2) General Manual LRP210

8/10/2019 2) General Manual LRP210

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805-661.210

LRPLinear Rod Pump Software

LRPGeneral Manual


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Unico LRP General Manual General Information 4 November 2009

Notices

Copyright 2009 Unico, Inc.

All Rights reserved. No part of this publication may be copied, reproduced, or reduced to anyelectronic media or machine-readable format without the prior written permission of Unico, Inc.

At the time of printing, features of the product described herein are protected by United StatesPatent Number 7,168,924. Other patents are pending.

The information contained in the manual is considered accurate to the best knowledge of thesupplier at the time of publication. The manufacturer assumes no liability for errors that may exist.The supplier reserves the right to change data and specifications without notice.

All trade designations are provided without reference to the rights of their respective owners.

Printed in the United States of America


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Table of Contents


1 Safety Informat ion.............................................................................................................7

1.1 Overview ...........................................................................................................................................71.2 Conventions Used .............................................................................................................................71.2.1 Attention Symbol Definition .......... .......... ........... .......... ........... .......... ........... .......... ........... ............ .....71.3 General Precautions..........................................................................................................................71.4 Service Precautions...........................................................................................................................7

1.5 Application Precautions .......... .......... ........... .......... .......... ........... .......... .......... ........... .......... ............. .81.6 Safe Service Practices ......................................................................................................................9

2 About the Manual ............................................................................................................10

2.1 Overview .........................................................................................................................................102.2 Contents ..........................................................................................................................................102.2.1 What is covered...............................................................................................................................102.2.2 What is not covered.........................................................................................................................102.3 Intended Audience...........................................................................................................................10

3 Appl ication Overview .....................................................................................................12

3.1 Overview .........................................................................................................................................123.2 Hardware Requirements..................................................................................................................133.2.1 Drive Models....................................................................................................................................13

3.2.2 Control Modules ..............................................................................................................................133.2.3 Optional Modules.............................................................................................................................133.2.4 Operator Interface ...........................................................................................................................133.3 Application Description ......... ........... .......... .......... ........... .......... .......... .......... ........... .......... .............. 133.3.1 Application Interface .......... .......... .......... ........... .......... .......... ........... .......... ........... .......... ............. ....133.3.1.1 UEdit Software ..............................................................................................................................143.4 Application Features........... ........... .......... ........... .......... .......... ........... .......... ........... .......... ............. ..143.4.1 Sensor-Free Control ........................................................................................................................143.4.2 Dynamometer, Torque, Speed and IPR Graphs..............................................................................143.4.3 Auto-Identification Routines............ ........... .......... ........... .......... .......... ........... .......... ........... ............. 143.4.4 System Monitors..............................................................................................................................143.4.5 System Data Collection ...................................................................................................................153.4.6 System Data Output ........................................................................................................................153.4.7 Daily Gauging ..................................................................................................................................153.4.8 Operational Modes ..........................................................................................................................153.4.9 System Controllers ..........................................................................................................................16

4 Appl ication Wir ing ..........................................................................................................17

4.1 Overview .........................................................................................................................................174.2 Wiring Standards and Codes...........................................................................................................174.2.1 Wiring Precautions ..........................................................................................................................174.2.2 100MHz Control Module Terminal Block Location...........................................................................184.2.3 Compact 100MHz Control Module Terminal Block Location ........... .......... ........... .......... ........... ......184.3 Control Module Serial Input Connection Descriptions .....................................................................194.3.1 Pull-up, Pull-down and Terminating Resistors.................................................................................194.3.1.1 Pull-up, Pull-down and Terminating Resistor Location ........... .......... ........... .......... .......... ........... ..... 194.3.2 RJ-45 Connector Pin-Outs ..............................................................................................................204.3.3 Console PortAsynchronous Serial Interface.................................................................................204.3.3.1 Console Port Serial Connections at the Terminal Block ........... .......... .......... ........... .......... ........... ...20

4.3.4 Port AAuxiliary Asynchronous Serial Interface #1........................................................................204.3.5 Port BAuxiliary Asynchronous Serial Interface #2........................................................................204.3.6 Digital Input and Output Connections TB1 (Discrete Parallel I/O) .......... .......... ........... ........... ....214.3.7 Digital Output Connection TB1 (Discrete Parallel Outputs) ........... .......... ........... .......... ........... ........214.3.8 Digital Input Connections TB1 (Discrete Parallel Inputs) ......... ........... ........... .......... ........... .......... ...214.4 Analog Input and Output Connections TB2 .......... ........... .......... ........... .......... ........... .......... ........... .214.4.1 4-20 mA Analog Input Load Resistors .............................................................................................224.4.1.1 4-20 mA Analog Input Load Resistors Location...............................................................................224.4.2 Analog Input Connections TB2 .......... ........... .......... ........... .......... ........... .......... ........... .......... ..........224.4.3 DC Power Supplies TB2..................................................................................................................22


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Table of Contents


4.4.4 Analog Output Connection TB2 ........... .......... ........... .......... ........... .......... ........... .......... ........... ........224.5 Analog Interface Module............... .......... .......... .......... ........... .......... .......... ........... .......... ............. ....234.5.1 Typical Analog Input Wiring.............................................................................................................234.5.2 Typical Analog Output Wiring ..........................................................................................................234.5.3 Analog Interface Module Connections.......... ........... .......... ........... .......... ........... .......... ........... .........23

5 Operator Interface ...........................................................................................................25

5.1 Overview .........................................................................................................................................255.1.1 LCD Display and Keypad ................................................................................................................255.1.2 GLCD Display and Keypad..............................................................................................................255.2 Basic Keypad Key Functions...........................................................................................................265.3 Menu Navigation..............................................................................................................................265.3.1 LCD Display.....................................................................................................................................275.3.2 GLCD Display..................................................................................................................................285.3.3 Screen Power Saver........................................................................................................................285.3.4 Power-Up Display............................................................................................................................285.3.5 SRP Main Displays..........................................................................................................................285.3.5.1 LCD Main Displays ..........................................................................................................................295.3.5.2 GLCD Main Displays .......................................................................................................................295.3.6 Bar-graph Display............................................................................................................................295.3.7 Fault Display....................................................................................................................................295.3.8 Setup Menu .....................................................................................................................................295.3.8.1 Dictionary ........................................................................................................................................295.3.8.1.1 Dictionary Setup Parameters...........................................................................................................295.3.8.1.2 Editing Numeric Parameters............................................................................................................305.3.8.1.3 Editing Hexadecimal Numeric Parameters ......................................................................................305.3.8.1.4 Editing Enumerated Parameters......................................................................................................305.3.8.2 Drive Test ........................................................................................................................................305.3.8.3 AC Test ........... .......... .......... ........... .......... ........... .......... .......... ........... .......... ........... ............. ........... 305.3.8.3.1 Un-coupled AC Test ........................................................................................................................305.3.8.4 Faults Menu.....................................................................................................................................305.3.8.4.1 Fault, Warning and Event Mask Displays ........................................................................................315.3.8.4.2 Editing the Mask..............................................................................................................................315.3.8.4.3 Fault and Warning History Display ..................................................................................................315.3.8.4.4 Event History Display ......................................................................................................................315.3.8.5 Archive Menu......... .......... .......... ........... .......... .......... ........... .......... ........... .......... .......... ............. ...... 32

