2006 CITA CONFERENCE2006 CITA CONFERENCE‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Contributing to Sustainable
Road Transport’Road Transport’‘Developments in Inspection of 2 & 3 Wheeled Vehicles‘Developments in Inspection of 2 & 3 Wheeled Vehicles’’
WORKSHOP 1WORKSHOP 1
AsiaAsia//AustralasiaAustralasia –– Today’sToday’s SituationSituation and and FutureFutureDevelopmentDevelopment
ChairpersonChairperson : Mr. Nguyen Van Ban: Mr. Nguyen Van BanSecretarySecretary : Mr. Nguyen Hoai : Mr. Nguyen Hoai AnhAnh
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
Agenda1- Opening
2- Speakers IntroductionMr. Foo Wei Kuo from VICOM Ltd., SingaporeMr. Ganguli from SIAM, IndiaMr. Vincent Liu from Transport Department, Hong KongMr. Naito from NAVI, Japan
3- Questions & Answers
4- Summary and Conclusions
5- Closure
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Road Transport’Contributing to Sustainable Road Transport’‘Developments in Inspection of 2 & 3 Wheeled Vehicles‘Developments in Inspection of 2 & 3 Wheeled Vehicles’’
2006 CITA CONFERENCE2006 CITA CONFERENCE
WSH 1 WSH 1 -- PAPER 1PAPER 1
Quality System for Vehicle InspectionQuality System for Vehicle Inspection
FooFoo WeiWei KuoKuoVICOMVICOMSingaporeSingapore
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
SCOPE OF PRESENTATIONSCOPE OF PRESENTATION
Facts and FiguresVICOM Ltd Vehicle InspectionQuality Policy and ObjectivesQuality System in VICOM centresConclusions
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
FACTS & FIGURESFACTS & FIGURESSINGAPORE
1. Area : 699 km²
2. Paved Road Length : 3234 km
3. Population : 4.35 million
4. Registered Vehicle population : 754,992
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
FACTS & FIGURESFACTS & FIGURESVehicle Population
1. Car : 440,6132. Taxis : 22,3833. Buses : 13,4944. Motorcycles &
Scooters : 139,4345. Goods & others : 139,098
Total Vehicle Population : 754,992(all vehicles are subject to periodic inspection, as at Dec 2005)
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
FACTS & FIGURESFACTS & FIGURESAGE OF CARS and INSPECTION
1 65% of the cars <3 years old,not subject to periodic inspection.
2. 9.5% of the cars >= 10 years old, subject to yearly inspection.
3. 25.5% of the cars are 3yrs or older but less 10 yrs old, are subject to biennial inspection.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
VICOM LTDVICOM LTD- An integrated test and inspection services provider
Core Businesses
1. Vehicle Inspection
2. Independent Damage Assessment for Vehicles
3. Test and Inspection Services - Biological & Chemical Technology - Mechanical Technology- Construction Technology
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
VEHICLE INSPECTIONVEHICLE INSPECTION
1. Regulatory body - The Land Transport Authority (LTA).
2. Inspection Companies in Singapore
VICOM Inspection Centre PL - 5 stnsJIC Inspection Centre PL - 2 stnsSTAI Inspection Centre PL - 2 stns
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
QUALITY POLICY AND QUALITY POLICY AND OBJECTIVESOBJECTIVES
POLICY
We should always try to achieve continuousimprovement in providing courteous and efficient services.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
OBJECTIVESOBJECTIVES
Minimise customer’s complaint through improvement,
To achieve a higher monthly Customer Satisfaction Index.
To minimise the frequency of equipmentbreakdown per month.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Through:Through:
Evaluating quality of inspections.
Eliminating errors during inspections.
Minimising deviation of inspection failures among inspectors.
Evaluating and improving quality of services.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
QUALITY SYSTEM QUALITY SYSTEM ATTAINMENTATTAINMENT
ISO 9000 – 2000
Singapore Quality Class
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
QUALITY SYSTEM IN VICOM QUALITY SYSTEM IN VICOM INSPECTION CENTRESINSPECTION CENTRES
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Quality System in VICOMQuality System in VICOM
Standardisation of Inspection Processes Computerised Inspection Processes
Maintenance and CalibrationQualified Inspectors and Continuing
TrainingManagement Interest in Quality Control
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Standardisation of Inspection Standardisation of Inspection ProcessesProcesses
Configuration and setup of all inspection lines are similar for all centres.
