2009 Jagwire OEM Catalog

8/14/2019 2009 Jagwire OEM Catalog

1/32


2/32

Company Info

Bicycle Cable Housing

Inner Cable

Cable Ends

4

8

10

11

Housing Parts

Tube Tops

Bicycle Frame Parts

Cable Parts

Shifting Parts

16

28

29

33

38

CONTROL SYSTEMS

ACCESSORIES

Brake Parts54

BRAKE PADS

ACCESSORIES

Bicycle Hydraulic

Disc Brake Parts

48

BICYCLE HYDRAULIC

DISC BRAKE PARTS

ACCESSORIES

IN

DEX


3/32

A bout Chia Cher ne

Explor ing New Hor i zons for Contr ol Sys tems

For mor e than 20 year s , Chia Cher ne, owner s

of the Jagwi r e and YPK br and names , has

p ioneer ed new ter r i tor y in the manufactur e of

h igh per for mance contr ol sys tems . A s an I SO

9001/TS-16949 company we have an unyie ld ing

commitment to qual i ty, cons tant ly tes t ing ,

s t r es s ing and abus ing our br ak e pads , hous ings

and cables under extr eme condi t ions . We value

feedback and act ively l i s ten to comments and

sugges t ions f r om our OEM cus tomer s to our

sponsor ed pr ofes s ional ath letes to the local b ik e

shop mechanic a l l the way to the occas ional

weekend r ider.

Jagwire Goes Pro

T r adi t ional ly , many of our af ter -mar k et contr ol

sys tem pr oducts wer e r e leased under r espected

pr ivate label br ands . Dur ing the pas t thr ee year s

we have inves ted heav i ly in developing a new

clas s of contr ol sys tem pr oducts . Now, our lates t

and bes t technolog ies bear the Jagwi r e logo. We

cal l these pr oducts P r o, shor t for pr opr ietar y.

Faster, Leaner, Better

Fu l ly committed to pr ocess impr ovement,

our exper ienced eng ineer ing and pr oduct

management s taf f ar e a lways look ing for ways

to enhance the cus tomer s exper ience, pr ov ide

max imum qual i ty and value, r educe defects

and incr ease over a l l cus tomer sat i s fact ion.

Par tner ing w i th Toyota, we integr ated

the h ighly ef fect ive and ef f ic ient Toyota

Pr oduction Sys tem. Our balanced b lend of

automation and manual pr ocesses helps

us manage f low and volume, r esu l t ing in

unsur passed qual i ty and ef f ic iency. A s a

member of the Ta iwan A -Team manufactur ing

gr oup, we develop impr oved bus ines s

s t r ateg ies and tact ics to r educe lead t imes ,

impr ove pr oduct qual i ty, and impr ove wor k er

safety and sat i s fact ion and to cut defects

and was te.

Env i r onment and Communi ty

Recogniz ing our v i ta l r o le as r espons ib le

g lobal c i t i zens , we s tr ive to pr oduce pr oducts

that meet the exacting r equi r ements of

gover nment agencies for per for mance, safety

and env i r onmenta l impact. Our pr imar y

contr ol sys tem pr oducts ar e CEN cer t i f ied for

the Eur opean Union and passes Cal i for n ia

s P r opos i t ion 65 act for hazar dous chemical

content. Our act ive r ecycl ing pr ogram

gr eatly r educes pr oduction r e lated was te

f r om our factor ies and we pr int our af ter -

mar k et pr oduct pack ag ing us ing natur a l Soy

based inks.

Trademarks

All t rademarks, se rv ice marks and t rade names

of Jagwire and Chia Cherne used here in are

trademarks o r registe red t rademarks of the

Chia Cherne Industry Company, Ltd . Use of any

trademarks o r other inte l lectual property of Chia

Cherne, without the express wr it ten consent of Chia

Cherne, is prohibited.

Copyr ight

(c) 2008-2009 Chia Cherne Industry Company, Ltd .

Chia Cherne Industry Company, Ltd Warranty Po l icy

Extent of L imited Warranty

Chia Cherne/Jagwire warrants i t s products to be

free from defects in mater ials o r workmanship fo r

a per iod of two years afte r o r ig inal purchase. This

warranty only appl ies to the or ig inal owner and is

not t ransfe rable . Claims under this warranty must be

made through the re tai le r where the bicyc le or the

Jagwire product was purchased. Or iginal proof of

purchase is required.

L ocal law

This warranty statement gives the customer spec if ic

legal r ights. The customer may also have other r i ghts

which vary from place to place. To the extent that

this warranty statement is inconsistent with the local

law, this warranty s hal l be deemed modif ied to

be consistent with such law, under such local law,

certain d isc laimers and l imitat ions of this warranty

statement may apply to the customer.

L imi tat ions of L iab i l i ty

To the extent al lowed by local law, except fo r the

obl igat ions spec if ical ly set fo rth in this warranty

statement, in no event shal l Chia Cherne/Jagwire or

i t s third party suppl ies be l iable fo r d irect, ind irect,

spec ial, inc idental, o r consequent ial damages.

L imi tat ions of War r anty

This warranty does not apply to products that

have not been correct ly instal led and/or ad justed or

maintained accord ing to the respect ive Chia Cherne/

Jagwire technical instal lat ion manual.

This warranty does not apply to damage to the

product caused by a c rash, impact, abuse of

the product, noncompliance with manufacture rs

spec if icat ions of usage or any other c ircumstances

in which the product has been subjected to fo rces or

loads beyond its design.

This warranty does not apply when the product has

been modif ied .

This warranty does not apply to normal wear and

tear. Chia Cherne/Jagwire does not consider use

in rac ing and competit ion to be normal wear and

tear. Wear and tear parts are subject to damage as

a result o f normal use , fai lure to instal l and se rv ice

parts accord ing to recommendations and/or r id ing or

instal lat ion in cond it ions o r appl icat ions other than

recommended. Wear and tear parts are ident if ied as:

o Brake pads

o Cables

o Housings

o Housing end caps

o Ad juste rs

o Guide pipes

This warranty shal l not cover damages caused by the

use of parts o f d iffe rent manufacture rs.