5.3.8.5.1 Serial Connections ..........................................................................................................................325.3.8.5.2 The Archive File...............................................................................................................................325.3.8.5.3 Data Upload.....................................................................................................................................325.3.8.5.4 Data Download................................................................................................................................335.3.8.5.5 Data Default.....................................................................................................................................335.3.8.5.6 Data Recall......................................................................................................................................335.3.8.5.7 Data Store .......................................................................................................................................335.3.8.5.8 Data Erase.......................................................................................................................................345.3.8.5.9 Data Status......................................................................................................................................345.3.8.5.10 Reset ID ..........................................................................................................................................345.3.8.5.11 Upload WPR....................................................................................................................................345.3.8.6 Help Display ....................................................................................................................................355.3.8.6.1 Feedback.........................................................................................................................................355.3.8.6.2 Analog .......... .......... ........... .......... .......... ........... .......... .......... ........... .......... ........... ............ ........... ....355.3.8.6.3 PIO ..................................................................................................................................................35

5.3.8.6.4 Clock ...............................................................................................................................................355.3.8.6.5 Process ...........................................................................................................................................355.3.8.6.6 Calendar..........................................................................................................................................365.3.8.6.7 Controller.........................................................................................................................................365.3.8.6.8 SSI...................................................................................................................................................365.3.8.6.9 Mem ................................................................................................................................................365.3.8.6.10 Global Dictionary .............................................................................................................................365.3.8.6.11 Network Map ...................................................................................................................................365.3.8.6.12 NVMEM...........................................................................................................................................365.3.8.6.13 Ports................................................................................................................................................365.3.8.6.14 UEdit Utility ...................................................................................................................................37


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Table of Contents


5.3.8.6.15 System Errors..................................................................................................................................375.3.8.7 Chart Display (Requires GLCD) ......................................................................................................375.4 Password Protection........................................................................................................................375.4.1 Password Selection .........................................................................................................................385.4.1.1 Global Parameter: level 1 password...............................................................................................385.4.1.2 Global Parameter: level 2 password...............................................................................................385.4.1.3 Global Parameter: level 3 password...............................................................................................38

5.4.1.4 Global Parameter: lockout time ......................................................................................................385.4.1.5 Global Parameter: lockout status............... ........... .......... ........... .......... ........... .......... ........... ........... 385.4.2 Dictionary Access Levels.................................................................................................................385.4.2.1 Menu Item Access Levels................................................................................................................385.4.2.2 Menu Item Access Levels................................................................................................................38

6 Appl ication Dictionary Menus .......................................................................................39

6.1 Overview .........................................................................................................................................396.1.1 Parameter Visibility Control .............................................................................................................396.1.2 Parameter Unit Selection.................................................................................................................396.1.2.1 Keypad Units ...................................................................................................................................396.1.2.2 UEdit Software Units.....................................................................................................................396.1.2.3 Console Units ..................................................................................................................................396.1.2.4 Port A Units .....................................................................................................................................396.1.2.5 Port B Units .....................................................................................................................................396.1.2.6 User Definable Units........................................................................................................................396.2 Operator Menu ................................................................................................................................406.3 Gauge Menu....................................................................................................................................446.4 Valve Check Menu ..........................................................................................................................466.5 Maintenance Menu..........................................................................................................................486.6 Feature List Menu............................................................................................................................496.7 Pump Speed Menu..........................................................................................................................506.8 Pump Fill Menu................................................................................................................................536.9 Optimizer Menu ...............................................................................................................................556.10 Gearbox Menu.................................................................................................................................596.11 Pumping Unit Menu.........................................................................................................................616.12 Rod/Pump Menu..............................................................................................................................676.13 Reservoir Menu ...............................................................................................................................736.14 Well ID Menu...................................................................................................................................74

6.15 DynaCard Menu ..............................................................................................................................776.16 Control Menu...................................................................................................................................816.17 Power Menu ....................................................................................................................................826.18 Generator Menu ..............................................................................................................................856.19 Calendar Menu................................................................................................................................886.20 EOP Enhanced Oil Production Controller Menu ..........................................................................906.21 Fault/Event Menu ............................................................................................................................956.22 Motor Menu ...................................................................................................................................1016.23 Drive Menu....................................................................................................................................1036.24 Drive Reg Menu.............................................................................................................................1066.25 Signals In Menu.............................................................................................................................1116.26 Signals Out Menu..........................................................................................................................1346.27 Digital I/O Menu (Discrete Parallel I/O)..........................................................................................1396.28 Display Menu.................................................................................................................................1436.29 Comm Menu..................................................................................................................................146

6.30 Quickstart Menu ............................................................................................................................1526.31 Simulate Menu...............................................................................................................................158

7 System Startup..............................................................................................................163

7.1 Overview .......................................................................................................................................1637.2 AC Test ........... .......... .......... ........... .......... ........... .......... .......... ........... .......... ........... ............. ......... 1637.3 Application Start-Up................ .......... .......... ........... .......... ........... .......... .......... ........... ............. ....... 163

8 Faults, Warnings and Events .......................................................................................164


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8.1 Overview .......................................................................................................................................1648.2 Fault System..................................................................................................................................1648.2.1 History ...........................................................................................................................................1648.2.2 Fault Masks ...................................................................................................................................1658.2.3 Hardware Faults............................................................................................................................1668.2.4 Software Faults..............................................................................................................................1688.2.5 Application Faults ........... .......... .......... .......... ........... .......... .......... ........... .......... .......... .............. .....171

8.2.6 User Faults....................................................................................................................................173

9 Index ...............................................................................................................................177


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Unico LRP General Manual General Information

Safety Information

7

1 Safety Information

1.1 OverviewThis section states important safety information that must be followed when setting up, operatingand troubleshooting the application. Study this information carefully before working with theequipment. Failure to follow these instructions may lead to personal injury, death, or damage to theequipment.

1.2 Conventions UsedThe following notation convention is used throughout this manual to indicate information importantto personal safety or machine hazards.

1.2.1 Attention Symbol Defini tion

! AttentionThis symbol identifies information about practices or circumstances that can lead to

personal injury or death, property damage or economic loss.

1.3 General Precautions

! AttentionOnly qualified personnel with the proper skills, instruction and familiarity with themachinery, drive, driven equipment and its applications (hereinafter referred to thesystem) should install, start-up, operate, troubleshoot, and maintain the drive. Suchpersonnel must be familiar with the electrical and mechanical components of the systemto perform the procedures outlined in this manual and its companion documents,including, but not limited to, the Drive Guide to Installation, Troubleshooting andMaintenance, Quick Start Guide, and the Exhaustive Startup Checklist. Failure to complymay result in personal injury, death and/or system equipment damage.

! AttentionFailure to take proper precautions for electrical hazard could cause injury or death.

! AttentionFailure to follow instructions in this document and industry safety standards could damagethe drive and void the manufacturers warranty.

1.4 Service Precautions

! AttentionAlways disconnect and lock out all electrical supplies before working on the drive orassociated system equipment. Do this before touching any electrical or mechanicalcomponents associated with the system.

! AttentionAlways ensure that mechanical energy sources are locked out before working on the driveor associated system equipment. Do this before touching any electrical or mechanicalcomponents associated with the system.


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Safety Information

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! AttentionHigh voltage may be present even when all electrical power supplies are disconnected.After switching off electrical power, wait at least fif teen minutes for bus circuit capacitors todischarge stored electrical energy before working on the drive or associated equipment.Use an appropriate voltmeter to further verify that the capacitors have fully dischargedbefore beginning work. Do not rely exclusively on the bus voltage indicator. Dangerous

voltage levels may remain even when the indicator is off.