Inspection processes in 5 VICOM and 2 JIC centres are similar.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Standardisation of InspectionsStandardisation of Inspections
Chief inspectors ensure that correct procedures and equipments are used.
Also ensure all disputes or appeals are handled systematically and professionally.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Computerised InspectionsComputerised Inspections
All inspection data are linked to share the information.
All centres are having a similar database which inspection results could be updated real-time on-line.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
ComputerisedComputerised InspectionsInspections-- to facilitateto facilitate
Statistical analysis of Pass/Fail rates.
Analysis of the variations in performanceof individual inspectors.
Analysis of the trends in reasons forfailures.
Analysis of repeated failure of specific components.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Maintenance and CalibrationMaintenance and CalibrationInspection equipment are well maintained to ensure its serviceability and repeatability of test results,
All equipment are calibrated quarterly to ensure its accuracy.
Daily test for equipment performance consistency.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Maintenance and CalibrationMaintenance and Calibration
All maintenance and calibration are carried out by trained technical personnel.
Calibration process is done under the scrutiny of LTA personnel.
Calibration reports must be endorsed by LTA.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Technical Knowledge Technical Knowledge Evaluation Evaluation
and Continuing Trainingand Continuing Training
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Technical Knowledge Technical Knowledge EvaluationEvaluation
Annual technical knowledge evaluation for inspectors.
Ensure that all inspectors are technically competent.
Results of evaluation form part of the annual appraisals for inspectors.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Continuing TrainingContinuing TrainingCompany organises classes on emerging vehicle technology and vehicle inspection requirements.
Training classes are conducted for inspectors who did not do well in the Technical Knowledge Evaluation. Required to attend another evaluation subsequently.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
CONCLUSIONSCONCLUSIONS
VICOM offers quality inspection services to the public.
Quality inspection enhances public confidence in mechanical condition of vehicles on the road.
Quality system is a driver for improvements within the organisation.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
THANK YOUTHANK YOU
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
Agenda1- Opening
2- Speakers IntroductionMr. Foo Wei Kuo from VICOM Ltd., SingaporeMr. Ganguli from SIAM, IndiaMr. Vincent Liu from Transport Department, Hong KongMr. Naito from NAVI, Japan
3- Questions & Answers
4- Summary and Conclusions
5- Closure
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Road TransportContributing to Sustainable Road Transport’’‘‘Developments in Inspection of 2 & 3 Wheeled VehiclesDevelopments in Inspection of 2 & 3 Wheeled Vehicles’’
2006 CITA CONFERENCE2006 CITA CONFERENCE
WSH 1 WSH 1 -- PAPER 2PAPER 2
Regulatory Vehicle Inspection Regulatory Vehicle Inspection ProgrammeProgramme in Indiain India
AtanuAtanu GanguliGanguliSIAMSIAMIndiaIndia
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Contents
• Automotive Industry In India• Regulations
– New Vehicle• Emissions • Safety
– In-Use Vehicles• Key Issues
SIAM
IndiaIndian Automotive Industry Today n Automotive Industry Today
2nd Largest Two-Wheeler Manufacturer in the World
World’s largest Motorcycle Manufacturer is in India
2nd Largest Tractor Manufacturer in the World
5th Largest Commercial Vehicle Manufacturer in the World
4th Largest Car Market in Asia – over 1 million in 2005-06
SIAM
Size of the Indian Automobile Industry
Size ~ 9.7 mn vehiclesProduction Volume Contribution
All figures for Apr 2005- Mar 06
India produced over (7.6 mn) motorcycles
Passenger Vehicles
13%
Three Wheelers4%
Two Wheelers79%
Commercial Vehicles
4%
SIAM
Total Registered Vehicles ~ 87 Mn
Commercial Vehicles
14%
Passenger Vehicles
