acc. to AWWA C509)Seat tests are done from both sides and with one end open.

Gate valves for gas

According to DIN 2470 part 1,and DIN 3230 part 5.The product shall pass the abovespecified test for water first.Shell test: PG1 0.5 bar

PG2 0.5 barPG3 0.5 bar and 1.1 x PN

Seat test: PG1 0.5 barPG2 0.5 barPG3 0.5 bar and 1.1 x PN

Seat tests are done from both sides and with one end open.

QUALITY ASSURANCEThe production of all series in the AVK-programme are controlled in accordance with the procedures andspecifications laid down in the »AVK-QUALITY MANUAL«.

AVK is certified according to ISO 9001 / EN 29001.


Face to face dimensions and height above center lineStem squaresStandard flange drillings

FACE TO FACE DIMENSIONS AND HEIGHT ABOVE CENTER LINE:Valves to DIN 3352 part 4 Valves to BS 5163

DN Face to face dim. Face to face dim. Height above Face to face dim. Height aboveto DIN 3202, part 1, F4 to DIN 3202, part 1, F5 center line to BS 5163 center line

L L H L Hmm mm mm mm mm

25 - 120 180 - -32 - 140 190 - -40 140 240 241 - -50 150 250 241 178 27965 170 270 271 - -80 180 280 297 203 294

100 190 300 334 229 324125 200 325 376 - -150 210 350 448 267 429200 230 400 562 292 531250 250 450 664 330 614300 270 500 740 356 690350 - 550 940 - -400 - 600 940 406 867450* - 650 951 - -500* - 700 951 - -* series 02 and 20

STEM SQUARES AND HEIGHT ABOVE CENTER LINE:Service Valves

connection valve to DIN 3352 part 4 Valves to BS 5163

DN H H1 F F1 H1 F F1 H1 F F1mm mm mm mm mm mm mm mm mm mm

25 180 35 12.3 15.4 - - - - - -32 190 35 12.3 15.4 - - - - - -40 203 35 12.3 15.4 29 14 16.6 - - -50 213 35 12.3 15.4 29 14 16.6 38 19 22.465 - - - - 34 17 20.0 - - -80 - - - - 34 17 20.0 38 19 22.4

100 - - - - 38 19 22.4 38 19 22.4125 - - - - 38 19 22.4 - - -150 - - - - 38 19 22.4 42 24 27.7200 - - - - 42 24 27.7 47 27 31.2250 - - - - 47 27 31.2 47 27 31.2300 - - - - 47 27 31.2 47 27 31.2350 - - - - 55 32 36.9 - - -400 - - - - 55 32 36.9 55 32 36.9450* - - - - 55 32 36.9 - - -500* - - - - 55 32 36.9 - - -

* series 02 and 20

STANDARD FLANGE DRILLINGS:Drillings to ISO 7005 part 2 (EN 1092-2: 1997, DIN 2501):

DN D Dt Dh dsmm mm mm mm Holes

PN 10 PN 16 PN 10 PN 16 PN 10 PN 16

25 115 68 85 14 432 140 78 100 18 440 150 83 110 18 450 165 102 125 18 465 185 122 145 18 480 200 138 160 18 8

100 220 158 180 18 8125 250 188 210 18 8150 285 212 240 22 8200 340 268 295 295 22 22 8 12 250 400 320 350 355 22 26 12 12 300 455 370 400 410 22 26 12 12 350 520 430 460 470 22 26 16 16400 575 482 515 525 26 30 16 16 450* 640 535 565 585 26 30 20 20500* 715 590 620 650 26 33 20 20* series 02 and 20

H

F

H

L

H1

F1

2,5°

ds

Dh DDtDN


Field of applicationOperationTorques and number of turns to open

FIELD OF APPLICATION:Fields of application are stated in the data sheet of each valve series.If the solids of the medium make up more than 10% the AVK knife gate valve is recommended.If the medium contains special substances, information of the chemical designation, concentra-tion, and the temperature of the medium must be given on inquiry of the valves.

OPERATION:To avoid a seizure of the internal parts, it is recommended to operate the valves with the followingminimum intervals, which at the same time ensures a long durability:- valves for water and gas: every year- valves for sewage and industry: every third month

After operation the valve must be:- fully open and the stem released from stress or- closed with the closing torque stated in the table

The valve must not be exposed to low temperatures, causing the medium to freeze.