! AttentionHigh voltage may be present at the motor output terminals whenever input power isapplied or bus voltage is present whether the motor is moving or not.

! AttentionIf an aluminum electrolytic capacitor is the drive fails from a build-up of internal pressure,the case of the capacitor may rupture or the safety vent will operate spraying electrolyteliquid and/or vapor from the capacitor. If a capacitor ruptures or vent:

Avoid contact with the liquid

Avoid inhaling the vapors and ventilate the area

If your skin comes in contact with the electrolyte, flush it immediately with coldwater

If electrolyte gets in your eyes, immediately remove any contact lenses and flushthe open eyes with plenty of clean water

If electrolyte is ingested, dilute it by drinking warm water and seek immediatemedical attention

! AttentionBefore energizing the motor, verify that there are no loose components associated withthe drive or drive train and that the motor motion will not result in injury or death topersons or damage to the system equipment.

! Attention

The drive may be sensitive to electrostatic discharge. Static precautions are requiredwhen servicing or repairing the unit.

1.5 Application Precautions

! AttentionAn incorrectly installed or operated drive can result in damage to the equipment it controls.Make certain installation and operating specifications are followed.

! AttentionEmergency stop devices shall be located at each operator control station and at other

operating stations where emergency stop may be required. Control inputs do notgenerate an emergency stop of the motor and do not remove power that can causehazardous conditions. Regardless of the operating state, the drives motor outputterminals may be at dangerous voltage levels whenever input power is applied or the busis charged.


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Safety Information

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! AttentionWhen serial communications connections are made to the drive, the operation of thedrive, motor and system equipment may be started, changed and/or stopped at any timein response to the commands received by the drive from a remote serial device. Whensuch serially commanded operation could cause personal injury or death or damage to thesystem equipment, personnel on site shall remove serial connections to the drive to

prevent receipt of serially generated operational commands.

! AttentionThe drive is may start automatically when power is applied or after a fault trip if the auto-restart functionality has been enabled. The auto-restart functionality must not be enabledwhen hazardous conditions might arise from such action.

! AttentionUpon removing power or removing the run (auto) input, the unit will continue to move untilit is parked.

1.6 Safe Service Practices

Follow industry-recognized safety practices, including, but not limited to:

Use only one hand to hold test equipment probes

Wear approved eye, foot, ear, leg, arm, face, hair, and head protection

Stand on insulated material

Use an isolated oscilloscope

Keep unnecessary personnel out of the work area

Never leave a drive enclosure open or unattended

Never run with scissors


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About the Manual

10

2 About the Manual

2.1 OverviewThis section describes the contents and intended audience of this document.

2.2 Contents

2.2.1 What is covered Safety Information.

Application Overview.

Application Wiring, describes input and output connections specific to the application. Formore information refer to the Drive Guide to Installation, Troubleshooting and Maintenance.

Operator Interface, describes how to use the keypad and operator display to navigate themenus and operate the drive.

Parameter descriptions on a menu-by-menu basis.

Digital, analog, and serial I/O descriptions.

Introduction to the System . For better detail, refer to the LRP Quick Start Guide and LRPExhaustive Startup Checklist.

Faults, Warnings and Events.

2.2.2 What is not coveredThis manual does not address basic hardware and firmware aspects of the drive that are coveredin the Drive Guide to Installation, Troubleshooting and Maintenance and firmware instructionmanuals. Please refer to other documents for:

Receiving and unpacking instructions

Hardware features and specifications

Mechanical installation instructions Electrical installation instructions

Drive troubleshooting, maintenance and spare parts

Detailed listing of basic drive parameters

Drive Setup and auto-tuning procedures

Application setup and auto-tuning procedures

Interface setup and diagnostic utilities

2.3 Intended AudienceThe manual is intended for anyone who will be installing, operating and servicing the drive andsystem equipment. Installation should be performed by qualified electrical personnel to ensure thatcorrect electrical practices and applicable electrical codes are applied. Start-up and operation

should be performed by personnel familiar with both the drive and the machinery or equipmentcontrols or is controlled by.

The audience is expected to have a basic knowledge of physical and electrical fundamentals,electrical wiring practices and components and electrical schematics.


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About the Manual

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! AttentionFollow Instructions.

Personal injury or damage to the drive or system equipment can be prevented by carefullyfollowing the procedure outlined in the documents.

! AttentionFollow Regulations.

All electrical work should conform to the National Electrical Code as well as all state andlocal government regulations. Please familiarize yourself with these regulations.

! AttentionRead all documents first.

Read this manual as well as the Drive Guide to Installation, Troubleshooting, firmwareinstruction manuals, Maintenance, Quick Start Guide and Exhaustive Startup Checklistentirely before installing, operating or servicing the drive and/or system equipment. Failureto read all of the manuals could result in injury, death, or worse.


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Application Overview

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3 Application Overview

3.1 OverviewThis section provides an overview of the Artificial LiftLRP

Linear Rod Pump Application. It

identifies its hardware requirements and briefly describes its features.

The LRP

linear rod pump is a rack-and-pinion actuator that reciprocates a sucker rod pump via theforward and reverse action of a positioning servo motor, shown below.


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3.2 Hardware RequirementsThe LRP

Application is compatible with the following drive models and hardware.

3.2.1 Drive Models

1100/1105/1110/1130/1140/1200

3.2.2 Control Modules 100 MHz (X10PN 323-546, 323-547, 323-397)

Compact 100 MHz (X10PN 323-656, 323-060, 323-667)

3.2.3 Optional Modules Analog Interface 8 Inputs, 4 Outputs Module (PN 321-557)

Mass Data Storage Memory Module (SD-RAM) Expansion Module (PN 323-863, 712-333,925-930)

MaxStream 900 MHz RF Wireless Module (PN 924-185)

MaxStream 2.4 GHz RF Wireless Module (PN 924-186)

Bluetooth Communication Module (PN 712-334, 713-335)

3.2.4 Operator Interface 16-key keypad 2x24 line Display Screen (PN 203-046)

16-key keypad 16x40 line Graphic Screen (PN 203-181)

3.3 Application DescriptionThe drive and associated application are used to control LRP

linear rod pump. See Quick Start

Guide for detailed description for starting up the system.

3.3.1 Application InterfaceSeveral interface devices are supported by the application. These include direct input at the driveenclosure, serial input via hard-wire connection, serial input via RF Modem, and serial input viaBluetooth connectivity.

16-key keypad and operator display.

Menu dictionary items (parameters) have controlled visibility which hides those parameterswhich are not in use to simplify Menu usage and navigation.

An embedded parameter troubleshooter to assist in avoiding parameter entry errors.

Imperial or Metric parameter unit display.

User selectable volume, flow and pressure units.

A screen-saver feature that turns off the display when unused for power economy.

A four-parameter user definable main screen display area.

Software for Windows PC. This software is included with the application purchase.

Software for Palm OS handheld devices. This software is included with the applicationpurchase.


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3.3.1.1 UEdit SoftwareUEdit is a suite of tools that run on a PC using Windows XP, or 2000. These tools can be used toconfigure and modify existing embedded drive programs. They can also be used to monitor,simulate, and provide diagnostic information from the drive in real time.

The application project, UDT (*.udt) File, may be used to serially set and/or monitor parameter

values in the dictionary Menus, Fault, Warning and Event Histories, Analog I/O, Digital I/O. The chart recorder tool allows the user to sample data and display it in a several graphical

formats, Y(t), X-Y, and Polar. The chart recorder configuration and recorded data, if any, canbe saved as UCR (*.ucr) files.

