2-JAW PARALLEL GRIPPERS SERIES GEP2000 · KAG500IL AP2013. 2 bm RECOMMENDED ACCESSORY...

8

► Our products welcome the challenge!Extreme conditions, all over the world—our tried and tested components and systems give you endless possibilities. Find the best product for your specifi c use: www.zimmer-group.de

T T

Order no. GEP2013 - -A

I ink control IL 00 ► The product order

numbers are arranged according to this diagram:

igital control IO 00

igital control integrated analog query IO 05

2-JAW PARALLEL GRIPPERSSERIES GEP2000

► PRODUCT ADVANTAGES

“The electric compact one” ► Largest stroke in small installation space

o you require a large stroke, due to the fact that you are operating either a form fi t gripper or a large range of parts but the installation space and the load capacity of your application is limited Then this gripper is perfect for you

► Adjustable gripping force

sing pressures that are too high can damage your workpieces ou can optimally adjust the gripping force to your workpiece by means of the integrated potentiometer or o er the control system ia I ink.

► The simplest activation

It is your choice whether you want to control the gripper by means of I ports like a al e or if you prefer the ersion with I ink. oth ha e this in common they are

easy to integrate into your control system.

► THE BEST PRODUCT FOR YOUR APPLICATION

www.zimmer-group.com ata, rawings, odels, perating Instructions

Serie

s G

EP20

00 /

2-

Jaw

Par

alle

l Grip

pers

/

elec

tric

al /

G

rippe

rs

4

6

1

5

2 3

7

8

9

Adjustable gripping force

► Four-level gripping force adjustment via rotary switch for digital gripper control

► For the IO-Link variant, gripping force can be convenient-ly adjusted using the control system

Operating safety

► Mechanical self-locking mechanism, which means that in the event of a power failure, the workpiece is held securely

► Gripper can be mechanically opened by means of an Allen key

► BENEFITS IN DETAIL

► SERIES CHARACTERISTICS

1Control - Via I/O ports (IO) or via IO-Link (IL)

2Mounting and positioning - mounting possible from several sides for versatile positioning

3BLDC motor - Wear-resistant brushless DC motor

4Helical worm gear - self locking mechanism in case of power drop

5Synchronization - via rack and pinion

6Position sensing - Permanent magnet for direct query of jaw movement via magnetic fi eld sensors

7Gripper jaw - indi idual gripper fi nger mounting

8Removable centering sleeves - quick and economical positioning of the gripper fi ngers

ata, rawings, odels, perating Instructions www.zimmer-group.com

Serie

s G

EP20

00 /

2-

Jaw

Par

alle

l Grip

pers

/

elec

tric

al /

G

rippe

rs

10

1 ► IO-LINK CONTROL — GEP2000IL-00-A

M12

Master

24V

+

- PLC

Field busDigital control data

Status data

2 ► DIGITAL CONTROL — GEP2000IO-00-A

M8

M8

24V

+

-

Digital control data

Digital sensor feedback

PLC

3 ► DIGITAL CONTROL + INTEGRATED ANALOG SENSING — GEP2000IO-05-A

10 V

0 V

M8

AI

24V

+

- PLC

Path

Digital control dataAnalog sensor data

CONTROL GEP2000 SERIES


Serie

s G

EP20

00 /

2-

Jaw

Par

alle

l Grip

pers

/

elec

tric

al /

G

rippe

rs

saheger

Notiz

Marked festgelegt von saheger

11

1 ► IO-LINK CONTROL — GEP2000IL-00-A

► Single-cable solution—control system data, status/sensor data and power supply over a single cable

► Bi-directional data transmission

► Gripping force and gripping speed can be configured using software

► 32 workpieces data sets can be programmed

► Parts detection in range of +/- 0.05 mm with freely teachable area

► Status data such as temperature and cycle number can be read out

► Can be integrated into ZIMMER HMI

2 ► DIGITAL CONTROL — GEP2000IO-00-A

► Single-cable solution—control system data and power supply over a single cable

► Gripper commissioning by means of digital signals

► Optional digital gripper position feedback via external sensors

► Gripping force adjustment in four levels to the object being gripped, using rotary switch


