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2010 Master Catalog

Catalog No. 85030-10

TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com

CNC Bar PullersPages 37– 44

• Easily Automate Any CNC Lathe• Combo Model Has Built-In Cutoff Tool• Self-Adjusting Coolant Actuated Model

CNC Collet ChucksPages 3-26

• Unparalleled Quality & Accuracy• New Ten-Second Collet Changes• In Stock for Same-Day Shipping

Rota-Rack® Parts AccumulatorPages 27-36

• Collects and Protects Finished Parts• Perfect for Bar-Fed CNC Lathes• Pays for Itself in Just a Few Months

Custom Live and Dead CentersPages 80– 82

• Specials Designed and Built to Order• Roto-Shield™ Bearing Protection• Fast Delivery on Custom Centers

Live CentersPages 45-76

• Exclusive Roto-Shield™ Technology• +/- 0.00005" TIR Guaranteed• High Pressure Coolant Approved

Dead CentersPages 77-79

• Full and Half Models for Grinding• Carbide-Tipped Models for Long Life• Threaded Models for Live Tailstocks

5C ColletsPages 88– 90

• 0.0005" TIR Guaranteed• Expanding Models for ID Workholding• Step Collets for Large Diameter Work

5C Collet ClosersPages 84-85

• Custom-Fit To Your Specific Lathe• 4,000 RPM Operating Speed• Includes Front-Mount 5C Collet Nose

Collet FixturesPages 86-87

• Workholding for Rotary Tables• Pneumatic and Manual Models• Collet Blocks for Vise Applications

ER ColletsPages 94 – 97

• 0.0002" Ultra-Precision Accuracy• Inch and Metric Sizes in Stock• Very Competitively Priced

R8 ColletsPage 90

• 0.0005" TIR Guaranteed• Sized in 1/32" Increments• Available Individually or In Sets

R8 Quick-ChangePages 91-92

• Good for Light Production on R8 Mills• Simple One-Hand Operation• Wide Range of Holder Styles

SUPERCHARGE YOUR MACHINE TOOLS

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TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com

SUPERCHARGE YOUR MACHINE TOOLS

Machine MountsPages 118–119

• Protect Against Shock and Vibration• Easily Level Machinery• Impact and Non-Impact Applications

V-Flange Tool HoldersPages 98-108

• High Precision ER Collet Chucks• Balanced and Serialized• Wide Range of Side-Lock Models

Deburring ToolsPages 109-116

• Unique Tools for Every Application• Most Competitive Prices in the Industry• Lifetime Handle Warranty

Work LightsPage 121

• Rugged Industrial-Grade Construction• Superior to Halogen Lighting • Near Daylight Illumination

Sensitive Drill FeedPage 120

• Drill Small Holes on a Drill Press or Mill• Precise Fingertip Control• Protects Against Drill Breakage

Chuck StopsPage 121

• The Safe Way to Chuck Short Parts • Fits Chuck Jaws up to 2.12" Wide• Available in Multiple Heights

Blow-Off StationPage 124

• For Safe, Thorough Part Cleaning• Downdraft Action Collects Debris• Runs On Standard Shop Air

PneuVac PumpPages 122-123

• Runs On Standard Shop Air• Fills a 55-Gallon Drum in Seconds• Great for Cleaning Coolant Sumps

PneuVac GunsPage 123

• Versatile Shop Cleanup Tool• Two-Way Operation (Blow/Vacuum)• Deep Hole Model for Blind Holes

Albrecht Precision Drill ChucksPages 166–175

• World's Most Accurate Drill Chucks• Models for All Applications• Stainless Models for Medical Use

Royal Filtermist Mist CollectorsPages 125-153

• Low Cost and Highly Efficient • Meet OSHA and NIOSH Requirements• Minimal Maintenance Requirements

Albrecht APC Milling ChucksPages 155-165

• Incredible Gripping torque• Superior Vibration Dampening• Extends Cutting Tool Life

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©Copyright 2009 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.