13%
Two Wheelers
73%
Indian Vehicle Indian Vehicle ParcParc
2005
Source: Govt. of India Statistics of Registered Vehicles & SIAM estimates
SIAM
Regulations for New Vehicle Testing
• Vehicle manufacturers have to test a prototype at one of the approved test agency– Emissions
• Euro II/ Euro III equivalent norms for cars and Buses/Trucks• 2&3 Wheelers – Unique Indian norms
– Safety• Vehicle tested as per the notified standards
– Generally adapt from the ECE regulations• India is a signatory of 1998 Agreement - WP.29 for
Harmonisation of Vehicle Regulations
• Once type approved, the vehicle model is subjected to Conformity of Production for emission performance
SIAM
Type Approval Agency for New VehiclesType Approval Agency for New Vehicles
• ARAI – The Automotive Research Association of India• VRDE – Vehicle Research & Development
Establishment• CFMTTI –Central Farming Machinery Testing & Training
Institute • IIP – Indian Institute of Petroleum (For Emissions)• CIRT – Central Institute of Road Transport• New Test Facilities being set un under National
Automotive Testing and R&D Infrastructure Project (NATRIP) at an investment USD 380 million
SIAM
In-Use Vehicle Regulations
• Once the vehicle is sold, responsibility of vehicle user to undertake periodic test– Personal Vehicles
• Emission Check– Once in six months (except in Delhi – once in three months)
• Fitness Check– After 15 years of initial registration
– Commercial Vehicles• Emission Check
– Once in six months (except in Delhi – once in three months)• Fitness Check
– Once a year
SIAM
In-Use Emission Limits – S.I. Engines
Vehicle Type – Gasoline/CNG/LPG CO (%) HC (ppm)
2&3 wheelers (2/4 stroke) (vehicles manufactured before 31/3/2000)
4.5 9,000
2&3 wheelers (2- stroke) (vehicles manufactured after 31/3/2000)
3.5 6,000
2&3 wheelers (4 stroke) (vehicles manufactured after 31/3/2000)
3.5 4,500
Bharat Stage –II and beyond compliant 4 wheelers 0.5 750
4 wheelers other than Bharat Stage –II compliant 3.0 1,500
Measurement of Lambda being made mandatory in Delhi for Passenger Cars with 3-way closed loop catalytic converters – Awaiting Hon’ble Supreme Court’s directionDiscussion on measurement of High Idle CO
SIAM
In-Use Emission Limits – Diesel Engines
• Limit of 65 HSU • Free Acceleration Smoke Test Method• Mandatory measurement of
– Engine oil temperature • Test cannot commence unless Temperature is 60OC
– RPM• Checked each time the accelerator is pressed• To ensure repeatability of the Test
– Bandwidth + 300 of the average of each Free Acceleration Smoke – All Vehicles
– Bandwidth + 500 of the average of each Free Acceleration Smoke –Three Wheelers
SIAM
In-Use Emission Check Facilites
• Decentralised Emission Test Centres– Gas Filling Stations– Service Centres
• Authorised by State Transport Department• Several Hundreds in numbers, in big cities
– Quality of check not consistent• State Governments considering networking of the
Centres – Delhi/ Kolkata/ Hyderabad/ Chennai– Data Analysis– Remotely monitor performance of the Centres– Issue notices to defaulters
SIAM
In-Use Fitness Test Facilities in India
• Safety Checks largely depend on visual testing across the country
• One Centre with two lanes set up by Delhi Government for data generation and studies– Installation by ESP Inc.
• Model Inspection and Maintenance (I&M) Centre for vehicles being set up in North East (Assam)– Focus on inspection of in-use commercial vehicles, including buses
and trucks. – Two inspection lanes to check heavy duty vehicles– Additional equipment to check passenger cars and 2/3 wheelers in
next phase. – Demonstrative facility- to be replicated across India.
SIAM
Key issues for India
• Need strong administrative mechanism• Effective enforcement• To begin with, need investment on men rather
than machine– Study international practices but implement systems
which could be implemented locally in a phased manner
• Test Fee does not permit investment in better testing facilities
• Tests need to be extended to private cars and motorcycles
SIAM
Indian Scenario
• Large Country• Economy growing at a brisk pace• Growing concerns of vehicular pollution
and safety • Government of India considering to
actively pursue setting up I&M facility in each State
SIAM
Thank you for your attention!