The data sampler may used to sample signals in the drive in real time. The data can then bestored to a file on a mass storage device, or recorded during viewing of the sampler on the PC.Multiple samplers can be configured to run on a single schedule that can be setup to triggerfrom signal conditions. The data sampler configuration can be saved as UDM (*.udm) files.The data sampler recorded data, is be saved as UDH (*.udh) files.

The system monitor may be used monitor multiple signals for multiple drives in real time. Thedata can then be stored to a file on a mass storage device, or recorded during viewing of thesampler on the PC. Multiple samplers can be configured to run on a single schedule that canbe setup to trigger from signal conditions. The system monitor configuration can be saved asUSM (*.usm) files.

3.4 Application Features

3.4.1 Sensor-Free ControlThis application controls the pumping system without the need for external rod-load androd-position sensors. This is achieved through the use of embedded pumping unit,counterbalance, rod-string, tubing, casing, down-hole-pump and reservoir models. A full systemand reservoir simulation mode is included.

3.4.2 Dynamometer, Torque, Speed and IPR Graphs Actual surface and down-hole pump DynaCard generator from measured data.

Predictive surface and down-hole pump DynaCard generator from model data. Actual torque, as-balanced torque, and counterweight imbalance torque graphs.

Crank speed, polished rod speed, and downhole pump speed graphs.

A graph of the latest automatic Valve Check test.

IPR Curve graph allows the user to visually identify the theoretical well inflow performancerelationship (IPR) at the pump, and the current pumping point.

3.4.3 Auto-Identification Routines An on-demand well identification routine self-identifies the pumping units individual operating

conditions including pump counterbalance.

A valve check routine determines fluid losses due to the traveling and standing valves. Thisroutine may be performed on-demand and/or automatically once per day.

An automatic pump-fill trigger level detector continuously determines the appropriate fluid loadused for pump fill measurement during changing operating conditions.

3.4.4 System Monitors A pump fill monitor continuously measures and displays the pump fill as a percentage of the

net down-hole pump stroke.

A pump flow monitor provides a continuous estimate of pump flow without the need foradditional instrumentation.


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15

A counter-balance monitor displays the system imbalance to assist in the selection ofcounterweight force to minimize gearbox stress and energy consumption.

A gearbox torque monitor.

A rod weight calculator that uses rod type and dimensions to compute fluid and rod weights.

A rod position monitor that provides continuous display of polished rod position.

A rod load monitor that provides continuous display of polished rod load.

A pump position monitor that provides continuous display of down-hole pump position.

A pump load monitor that provides continuous display of the weight of fluid being lifted by thedown-hole pump.

Input, regenerative, output, motor, rod and lift power monitors.

Energy efficiency monitors.

System maintenance reminders for gearbox lube, rack lube, and stuffing box.

3.4.5 System Data Collect ion A Well Production Report Generator which produces a fully synchronized well production

report. This report includes both graphical and tabular data that indicates the currentperformance of the well.

Time-stamped event and fault logging. Time-stamped parameter user-definable Data Sampler with optional Mass Data Storage

Module.

Optional multi-channel analog input data logging.

Production and power meters.

Daily gauging.

User selectable digital (discrete parallel) outputs.

3.4.6 System Data Output User selectable digital (discrete parallel) outputs. Provides for notification of motor status, fault

status, maintenance required and service callouts.

Optional multi-channel analog output data.

Compatibility with CaseLowisand CSLift BeamApplication.

Compatibility with ThetaSystems.

3.4.7 Daily Gauging Fluid, oil and water production.

Losses in production due to leakage.

Number of pump strokes

Average pump fill and pump strokes per minute (spm).

Number of pump-off controller stop incidents.

Fluid flow rate.

Power usage.

Energy consumption.

3.4.8 Operational Modes A pump speed selector provides for independent upstroke and downstroke speeds from

external potentiometers, internal preset parameters or serial communication channels.

An Auto-Restarts mode that allows restarting operation from power-loss or faults.

Calendar Controller for time of use programmability

Timer Mode Controller for simple on/off timer programmability


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16

Hand Mode

3.4.9 System Controllers A pump optimization mode controls pumping speed to regulate pump fill. The optimizers soft-

landing feature helps to protect the down-hole pump by reducing speed until the pump is inthe fluid.

A shut-off controller provides automatic pump shut-off with automatic variable dwell time forwells with low inflow characteristics.

A sensor-free Rod Float Controller can prevent rod float by automatically adjusting the speed.If rod float occurs, this automatic speed reduction reduces violent re-connection between thepolished rod and rack.

A User SPM Adjust feature that provides automatic pump speed adjustment in response toinput from an external sensor such as temperature or pressure.

A Calendar Control controls power usage by limiting operation by time of day, weekday orweekend and month.

A Timer Controller provides a simple timer on/off control without the need for need foradditional instrumentation.


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Application Wiring

17

4 Application Wiring

4.1 OverviewThis section provides electrical installation information specific to the application. It defines inputand output wiring to supplement the information provided in the drive installation manual.

4.2 Wiring Standards and CodesThe installation crew is responsible for following the wiring plan produced by the design engineerfor the specific application. All wiring must conform to applicable national and local codes.

! AttentionThe supplier cannot assume responsibility for compliance or non-compliance to any codegoverning the proper installation of this unit. The following information is intended only asa guide for proper installation. All wiring must conform to the National Electrical Code(NEC), described in publication NFPA No. 70. Local codes may overrule this information.

4.2.1 Wiring PrecautionsObserve the following precautions when wiring the control signals:

Always disconnect and lock out all electrical supplies before working on the drive or associatedsystem equipment.

When disconnecting wires from the screw terminals, completely loosen the screws beforepulling out the wires

Tie shields to Logic Common at one end only

Twist differential () current input signals together


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Application Wiring

18

4.2.2 100MHz Control Module Terminal Block Location

1 2 3 4 5 6 7 8 9 10 11 12 131 2 3 4 5 6 7 8 9 10 11 1 2 13 14 15 1 6 1 7 18 1 9 2 0 2 1 2 2 2 3 24

TB1 TB2

J2A

J2B

J11

J6

J12

SynchronousSerial Interface

(SSI)

AsynchronousSerial Interface

Incremental Encoder, Resolver, orAnalog Interface Module

(optional)

AuxiliaryAsynchronousSerial Interface #1(RS-422/485)

(optional)

AnyBus SerialCommunication Module(optional)

MaxStreamWirelessCommunication Module

(optional)

AnyBus InterfaceCase Ground


(RS-422/485)

DigitalInputs/Outputs

AnalogInputs/Outputs

RS-422/485

RS-232

J3

CON4

CON7

CON7

1 2 3 4 5 6 7 8 9 10 11 12 13

CON19

CON17

CON12

AuxiliaryAsynchronousSerial Interface #2(RS-422/485)

Encoder Interface

2 1

4.2.3 Compact 100MHz Control Module Terminal Block Location

TB1 TB2 CON15

CON12

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 89 10 1112

9 10 111213 1415 16 13 141516171819 20 212223 24

1 2 3 4 5 6 7 8 9 10 111213

J2A

J2B

J1

J3

SynchronousSerial Interface (SSI)


RS-422/485

RS-232J4

AuxiliaryAsynchronousSerial Interface(RS-422/485)

Asynchronous SerialInterface (RS-422/485)

DigitalInputs/Outputs

AnalogInputs/Outputs

Encoder Interface

(optional)

(100 MHz only)

(100 MHz only)


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4.3 Control Module Serial Input ConnectionDescriptionsThe drive provides both asynchronous and synchronous serial communication ports. Serialcommunication connections are made at the Control Module. Serial communication protocols areselected on a per-port basis. Available protocols include:

ANSI

Modbus RTU

AnyBus

ESP

Drive Menu

Remote Keypad

A Well Master

Zenith Master

Modbus RTU Master

For AnyBusand MaxStream serial communication modules please refer to the module

manufacturers instructions.