This warranty shal l not cover damages caused by

the use of parts that are not compatible , suitable and/

or author ized by Chia Cherne/Jagwire fo r use with

components other than those fo r they are designed to

be compatible with.

Effect ive Date : January 1, 2007


4/32

Cables


5/32

8 9

LEX

Compressionless shell for precise shifting

Super light weight

Hi-tech metallic look

O.D. 4.5mm arailable

L3 Liner

CGX

High carbon content steel and rigid st ructural design creates

super-low compression ratio for maximum braking responsiveness

Hi-tech metallic look

L3 Liner specified

KEB

Kevlar brand fiber reinforced with comperssionless housing for

superb braking & precise shifting performance

Ideal for cable-actuated disc brakes

Super light weight (30% less than st andard coiled brake housing)

Compatible with brake & derailleur systems

Hi-tech look

Super-low friction POM liner.

CAUTION:Reinforced (linear shell) brake housing must be used

with Jagwire specific lined alloy ferrules or POP adapters to ensure

compressionless braking performance

Kevlar reinforcement

Available color options

Brake

Derailleur

Reinforced Series

L3 Liner

Lubricant is specifically designed for long-life and is highly water

resistant Exceptional adhesive properties ensures the grease will stay in the liner

L3 liner is standard on braided housing and is optional on all standard

housings

grease

liner

grease

# 94Amber gray

# 21Maxxis Orange # E3 Red

# 95Carbon silver

# 98Satin silver

# A3 Spril gray # A4 Bright gold

# A8 Taitanium

# B8 Carbon

L3 specified

L3 specified

grease silver meshlinear shell

liner

silver meshcoiled shellgrease

liner

grease layer

linear shellliner

liner

Braided Series

09

BICYCLECABLE

L3 specified

L3 specified

BICYCLE CABLE HOUSING

CEX

Low compression Low-friction polymer liner

Super-durable plastic layer, cold weather resistant

OD. 4, 5, 6, 7mm available

L3 Liner optional

CGX

High carbon content steel and rigid st ructural design creates

super-low compression ratio for maximum braking responsiveness

OD. 4, 5, 6, 7mm available

L3 Liner optional

layercoiled shell

CEX

LEX

Compressionless shell for precise shifting

Super light weight

Double plastic layer for increased weatherproofing and durability

OD. 4 & 5mm available

L3 Liner optional

CGX

High carbon content steel and rigid structural design creates

super-low compression ratio for precise shifting

Shimano TOURNEY derailleur system compatible

OD. 4 & 5mm available

L3 Liner optional

Available color options Translucent & Holographic series are available with coiled type housing only.

Brake

Derailleur

L3 optional

# 33 Yellow

# 24 Hot Pink

# 35

Hi-Tech Gray

# 54

Merida Green

# 08 Blue

# 09 Translucent

# 72 Chroma Silver

# 71 Pearl silver

# 01 White # 07 Black # 56 Red

layercoiled shell

CGX

L3 optional

layercoiled shell

CGX

L3 optional

layer

layer

LEX

linear shell

liner

liner

liner

liner

Standard Series


6/32


7/32

12 13

CM017-2Adjustable Cable Grip

CME013BStick-on Guide

CM014AB-JCable Raincoat

INSTALLATIONGUIDE

13INSTALLATION GUIDE

MTB Bicycle

CC217In-line Adjuster Barrle

CM157BJRocket Adjuster

CM136BIndex Adjuster

CC238AThreaded Index Cable Boss

CC312Threaded Bolt

CCG017-BJ, CCG025-BJTube Tops

INSTALLATION GUIDERoad Bicycle


8/32

Accessories


9/3216 17

Part No. Description Material / Finish

CM014ASJCable raincoat, ts 4mm housing,

prevents water and dust from

entering the housing

Alloy ferrule / Anodized /

Silver

Silicon gel raincoat / Silver

CC115-4F Ope n fer ru le , f it s 4 mm CG X, LEX P last ic / B lack

CC115-4FS Ope n fer ru le , f it s 4 mm CG X, LEX P last ic / S il ve r

CM007 Sealed ferrule, ts 4mm LEX-Sealed Plastic / Black

CC115-4IOpen ferrule (CNC), ts 4mm CEX,

CGX, LEX

Brass / Zinc plated /

Black

CC191Shift lever adapter, fits 4mm

housings, SACHS 3-Speed cable set

compatible

Brass / Nickel plated /

Satin silver

CC192-2B Open ferrule (Shifting), ts 4mm LEX Alloy / Anodized / Black

17

Fi ts 4mm Hous ing

A

CCESSORIES

80.5

13

2.5

4.3

1.5

3

50

.05

5.7

1.5

10

12

4.

25

1.5

5.

7

1

4.2

5

5.7

12.5

2363

5.7

1.515

18

120x3

151.5

5.7

18

5.75

120x3

151.5

5.7

18

5.75

18

1.

5

5.