Atanu GanguliDeputy Director
Society of Indian Automobile ManufacturersCore 4B, 5th Floor India Habitat Centre
Lodi Road, New Delhi – 110003Email: [email protected]
www.siam.in
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
Agenda1- Opening
2- Speakers IntroductionMr. Foo Wei Kuo from VICOM Ltd., SingaporeMr. Ganguli from SIAM, IndiaMr. Vincent Liu from Transport Department, Hong KongMr. Naito from NAVI, Japan
3- Questions & Answers
4- Summary and Conclusions
5- Closure
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Road TransportContributing to Sustainable Road Transport’’‘‘Developments in Inspection of 2 & 3 Wheeled VehiclesDevelopments in Inspection of 2 & 3 Wheeled Vehicles’’
2006 CITA CONFERENCE2006 CITA CONFERENCE
WSH 1 WSH 1 -- PAPER 3PAPER 3
Brief Introduction of Vehicle Brief Introduction of Vehicle Examination in Hong KongExamination in Hong Kong
Vincent LiuVincent LiuTransport Department HKSARTransport Department HKSARHong KongHong Kong
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Transport DepartmentThe Government of the Hong Kong Special Administration Region
Vehicle Safety and Standards Division (VSSD)
Brief Introduction ofVehicle Examination in Hong Kong
Presented by:Presented by: Vincent LIU, EngineerVincent LIU, EngineerK.C. FUNG, Chief Motor Vehicle ExaminerK.C. FUNG, Chief Motor Vehicle Examiner
Date:Date: 1717--19 October 200619 October 2006 Hanoi, VietnamHanoi, Vietnam
Content
Introduction and Major Functions of VSSD.
3 Modes of Vehicle Examination Centres:-
i) Centre Owned and Operated by the Government.
ii) Centre Owned by the Government but Operated and Maintained by Contractor.
iii) Centre Owned and Operated by Private Sector.
Other Inspection Facilities.
Franchised Bus Inspection.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Vehicle Population
Class of Vehicle Number of Vehicles
Motor Cycles/Tricycles 47,175
Private Cars 391,128
Taxis 18,138
Franchised Buses 5,907
Non-Franchised Buses 7,606
Light Buses 6,241
Goods Vehicles 122,255
Special Purpose Vehicles 1,138
Trailers 20,889
Government Vehicles 6,461
Total 626,938
Mandatory Vehicle Inspection
Class of Vehicle Vehicle Inspections
Private Cars Over 6 years old
Taxis Annually
Franchised Buses Annually
Non-Franchised Buses Annually
Light Buses Annually
Goods Vehicles Annually
Special Purpose Vehicles Annually
Trailers Annually
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
3 Modes of Vehicle Examination Centres (VEC)
1. Centre Owned and Operated by TheGovernment
2. Centre Owned by The Government but
Operated and Maintained by Contractor 3. Centre Owned and Operated by Private Sector
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Government Centres
Kowloon BayKowloon BayVECVEC
TokwawanTokwawanVECVEC
SheungSheung KwaiKwai ChuungChuungVECVEC
New Kowloon BayNew Kowloon BayVECVEC
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Centre Owned and Operatedby Private Sector
To inspect:Private CarLight Goods Vehicle with GVW not exceeding 1.9 tonnes
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Distribution of Vehicle Examination
Type of VEC Vehicle Examination Centre Vehicle Class for Examination
Urban Taxi (Annual inspection) Public & Private Light Bus Medium Goods Vehicle(GVW from 16 tonnes to 24 tonnes) Heavy Goods Vehicle (GVW from 24 tonnes to 38 tonnes) Special Purpose Vehicle (GVW from 16 tonnes to 38 tonnes) Pre-registration on Goods Vehicles, Special Purpose Vehicle, Trailers
Kowloon Bay VEC
Type Approval Inspections (P/C, G/V, Trailer, LB and M/C) Urban Taxi (bi-annual taxi test sealing) Private Car Parallel-imported Inspection Type Approval Inspection Bus Pre-registration on Bus Call-up Inspection
Tokwawan VEC
Motor Cycle Parallel-imported Inspection
1
Sheung Kwai Chung VEC NT Taxi Cross-border Private Car Goods Vehicle (GVW from 1.9 tonnes to 16 tonnes)
2 New Kowloon Bay VEC Trailer Private Car
3 Designated Car Testing Centres Light Goods Vehicle with GVW not exceeding 1.9 tonnes
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Appointment Booking
Advance Appointment Booking is Advance Appointment Booking is required. To make appointment either:required. To make appointment either:--
i) in person or by authorized person to the Centre; or
ii) through Internet.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Computerized Booking System
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Inspection items
Vehicle should be presented for inspection on the scheduled time. Inspection will include:
Steering SystemSuspension SystemExhaust SystemOthers (Safety Belt, Guard Rails, etc.)