UPC Code Number = 698230 + 5-Digit Catalog Number

200 Oser Avenue Hauppauge, New York 11788

Tel: 1-631-273-1010Fax: 1-631-273-1066

Toll-Free USA and CanadaTel: 1-800-645-4174Fax: 1-800-424-2082

Email: [email protected]

INDUSTRIAL SUPPLY ASSOCIATION

Linking Channel Partners

ExperienceRoyal Products has been a leading American manufacturer of precision metalworking accessories for more than 60 years. The company was founded in 1946 by Bob Curran,who invented and patented the first changeable-point live center with a combination thread/taper interface. Since thattime, the Royal product line has grown to include hundreds of unique metalworking accessories designed to help manufacturers squeeze every last drop of performance out of their machine tools.

QualityRoyal Products is an ISO-registered company dedicated tocontinuous improvement. We embrace lean manufacturing

principles and have earned an excellent reputation amongmetalworking professionals for outstanding product quality.Before we bring a new product to market, it must first undergo extensive testing in our own factory to ensure thatit will exceed our customers’ demands. Our philosophy issimple – we would rather explain price once than have toapologize for poor quality time and time again.

SupportStrong technical support is one of Royal’s key strengths.From our experienced applications engineers to our team of 50+ factory-trained field reps strategically locatedthroughout the country, we are always available to speakwith customers and prospects, review their applications, andhelp them choose the best tools for their needs. If we don’thave the right products for your particular job, we will eitherdesign something special or recommend other companiesthat offer what you need.

ConvenienceRoyal Products metalworking accessories are sold through alarge network of machine tool and industrial distributorslocated throughout the United States, Canada, and Mexico.We stock thousands of products in five regional warehouseslocated throughout the country for fast, low-cost deliveries.For the name and telephone number of your local RoyalProducts distributor, please contact our customer servicedepartment at 1-800-645-4174.

Why Do Top Manufacturers Insist on Royal Products?

Division of Curran Manufacturing Corporation

CNC COLLET CHUCKSThe New Standard

NENEWW Ten-Second Collet Changes

For more than 60 years, Royal Products has enjoyed an outstanding reputation as one of the country’s most trusted manufacturersof precision machine tool performance accessories.

As an ISO-registered company dedicated to continuous improvement, we have devoted considerable time and effort over the pasttwenty years perfecting our broad line of CNC collet chucks. Through this focused initiative of ongoing development and optimization, Royal CNC collet chucks are considered by many to be the finest collet chucks available – period.

We would like to take this opportunity to thank all of our valued customers who have helped us in our mission to becomeAmerica’s premier collet chuck manufacturer, and we look forward to growing with you in the years to come.

Royal Sets a New Standard for CNC Collet Chucks

✓ Superior Design

✓ Precision Workmanship

✓ Incredibly Accurate

✓ Same-Day Shipping

✓ A Company You Can Trust

ContentsQuick-Grip™ Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 8–9Quick-Grip™ Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 10–11Quick-Grip™ Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 12–13Low-Profile Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 14–15Low-Profile Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 16–17Low-Profile Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 18–19Adapter Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21Bar Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 22–23Royal Collet Chuck Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 24–25Specials and Custom Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26

Proudly Made in U.S.A.

TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 5

ROYAL QUICK-GRIP™ CNC COLLET CHUCKS

Quick-Grip™ Collet Chuck Advantages:

✓ 10-Second Collet Changes

✓ Widest Collet Gripping Range (.062")

✓ Ultra-Compact Design

✓ Parallel Workpiece Gripping

✓ Extremely Accurate


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6 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com

QUICK-GRIP™ CNC COLLET CHUCKS

With the Royal Quick-Grip™ CNC Collet Chuck, collet changes take just seconds. Here’s how it works:

1. The unique collets are constructed of hardened steel segmentssecurely joined together by vulcanized rubber. Each collet contains an annular hook and groove configuration on the rear section of its outer diameter.

2. The installation tool incorporates steel pins that align withdrilled holes on the collet face. When these pins engage theface holes and the trigger on the tool is actuated, the collet becomes temporarily compressed.