7

12.6


CC115-4C

Nosed ferrule,

fits 4mm CGX, LEX, inserts through

cable stops to prevent abrasion of

coated cables and reduce friction

Plastic / Black

CC115-4G

Nosed ferrule, fits 4mmCGX, LEX

Inserts through cable stop prevent

abrasion of coated cables and

reduce friction

Plastic / Black

CC115-4JNose & sealed ferrule, fits 4mm LEX-

Sealed Plastic / Black

CM014

Cable raincoat, fits 4mm housing,


entering the housing Taiwan

Patent: 144092

Plastic / Black

CM014AB-JCable raincoat, ts 4mm housing,

prevents water and dust from entering

the housing


Black

Silicon gel raincoat / Black

CM014AOJCable raincoat, ts 4mm housing,


the housing


Gold


CM014ARJCable raincoat, ts 4mm housing,


the housing


Red


ACCESSORIESHous ing Parts

Fi ts 4mm Hous ing

5.7531.5

2.6

1.5

15

49.5

5.7

6.7

6.9

5.7

33

20

32

1.5

2.6

6

10.5

1.5

5.75 2

2.6

5.7

24

615

1.5

4013.1

4.4

1

1

4.2

5

5.7

12.5

2363

1

4.2

5

5.7

12.5

2363

1

4.2

5

5.7

12.5

2363


10/3218 19


CM062BJCable raincoat, ts 4.5mm housing,


the housing


Black

Slicon gel raincoat / Black

CM062OJCable raincoat, ts 4.5mm housing,


the housing


Gold


CM062RJCable raincoat, ts 4.5mm housing,


the housing

Alloy ferrule / Anodized / Red


CM112B Sealed ferrule, ts 4.5mm LEX-Sealed Alloy / Anodized/ Black

CM112BJ Sealed ferrule, ts 4.5mm LEX-Sealed Alloy / Anodized / Black

CM115-4L Open ferrule (CNC), ts 4.5mm LEXBrass / Electrodeposition

Coating / Black

Fi ts 4 .5mm Hous ing

19

12.5

4.7

6323

5.7

1

5.7

18

12.6 1.5

1.

5

10

12

5.

7

5.7

18

12.6 1.5

12.5

4.7

6323

5.7

1

12.5

4.7

6323

5.7

1

A

CCESSORIES


CC192-2BJ Open ferrule (Shifting), ts 4mm LEX Alloy / Anodized / Black

CM057JSealed ferrule, fits 4mm

LEX-SealedAlloy / Anodized / Black

CM057OJSealed ferrule, fits 4mm

LEX-SealedAlloy / Anodized / Gold

CM057RJSealed ferrule, fits 4mm

LEX-Sealed Alloy / Anodized / Red

CM057SJSealed ferrule, fits 4mm

LEX-SealedAlloy / Anodized / Silver

CC192-6Ferrule adaptor, converts 5mm

ferrules to fit 4mm housingPolymer / Black


Fi ts 4mm Hous ing

12.6

18

5.

7

1.5

12.6

18

5.7

1.5

12.6

18

5.7

1.

5

12.6

18

5.7

1.5

1.5

12.4

4.2

4.9

5.7

1.

515

18


11/3220 21


CM015



entering the housing

Taiwan Patent: 144092

Plastic ferrule / Black


CM015AB-J


prevents water and dust fromentering the housing


Alloy ferrule / Anodized /Black


CC193 Ope n fer ru le , f it s 5 mm ho us ings P last ic / B lack

CC193-1

Nosed ferrule, ts 5mm housings,

inserts through cable stops to prevent


reduces friction

Plastic / Black

CC193-3

Nosed ferrule, ts 5mm housings,



reduces friction

Plastic / Black

CC115-2 Open ferrule, fits 5mm CEX, CGXBrass / Nickel plated /

Satin silver

21

Fi ts 5mm Hous ing

A

CCESSORIES

40

1

16

5.2

236

5.1

63

1

0.5

4

16.5

19.5

5

7.3

4.9

2.4

5

5.8

R0.2

7.4

6

120

8. 7 11. 7

24.4

2.8

2.

1

13

31

4

7.3

5

16

5.9

47

13 6.5

15

2.6

2.1

2.7

5.7

5

5.7

12

2.5


CM010B

Nosed ferrule, ts 5mm housing,



reduces friction

Alloy / Anodized /

Black

CM010B-J




reduces friction

Alloy / Anodized / Black

CM010SJ1




reduces friction

Alloy / Anodized / Silver

CM061BJ Nosed ferrule, fits 5mm housing Alloy / Anodized / Black

CM061SJ1 Nosed ferrule, fits 5mm housing Alloy / Anodized / Silver

CM061OJ Nosed ferrule, fits 5mm housing Alloy / Anodized / Gold


Fi ts 5mm Hous ing

2.1

5.1

6

5.6

2.7

2

54

9.2

23

12.5

2.

1

5.1

6

5.6

2.7

2

54

9.2

23

12.5

2.1

5.1

6

5.

6

2.

72

54

9.2

23

12.5

12.5

2

2.7

54

23

6

12.5

2

2.

7

54

23

6

12.5

2

2.7

54

23

6


12/3222 23


CC192-1BOpen ferrule(Shifting),

fits 5mm LEX, KEBBrass / Argon plated / Black

CC192-1N Open ferrule(Shifting), ts 5mm LEX, KEBBrass / Argon plated /

Satin silver

CC372

Open ferrule, fits 4.5mm housing,

Compagolo compatible


Satin silver

CM054 Sealed ferrule, fits 5mm LEX-SealedBrass /

Argon plated / Black

CC192-BOpen ferrule(Brake), ts 5mm CEX,

CGX, KEBAlloy / Anodized / Black

CC192-BJOpen ferrule(Brake), ts 5mm CEX,

CGX, KEBAlloy/Anodized/Black

CC192-SBOpen ferrule(Brake), ts 5mm CEX,

CGX, KEBAlloy / Anodized / Black

23

Fi ts 5mm Hous ing

A

CCESSORIES

5.7

1.5

18

15

5.7

1.5

18

15

10

12.52

5

.7

4.7

2.1

10

6

18

2.