Chassis NumberTyreVehicle StructureDriver’s ControlBraking SystemEmission TestLighting System
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Goods VehicleStage A - Identification & Visual
Inspection (IVI)The identity of the vehicle is verified. Visual inspections of the vehicle on:
Body, Glass, Steering control, Service & parking brake controls, Horn, Windscreen wipers & lights,Emission test.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Stage A - IVI
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Free Acceleration Test
TaxiStage A - IVI
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Headlamp Alignment Test
Emission Test (LPG)
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Stage B - Under Carriage Inspection (UCI)
The vehicle tester will inspect all components and body structure underneath.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Stage B - UCI
Stage B - UCI
Stage C –Brake Efficiency Test
Requirements of Braking Efficiency:
Service Brake Requirement50%Secondary Brake Requirement25%Parking Brake Requirement16%
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Stage C –Brake Efficiency Test
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Control Room & Issue of Test Result
Other Inspection Facilities
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Taximeter Tester
Taxi Fare:
First 2 Kilometers
Every 0.2 Kilometers thereafter
Every period of 1 minute waiting time
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Chassis Dynamometerfor Emission Test
Preparation
Tilt up driving cab
Check air filter
Check engine oil level
Preparation
Fasten the restraining devices onto the vehicle
Connect Engine rpm senor
Clamp the test probe into the tailpipe and connect to the smoke meter.
TestFollow the programmed instructions to conduct
the test
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Tilt Test Platformfor Stability Test
Stability Test
57 kg dummy weight
Stability Test
Tilt Angle
Bus TypeBus Type Tilt AngleTilt Angle
Double DeckerDouble Decker 2828°°
Single DeckSingle Deck 3535°°
Light BusLight Bus 3535°°
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Centre Owned and Operatedby Private Sector
22 Designated Car Testing Centres (DCTC) around the territory.Private Cars over 6 years old and Light Goods Vehicles with Gross Vehicle Weight not exceeding 1.9 tonnes required to be inspected annually.A Government Monitoring Team conducting inspection visits to monitor the performance of the DCTCs. Training of the DCTC inspection staff provided by the Government.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
General Layout
Clear and sufficient signs leading to the Inspection Area.
Facilities atDesignated Car Testing Centre
A waiting area is provided for the vehicle owners/agents.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Headlamp Tester & Gas Analyzer
Apparatus to check the alignment and intensity of headlamps and exhaust emission.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Undercarriage Inspection
Car hoist will be used to permit easy and effective inspection of all components and body structure underneath.
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Roller Brake Tester
To allow measurement of the braking effort at the wheels
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Franchised Bus Inspection
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Franchised Bus Depots
Bus Inspection
Frame Inspection
Monitoring of Bus Maintenance
Monitoring of Bus Maintenance
Thank You
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
Agenda1- Opening
2- Speakers IntroductionMr. Foo Wei Kuo from VICOM Ltd., SingaporeMr. Ganguli from SIAM, IndiaMr. Vincent Liu from Transport Department, Hong KongMr. Naito from NAVI, Japan
3- Questions & Answers
4- Summary and Conclusions
5- Closure
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Road TransportContributing to Sustainable Road Transport’’‘‘Developments in Inspection of 2 & 3 Wheeled VehiclesDevelopments in Inspection of 2 & 3 Wheeled Vehicles’’
2006 CITA CONFERENCE2006 CITA CONFERENCE
WSH 1 WSH 1 -- PAPER 4PAPER 4
Vehicle Inspection System in Japan Vehicle Inspection System in Japan ––Today and TomorrowToday and Tomorrow
Masahiko NaitoMasahiko NaitoNAVINAVIJapanJapan
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
WorkshopWorkshop onon Asia/AustralasiaAsia/Australasia
CITACITA 20020066 ConferenceConference in Hanoiin Hanoi
NovemberNovember 1818--19,19, 20020066
Vehicle Inspection System in Vehicle Inspection System in JAPANJAPAN
-- Today and Tomorrow Today and Tomorrow --