4.3.1 Pull-up, Pull-down and Terminating ResistorsWhen networking two or more drives for either synchronous or asynchronous communications,remove the terminating resistors in all drives exceptthe last one. With a synchronous network, thisis the slave drive farthest from the master.

Pull-up and pull-down resistors are generally required on the receive lines of the host computer toprevent the host from receiving noise, and to establish the ground reference for the serial port ofthe drive. In some networks, it may be necessary to remove the pull-up and pull-down resistors onthe receive lines of the drive.

4.3.1.1 Pull-up, Pull-down and Terminating Resistor Location

Resistor 100 MHz

Compact100 MHz

(121 )

Terminating

R135

R27

R75

R90

R82

R126


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Resistor 100 MHz

Compact100 MHz

(1.5 k)

Pull-up

R134

R15

R74

R92

R82

R127

(1.5 k)

Pull-down

R137R26

R83

R91R83

R128

4.3.2 RJ-45 Connector Pin-Outs

Pin

RS-232 RS-422/485

1 +5 V DC +5 V DC

2 +5 V DC +5 V DC

3 Receive Receive (+)

4 Logic Common Receive (-)

5 Logic Common Transmit (-)

6 Transmit Transmit (+)

7 Logic Common Logic Common

8 Logic Common Logic Common

4.3.3 Console PortAsynchronous Serial InterfaceFor the Console Ports isolated Asynchronous Serial Communications, either TB1-1 through TB1-4

may or one of the RJ-45 style connectors labeled J11 and J12 on the 100 MHz Control Module andJ1 and J3 on the Compact 100 MHz Control module. Only one connection choice may be made.

4.3.3.1 Console Port Serial Connections at the Terminal Block

TB1-1 Transmit+

TB1-2 Transmit-

TB1-3 Receive-

TB1-4 Receive+

4.3.4 Port AAuxil iary Asynchronous Serial Interface #1For Port As isolated Asynchronous Serial Communications, use the RJ-45 style connectors labeledJ6 on the 100 MHz Control Module and J4 on the Compact 100 MHz Control module.

4.3.5 Port BAuxil iary Asynchronous Serial Interface #2For Port Bs isolated Asynchronous Serial Communications, use the RJ-45 style connectors labeledJ3 on the 100 MHz Control Module and is not available on the Compact 100 MHz Control module.


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4.3.6 Digital Input and Output Connections TB1 (Discrete

Parallel I/O)Digital inputs and outputs are connected at the terminal block labeled TB1 on the control module.

4.3.7 Digital Output Connection TB1 (Discrete Parallel Outputs)There are 6 user-definable digital outputs parametrically multiplexed to provide signals tooperational states within the application. The user defines the functionality of each output byselecting from a list, explained in section on Digital I/O Menu.

TB1-5 Functionality controlled by digital out 0 select parameter in Digital I/O Menu.


TB1-7 Functionality controlled bydigital out 2 select parameter in Digital I/O Menu.



TB1-10 Functionality controlled bydigital out 5 select parameter in Digital I/O Menu.

4.3.8 Digital Input Connect ions TB1 (Discrete Parallel Inputs)Digital Inputs need to sink 1mA to Logic common to assert the input.

TB1-11 Logic Common for asserting digital inputs.

TB1-12 Functionality controlled by digital in 0 select parameter in Digital I/O Menu.








TB1-20 Functionality controlled by digital in 8 select parameter in Digital I/O Menu. TB1-21 Hand Mode Enable. If this input is asserted along with the Run Enable input, the unit

will operate in Hand mode. In Hand mode, the unit will not automatically restart upon a fault. Allother functionality is the same.

TB1-22 Auto Mode Enable. If this input is asserted along with the Run Enable input, the unitwill operate in the normal running mode (Auto mode). If this input is lost, the unit will come to acontrolled stop at the parked position and the motor will turn off.

TB1-23 Run Enable (motor-on permissive). This input is typically permanently asserted(jumpered to ground). On some LRP units fitted with brakes, however, this input is connectedto a brake engage switch, allowing the LRP to be stopped in mid-stroke. If this input is notasserted, the brake will immediately engage and the motor will turn off. Note that subsequentthe loss of this input, the Safe Stop feature will retain motor control to ensure the unit is safelystopped prior to turning the motor off.

TB1-24 +5 V DC. A regulated supply used to bias local logic devices

4.4 Analog Input and Output Connections TB2Three on-board Analog Input Terminals and two Analog Output Terminals are connected atterminal block TB2 on the control module.

Analog input signals may be either 0 to 10 V DC or 4 to 20 mA devices. To convert and analoginput to a 4 to 20 mA signal, install a 499load resistor.

The Optional Analog Interface Module which mounts on the control module and provides eightadditional inputs and four additional outputs.


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4.4.1 4-20 mA Analog Input Load ResistorsThe 100 MHz controller has on-board 499load resistor terminals. Place resistor in appropriateslot.

Channel 100 MHz Compact 100 MHz

ADC 1 R141 R94ADC 2 R352 R93

ADC 3 R338 R95

4.4.1.1 4-20 mA Analog Input Load Resistors Location

100 MHz Contro llerAbove TB1 Compact 100 MHz Contro llerRight of TB2

4.4.2 Analog Input Connections TB2

TB2-1 +24 V DC. An unregulated supply used to power local I/O devices TB2-2 Functionality assigned by source parameters in Signals In Menu

TB2-3 Functionality assigned by source parameters in Signals In Menu

TB2-4 Functionality assigned by source parameters in Signals In Menu

TB2-5 Analog Common

4.4.3 DC Power Suppl ies TB2 TB2-6 Logic Common.

TB2-7 +10 V DC Regulated Power Supply

TB2-8 -10 V DC Regulated Power Supply

4.4.4 Analog Output Connection TB2 TB2-9 Functionality assigned by dac 1 parameters in Signals Out Menu

TB2-10 Functionality assigned by dac 2 parameters in Signals Out Menu


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4.5 Analog Interface ModuleThe Optional Analog Interface Module mounts on the control module, and provides eight additionalanalog inputs and four additional analog outputs.