1

10

6

18

5.7

1.5

18

12.6

21.2

6

12.5

5.1

7.4

1.7

4



CC115-2D

Non-crimping ferrule,

fits 5mm CEX, CGX



Satin silver

CC115-2DENon-crimping ferrule, ts 5mm CEX,

CGXBrass / Nickel plated / Black

CC115-2E Open ferrule, fits 5mm CEX, CGXBrass / Electrodeposition

Coating / Black

CC115-3Open ferrule (CNC), fits 5mm CEX,

CGX, LEX


Satin silver

CC115-3EOpen ferrule (CNC), fits 5mm CEX,

CGX, LEX

Brass / Electrodeposition

Coating / Black

CC115-6Cable stop adapter,

fits 5mm LEX , 4.0mm end


Satin silver

CC115-7Shifting lever adapter,

fits 5mm housings, Sturmey Archer

3-Speed cable set compatible


Satin silver

Fi ts 5mm Hous ing

4.8

12

2.6

5.

7

5.1

5.7

5

5.

7

12

5

.1

2.5

12

10

2.1

5.7

4.8

12

2.6

5.7

5.1

12

10

2.1

5.7

16.6

2

4

5.7

5.7

5

13.5

9.6

6.4

4.1

1.5


13/3224 25


CM009SJ

Lined ferrule, fits 5mm housings,

built-in polymer tip, prevents


reduces friction


CM029B2

POP adapter, fits 5mm housing,

designed specially for Kevlar

reinforced compressionless brake

housing to work with a standard

guide pipes and adjusters with a

smaller inner diameter


CM029BJ

Fits 5mm housing, designed

specially for Kevlar reinforced

compressionless brake housing to

work with a standard guide pipes

and adjusters with a smaller inner

diameter


CM060B




reduces friction


CM060BJ




reduces friction


25Fi ts 5mm Hous ing

A

CCESSORIES

6

23

12.5

6

23

12.5

12.5

23

2.1

5.1

6

1.9

9.2

5.6

23

8.56

5.1

2.

1 12.5

5

1.9

23

8.56

5.

1

2.1 12.5

5

1.9


CC307Open ferrule, fits 6mm housing,

7.5mm endAlloy / Anodized / Black

CC307-AOpen ferrule, ts 6mm housing, 7.3mm

endAlloy / Anodized / Black

CM009B




reduces friction

Alloy / Anodized /

Black

CM009B-J




reduces friction


CM009OJ




reduces friction

Alloy / Anodized / Gold


Fi ts 5mm Hous ing

9

6

7.5

3

13.7

16.2

1.27

3

13.7

6

6.

5

16.2

7.3

9

1

12.5

23

2.1

5.1

6

1.9

9.2

5.6

12.5

23

2.1

5.1

6

1.9

9.2

5.6

12.5

23

2.1

5.1

6

1.

9

9.2

5.6


14/3226 27


CC115-4D Water-proof boot Silicon gel / Black

CC115-9 S housing holder, f it s 5mm housings P last ic / B lack

CC231B Water-proof boot Silicon gel / Black

CC231S Water-proof boot Silicon gel / Silver

CC333 Housing holder Plastic / Black

CCG004QBG

Water-Proof boot, fits 4 & 5mm

nosed ferrule


Polymer / Black

CCG014R

Cable Raincoat, fits 4mm nosed

ferrule (CM056, CM056-1)


Silicon gel / Red

13.3

5

2

5.7

0.7

A

CCESSORIES

Other

41

2.5

1.0

4.5

3.2

11.4

15.8

66

2.2

4.

8

3.8

40

3.5

2.9

5.7

1

6.2

1

1.8

Engineering & Manufactured

13.8

75

2.

7

18.8

10

3.51

25

2.7

2.1

4

5

1.2

6

3.8

4.

8

3.8

403.5

2.9

5.

7

1


26

ACCESSORIES


CM060SJ1




reduces friction


CM071-BJ

Lube ferrule, fits 5mm housing,

install fresh lubricant onto cables

using the Lube Tube injection port

Taiwan Patent: 199465 Germany

Patent: 202 12878.4


Black

Polymer tube / Black

CM071-SJ

Lube ferrule, fits 5mm housing,

install fresh lubricant onto cables

using the Lube Tube injection port

Taiwan Patent: 199465 Germany

Patent: 202 12878.4


Silver

Polymer tube / Black

CM117 Lined, ts 5mm housing Carbon / Black

CM118 Nosed, ts 5mm housing Carbon / Black

7

6

23

12.5

52

23

7

6

12.5

Fi ts 5mm Hous ing

6

23

12.5

30

11.5

6

2.4

30

11.5

6

2.4


15/3228 29


CC182 I nt er nal cable st op B ras s / Ni ck el pl at ed / S at in si lv er

CC238AM5 threaded index cable

boss, down tube location

recommended

Alloy #7005

CC238A-1M5 threaded index cable


recommended

Alloy #7005

CC238A-2M5 threaded index cable


recommended

Alloy #7005

CC238C

M5 threaded index cable


recommended

Alloy #7005

CC238D-1M5 threaded index cable


recommended

Alloy #7005

CC238D-2M5 threaded index cable


recommended

Alloy #7005

M5xP0.8

13

5.5

18

12

11

14.3

8.5

10

14.5

13

4

8

7.88

11

5.5

12.