MasahikoMasahiko NAITONAITO, Executive Director, Executive DirectorNational Agency of Vehicle InspectionNational Agency of Vehicle Inspection
Outline of PresentationOutline of Presentation
1.1. Current Status of Motor Vehicle Current Status of Motor Vehicle Use in JapanUse in Japan
2.2. Outline of Vehicle Inspection Outline of Vehicle Inspection SystemSystem
3.3. Activities of National Agency of Activities of National Agency of Vehicle InspectionVehicle Inspection
4.4. Plan for the FuturePlan for the Future
1.1. Current Status of Motor Current Status of Motor Vehicle Use in JapanVehicle Use in Japan
Number of Motor Vehicles in OperationNumber of Motor Vehicles in Operation
0
20
40
60
80
100
70 75 80 85 90 95 00 01 02 03 04 05
million
Passenger Cars TrucksBuses MotorcyclesLight motor vehicles Total
0
200.000
400.000
600.000
800.000
1.000.000
1.200.000
1.400.000
1983 85 87 89 91 93 95 97 99 01 03 05
Accidents and Injuries
0
2.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
Fatalities
Accidents Injuries Fatalities
Traffic AccidentTraffic Accident
FY
Occurrence Rate of Accidents Contributed Occurrence Rate of Accidents Contributed by Inadequate Vehicle Maintenanceby Inadequate Vehicle Maintenance
※1 ※2
OccuvenceRate
0.9~
2.3%
0.5~
3.5%
0.5~
1.5%1.1%
UK France
6~10%(20%※3
)
6~8%
USACountry Japan Germany
※1 States with periodic inspection system※2 States without periodic inspection system※3 Before 1992 (inspection system not conducted)
Fatal Accident Caused by Vehicle FactorsFatal Accident Caused by Vehicle Factors(Wheel Bolt Breakage)
Status of Air Pollutions by Exhaust SourcesStatus of Air Pollutions by Exhaust Sources
App. .200 Million ton
Household etc.
Others
Motor vehicles
(66%)
NOx
TransportationIndustry
CO2
(21%)
(90%)
Others
Energyconversion Others
Motor vehiclesIndustry
Household
Transportation 1,248 Million ton
The Situation of Traffic Jam due to Accident The Situation of Traffic Jam due to Accident or Breakdownor Breakdown
0
10
20
30
40
50
60
70
80
93 94 95 96 97 98 99 00 01 02
Average Volum e(km・h/day)km
FY
Maintenance Execution RateMaintenance Execution Rate
0
20
40
60
80
100
Passenger C ars Taxis Trucks G VW ≧8t
Trucks G VW <8t Buses M otorcyclesin2003
Failure Rate in Renewal InspectionFailure Rate in Renewal Inspection
0
2
4
6
8
10
12
14
94 95 96 97 98 99 00 01 02 03
%
FY
Failure Rate in Roadside InspectionFailure Rate in Roadside Inspection
020.00040.00060.00080.000100.000120.000
94 95 96 97 98 99 00 01 02 030
5
10
15
20
Number of vehicles inspected Failure rate
FY
%
The Examples of Illegal RemodelingThe Examples of Illegal Remodeling
Illegal color lampIllegal color lamp Coloring of windowColoring of window
Illegal tireIllegal tire Cutting of mufflerCutting of muffler
Motor Vehicle is Indispensable for PeopleMotor Vehicle is Indispensable for People’’s s Daily Life and the Economy.Daily Life and the Economy.
However, the spread of cars has negative impact such as However, the spread of cars has negative impact such as accidents, congestion, and the environmental degradation.accidents, congestion, and the environmental degradation.
Motor vehicleMotor vehicle’’s original good performance for safety and the s original good performance for safety and the environment is often compromised due to:environment is often compromised due to:
・・Wear and tear from prolonged operationWear and tear from prolonged operation・・Inadequate maintenanceInadequate maintenance・・Illegal modificationIllegal modification
The periodic vehicle inspection system is necessary for The periodic vehicle inspection system is necessary for identifying and correcting those nonidentifying and correcting those non--complying vehicles.complying vehicles.
2.2. Outline of Vehicle Inspection Outline of Vehicle Inspection SystemSystem
Purpose of Vehicle Inspection Purpose of Vehicle Inspection SystemSystem
○○Exclusion of vehicles not conformed to safety Exclusion of vehicles not conformed to safety and environmental regulationand environmental regulation○○Exclusion of illegally modified vehiclesExclusion of illegally modified vehicles○○Finding recalled but not yet repaired vehiclesFinding recalled but not yet repaired vehicles
○○Promotion of appropriate maintenance by ownersPromotion of appropriate maintenance by owners
○○OthersOthers・・Verification of the payment of vehicle taxesVerification of the payment of vehicle taxes・・Verification of the contract of compulsoryVerification of the contract of compulsoryinsuranceinsurance
Category of Vehicle InspectionCategory of Vehicle InspectionCategory Subject
Modification Inspection
Roadside Inspection
Renewal Inspection
Initial Inspection Inspection for newly operating Inspection for newly operating vehicles.vehicles.