4.5.1 Typical Analog Input WiringCustomer 0 to 10 V output

INPUT +

INPUT

Customer 0 to 10 V output

Customer Logic Common

(can vary within -9 to +8 V

of drive's Logic Common)LOGIC COM

Customer 4 to 20 mA output

INPUT +

Tie shield at one end only


INPUT

Customer 4 to 20 mA output

Customer Logic Common

(can vary within -9 to +8 V

of drive's Logic Common)LOGIC COM

499 Customer-supplied resistor to

convert 4 to 20 mA to 2 to 10 V

4.5.2 Typical Analog Output WiringCustomer 0 to 10 V input

OUTPUT

LOGIC COM

Customer 0 to 10 V input+


4.5.3 Analog Interface Module Connections

13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12

CON2

INPUT4+

INPUT4

INPUT5+

INPUT5

LOGIC

COM

INPUT6+

INPUT6

INPUT7+

INPUT7

OUTPUT3

LOGIC

COM

OUTPUT4

INPUT8+

INPUT8

INPUT9+

INPUT9

LOGIC

COM

INPUT10+

INPUT10

INPUT11+

INPUT11

OUTPUT5

LOGIC

COM

OUTPUT6

Connector Analog Name Description

CON2-1 ADC4(+) Functionality assigned by source parameters in Signals In Menu

CON2-2 ADC4(-) Functionality assigned by source parameters in Signals In Menu



CON2-5 Logic Common



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Connector Analog Name Description




CON2-10 DAC3 Functionality assigned by dac 3 select parameters in Signals Out Menu

CON2-11 Logic Common









CON2-20 ADC11(+) Functionality assigned by source parameters in Signals In MenuCON2-21 ADC11(-) Functionality assigned by source parameters in Signals In Menu





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5 Operator Interface

5.1 Overview

The keypad and display located on the front of the drive or enclosure may consist of a 4x4 keypadand 2x24 LCD character liquid crystal display (hereinafter referred as LCD), or a 16x40 graphicalliquid crystal display (hereinafter referred as GLCD). Access to all drive parameters as well as test,diagnostic and help utilities is through the keypad and display. The keypad consists of six controlkeys and ten number keys.

5.1.1 LCD Display and Keypad

5.1.2 GLCD Display and Keypad


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5.2 Basic Keypad Key Functions

Key Name Description

[Fn] Function Key. Selects the alternate function of other keys

[0] - [9] Number Keys Used to enter a value or select an item

[-/.] Minus/Point Key Used to enter a decimal point when pressed alone.Enters a minus sign when pressed with the [Fn] key.

[/] Up/Down Key Moves down a list when pressed alone.

Moves up a list when pressed with the [Fn] key.

[Quit] Quit Key Aborts a revised parameter entry, aborts a test procedureor navigates up through the menus. .

[Del] Delete Key Backspaces and/or deletes a number or character whenentering parameter values.

[Ent] Enter Key Enters a revised parameter value or navigates downthrough the menus.

[Fn] + [0] Clear Issues a fault reset request to the controller on the ActiveFault Display.

Clears various display items in the Help MenuClears one entry in the F/W or Event History Menus

Forces off all fault masks in the Fault Mask Display.

[Fn] + [1] Set Clears all entries in the F/W or Event History Menus

Forces on all fault masks in the Fault Mask Display.

5.3 Menu NavigationAt the keypad, menus are navigated using the keypad using the

Key Action Description

[Ent] Enter Menu Navigates down to the next level of the Main Display or aselected sub-menu of the Setup Menu

[Quit] Exit Menu Navigates up through the menus to return to the previouslevel of the Main Display or exits a sub-menu of the SetupMenu.

[0] - [9] Direct Select Used to enter a directly select a menu item

[/] Scroll Next Scrolls to the next menu item.

[Fn] + [/] Scroll Previous Scrolls to the previous menu item.


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5.3.1 LCD Display

UNICO Sucker Rod PumpAC 460V 125HP

Power-up Display

7.25spm OPTIMZUP97% RUN

Ent

535 bpd 1635 bls57 ft 23415 cycles

**User Defined MenuMay be omitted

0 reset all metersDISABLE

1 speed mode selectSWITCH

0 reset all meters0>DISABLE

1 speed mode select0>SWITCH

4 keypad up spm8.0 spm

Ent0

Ent1

. . . . . . . . . | . . . . . . . . .

pump spm 7.3 spmEnt

Bar Graph Display

Setup Menu1.Dictionary

Ent

Setup Menu Display

Setup Menu2.Drive Test

Setup Menu3.System ID Test

Setup Menu4.AC Test

Setup Menu5.Faults

Setup Menu6.Archive

(Quick Menu Edit Mode)

Operator Display

Ent4

Setup Menu8.Chart Display

Setup Menu7.Help Display

**Values displayed hereare defined in theDisplay Dictionary.

4 keypad up spm8.0 spm

5 keypad down spm10.0 spm

Ent5

5 keypad down spm10.0 spm

3 down maximum spm15.0 spm

Ent3

3 down maximum spm15.0 spm

2 up maximum spm12.0 spm

Ent2

2 up maximum spm12.0 spm


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5.3.2 GLCD Display

Power-up Display

Ent

0 reset allmeters0>DISABLE

Ent0

Ent

(QuickDataEdit Mode)

Operator Display

**Valuesdisplayed herearedefinedin theDisplayDictionary.

0.0spm

Bar GraphDisplay

***Use arrowstoscroll betweenBar GraphDisplays.

UNICOSucker Rod Pump

AC 460V 150HP

SRPMain Display

runningstatus AUTORUNpump avgspmmonitor 8.00 spmpump speed source OPTIMZ UPpump f ill monit or 97 %

fluidavgflowmonitor 210 bpdfluid productionmeter 1635 blsfluidover pump monitor 57 ft

pump strokecounter 2568 stroke

** User MenuArea

SRPGaugeDisplay

gaugetime 23.59 hh.mmgaugeruntime 24.00 hh.mmgaugestrokes 13032strokegauge fluid production 536 blsgauge leakage 5 blsgauge avg fill 97 %gaugeavgspm 9.05 spm

gauge runtimeaccum 7.35 hh.mmgauge strokes accum 4118 strokegauge fluid production ac172 blsgaugeavgfillaccum 98 %gauge avg spmaccum 9.06 spm

Ent

pump spm***

SRP Quick Data

0resetallmeters DISABLE1 speedmodeselect SWITCH2 upmaximumspm 12.0spm3 downmaximumspm 15.0spm4keypadupspm 8.0spm5 keypaddown spm 10.0spm

1 speed mode select0>SWITCH

Ent1

2 up maximumspm12.0spm

Ent2

3 down maximumspm15.0 spm

Ent3

4 keypadup spm8.0 spm

Ent4

5 keypaddown spm10.0spm

Ent5

Setup Menu

SetupMenu

1 Dictionary2 DriveTest3 SystemIDTest4 ACTest5 Faults6 Archive7 HelpDisplay8 Chart Display

(Ent)erto edit-(Quit) to exit

5.3.3 Screen Power SaverThe screen saver feature shuts off power to the display when not in use. Press any key to re-enable the display.

5.3.4 Power-Up DisplayWhen the device has powered up, the drive identity screen will remain visible for a few seconds.The drive identity screen displays the voltage and the constant torque (CT) horsepower rating.After a few seconds, the SRP Main Display will be visible.

5.3.5 SRP Main DisplaysThe SRP Main Display screens show the current operating statistics of the pumping system.


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5.3.5.1 LCD Main DisplaysThe SRP Main Display screen shows the current operating statistics such as running status, pumpavg spmand pump fill monitor.

To access the user defined display, press the [/] key.

The SRP Quick Data screens display the predefined parameters that may be modified without theneed to navigate to the Setup Menu Dictionary. Use the [/] key navigate through the list,

returning to the SRP Main Display.

Use the [Ent] key to navigate to the Bar-graph Display.

5.3.5.2 GLCD Main DisplaysThe SRP Main Display screen shows the current operating statistics such as running status, pumpavg spmand pump fill monitor.

The User Defined Display with the GLCD is at the bottom of the SRP Main Display.

The SRP Gauge Display displays the daily gauged statistics and the accumulated values since thelast gauge time. The operator can navigate from the SRP Main Display to the SRP Gauge Menuusing the [/] key.