Big Benefit #1 Ten-Second Collet Changes

3. In its compressed state, the collet can then be inserted into thecollet chuck, where the hooks on the rear of the collet segmentsbecome axially aligned with a retaining groove in the chuck.

4. Releasing the installation tool allows the collet to spring open, seating the hooks in the groove and drawing the matching ID/ODtapers into full, positive contact. The collet is now installed.


QUICK-GRIP™ CNC COLLET CHUCKS

Because they utilize very short collets, quick-change style collet chucks tend to be shorter thantheir spring-type collet counterparts.

Royal Quick-Grip™ CNC Collet Chucks have been optimized to be as short as possible – in mostcases they are the shortest in their class. This is important because it enables users to maximizethe usable space inside the machining envelope, and helps to overcome potential tool probe interference.

External diameters on all Royal Quick-Grip™ CNC Collet Chucks have also been optimized tooffer as much tool clearance as possible. The nose diameters of these chucks are smaller thanother quick-change chucks – especially designs that utilize a separate nose cap.

Big Benefit #2 Parallel-Grip Collets with a .062" Range

Big Benefit #3 Most Compact Design

Spring-Type ColletWith a spring-type collet, unless the bore is exactly sized to theworkpiece diameter there will be reduced contact, resulting incompromised accuracy and grip force.

Royal Quick-Grip™ Collets have a much wider collapse range than conventional spring collets. A spring-type collet can only be compressed by up to 0.005" before there is a sharp drop off in both gripforce and accuracy due to the changing angle of the gripping surface.

However, with the unique design of the Quick-Grip™ collet, each collet segment is joined to the adjacent segments with vulcanized rubber. Thisensures that the collet segments always remain parallel to the workpiece as the collet is compressed, giving the Quick-Grip™ collet afull collapse range of .062" (nominal diameter +/- .031).

Advantages of this system include:❑ The ability to compensate for oversized and undersized bar stock.

❑ Superior accuracy and grip force – by remaining parallel to the workpiece, each collet segment makes contact over its entire length.With a spring-type collet, over-collapsing results in just a narrow ringof contact near the collet face.

❑ On secondary operations, the wide range of the Royal Quick-Grip™ collet provides the ability to clear larger diameters in order to grip on smaller diameters.

Quick-Grip ColletWith a Quick-Grip™ collet, the segments alwaysremain parallel to the workpiece, helping to maintainoptimum accuracy and grip force.

Competition

Royal


QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS

High AccuracyRoyal Quick-Grip™ CNC Collet Chucks are very accurate – runout on the closing angle is guaranteed to be within 0.0002" TIR.

Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNCCollet Chuck takes just a few seconds. Aunique hook and groove design for securingcollets is used instead of traditional threads.

Shortest Length Royal Quick-Grip™ CNC Collet Chucks areamong the shortest chucks available,providing maximum work envelope utilization.This is especially important for smallermachines with limited z-axis travel.

Low-ProfileRoyal Quick-Grip™ CNC ColletChucks have smaller nosediameters than other quick-change collet chucks for superior tool clearance.

Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilizeMicroCentric* and Hainbuch*quick-change collets.

High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speedoperation, and can often be run at higher speeds than conventional 3-jawchucks because they are less affectedby centrifugal force.

Heavy-Duty Construction All chuck components, except for thedrawtube connector, are hardened to Rc 61-63 for high rigidity and durability.

Completely Sealed Lubricated for life, these chucksincorporate multiple O-ringseals to keep contaminants outand prevent chip pack-up onbore-thru applications.

Bolt & Go™ Our exclusive Bolt & Go™ mounting feature is standard on all Royal Quick-Grip™ Collet Chuckmodels. Bolt & Go™ enables chucks to bemounted very quickly and ensures maximumaccuracy and rigidity. See page 9 for additional information.

Dead-Length OperationRoyal Quick-Grip™ Accu-Length™ CNCCollet Chucks incorporate dead length operation to eliminate part pullback. Withthis design, the collet is held stationary inthe chuck body and a tapered sleeve pushesforward to compress it, resulting in precisez-axis workpiece positioning.

Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062”gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.

SpecialsIf you have a special application that goes beyondthe scope of our standard line, we will be happy todesign and build a custom system to meet yourneeds. Please contact a Royal applications engineerto discuss your requirements.

Easy InstallationRoyal Quick-Grip™ Collet Chucks include allmounting hardware, mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.


Note: Collets sold separately.*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.

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QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS

All Royal CNC Collet Chucks mount quickly, easily, and accurately due to our exclusive Bolt& Go™ mounting interface.

Many Royal chuck models mount directly to the lathe spindle without the need for anadapter plate. However, for models that do use a plate, a precision–ground tapered fitbetween the plate’s male pilot and chuck body’s female recess ensures a consistent, near-perfect fit without the need for any adjustment. This precision fit also enhances overall system rigidity by providing both face and taper contact.

Other chuck manufacturers use a less precise approach. Instead of providing a near-perfecttapered interface between the chuck body and plate, they rely on a loose fit between amale cylindrical pilot on the plate and an oversized bore within the chuck body. Becausethere is clearance between these two components, jack screws located around the circumference must be used to radially true-up the chuck on the plate. This process of usingthe jack screws and an indicator to dial out the runout each time a chuck is mounted wastesvaluable production time. The rigidity of this design is also significantly less due to the limited point-contact provided by the screws against the pilot as compared to the full-contact tapered fit of the Royal Bolt & Go™ interface.

CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE

A2-5 QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 21 7,865 14,160 6,000 44050

A2-6 QG-42 15⁄8" 4.75 4.50 7.45 1.25 6.20 23 7,865 14,160 6,000 44052110mm QG-42 15⁄8" 4.75 4.35 5.70 1.00 5.70 22 7,865 14,160 6,000 44054140mm QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 21 7,865 14,160 6,000 44056A2-5 QG-65 25⁄8" 5.50 4.80 6.45 1.40 6.45 27 10,115 18,205 6,000 44060A2-6 QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 33 10,115 18,205 6,000 44062A2-8 QG-65 25⁄8" 5.50 5.50 9.45 1.25 6.35 44 10,115 18,205 6,000 44064140mm QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 34 10,115 18,205 6,000 44066

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Coming Soon – Model QG-80 with 3-1/8" capacity. Contact Royal for additional information.For Quick-Grip™ accessories (stops, ejectors, seals, etc.), please see pages 20 & 21.

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Royal Others

Full Face &Taper Contact

Jack ScrewPoint Contact

Exclusive Bolt & Go™ Mounting Advantage (Because Your Time is Valuable!)

Royal Quick-Grip™ Accu-Length™ CNC Collet Chucks

Knock 30 Minutes Off Your Setup Time with Royal Bolt & Go™

$2,650

2,650

2,930

2,930

2,990

2,990

3,390

3,280


QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS

High AccuracyRoyal Quick-Grip™ CNC Collet Chucks arevery accurate – runout on the closing angleis guaranteed to be within 0.0002” TIR.

Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNC Collet Chuck takes just a few seconds. A unique hook and groove design for securingcollets is used instead of traditional threads.

Shortest Length Royal Quick-Grip™ CNC ColletChucks are among the shortestchucks available, providing maximum work envelope utilization. This is especiallyimportant for smaller machineswith limited z-axis travel.

Low-ProfileRoyal Quick-Grip™ CNC Collet Chuckshave smaller nose diameters thanother quick-change collet chucks forsuperior tool clearance.

High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speed operation,and can often be run at higher speeds thanconventional 3-jaw chucks because they areless affected by centrifugal force.

Heavy-Duty Construction All chuck components, includingthe drawtube connector, arehardened to Rc 61-63 forhigh rigidity and durability.

Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.

Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Quick-Grip™ ColletChuck models. Bolt & Go™ enables chucksto be mounted very quickly and ensuresmaximum accuracy and rigidity. See page 9for additional information.

Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062"gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.

SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.


Note: Collets sold separately.*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.

Easy InstallationRoyal Quick-Grip™ Collet Chucksinclude all mounting hardware,mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.