Inspection for renewing the valid Inspection for renewing the valid term of the inspection certificate.term of the inspection certificate.
Inspection for vehicles with Inspection for vehicles with modifications in the dimensions or modifications in the dimensions or structuresstructuresInspection irregularly carried out on Inspection irregularly carried out on the roadsidethe roadside
Vehicle Inspection Period by CountriesVehicle Inspection Period by CountriesType
Country
Passenger Cars
Taxies Trucks Buses Motorcycles
Japan 3-2-2- 1-1-1- 1-1-1- 1-1-1- 2-2-2-
U.K. 3-1-1- 1-1-1- 1-1-1- 1-1-1- 3-1-1-
Germany 3-2-2- 1-1-1- 1-1-1- 1-1-1- 2-2-2-
France 4-2-2- 1-1-1- 1-1-1- 0.5-0.5-0.5- none
NY Emission Inspection: 2-1-1- Safety Inspection: 1-1-1-
U.S.
CA 4-2-2-(Emission)
4-2-2-
(Emission)
1-1-1- (Safety) 2-2-2-
(Emission)
1-1-1- (Safety) 2-2-2-
(Emission) none
→
3.3. Activities ofActivities of NAVINAVI
NAVINAVI : Agency for Vehicle Inspection: Agency for Vehicle Inspection
NNatinalatinal AAgencygency of of VVehiclehiclee IInsnspectionpection
Derived from Ministry of TransportDerived from Ministry of TransportEEstablished on July 1, 2002 stablished on July 1, 2002 Chief Executive : Hironobu HashiguchiChief Executive : Hironobu HashiguchiNumber of Number of EExecutives and xecutives and SStaffs taffs : : 887171Tokyo Head OfficeTokyo Head Office and 93 Inspection Stationsand 93 Inspection Stations
Vehicles Inspected : 8 . 9 Million in FY2005Vehicles Inspected : 8 . 9 Million in FY2005Budget : Approx. $ 100 Million in FY2005Budget : Approx. $ 100 Million in FY2005
Inspection Lane of NAVIInspection Lane of NAVI
Block Block 11 Exterior InspectionExterior Inspection
Exterior Inspection
Confirmation of Vehicle Identification
Block Block 22 MultiMulti--tester Inspectiontester Inspection
Brake & Speedometer Inspection
Headlight Inspection
Sideslip Inspection
Block Block 33 Exhaust Emission InspectionExhaust Emission Inspection
CriteriaC O H C
≦1.0% ≦300ppm
Block Block 44 Underbody Inspection(Pit typeUnderbody Inspection(Pit type))
Vibrating Device
Block Block 55 Final EvaluationFinal Evaluation
Block Block 66 Other InspectionsOther Inspections
Proximity Exhaust Noise Inspection
Diesel Smoke Inspection
Block Block 66 Other inspectionsOther inspections
Dimensional Measurement Inspection of Static Stability
Roadside InspectionRoadside Inspection
Training System of NAVITraining System of NAVIN am e of course Term (days)
Step up (exam ple)recruit 9elem entary(A -C ) 5 to 12new ly appointed inspector 5senior inspector 4
Specialreappointed inspector 4facility expert 4technical instructor 5
Training course (FY2005) 15 kinds, 29 sessions P articipant (FY2005) 579 participants
4. Plan for the Future4. Plan for the Future
The Introduction of The Introduction of the Electronic Inspection Systemthe Electronic Inspection System
Measurement by Three Dimension Image
Processor →improvement of accuracy, streamlined
operation
Electronic Inspection Certificate/Slip→prevention of
falsification / negligence
Storage and use of electronically acquired data→prevention of illegal modification,