The SRP Quick Data displays predefined parameters, eliminating the need to navigate to the SetupMenu Dictionary. The operator can navigate from the SRP Gauge Display to the SRP Quick Data

using the [/] key.

Use the [Ent] key to navigate to the Bar-graph Display.

5.3.6 Bar-graph DisplayCertain readouts are displayed in bar-graph form. The operator can use the [/] key to scrollthrough the pre-defined list of readouts.

Use the [Ent] key to navigate to the Setup Menu.

5.3.7 Fault DisplayIf a fault condition has occurred, the Fault Display will display the fault condition and the back-lightwill flash. If the Fault Display is not shown, use the [Quit] key to navigate back until the FaultDisplay is shown. Multiple faults will be displayed sequentially through the fault list one at a time.To clear an existing fault condition, a fault reset request by selecting [Fn] + [0]. If a fault condition isre-occurring, the fault screen will continue to display the fault until the condition no longer exists.Faults displayed in capitol letters indicate that the drive was shut off by the fault. If the auto-restartfeature is enabled, the offending fault may be automatically cleared (not displayed on the mainscreen); in this case, the fault can be viewed in the Faults menu (F/W History), located in the SetupMenu.

5.3.8 Setup MenuSetup Menu items provide access to drive parameters as well as test, diagnostic and help. Thereare numerous items listed in the setup menu and each may contain several options and/or sub-menus.

5.3.8.1 DictionaryThe dictionary contains drive setup parameters in menu format.

5.3.8.1.1 Dictionary Setup ParametersThe dictionary in the Setup Menu contains Menus of dictionary setup parameters. Theseparameters are sequentially numbered within the menu screen. This number has no relation to theglobal dictionary number.

To access parameters, you may scroll using the [/] key, or use the [0] - [9] keys to jump directly tothe desired parameter. While scrolling, you may notice that some parameter numbers are skipped.This is because certain parameters are hiddennot visible for the selected application


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configuration. To temporarily override visibility controls (make all parameters visible), use menuvisibility. To permanently override visibility controls use visibility control.

5.3.8.1.2 Editing Numeric ParametersTo edit a selected numeric parameter, first press [Ent]. The parameter value becomes left justifiedand the cursor flashes on the left-most digit of the value. Type the new value. Be sure to include adecimal point and/or minus sign as needed. If necessary, press [Del] to delete a character. To abort

the edit and retain the previous value, press [Quit]. To accept the new value and exit the edit mode,press [Ent]. The new value is now displayed. An error message will be displayed if the valueentered is beyond minimum or maximum range limits. Some parameters cannot be edited. Anexclamation mark "!" immediately following the parameter number indicates read-only status(cannot be edited).

5.3.8.1.3 Editing Hexadecimal Numeric ParametersNumeric parameters can also be displayed and entered in hexadecimal formats. A parameterdisplayed in hexadecimal format is denoted by prefixing the value with an x. To edit a selectednumeric parameter, first press [Ent]. The parameter value becomes left justified and the cursorflashes on the left-most digit of the value. Type the new value. While the keypad does not containkeys for hexadecimal digits a through f. Hexadecimal digits a through f are implemented usingfunction 1 though 6 respectively.

5.3.8.1.4 Editing Enumerated ParametersEnumerated parameters are those whose values are chosen from a predefined list. To edit anenumerated parameter, first press [Ent]. The parameter value becomes left justified and the cursorflashes on the left-most digit of the value. Press [] to scroll through the value list. Select the newvalue. To revert to the original value, press [Del]. To abort the edit and retain the previous value,press [Quit]. To accept the new value and exit the edit mode, press [Ent]. The new value is nowdisplayed.

5.3.8.2 Drive TestThe Drive Test routine provides test options to assist in performance verification duringcommissioning and to assist in troubleshooting possible malfunctions. Drive test operatesindependently from the application software, or any UEdit software that is installed.

5.3.8.3 AC TestThe AC Test routine is used to setup and tune the AC control for the motor. This control will runeither the AC Induction or Synchronous (sometimes called DC Brushless motors). The controlconverts the torque commands from the internal position/velocity/torque controller or externalvelocity/torque commands into the AC current commands to the motor.

Upon entering the AC Test Utility, a series of questions are asked to give the software basicinformation about the motor. Once the necessary data is entered, the routine performs the teststhat determine AC motor characteristics.

! AttentionPersonnel should be experienced in understanding the AC Test and what is about tooccur. This test will cause the motor to stop and start.

5.3.8.3.1 Un-coupled AC TestThe non-moving AC Test Mode will prevent motor movement during AC Test. The NON-MOVINGmode of AC TEST is recommended whenever the motor is coupled to the LRP mechanism.

5.3.8.4 Faults MenuThe Faults Menu provides access to the fault, warning and event sequential time-stampedhistories. Drive operating conditions may be configuredor maskedas a fault, warning or anevent. This menu provides the mask selection utility.


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! AttentionConfiguring a mask as a fatal fault will stop operation of the drive, however if the Auto-Restart feature is enabled, the drive may restart operation.

! Attention

Configuring a mask as a warning or an event will not stop operation of the drive.

5.3.8.4.1 Fault, Warning and Event Mask DisplaysThe first line of the Fault Mask Display, Warning Mask Display and Event Mask Display shows abinary representation of a portion of a fault or warning mask. Each bit value corresponds to aspecific fault condition. A value of 1 will enable recognition the fault, while a value of 0 will disablerecognition. For each fault in the list, only one of the Fault/Warning/Event Masks should beenabled. The cursor flashes on the bit location corresponding to the selected fault. The second linedisplays the fault number and description. Press [] to scroll to the next fault. Hold [Fn] whilepressing [] to scroll to the previous fault. The ">" symbol on the first line indicates that there areadditional bits beyond those currently visible.

5.3.8.4.2 Editing the MaskTo edit a fault mask, press [Ent]. An equal sign appears behind the description. The cursor flashesjust to the right of the equal sign. Type either [0] to disable or [1] to enable recognition of the faultcondition. To abort the edit and retain the previous value, press [Quit]. To enter the new value andexit the edit mode, press [Ent]. The new value is now shown in the corresponding bit location onthe first line. To enter a value of 1 for all bits in the fault mask, hold [Fn] + [1]. To enter a value of 0for all maskable bits in the fault mask, hold [Fn] + [0]. Certain critical faults are unmaskable. Theirbits in the fault mask cannot be edited and will retain a value of 1.

5.3.8.4.3 Fault and Warning History DisplayThe first line of the Fault History Display provides the number of the displayed fault, its description,and the total number of faults contained in the list. The fault description appears in lowercasecharacters if the fault was detected while the motor was disabled. It appears in uppercasecharacters if the fault was detected while the motor was enabled or if an attempt was made toenable the motor while the fault condition existed. The second line displays the date (inday/month/year format) and time (in hours: minutes: seconds format) that the fault was recorded.Press [] to scroll to the next fault on the list. Hold [Fn] + [] to scroll to the previous fault on the

list. The fault most recently detected is placed at the beginning of the list. To clear the currentlydisplayed fault, press [Fn] + [0]. To clear the entire fault history, press [Fn] + [1].

5.3.8.4.4 Event History DisplayThe first line of the Event History Display provides the number of the displayed event, itsdescription, and the total number of events contained in the list. The second line displays the date(in day/month/year format) and time (in hours: minutes: seconds format) that the fault wasrecorded. Press [] to scroll to the next fault on the list. Hold [Fn] + [] to scroll to the previousfault on the list. The fault most recently detected is placed at the beginning of the list. To clear thecurrently displayed event, press [Fn] + [0]. To clear the entire event history, press [Fn] + [1].