8

14.8

13

8

M5xP0.8

2

11

8.87

10

14.8

13

8

M5xP0.8

5.511

8.87

ACCESSORIESBicycle F rame Parts

2.3

11.5

7

6

M5P0.8

14.3

3 5.8

5

10

.8

5

1

18

5.41

2

A

CCESSORIES


CCG006-JTPTube Tops III frame protection, fits

4 & 5mm housings, heat-shrink type

Heat-shrink rubber /

Black

CCG007-BJTube Tops frame protection,

fits 4 & 5mm housings, slide type,

"Jagwire" logo molded

Polymer /

Translucent black

CCG007-RJTube Tops frame protection,



Polymer /

Translucent red

CCG008-BJTube Tops II frame protection,



Silicon gel /

Translucent black

CCG017-BJTube Tops 3G, fits 4 & 5mm cable

housingPolymer / Black

CCG025-BJTube Tops 3G, fits 5.5mm

cable housingPolymer / Black

ACCESSORIESTube Tops

28

505.2

5.8

9

41

2

8

.36

42

4

40

R

5.6

4.2

40

R

5.6

4.2

40

R

5.6

4.2


16/3230 31


CC362 Internal cable stopSteel / Nickel plated /

Satin silver

CC362-B Internal cable stopSteel /

Nickel plated / Black

CC362-B1 Internal cable stopSteel /

Nickel plated / Black

CC380Open ferrule,

fits 5mm housing

Alloy / Anodized /

Satin black

CC380-1Open ferrule,

fits 5mm housing

Alloy / Anodized /

Satin black

CC667M5 threaded index cable boss, down

tude location recommendedAlloy #6061

CC667-1M5 threaded index cable boss, down

tude location recommendedAlloy #7005

11

5.9

7.1

8.2

5

17.5

14.5

9.0

1.9

5.1

9.5

7.0

9.0

7.

3

9.5

14.5

17.5

6.7

20

16.4

6.4

19.4

78.3

6

6.6

1.5

11

5.9

8.2

5

6

M4*P0.7

31

11

5

.9

8.2

5

6

M4*P0.7

6.

7

20

16.4

6.4

19.4

78.3

6

6.

6

1.5

A

CCESSORIES


CC238D7M5 threaded index cable


recommended

Alloy #7005

CC270-1 H ousing/hose guide for f ra me loops Pla st ic / B la ck

CC295 Pivot plug - M8 Plastic / Black

CC295-1 Pivot plug - M10 Plastic / Black

CC359Housing/hose guide for frame loops

5.5mmPlastic / Black

CC359-1Housing/hose guide for frame loops


CC359-2Housing/hose guide for frame loops



8

M5xP0.8

25.5

11

13

13.2

7.98

3.1

8.3

1

6

1.416.6

9

M8xP1.2

54.62

4 12.8

10.2

4

9.5

5

12

9.5

13.5

M10xP1.2

5

5

6

18.2

8.

5

1.

5

5.5

2

18.2

8.5

1.5

5

.0

2

18.2

8.5

1.5

4.5

2


17/3232 33

ACCESSORIESCable Parts


CC117-ACable Crimps, fit 1.0~1.2mm

cables, open typeAlloy / Anodized / Silver

CC117-AO

Cable Crimps, t 1.0~1.2mm cables,

open type

Alloy / Anodized / Gold

CC117-BCable Crimps, fit 1.5~1.8mm


CC117-CCable Crimps, fit 1.5~1.8mm


CC117-COCable Crimps, fit 1.5~1.8mm cables,

open typeAlloy / Anodized / Gold

CC117-C06Cable Crimps, fit 1.5~1.8mm

cables, open typeAlloy / Anodized / Red


cables, open typeAlloy / Anodized / Black

10

1.

6

2.

5

10.81.2

4.1

2.1

3

12

3

2

4

12

3

2

4

12

3

2

4

10

1.

6

2.

5

12

3

24

A

CCESSORIES


CM017-2Cable grip, adjustable clamps,

4.5~6.0mm brake line compatible

Stainless steel /

Satin silver

CM017BCable grip, 5.0~5.5mm brake line

compatible

Alloy / Black

CM017SCable grip, 5.0~5.5mm brake line

compatibleAlloy / Silver

CM063

EZ-bend super-exible housing segment

is designed for easy set-up of Kevlar

reinforced compressionless housings on

road bike handlebars

Steel w/ alloy end tips

CME011Stick-on cable guide, 3M adhesive

attachedPlastic / Black

CME013BAlloy stick-on guide, 3M adhesive

attachedAlloy / Black

CME013SAlloy stick-on guide, 3M adhesive

attachedAlloy / Silver


2.1

11.5

5.4

6.1

3.510.9

7.5

4

10

102

0

5.8

54

20

150

Brake Lever End

32

2.1

11.5

5.4

6.1

3.510.

9

7.5

4

10

102

0

5.8

5

4

20

10

18

27.5

18.

5

10

18

27.5

18.

5


18/3234 35


CC170-COCable Dounts, fit 1.1~1.2mm

cables, Round shapePolymer / Translucent

CC171-BCable Dounts, fit 1.5~1.8mm

cables, Octagonal shapePolymer / Black

CC171-CCable Dounts, fit 1.5~1.8mm

cables, Octagonal shapePolymer / Translucent

CC171-BOCable Dounts, fit 1.5~1.8mm

cables, Round shapePolymer / Black

CC171-COCable Dounts, fit 1.5~1.8mm

cables, Round shapePolymer / Translucent

CC339-1 Eye end, fits under 1.6mm cables Alloy / Without finish

CC40020Cable Crimps, fit 1.8mm or smaller

cables, w/Cross end screwBrass / Without finish

CM133Cable Crimps, t 1.8mm or smaller

cables, w/Cross end screwBrass / Without nish

5.8

9

2.7

0.9

6

3.4 2.7

9.5

1.46

9

1.5

5.8

1

1.7

3.5

5.2

10

3.4

3.9

6

2.3

M4x0.7

2.6

6.8

10.6M4x0.7

13

9

2

8

6

3.4 2.7

9.5

1.46

9

1.5

5.8

1

A

CCESSORIES



cables, open typeAlloy / Anodized / Blue


cables, open typeAlloy / Anodized / Green


cables, open typeAlloy / Anodized / Purple

CC117-DCable Crimps, fit 1.5~2.0mm


CC117-PGCable Crimps, fit 1.1~1.6mm

cables, twist-on typePlastic / Gray

CC170-B

Cable Dounts, fit 1.1~1.2mm

cables, Octagonal shape Polymer / Black

CC170-CCable Dounts, fit 1.1~1.2mm

cables, Octagonal shapePolymer / Translucent

CC170-BOCable Dounts, fit 1.1~1.2mm

cables, Round shapePolymer / Black

34ACCESSORIESCable Parts

12

3

2

4

C0.4

15

3.5

2

12

2.7

4.5

1

18.7

o1.