TORQUES AND NUMBER OF TURNS TO OPEN:

Valves to DIN 3352 part 4 Valves to BS 5163Valve

dimension Closing Free running Rupture Turns to Closing Rupture Turns toDN torque torque torque open torque torque openmm Nm Nm Nm Nm Nm

40 40 6 250 11 - - -50 40 6 250 11 60 500 565 60 6 250 14 - - -80 60 6 400 17 90 750 8

100 80 6 400 21 120 800 9125 80 6 400 26 - - -150 80 12 500 26 120 1200 14200 120 12 600 35 180 1600 18250 180 12 750 37 270 1800 22300 200 16 1050 44 300 1800 26350 300 24 1050 59 - - -400 300 24 1050 59 450 2400 35450* 300 24 1050 59 - - -500* 300 24 1050 59 - - -* series 02 and 20

Service connection valves Actuated valvesElectric actuator

AVK series 03 AVK series 15/40

Valve dimension Closing Rupture Turns Closing Turns

DN torque torque to open torque to open mm Nm Nm Nm

25 15 200 7 - -32 15 200 9 - -40 25 200 11 40 1150 25 200 14 40 1165 - - - 40 1480 - - - 40 17

100 - - - 50 21125 - - - 80 26150 - - - 80 26200 - - - 100 35250 - - - 120 37300 - - - 200 44400 - - - 200 59

For further specification, see section "Technical information". The designs, materials and specifications shown are subject to changewithout notice due to our continuing programme of product development.


1. Introduction

AVK series 55 gate valves are available in DN 450, 500 and 600. The valve has a full and straightbore corresponding to the nominal diameter and can be installed independent of the flow direction. To keep the advantage of the full and straight bore vertical installation is recommended,however, flow/pressure limitations outlined below should be observed.

The valves are 100% factory tested hydrostatically to DIN 3230 part 4, PN 10 and PN 16.The valves are suitable for installations with flow velocity up to 5 m/sec. with max. 16 bar differential pressure across the closed valve.

The valves have a standard gland flange according to ISO 5210. Various optional extras can be supplied factory fitted or in kit form for retrofitting. See data sheet.

A complete By-Pass system is factory fitted. The By-Pass system secures an optimum installationdue to slow filling and emptying of the pipe line and passing of air.

AVK series 55 gate valves have many applications.IT IS THEREFORE IMPORTANT TO STATE OPERATING TEMPERATURE, PRESSURE, MEDIUM AND OPERATING CONDITIONS WITH ENQUIRIES/ORDERS, SO THE MOST SUITABLE VALVEWILL BE SUPPLIED FOR YOUR SPECIFIC PURPOSE.

2. Installation

2.1. Gasket

To ensure adequate sealing it is important to select the correct type of gasket for the medium concerned. 2 gaskets with the correct flange size must be used.

2.2. Bolts

2.2.1. Bolt size

The following table shows which bolt diameter you should use for which valve dimensions.

2.2.2. Installation and tightening

The flanges should be clean and free of grease to achieve full sealing.Place the valve between the pipe flanges, and insert the bolts. Tighten bolts loosely.Tighten bolts in a diagonal sequence to ensure flanges are pulled parallel.

AVK GATE VALVES 55/30

BoltsDN Working pressure (bar)mm PN 10 PN 16 Quantity

450 M 24 M 27 20500 M 24 M 30 20600 M 27 M 33 20

Installation and Maintenance Instructions

Table 1



Finally, tighten bolts to torque levels given in table below:

2.3. Exchange/retrofit a By-Pass system

IMPORTANT! Before mounting a By-Pass system: 1. The main valve must not be under pressure2. The medium must be below the level of the By-Pass flanges on the side of the valve.

Preparation of the main valveClean the flanges of the valve carefully to remove dirt and impurities.

Preparation of the By-Pass systemScrew the 16 stud bolts into the two cast iron bends (8 bolts in each bend), and fit the bends to the By-Pass valve together with the mating gaskets (see drawing).Fasten the nuts loosely to ensure that the bends can move freely in relation to the valve.

Mounting:Mount the By-Pass system on the main valve together with new gaskets, and re-use the nuts and washers removed previously for fastening. Tighten all nuts as shown on the drawing in section 2.2.2. Tighten all nuts with 100 Nm. The By-Pass system is now ready for use.

Max. bolt torqueDimension Torque(Nm)

M 24 200M 27 250M 30 300M 33 450

Table 2

3. Operation

3.1. Right-hand closing valves

3.1.1. Closing

During manual operation the valve is closed by turning the handwheel clockwise until the valve is completely closed, however only up to max. operating torque (see table 3).

For valves supplied with gears, the handwheels are also turned clockwise. It is IMPORTANT that the interchange of the gearis taken into consideration, so that the valve is not operated at a higher torque than the max. operating torque (see table 3).