provision of information to users, statistical analysis
Outline of Outline of Three Dimension Image ProcessorThree Dimension Image Processor
TTakakinging picturepicturess of the of the vehiclevehicle, and Size measurement, and Size measurement
Inspection dataInspection data
Outline of Outline of Electronic Inspection Electronic Inspection Certificate/SlipCertificate/Slip
Inspection dataInspection data
詳 細 結 果 ※【 】内は基準値
下回り検査 不適合箇所
46
走行用前照灯
排 出 ガ ス光軸
総
輪
一酸化炭素
×測定結果
(cm/10m)
上4.1,右9.2
炭化水素
ディーゼル黒煙
測定値(km /h) 基準値以下 ×
170.2 ○
45
ス ピ ー ド メ ー タ
関東検査部 八王子事務所自動車検査結果レポート
照明部の高さ(cm)
ブ レ ー キ
2006/ 3/ 29発行日:
Vehicle Inspection Report
―測定結果(%)
780
0.67
○
○
○
○
240
7.09
175
○
2006/3/29
前輪ININ/OUT
測定値(mm/m) 3.2
○
サ イ ド ス リ ッ プ
外観
External
スピードメータ
Speedom eter
サイドスリップ ブレーキ
Sideslip B rake
外観検査 不適合箇所
10:45:32
(外観検査時のコメントを1行で表示)
(外観検査の不適合をここにカンマで区切って1行に表示)
○×○ ○×○
テスタによる検査
4コース
ヘ ッ ド ラ イ ト
○
後輪IN/OUT
-測定値(mm/m) 【5.0以下】
制動力の
和
○
左不足
170.5
30
右不足
6.67
○
135
後
輪
制動力
(下回り検査時の不適合箇所をカンマで区切って1行に表示)
光軸
○
―
駐車
ブレーキ
下5.1,左1.3
○
【25以下】
2.18
―
(下回り検査時のコメントを1行で表示)
総合判定
Total Evaluation
×
0.67
1,100
450
650
165
○
300
ひきずり
制動力
の
左右差
下回り排出ガス
Exhaust em ission
ヘッドライト
H eadlight U nderbody
左輪(daN)
右輪(daN)
前輪
前輪(kg)
ひきずり
【5.0以下】
制動力
検査時重量
--
主
ブレー
キ○
カットオフの有無
(すれ違い用前照灯測定時)
右
灯
左
灯
照明部の高さ(cm)
【150.0以上】
測定結果
(cm/10m)
光度(hcd)
光度(hcd) 【150.0以上】
左右差(daN)
【0.78以下】左右差率(N/kg)
【0.98以上】後輪和率(N/kg)
左輪(daN)
右輪(daN)
後輪の和(daN)
不足輪(左/右)
制動力の
総和
駐車制動
力の総和
総和(daN)
左右差率(N/kg)
【4.90以上】総和率(N/kg)
【1.96以上】駐車和率(N/kg)
駐車和(daN)
【0.78以下】
【1.00以下】
【300以下】
測定結果(%)
測定結果(ppm )
制動力
の左右差
不足輪(左/右)
左右差(daN)
後輪(kg)
車両重量(kg)
0.31
20
250
230
結果 不適合必要な整備を行ったうえで、改めて検査を受けて下さい。詳細については、裏面をご覧下さい。
登録番号 八王子 330 あ 12-34 車台番号 走行距離計表示値 13,000kmABC DEFG 12345
適合の場合は、測定値を記載する。例) 41.2
Inspection result reportInspection result report
Inspection dataInspection data
We aim at the realization of a We aim at the realization of a society that is friendly to the people society that is friendly to the people and the earth through strict and fair and the earth through strict and fair vehicle inspections for traffic safety vehicle inspections for traffic safety
and pollution control.and pollution control.
The business policy of The business policy of NAVINAVI
ご静聴感謝ご静聴感謝
Thank You for Your Kind Thank You for Your Kind AttentionAttention
XinXin cam oncam on
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
Agenda1- Opening
2- Speakers IntroductionMr. Foo Wei Kuo from VICOM Ltd., SingaporeMr. Ganguli from SIAM, IndiaMr. Vincent Liu from Transport Department, Hong KongMr. Naito from NAVI, Japan
3- Questions & Answers
4- Summary and Conclusions
5- Closure
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM
‘‘The future of Vehicle Inspection The future of Vehicle Inspection –– Contributing to Sustainable Road TransportContributing to Sustainable Road Transport’’‘‘Developments in Inspection of 2 & 3 Wheeled VehiclesDevelopments in Inspection of 2 & 3 Wheeled Vehicles’’
2006 CITA CONFERENCE2006 CITA CONFERENCE
THANK THANK YOUYOU!!
Safety & Environment
Sustainability
Road Transport
In-service Vehicle Inspection
2006 CITA CONFERENCE, 17 – 20 October, Hanoi, VIETNAM