6

1.

4

4.2

5.0

6

3. 4 2. 7

9.5

1.0

6

5.8

9

2.7

0.9

12

3

2

4

12

3

2

4

6

3. 4 2. 7

9.5

1.

0

6


19/3236 37


CC221A Guide pipe 90Stainless steel tube

w/ alloy ferrule

CC221T Guide pipe 90Stainless steel tube

w/ stainless end tips


w/ alloy ferrule

CC222T Guide pipe 110Stainless steel tube

w/ stainless end tips


w/ alloy ferrule

CC401-2 Guide pipe, 0~180 flexible Stainless / Wothout finish

CMD021B3

POP guide pipe 90, alloy end tips

(designed specially for Kevlar

reinforced cable housing)

Stainless steel tubew/brass ferrule

CMD022B3POP guide pipe 110, alloy end

tips (designed specially for Kevlar

reinforced cable housing)

Stainless steel tube

w/ brass ferrule

CMD221SOAdjuster guide pipe 90 alloy end

tips


w/ alloy adjuster

37

11

11

6.1

92

11

11

A

CCESSORIES


CC112Lever adapter, fits city bike caliper

brakes

Steel / Nickel plated /

Satin silver

CC112-6Lever adapter (CNC), ts city bike

caliper brakes


Satin silver

CC114 Lever adapter, universal type Alloy / Anodized / Silver

CC126-1M5 cable crimps, side-pull brake

compatibleSteel / Argon plated / Silver

CC126-2M6 cable crimps, side-pull

brake compatibleSteel / Argon plated / Silver

CC128-07 Cable hanger Aluminum alloy / Black

CC198 Guide pipe boot Rubber / Black

CC220AGuide pipe 83


w/ alloy ferrule

26

.29

.0 8 4

6.2

29

35

5

8

3.2

44.7

6.5

1.4

4.

1

3.8

2.1

5.3

M5x0.8

7.9

9.6

7.2

8.4

M5x0.8

4.3

13.7

9.8

ACCESSORIESBrake Parts

5.7

10

1.1

6.9

10.5

8.5

7

5.5

7.8

2.5

4.2

12.5

7

7.7

4.3

9.8

2.5

10

14.40.2

M6x1.0

1.15.8

10.8

(9)

M6x1.0

(9.8)

4.2

6.1

13


20/3238 39


CC122-8M5 threaded bolt,

8.3x6.0mm head Steel / Argon plated / Silver

CC122TM6 threaded bolt, 8.5x6.2mm

head, built-in liner to prevent

abrasion and reduces friction

Steel / Argon plated / Silver

CC142 M7 lever adjusterSteel / Nickel plated /

Satin silver

CC142-1 M7 lever adjuster Alloy / Anodized / Silver

CC159 M10 lever adjusterAlloy / Anodized /

Silver bolt w/ black nut

CC217 In-line adjuster Alloy / Anodized / Gray

1.4 7.6 18

8.2

5

7.3

8

M6x1.0

25

7

8.5

M6*P1.0

3

M7x1.0

26

6.1

5.0

M7x1.0

2.3

15.9

15

12.5

4.62.5

26.5

M7x1.0

9.8

6

.8

11.5

M7x1.0

8.6

5.50.5

M10x1.0

2.3

11.8

6.3

28

6

M10*1.0

16.3

2.6

14.7

9.9

3

10

35

5.7

A

CCESSORIES


CC119-2

M3.5 threaded cable

connection, Sturmey

Archer shifting cable set

compatible

Brass / Nickel plated / Satin

Silver

CC122M6 threaded bolt,

8.5x6.2mm headSteel / Argon plated / Silver

CC122-10M6 threaded bolt,

8.5x6.2mm headSteel / Argon plated / Silver

ACCESSORIESShi f t ing Parts

2.810 .5 25

5

8

10

3

M5*P0.8k

10

4.2

5

.1

10

2

5.5

5.2

20

8.5

3

M6x1.0

38


21/32

40 41


CC611M6 threaded olt, 10.0x5.8mm

head, free-style rotors compatibleSteel / Argon / Silver

CM019B

M5 index adjuster, STI shifting cable

boss compatible


Plastic cap / Black

Steel bolt / Galvanized /

Silver

CM019S

M5 index adjuster, STI shifting cable

boss compatible


Plastic cap / Gray


Silver

CM116-AM5 index adjuster, STI shifting cable

boss compatible

Carbon cap / Black


Silver

CM136BM5 index adjuster with rubberized

coating, STI shifting cable boss

compatible

Alloy bolt / Rubber cap /

Black

CM067In-line adjusting barrel kit, STI shifting

lever recommendedAlloy / Gray

CM067SIn-line adjusting barrel kit, STI shifting

lever recommendedAlloy / Silver

12.2

4

15.3

4 3

4.3

1.7

4.1

4

43.850

41

10

22.6

1.

3.8 9.9

12.2

4

15.3

4 3

4.3

1.7

4.1

4

43.850

A

CCESSORIES


CC217B In-line adjuster Alloy / Anodized / Black

CC217S In-line adjuster Alloy / Anodized / Silver

CC233Mickey adjusting barrel, extra

adjustment at cable stops

Steel / Chrome plated / Satin

silver

CC304 M5 threaded bolt, 9.0x6.0mm head Alloy / Anodized / Silver

CC312M5 threaded bolt, 10.0x6.2mm

headAlloy / Anodized / Silver

CC314 M5 threaded bolt, 8.5x5.9mm head Alloy / Anodized / Black

CC3160.6mm spring, fits M5 threaded

boltsStainless steel


3

10

35

5.

7

2.0

M5xP0.8

21.5

6

9

25

10

M5P0.8

25.4

9.5

8.5

12

5.