When closing valves with actuators, adjust the actuator so that the output shaft moves clockwise, and adjust the on/off tor-que switch so that the valve is not operated at a higher torque than the max. operating torque (see table 3).

3.1.2 Opening

The valves are opened by turning the handwheel, gear or actuator anti-clockwise until the valve is completely open. This is recognized by a powerful (and sudden) stop.

3.2. Left-hand closing valves

3.2.1. Closing

During manual operation the valve is closed by turning the handwheel anti-clockwise until the valve is completely closed, however only up to max. operating torque (see table 3).

For valves supplied with gears, the handwheels are turned anti-clockwise. It is IMPORTANT that the interchange of the gearis taken into consideration, so that the valve is not operated at a higher torque than the max. operating torque (see table 3).

When closing valves with actuators, adjust the actuator so that the output shaft moves clockwise, and adjust the on/off tor-que switch so that the valve is not operated at a higher torque than the max. operating torque (see table 3).

3.2.2. Opening

The valves are opened by turning the handwheel, gear or actuator clockwise until the valve is completely open. This is recognized by a powerful (and sudden) stop.



Max. closing Turns Free running RuptureDN torque (Nm) to open torque (Nm) torque (Nm)

(pressureless)

450 500 40 25 2500500 500 44 25 2500600 700 53 25 3200

Table 3

To ensure a low operating torque at high differential pressure, the mounting of a bevel gear is necessary.

Bevel gear 6:1, Bevel gear 6:1,DN handwheel Ø800 handwheel Ø1200

450 0 - 16 bar -500 0 - 16 bar -600 - 0 - 16 bar

Table 4

4. Maintenance

4.1. General

If the valve is installed according to AVK instructions, it is maintenance-free.

However, every 4-5 years we recommend that you:

1) carry out a routine check of the valve for leaks around the stem and the flange gaskets. All seals will in the course oftime be influenced by air and sunshine, and frequent and careful checks can reveal leaks.

2) adjust the bolts in the flange connections, as the compression of the flange gaskets may be reduced in the course oftime and thus leaks may arise. Please observe the bolt torques and sequence table under section 2.2.

4.2. Replacement of stem sealing

AVK valves are factory lubricated and maintenance-free. If it is neccessary to replace the stem seal the following proceduremust be observed.

4.2.1. Before replacement

Before replacement inform your supplier of the valve size. A gasket set will be delivered consisting of:

- 1 wiper ring- 2 internal stem seal O-rings- 1 gland flange O-ring- 1 nylon bearing

4.2.2. Disassembling

IMPORTANT! Before replaceing the stem sealing the valve should be fully opened and not under pressure. This is done byturning the handwheel in opening direction until impact. It is very important to ensure that the wedge is fully open.

1) Unscrew the 4 gland flange bolts (pos. 3), lift out the gland flange (pos. 6) and pill off the stem.

2) Remove wiper ring (pos. 1), O-rings (pos. 2, 5) and bearing (pos. 4) carefully without damaging the gland flange.

4.2.3. Assembling

1) Clean the internal surfaces in the gland flange and check for damage.

2) Lubricate the new O-rings, wiper ring and plastic bearing all over with a thin layer of grease (Molykote 111).

3) Fit the wiper ring, plastic bearing and O-rings carefully in the cleaned gland flange (see figure).

4) Clean the stem and gland flange and check for damage.

5) Apply a thin layer of grease (Molykote 111) to the stem.

6) Fit the gland flange on the valve and fix with the 4 gland flange bolts (pos. 3).Please ensure that the O-ring (pos. 5) is not stuck between bonnet and gland flange. Tighten the bolts with a torque of 100 Nm.

7) The valve can be closed again by turning the handwheel in closing direction.



For further specification, see section "Technical information". The designs, materials and specifications shown are subject to changewithout notice due to our continuing programme of product development.


1. Introduction

The AVK PowerSaver TM gate valve is a brand new patented valve generation with 60% reduction ofthe maximum operation torques compared to the norm for gate valves. However, the number ofturns from fully open to fully closed position is only approx. 12% higher than for traditional valves.AVK PowerSaver TM valves therefore need less energy for operation (T-key, handwheel, actuator), which is both a handling and an economic advantage.

The valve has a full and straight bore corresponding to the nominal diameter and can be installedindependently of the flow direction. To keep the advantage of the full and straight bore vertical installation is recommended, however, flow/pressure limitations outlined below should be observed.