3 ► DIGITAL CONTROL + INTEGRATED ANALOG SENSING — GEP2000IO-05-A

► Single-cable solution—control system data, sensor data and power supply over a single cable

► Gripper activation by means of digital signals

► Integrated analog feedback of the gripper position

► Gripping force adjustment in four levels to the object being gripped, using rotary switch



Serie

s G

EP20

00 /

2-

Jaw

Par

alle

l Grip

pers

/

elec

tric

al /

G

rippe

rs

12

► PRODUCT SPECIFICATIONS

► Gripping force diagram ► Forces and moments

100

200

250

300

0

50

150

0302010 40 50 60 70 80

= = = =

[N]

[mm]

#TIG#001#

#TIG#002# #TIG#003# #TIG#004# #TIG#005#

isplays static forces and moments that can also ha e an effect, besides the gripping force.

MxMy Mr

Fa

r m 7x m 7y m .

a 200

ontrol

Integrated position sensing sing process data o Analog to troke per jaw mm 10 10 10ripping force safety de ice mechanical mechanical mechanicalontrol time s . . .ermissible weight per jaw max kg . . .ength of the gripper fi ngers max. mm 80 80 80epetition accuracy mm . . .oltage 24 24 24urrent consumption max. A 1 1 1perating temperature ... ... ... inimum positioning path per jaw mm . . .rotection to I I I Ieight kg . . .

► Technical DataOrder no. GEP2010IL-00-A GEP2010IO-00-A GEP2010IO-05-A

ripping force 50 50 50losing time pening time s . . . . . .

► Level 1Order no. GEP2010IL-00-A GEP2010IO-00-A GEP2010IO-05-A







2-JAW PARALLEL GRIPPERSINSTALLATION SIZE GEP2010

► TECHNICAL DATA

► TECHNICAL DATA OF THE FORCE LEVELS

Inst

alla

tion

size

GEP

2010

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


12.8

25±0.02 ø7H7

14.5

32.8

53.8

25±0.02 ø7H77.

5±0

.02

ø7H

7

78

99.5

26

53.8

10±0

.02

4.5

11±0

.02

10

25±0.02 ø7H7 7.

5±0

.02

ø7H

7

2x3H

7

4x7h

7

4x M

4x9

1.51.5

7.5

2x 7h7

2x 5.3 1.5 3

6

2x M4x82x 7H7x1.5

1

2

2x M4x62x 7H7x1.5

1

6

X

2x M4x82x 7H7x1.5

1

X

3 3

3

47

1

GEP2010IL-00-A GEP2010IO-00-A GEP2010IO-05-A

2

M12

300

2

44

46

300

M8

44

45

46

300

M8

45

I A

► TECHNICAL DRAWINGS

1 ripper attachment

2 nergy supply I ink , pole

3 ixing for gripper finger

6 Integrated slot for magnetic field sensor

ep nergy supply , pole

eq nergy supply , pole

er ripping force setting

es ripper mounting clamp

Inst

alla

tion

size

GEP

2010

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


1 bl

1

4

2

5

9

54

8

3

6

bm

7

14

► INCLUDED IN DELIVERY

entering isc

390677

1

6 [piece]