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5.3.8.5 Archive MenuThe Archive Menu is used to archive or restore setup parameters, and for storing or restoring datato non-volatile flash memory.

It is good practice to archive data from the drive periodically or when modifications have beenmade to parameters. Data archiving provides a permanent storage of these parameters to yourchoice of media. Data archiving also provides an efficient method of initializing the drive with theparameters that have been stored in the unlikely event that the drive must be replaced, or repaired.The Archive Menu option is selected from the Setup Menu of the drive. Use archive to uploadparameters, download parameters, load defaults, recall programs and data, or store programs anddata.

5.3.8.5.1 Serial ConnectionsConnect the drive communication port to the PC using the connections outlined in the figure below.Select and launch Term application or another application capable or archiving data. For thepurpose of simplicity, and commonality, this document will refer to PC Term, and MAC Term.

Any port on the drive can be used to data archive. Typically the console port or port on themotherboard of the drive is used because this port is always available. Port A or Port B, if available,on the S1100 drive can be used by configuring this port to run the drive menu. The serial port cansupport several protocols, such as RTU, ESP, etc. When archiving, the protocol must be set toDRIVE MENU, since the archive menu must be accessed before archiving. If the port protocol isnot set to DRIVE MENU, change the console protocol, porta protocol, or portb protocolsetupto DRIVE MENU, and cycle the power to the drive. (Refer to the communication dictionary setupsfor more information on port protocols.)

If the terminal program and drive are communicating properly, the menu options for the driveshould be accessible from the host computer just as they are from the keypad of the drive. If themenus are not accessible, verify the wiring of the serial cable, and the serial settings. Serialsettings for the drive are accessible from the Comm Menu for the port that is connected to the hostcomputer.

5.3.8.5.2 The Archive FileArchived files are stored in text format, allowing them to be viewed from any text editor on a hostcomputer. The layout of the archive file shows the first line of the file with the program number andrevision of the application that has been archived. The second line of the file shows the date andtime the archive took place. The third line shows the units that the drive was in when it wasarchived. Successive lines display all the dictionary items in the device in order first the dictionaryitem number, the item name, the item value, the item units, and a checksum. The checksum iscompared when the elements are downloaded into the drive. If the item value is changed beforedownloading, the checksum can be modified to $$ to disregard the checksum verification.

Dictionary item names preceded by a ! are readouts and may be any value. Fault masks aredisplayed at the end of the archive file, although the mask values are located in the hardware maskand the software mask items. The last line in the archive file should be $END. This indicates thatthe archiving is complete.

5.3.8.5.3 Data UploadData upload stores the device data into a text file.

When the drive is communicating properly to the host computer, select the Archive menu from themain setup menu using the terminal program that is connected to the drive. Do not make any

selections from the keypad, or the archiving will not work properly!NOTE: When communicating to the drive, the ESC key on the host computer represents the QUITkey on the keypad of the drive.

When the archive menu has been selected, several options will be offered. To upload data from thedevice, select option 1 UPLOAD. When this option has been selected, the drive will display $Press any key: Before pressing any key, the terminal emulation program running on the hostcomputer must be ready to receive the stream of characters, and put them into a text file. From PCTerm select Archive Text from the Data menu tab, or on MAC Term, select Archive Textfrom the File tab. When this selection is made, the standard file and directory options will beoffered, and an appropriate file name should be selected to indicate the name of the drive that the


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data is coming from. When the file has been determined, the Archive text tab will be displayed witha check mark indicating that file archiving is active.

NOTE: Values are archived in the position and velocity units displayed on the keypad.

Press any key to start the characters flowing from the device to the host computer. Do not interruptthe stream, but wait the 20-30 seconds. When the stream has finished, $END followed by $Press any key: will be displayed.

Before proceeding, turn off the data archiving that was enabled on the host computer, failure to doso will result in a corrupted archive file! To turn of data archiving, select Archive Text from theappropriate menu tab, and file archiving will be turned off if it has already been turned on.

5.3.8.5.4 Data DownloadThe data download operation accepts data from a text file. Once the drive is communicatingproperly to the host computer, select the Archive Menu within the Setup Menu using the terminalprogram that is connected to the drive. Do not make any selections from the keypad, or thearchiving will not work properly. When communicating to the drive, the ESC key on the hostcomputer represents the [Quit] key on the keypad of the drive.

When the archive menu has been selected, several options will be offered. To download data to thedevice from the host computer, select DOWNLOAD. When this option has been selected, the drivewill display $Press ESC to cancel. The device is now ready to receive characters from thearchived text file. From PCTerm select ASCII File Send from the Load Menu tab. On MacTerm,

select ASCII File Dump from the Load Menu tab. When this selection is made, the standard fileand directory options will be offered, and an appropriate file name should be selected. When thefile has been determined, the file loading will commence and a loading status bar will display data.When the down-loading has finished, one must cycle power to the drive to initiate any startupvariables.

5.3.8.5.5 Data DefaultLoading default data can be accomplished by selecting the Default option from the Archive Menu.When selected, the factory default values will be loaded into all the drive parameters. Typicalinstallations will not run properly using factory defaults, so it is best to store defaults to EPROM byusing the Recall and Store options. Use the ESC key on the host computer to exit the load defaultscreen without loading defaults.

5.3.8.5.6 Data Recall

Loading recall data can be accomplished by selecting the Recall option from the Archive Menu.When selected, the data stored in a flash location within the drive can be recalled to re-write thesetups and program data to the executing program space. When RECALL is selected, the data isdisplayed when the program has last been stored. Once the recall is finished, the program is resetto begin execution.

Recall is not available unless STORE has been executed. Use recall to recover from a failure, or torecall a program in the case of a hardware failure or upgrade. Recall keeps all the software, setups,and UEdit programs on the flash memory chips.

5.3.8.5.7 Data StoreTo permanently store a program, data, and UEdit modifications to flash program chips located onthe motherboard of the drive, select the Store option from the Archive Menu. To store all theinformation to the flash memory, press the Enter key and the screen will display where theinformation is stored and reset the drive. To recall stored data, select the recall option.

The first option is for selecting if all the data items in the global dictionary should be defaulted whenthe data is recalled. Pressing 1 or yes causes all data items to be set to factory defaults, not thestored value of the data item, when a recall is initiated. This option is useful if UEdit softwareneeds to be stored without storing the current values of the data items. Pressing 0 or no causesall the data items to be set to the values stored in the FLASH program chips when a recall isinitiated. This option is typically used after the drive has been setup and all the data items containthe correct values. Pressing any other key will exit the data storage menu.

The next option is for selecting if the information stored in the FLASH program chips is to berecalled automatically when a non-volatile memory error has occurred. Pressing 1 or yes enablesthis feature. While Pressing 0 or no disables the feature. If no is selected, the information stored


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in the FLASH program chips can be recalled only from the data RECALL menu. Typically thisfeature should be enabled. Pressing any other key will exit the data storage menu.

Once the selection has been made, the data and UEdit are stored to the FLASH program chips.While the information is being written, the message Storing to flash... is displayed. Once thestoring is complete, the message Reset in progress is displayed. The program then does a softrestart and the program software is rebooted.

5.3.8.5.8 Data EraseSelect the Erase option to erase any stored programs in flash memory. This will not eraseparameter

Date post:	02-Jun-2018
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2) General Manual LRP210

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