The valves are 100% factory tested hydrostatically to DIN 3230 part 4, PN 10 and PN 16.The valves are suitable for installation under the following conditions:Flow velocity up to 5 m/sec. with max. 6 bar differential pressure across the closed valve.Flow velocity up to 0.5 m/sec. with max. 16 bar differential pressure across the closed valve.

The valves comply with the general standard and market needs regarding installation, dimensions,materials, capacity and strength for large diameter valves, combined with the easy, cost saving operation of smaller valves.

The valves have a standard gland flange to ISO 5210. Various optional extras can be supplied factory fitted or in kit form for retrofitting. See data sheet.A complete By-Pass system can be supplied factory fitted or in kit form for a later assembling. See chapter 2.3. The By-Pass system is not necessary for normal valve function, but can be usedwith advantage, if slow filling, or emptying of the pipe line is required.

To minimise water hammer the recommended opening speed is min. 3 min. from fully open to fullyclosed position for valves with electric actuator.

The AVK PowerSaver TM gate valves have many applications.IT IS THEREFORE IMPORTANT TO STATE OPERATING TEMPERATURE, PRESSURE, MEDIUMAND OPERATING CONDITIONS WITH ENQUIRIES/ORDERS, SO THE MOST SUITABLE VALVEWILL BE SUPPLIED FOR YOUR SPECIFIC PURPOSE.

2. Installation

AVK PowerSaver TM gate valves are for above ground or chambered installation. The valves must be protected against freezing by insulation. Ice in the valve or valve bonnet may lead to damage or malfunction.

2.1 Gasket

To ensure tightness it is important to select the correct type of gasket for the medium.2 gaskets with the correct flange size must be used.

2.2. Bolts

2.2.1. Installation and tightening

The flanges should be clean and free of grease to fully tighten. The valve is placed between thepipe flanges and the bolts inserted. Tighten bolts loosely. Tighten bolts in a diagonal sequence toensure flanges are pulled parallel.

AVK POWERSAVER TM GATE VALVES 55/35

BoltsDN Work pressure (bar)

mm PN 10 PN 16 Quantity

450 M 24 M 27 20500 M 24 M 30 20600 M 27 M 33 20


Table 1



Finally, tighten bolts to torque levels given in table below:

2.3. Mounting of a By-Pass system

IMPORTANT! Before mounting of a By-Pass system the main valve must not be under pressure, and the medium must beunder the level of the By-Pass flanges on the side of the valve.

Preparation of the main valveThe 2 blind flanges on the By-Pass bosses are removed andthe gaskets and flanges of the valve are thoroughly cleaned fordirt and impurities.

Preparation of a By-Pass systemThe 16 studbolts are screwed into the two cast iron bends, 8 pcs. in each, and the bends are fitted to the By-Pass valve,together with the mating gaskets (see drawing).The nuts are loosely fastened to ensure that the bends canmove freely in relation to the valve.

Mounting:The By-Pass system is mounted on the main valve togetherwith the cleaned gaskets, and the previously removed nuts andwashers are re-used for fastening. All nuts are in principle tightened as shown on the drawing under chapter 2.2.2. The nuts are to be tightened with 100 Nm on the valve stem.The By-Pass system is now ready for use.

3. Operation

The valve is equipped with an AVK PowerSaver TM which means that the valve can only be used as an ON/OFF valve. Therefore the valve must be FULLY opened before the AVK PowerSaver TM goes into function. Otherwise the valve will have an operating torque corresponding to a standard valve.The valve can therefore not be used as a control valve and at the same time provide the full advantage of the AVK PowerSaver TM function.

3.1. Right hand closing valves

3.1.1. Closing

IMPORTANT! From factory the valve is delivered with the wedge in almost closed position. Before the valve is put into service it must be FULLY opened to activate the AVK PowerSaver TM (see 3.1.2.).

By manual operation the valve is closed by turning the handwheel clockwise until the valve is completely closed.

Valves with actuators are closed by adjusting the actuator, so that the output shaft moves clockwise. The on/off torque switch should be adjusted, so that the valve is not operated by a higher torque than the operating torque (see table 3).Going to closed position the actuator shall be switched off by means of the on/off torque switch, not the limit switch.

3.1.2. Opening

By manual operation the valve is opened by turning the handwheel anti-clockwise until the wedge is fully open, applying atorque of 100 Nm in the opening direction in the fully open position.

Valves with actuators are opened by adjusting the actuator, so that the output shaft moves anti-clockwise. The on/off torqueswitch shall be adjusted, applying an opening torque of 100 Nm in the fully open position.Going to open position the actuator shall be switched off by means of the on/off torque switch, not the limit switch.