► YOU CAN FIND CONFIGURATION EXAMPLES ON PAGE 24 / 25


Inst

alla

tion

size

GEP

2010

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


25±0.02

70±0.02

80

26

16±0

.02

2x7h

7

1.5

2x7H

7

1.5

2xM

4D

IN91

2

5.5

53.8

R5

10

9

2xM

4D

IN91

2

7

15

► RECOMMENDED ACCESSORY GEP2010IL-00-A

lug in connector straight m plug socket

Adapter plate

KAG500IL AP2010

2 bm

► RECOMMENDED ACCESSORY GEP2010IO-00-A

osition ensor able , m onnector

lug in connector traight able m ocket female

lug in connector customiable traight onnector

agnetic fi eld sensor traight able , m onnector

agnetic fi eld sensor Angled able , m onnector

MFSP2SKHC-02 KAG500B4 S8-G-4 MFS204SKHC MFS103SKHC



Adapter plate

KAG500 S8-G-3 AP2010

3 4 5 6 7

8 9 bm



Adapter plate

KAG500B5 AP2010

bl bm

bmAdapter plate for fastening the gripper from abo e

► TECHNICAL DRAWINGS ACCESSORIES

Inst

alla

tion

size

GEP

2010

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


16



100

150

250

350

400

300

0

50

200

0302010 40 50 60 70 80 90 100

= = = =

[N]

[mm]

#TIG#001#

#TIG#002# #TIG#003# #TIG#004# #TIG#005#


MxMy Mr

Fa

r mx my m 10

a

ontrol

Integrated position sensing sing process data o Analog to troke per jaw mmripping force safety de ice mechanical mechanical mechanicalontrol time s . . .ermissible weight per jaw max kg . . .ength of the gripper fi ngers max. mm 100 100 100epetition accuracy mm . . .oltage 24 24 24urrent consumption max. A 2 2 2perating temperature ... ... ... inimum positioning path per jaw mm . . .rotection to I I I Ieight kg . . .








ripping force losing time pening time s . . . . . .



► TECHNICAL DATA


Inst

alla

tion

size

GEP

2013

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


14

25±0.02 ø7H7

21.5

65

40

118.

5

93.5

7.5

±0.0

2 ø7

H7 25

±0.02 ø7H7

65

32

14±0

.02

5.5

12.5

±0.0

2

12

7.5

25±0.02 ø7H7 7.

5±0

.02

ø7H

7

2x 7h7

2x 5.3

1.5 3

4x

7h7

4x M

4x11

2x

4H7

1.51.5

2x M4x82x 7H7x1.5

1

6

2

X

6

2x M4x82x 7H7x1.5

1

2x M4x62x 7H7x1.5

1

X

3

33

1

47

17


2

M12

300

2

44

46

300

M8

44

46

45

300

M8

45

I A


1 ripper attachment








Inst

alla

tion

size

GEP

2013

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


1 bl

1

4

2

5

9

54

8

3

6

bm

7

18


entering isc

390677

1

6 [piece]



Inst

alla

tion

size

GEP

2013

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


2x7H

7

1.5

1.55.5

2xM

4D

IN91

2

2x7h

7

25±0.02

81±0.02

9165

3210

R5

22±0

.02

97

2xM

4D

IN91

2

19



Adapter plate

KAG500IL AP2013

2 bm










Adapter plate

KAG500 S8-G-3 AP2013

3 4 5 6 7

8 9 bm



Adapter plate

KAG500B5 AP2013

bl bm



Inst

alla

tion

size

GEP

2013

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


20



100

600

400

500

0

300

200

020 40 60 80 100 120

= = = =

[N]

[mm]

#TIG#001#

#TIG#002# #TIG#003# #TIG#004# #TIG#005#


MxMy Mr

Fa

r m 28x m 28y m 20

a 450

ontrol

Integrated position sensing sing process data o Analog to troke per jaw mm 16 16 16ripping force safety de ice mechanical mechanical mechanicalontrol time s . . .ermissible weight per jaw max kg . . .ength of the gripper fi ngers max. mm 120 120 120epetition accuracy mm . . .oltage 24 24 24urrent consumption max. A 2 2 2perating temperature ... ... ... inimum positioning path per jaw mm . . .rotection to I I I Ieight kg . . .






ripping force losing time pening time s . . . . . .