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Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilize MicroCentric* and Hainbuch*quick-change collets.


QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS

Quick-Grip™ Collet Chuck Advantages:

✓ 10-Second Collet Changes

✓ Widest Collet Gripping Range (+/- .031")

✓ Ultra-Compact Design

✓ Parallel Workpiece Gripping

✓ Extremely Accurate

CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE

A2-5 QG-42 15⁄8" 4.11 4.45 6.45 3.50 5.25 11 7,865 14,160 6,000 44020

A2-6 QG-42 15⁄8" 4.11 4.35 7.45 1.50 4.38 13 7,865 14,160 6,000 44022140mm QG-42 15⁄8" 4.11 4.00 6.00 3.20 4.11 11 7,865 14,160 6,000 44024A2-5 QG-65 25⁄8" 4.88 4.30 6.45 1.50 6.45 19 10,115 18,205 6,000 44028A2-6 QG-65 25⁄8" 4.88 4.85 7.45 1.50 5.25 17 10,115 18,205 6,000 44030A2-8 QG-65 25⁄8" 4.88 5.00 9.45 1.50 5.72 26 10,115 18,205 6,000 44032

Royal Quick-Grip™ Pullback CNC Collet Chucks

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Coming Soon – Model QG-80 with 3-1/8" capacity. Contact Royal for additional information.

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$1,620

1,750

1,750

1,850

1,850

2,290


QUICK-GRIP™ COLLETS

❑ Full .062" Gripping Range – wider than other quick-change collets on the market.

❑ Collets are precision ground to nominal size, with a gripping range of +/- .031".

Example – a 1/2" collet is ground to 0.500" dia., and can hold anypart ranging in size from 0.531" dia. down to 0.469" dia.

❑ Extremely Accurate – total system accuracy, (chuck + collet), of 0.0004"TIR or better.

❑ Royal Quick-Grip™ Collets are available from stock in both smoothand serrated styles:

– Serrated bore collets are great for first operation work and heavy duty roughing.

– Smooth bore collets are typically used for second operation workto protect finished surfaces.

❑ All Royal Quick-Grip™ collets are designed for minimal projectionbeyond the chuck face, (≤0.20"), for optimum rigidity and machinework-zone utilization.

❑ Vulcanized rubber between collet segments provide excellent sealingprotection against coolant penetration.

❑ State-of-the-art vulcanization process carries a lifetime guaranteeagainst failure.

❑ Hex, square, and custom sizes available – please contact a Royal Productsapplications engineer at 1-800-645-4174 to discuss your needs.

❑ Royal Quick-Grip™ Collets are fully compatible with MicroCentric* andHainbuch* quick-change collets.

Important – Collets of this style are subject to a condition known as “healing” when gripping on short part lengths. To prevent healingfrom occurring, it is recommended that the workpiece engage at least half the length of the collet gripping surface. It may also bepossible to eliminate healing with the use of a collet plug. For additional information, please contact a Royal Products applicationsengineer at 1-800-645-4174.

Collet Installation Tool

❑ Easy to use tool enables collets to be changed in seconds.

❑ Simply insert the steel pins into the collet face holes and squeeze main trigger tocollapse collet.

❑ Once the collet is positioned within the chuck, squeeze the trigger lock to expandand release.

❑ Heavy-duty construction for durability.

F ITS CHUCK MODEL CATALOG NUMBER PRICE

QG-42 44097QG-65 44098

Collet Installation Tool

*MicroCentric is a registered trademark of MicroCentric Corporation. Hainbuch is a registered trademark of Hainbuch GmbH Spannende Technik.

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$495

495


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SMOOTH SERRATEDDIAMETER BORE CAT NO. BORE CAT NO.

3⁄16" 44101 N/A7⁄32" 44102 N/A1⁄4" 44103 N/A

9⁄32" 44104 N/A5⁄16" 44105 N/A

11⁄32" 44106 441553⁄8" 44107 44156

13⁄32" 44108 441577⁄16" 44109 44158

15⁄32" 44110 441591⁄2" 44111 44160

17⁄32" 44112 441619⁄16" 44113 44162

19⁄32" 44114 441635⁄8" 44115 44164

21⁄32" 44116 44165

QG-65 Collets – $265 EachSMOOTH SERRATED

DIAMETER BORE CAT NO. BORE CAT NO.