Table 2Max. bolt torque

Dimension Torque (Nm)

M 24 200M 27 250M 30 300M 33 450



3.2. Left-hand closing valves

3.2.1. Closing

IMPORTANT! From factory the valve is delivered with the wedge in almost closed position. Before the valve is put into ser-vice it must be FULLY opened to activate the AVK PowerSaver TM. See chapter 3.3.2.

By manual operation the valve is closed by turning the handwheel anti-clockwise until the valve is completely closed.

Valves with actuators are closed by adjusting the actuator, so that the output shaft moves anti-clockwise. The on/off torqueswitch should be adjusted so that the valve is not operated by a higher torque than the operating torque (see table 3).Going to closed position the actuator shall be switched off by means of the on/off torque switch, not the limit switch.

3.2.2. Opening

By manual operation the valve is opened by turning the handwheel or gear clockwise until the wedge is fully open, applyinga torque of 100 Nm on the valve stem in the opening direction in the fully open position.

Valves with actuators are opened by adjusting the actuator, so that the output shaft moves clockwise. The on/off torque switch shall be adjusted, applying an opening torque of 100 Nm in the fully open position.Going to open position the actuator shall be switched off by means of the on/off torque switch, not the limit switch.

3.3. Marking

The valves are marked with a label on the valve bonnet, stating number of turns and operating torques. See below.

Table 3

NOTE! AVK PowerSaver TM gate valve Not for buried service - valve bonnet shall be protected against freezing

Low-Torque valveOperating instruction for hand operated or electric actuated valve:

1. On-Off valveEach operation to be fully opened or fully closed upon reaching end stop torque given below. Number of turns ______

2. Operating torquesOpening end stop: Upon reaching ______NmClosing end stop: Upon reaching ______NmTorque strength: ______Nm, exceedings will damage the valve.

3. Flow/pressure limitationsWater velocity up to 5 m/sec. with max. 6 bar differential pressure Water velocity up to 0.5 m/sec. with max. 16 bar differential pressure

Operating torque (Nm)*) Turns to Free running Rupture torqueDN Close* *) Open stop *** ) open torque Nm Nm

450 240 100 53 25 1000500 240 100 53 25 1000600 320 120 58 25 1000

*) For electric actuators the recommended opening speed is min. 3 min. corresponding to max. 19 turns/min.

**) Max. torque value to close and to break loose from closed position.

***) Torque value to be applied in the opening direction in the fully open position to activate the AVK PowerSaver TM

4. Maintenance

4.1. General

If the valve is installed according to AVK's instructions, it is maintenance-free.

Every 4-5 years it is recommended:

1) To make a routine check of the valve for leaks around the stem and the flange gaskets. All seals will in the course of timebe influenced by air and sunlight, and careful checks can reveal such leaks.

2) To adjust the bolts in the flange connections as the compression of the flange gaskets may relax in the course of time and thus leaks may arise. Please observe the bolt torques and sequence table under chapter 2.2.

4.2. Replacement of stem sealing

AVK valves are factory lubricated and maintenance-free. If it should be neccessary to exchange the stem seal the followingprocedure must be observed.

4.2.1. Before replacement

Before replacement, the valve size should be advised to supplier. A gasket set will be delivered consisting of:- 1 wiper ring- 2 internal stem seal O-rings- 1 gland flange O-ring- 1 nylon bearing

4.2.2. Disassembling

IMPORTANT! Before replacement of the stem sealing the valve must be fully opened and not be under pressure. This isdone by turning the handwheel in opening direction until impact. It is very important to ensure that the wedge is fully open.

1) The 4 gland flange bolts (pos. 4) are unscrewed and the gland flange (pos. 6) is lifted out and pulled off the stem.

2) Wiper ring (pos. 1), O-rings (pos. 2, 5) and bearing (pos. 3) are carefully removed without damaging the gland flange.

4.2.3. Assembling

1) The internal surfaces of the gland flange are cleaned and checked for damages.

2) The new O-rings, wiper ring and plastic bearing are lubricated all over with a thin layer of silicone grease (e.g. ROCOL : Mx 22)

3) Wiper ring, plastic bearing and O-rings are carefully fitted in the cleaned gland flange (see figure)

4) Stem and gland flange are cleaned and checked for damages.

5) The stem is applied a thin layer of silicone grease (e.g. ROCOL : Mx 22)

6) The gland flange is fitted on the valve and fixed with the 4 gland flange bolts (pos. 4).Please ensure that the O-ring (pos. 5) is correctly mounted in the recess. The bolts are tightened with a torque of 100 Nm.

7) The valve can be closed again by turning the handwheel in closing direction.

Installation- and Maintenance Instructions


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