1

3

10

35

5.7


22/32

42 43


CM128BJ

Carbon Rocket adjuster for

Shimano STI road shift levers. Adds

index adjustments at the lever.

Features rubber coated knob

Alloy bolt / Carbon cap /

Black

CM157BJ

Rocket II adjuster for Shimano

STI road shift levers. Adds index

adjustments at the lever. Features

rubber coated knob

Steel bolt / Argon plated /

Black

Rubber cap / Black

CM093 Mini in-line adjusterAlloy / Anodized /

Titanium finish

CM160BMini in-line adjuster with rubberized

coating

Alloy / Rubberized coating

/ Black

CM160WMini in-line adjuster with rubberized

coating

Alloy / Rubberized coating

/ White

12.5

5.

7

8

6.

3

5.7

31.8

A

CCESSORIES



CM067BIn-line adjusting barrel kit, STI shifting

lever recommendedAlloy / Black

CM081 M5 adjuster Alloy / Anodized / Black

CM092 In-line adjuster with lube portAlloy / Anodized /

Titanium nish

CM131Downtube braze-on mount road

adjuster

Stainless steel / Satin silver

Plastic cap / Black

CM022SJRocket adjuster for Shimano

STI road shift levers. Adds index

adjustments at the lever

Steel bolt / Argon plated /

Silver

Plastic cap / Gray

5.7

31.8

12

42

25

15

M5*0.8

6.2

7.5

100.12.5

12.2

4

15.3

4 3

4.3

1.7

4.1

4

43.8

50


23/32

Compatible with all major brands of hydraulic brake systems.

Easy to adjust length without special tools.

Reinforced with polyester.

Super flexible and lightweight.

Black outer casing.

Burst strength: 10,000+ psi .

Polyester

layerpolyesterliner

Compatible with all major brands of hydraulic brake systems.

Easy to adjust length without special tools.

Reinforced with Kevlar brand fiber.

Super flexible and lightweight.

Black outer casing.

Burst strength: 10,000+ psi .

layerkevlar reinforcementliner

Kevlar

# A4 Bright gold

# 01 White # 07 Black

# 56 Red

Available color options

# B4 Titanium

# A5 Bright slver

# B8 Carbon

Part No.

TP05

Description

5.5 x 2.5

TP16 5.0 x 2.0

Hydraulic brake line

Part No.

TB05

Description

5.5 x 2.5

TB16 5.0 x 2.0

Bicycle HydraulicDisc Brake Parts


24/32

46 47


CCG005 Protection Polymer / Black


CCB024Compression nut

(internal thread)Alloy / Anodized / Black

CCB025IA Banjo endSteel / Electrodeposition

Coating / Black

CCA057T9 Compression nut (external) Satinless steel / Satin silver

CCA058IA Compression nut (external) Steel / Black


4

14.57.9

7

10.5

4.8

R5

.24

5.3

11.5

8

5.6

9.2

4

8.2

4

18.8 M

8*P0.7

5

M8*P0.7

5

18.8

8.2

4

9.2

4

5.6

8

7.8

5.1

10

22

8

8.3

22.5

10.8

12

4

28

19

5

6.9

BICYCLEHYDRAULICDISCBRAKEPARTS

9.42

7

6

6.110

.14

27.15

2.8

44.3

21.65

6.5

21


CCB010 Banjo bolt Steel / Nickel plated / Black

CCC003 Seal washer Alloy / without finish

CCC007 Compression bushing (S)Brass / Nickel plated / Satin

silver

CCC010 C omp res si on b us hi ng (S ) Bra ss / w it hou t f in is h

CCZ002 Needle (insert) Brass / without finish

CCZ018 Needle (insert) Brass / without finish

CC396 Disc brake shims Satinless steel / without finish

4.

6

1.4

1 3.7 2

13.2

2.6

2

ACCESSORIESBicycle Hydraul ic Di sc Brake Parts

46

10

3

5.2

2

M6xP1.0

10.2

4.1

2

10.5

1.1

6

7

60.

2

6.5

5.6

1.

8

6.9

22

5.8

7

6

5.3

4.94

1

1.8

9 2.4

2.7

2

1

6.1

10

.25

10

6.2


25/32

Brake Pads

Excellent modulation and feel

Long-wearing

All-around rubber compound HeatShield

technology resistsheat build-up and brake fade

Excellent wet weatherperformance

Brake Pad Compounds


26/32

50 51

Part No. Description Color / Material

P451A Comp road brake Black / AW, Length: 40mm

P453AComp road brake. Shimano

compatibleBlack / AW, Length: 50mm

P453RComp road brake pad insert. Shimano

compatibleBlack / BS, Length: 50mm

P453RXR Comp road brake pad insert. Shimanocompatible

Red / RZ, Length: 50mm

P900H Comp canti brake Black / BS, Length: 70mm

51

17

51.5

49

47.2

22.5

5

15

4

14.2

5

11.6

4.

5

14

21.7M6*1

FRONT

6.3

13.2

23.9

9.4

53.5

0.9

3.3

13.

8

22.

6

2.

6

54

190.2

1

10.8

1.3HS884

FRONT

6.6

4.3

60

58.8

19.215.7

4.2

5 2.1

30

16

13

12

22.2

4.7

1

3.2

53.651.6

49.6

5.1

1.1

(10.8)(10.8)

9.2

7.3

9.6

5.3

1

3.2

53.651.6

49.6

5.1

1.1

(10.8)(10.8)

9.2

7.3

9.6

5.3

BRAKE

PARTS


P90XRXR Comp v-brake pad insert Red / RZ, Length: 70mm

P90XRComp v-brake pad insert. Shimano

compatibleBlack / BS, length: 70mm

P199N Comp caliper brake bolt-on Black / AW, Length: 40mm



ACCESSORIES

2.5

8.

