REUSE OFREUSE OF SPENT OIL INDUSTRY CATALYSTSPENT OIL INDUSTRY CATALYST

IN THE MANUFACTURE OF CEMENTIN THE MANUFACTURE OF CEMENT

2

Waste to Resource - Fluid Cracking Catalyst

potential future alternative fuels and raw materials

SHELL REFINERY GEELONGSHELL REFINERY GEELONG MOBIL REFINERY MELBOURNEMOBIL REFINERY MELBOURNE

BORAL CEMENT GEELONGBORAL CEMENT GEELONG

3

Construction Materials and Building Products Life Cycle

potential future alternative fuels and raw materials

4

Product = Energy + Raw Materials + Wastes and Emissions

5

The production of cement consumes energy and raw materials and produces greenhouse gases

0.9 tonne carbon dioxide

1.0 tonne cement

0.1 tonne coal eq

1.6 tonne raw material

6

Global Cement Business

7

Use of Alternative Fuels and Raw Materials in Cement Manufacture

8

Alternative Fuels and Raw Materials at Boral Cement Waurn Ponds

TALLOW RESIDUE

CARBONDUST

WASTE OIL

USED TYRES

FOUNDRY SAND

9

Spent Fluid Cracking Catalyst – What is it?

10

How the Catalytic Cracking Process Works

From Oil Refinery to Cement Plant

Oil refinery Cement plant

12

Controlling the Addition of Spent Catalyst into the Process

13

Community, Employee Consultation and Regulatory Approval

14

Use of Alternative Fuels in the Australian and German Cement Industries

GermanyAustralia

15

The Challenge