► TECHNICAL DATA


Inst

alla

tion

size

GEP

2016

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


17.4

29±0.02 ø9H7

28.5

11013

9.5

12.5

±0.0

2 ø9

H7 29

±0.02 ø9H7

49.4

79.4

79.4 7.5

39

16±0

.02

7

15±0

.02

15

29±0.02 ø9H7 12

.5±0

.02

ø9H

7

22

4x

9h7

4x M

5x13

2x

4H7

2x 9h7

2x 6.4 2 46

2x M6x102x 9H7x2

1

2

6

2x M6x102x 9H7x2

1

X

2x M6x102x 9H7x2

1

3

3 3

X

1

47

21


2

M12

300

2

44

46

300

M8

44

45

46

300

M8

45

I A


1 ripper attachment








Inst

alla

tion

size

GEP

2016

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


1 bl

1

4

2

5

9

54

8

3

6

bm

7

22


entering isc

343453

1

6 [piece]



Inst

alla

tion

size

GEP

2016

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


2xM

6D

IN91

22x

9H7

11.512.52

9.5 2

2xM

6D

IN91

2

2x9h

7

25±0

.02

3914

R7

97±0.02

29±0.02

79.4111



Adapter plate

KAG500IL AP2016

2 bm










Adapter plate

KAG500 S8-G-3 AP2016

3 4 5 6 7

8 9 bm



Adapter plate

KAG500B5 AP2016

bl bm



Inst

alla

tion

size

GEP

2016

/

2-Ja

w P

aral

lel G

rippe

rs /

el

ectr

ical

/

Grip

pers


24

SECURED CONFIGURATION EXAMPLES GEP2000 SERIES

► GEP2000-IL-00-A (IO-LINK) WIRING TO CONTROL CABINET (BECKHOFF)

M12

IO-Link

PowerTERMINALSTRIP

Remove the KAG500IL connector and wire up the open end of the cable directly to the control system terminal strip.

IO-Linkmaster clampBeckhoff4xIO-Link

1-2 grippers24V 5A power supply unit with boostPhoenix ContactOrder No. 2866750


Control systemBeckhoffIO-Link connection cable

5 m M12-connecting cable 5x0.34(max. cable length 10 m)Order No. KAG500IL

► GEP2000-IL-00-A (IO-LINK) WIRING TO CONTROL CABINET (SIEMENS)

M12

IO-Link

Power

IO-Link

Power

IO-Link connection cable5 m M12-connecting cable 5x0.34(max. cable length 10 m)Order No. KAG500IL

Remove the KAG500IL connector and wire up the open end of the cable directly to the control system terminal strip.

IO-Linkmaster clampSiemensCM 4xIO-Link


Control systeme.g. Siemens ET200SP


TERMINALSTRIP

► GEP2000-IL-00-A (IO-LINK) WIRING TO IO-LINK MASTER IP67 (BECKHOFF)

M12


IO-Link masterPort class BBeckhoff

24V master supply

Field busEtherCAT



Control systemBeckhoff

er

ie

ecur

e c

o g

urio

em

pe


25

► GEP2000-IO-00-A (DIGITAL IO) WIRING TO CONTROL CABINET

DIO

Power

M8

M8



Control systemBeckhoff / Siemens

Sensor(optional)

Connecting cable5 m M8-connecting cable 4x0.34(max. cable length 10 m)Order No. KAG500B4 TERMINAL

STRIP

► - - -

PowerM8

DIO / analog



Control systemBeckhoff / SiemensConnecting cable

5 m M8 connecting cable 5x0.34(max. cable length 10 m)Order No. KAG500B5 TERMINAL

STRIP

► GEP2000-IL-00-A (IO-LINK) WIRING TO IO-LINK MASTER IP67 (SIEMENS)

M12


IO-Link masterPort class BSiemens

24V master supply

Field busPROFINET



Control systeme.g. Siemens S7 1200

er

ie

ecur

e c

o g

urio

em

pe


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2-JAW PARALLEL GRIPPERS SERIES GEP2000 · KAG500IL AP2013. 2 bm RECOMMENDED ACCESSORY...

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