1

7.5

6.5

69.5

1.3

7.5

2 20 21.5

3.7

5

2

67

6.2

5

12.5

27.5

354

71

17.4

6.5

12.7

40

2.4

5.8

42.4

6.

8

13.8

10.5

M6

3.5

20

.2

40

16.

8

6.

5

10.

5

8.

5

11

.3

12.7

5.2

42.4

13.

8

12

41

1.5

6

111

7

12.2

4

43

14

M6xP1.0

2.5

8.

1

7.5

6.5

69.5

1.3

7.5

2 20 21.5

3.7

5

2

67

6.2

5

12.5

27.5

354

71

Brake Parts


27/32

52 53


P909T Comp v-brake Black / BS, Length: 70mm

P910H Comp canti brake Black / AW, Length: 70mm

P947TComp v-brake

Black,Yellow / BS,

Length: 70mm

P453VBB Comp cyclocross canti brake Black / BS, Length: 70mm

R4x2

M6x1.0

24.5

0.3

14.5

65

3.8x3

16.1 16.1

47

34

68

16.5

10.

3

4.7

8X

14.5

3

15.

4

17

2.7

55

5110.5

2.5

53

17

10

6.7

30

13

0.

25.1

10.5

24

.50.3

14.5 65

3.8

16.1 16.1

47

34

68

8

16.

5

10.3

4.7

M6*1

8mm

14.5

2

35

6.7

6

3

1

6.5

7.8

27.83

46.8

FRONT

BRAKE

PARTS


P908C Comp v-brake Black / AW, Length: 70mm

P908HComp canti brake Black / AW, Length: 70mm

P908T Comp v-brake Black / BS, Length: 70mm

P909H Comp canti brake Black / AW, Length: 70mm


4.9

24

9.9

71

12.3

29

72.8

1.7

9.1

3

(21.3)67

(20.3)

2525

(21.3)

2 1920

R10

R8

FRONT

71.67

29.44

2.6

1

1

9.7

12.27

71.28

63.24

11.6

10

63.24

12.2712.27 12.27

11.6

9.7

71.28

2.6

M6xP1

7

24.

5

71.67

29.44

RIMR

14.5

65

3.8x3

16.1 16.1

4

34

68

8

16.

5

10.

3

4.

7

Pitch=3mm

6.7

29.

5

7.6

14

.5

52


28/32

Brake Pads


29/32

56 57


DBL3017-D Hope M4 Gray / BS, Semi-Metallic

DBL3001-D Hayes Mag & MX1,9 Gray / BS, Semi-Metallic

DBL3002-D Magura Louise/Clara 2000 Gray / BS, Semi-Metall ic

DBL3003-D Shimano Deore XT M755,M755-DH Gray / BS, Semi-Metallic

57

18.7

1.6

13

17.34

3.5

27.7

32

2 31.9

1

22.6

33.2

5

1.7

4

4

6.21

.5

15.4

[A]24.7

81.5

0.5

1.6

4

37

BRAKE

PARTS

1:1

1:1

1:1

1:1


DBL3009-D Hope C2-2 piston Gray / BS, Semi-Metallic

DBL3010-D Hope XC-4 piston hydraul ic Gray / BS, Semi-Metall ic

DBL3011-D Cannondale Coda Gray / BS, Semi-Metallic

DBL3013-D Formula B4 Gray / BS, Semi-Metallic


10.9

4.2

1.7

21.3 1 3

1.2

22.9

1

11.2

2.7

1.7

4.0

39.6

25.5

25.5

0.6

17.4

R 2

. 1

1.7

4

2

17.75

30.2

2

1.

5

1.5

1:1

1:1

1:1

1:1


30/32

58 59


DBL3012-D M ag ur a M ar ta/M ar ta SL G ray / B S, Semi- Me ta ll ic

DBL3015-D

Shimano XTR M965, M966, Saint

M800, XT M765, Hone M60,

LX M585, Deore M535

Gray / BS, Semi-Metallic

DBL3019-D Formula ORO Gray / BS, Semi-Metallic

DBL3018-D Ha yes MX 2, MX 3 & S ol e Gr ay / BS , Semi -Met al li c

59

21.8

15.5

4.

113 2

1

1.6

4

24.8

4.8

32.2

26.8

4

1.6

26.8

34.2

23.2

8

4

2

2.4

9

31

31.

3

2

40.5 25.5

BRAKE

PARTS

1:1

1:1

1:1

1:1


DBL3005-DMagura Clara 2001-2002, Louise FR,

Louise 2002-2006Gray / BS, Semi-Metallic

DBL3006-D Magura Julie Gray / BS, Semi-Metallic

DBL3007-D Shimano Deore M555, M555-M Gray / BS, Semi-Metallic

DBL3008-D

Shimano Deore M515, M515-M,

M515-LA, M525, M515-LA-M, M465,

M475, M495, Nexave C501, C601,

RST D-Power

Gray / BS, Semi-Metallic

24.75

19

37

43

3.

8

46.74

1.6

6

46.7

28.8

16.4

1.7

29

4

20

26.3

26.6

1.2

20.5

1.7

14.8

4

6.4

0.2

30.5

1.0

1.4

5

3.6

27


1:1

1:1

1:1

1:1


31/32

Incoming

Material

IQC IPQC IPQCBrake Cable Housing (CEX)

Derailleur Cable Housing (LEX) Finish Process

OQCWork Station (One piece flow):

Cutting Process/ Burr Removal/

Liner Bore/ Ferrule Clamping

Shipping

Process

Incoming Material IQC Material ProcessManufacturing

ProcessFirst Product Testing

(IPQC Prcess)

Jagwire

Brake Pad


32/32

Jagwire USA Jagwire Europe-After Market Jagwire Europe OEM Jagwire China-Tianjin

Head Office

Jagwire China-Shanghai Jagwire TaiwanJagwire China-Shenzhen

Date post:	30-May-2018
Category:	Documents
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2009 Jagwire OEM Catalog

Documents