3⁄16" 44201 N/A7⁄32" 44202 N/A1⁄4" 44203 N/A

9⁄32" 44204 N/A5⁄16" 44205 N/A

11⁄32" 44206 443063⁄8" 44207 44307

13⁄32" 44208 443087⁄16" 44209 44309

15⁄32" 44210 443101⁄2" 44211 44311

17⁄32" 44212 443129⁄16" 44213 44313

19⁄32" 44214 443145⁄8" 44215 44315

21⁄32" 44216 4431611⁄16" 44217 4431723⁄32" 44218 44318

3⁄4" 44219 4431925⁄32" 44220 4432013⁄16" 44221 4432127⁄32" 44222 44322

7⁄8" 44223 4432329⁄32" 44224 4432415⁄16" 44225 4432531⁄32" 44226 443261" 44227 44327


11⁄32" 44228 N/A11⁄16" 44229 4432813⁄32" 44230 N/A11⁄8" 44231 4432915⁄32" 44232 N/A13⁄16" 44233 4433017⁄32" 44234 N/A11⁄4" 44235 4433119⁄32" 44236 N/A15⁄16" 44237 44332111⁄32" 44238 N/A13⁄8" 44239 44333

113⁄32" 44240 N/A17⁄16" 44241 44334115⁄32" 44242 N/A11⁄2" 44243 44335

117⁄32" 44244 N/A19⁄16" 44245 44336119⁄32" 44246 N/A15⁄8" 44247 44337

121⁄32" 44248 N/A111⁄16" 44249 44338123⁄32" 44250 N/A13⁄4" 44251 44339

125⁄32" 44252 N/A113⁄16" 44253 44340127⁄32" 44254 N/A


17⁄8" 44255 44341129⁄32" 44256 N/A115⁄16" 44257 44342131⁄32" 44279 N/A

2" 44258 4434321⁄32" 44259 N/A21⁄16" 44260 4434423⁄32" 44261 N/A21⁄8" 44262 4434525⁄32" 44263 N/A23⁄16" 44264 4434627⁄32" 44265 N/A21⁄4" 44266 4434729⁄32" 44267 N/A25⁄16" 44268 44348211⁄32" 44269 N/A23⁄8" 44270 44349

213⁄32" 44271 N/A27⁄16" 44272 44350215⁄32" 44273 N/A21⁄2" 44274 44351

217⁄32" 44275 N/A29⁄16" 44276 44352219⁄32" 44277 N/A25⁄8" 44278 N/A


11⁄16" 44117 4416623⁄32" 44118 44167

3⁄4" 44119 4416825⁄32" 44120 4416913⁄16" 44121 4417027⁄32" 44122 44171

7⁄8" 44123 4417229⁄32" 44124 4417315⁄16" 44125 4417431⁄32" 44126 441751" 44127 44176

11⁄32" 44128 N/A11⁄16" 44129 4417713⁄32" 44130 N/A11⁄8" 44131 4417815⁄32" 44132 N/A


13⁄16" 44133 4417917⁄32" 44134 N/A11⁄4" 44135 4418019⁄32" 44136 N/A15⁄16" 44137 44181111⁄32" 44138 N/A13⁄8" 44139 44182

113⁄32" 44140 N/A17⁄16" 44141 44183115⁄32" 44142 N/A11⁄2" 44143 44184

117⁄32" 44144 N/A19⁄16" 44145 44185119⁄32" 44146 N/A15⁄8" 44147 44186

Hex, square, and custom sizes available – please contact Royal for informationComing Soon – QG-80 Collets with 3-1/8" capacity

QUICK-GRIP™ COLLETS


LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS

High AccuracyAll Royal Accu-Length™ CNC Collet Chucks areguaranteed to run within0.0002" TIR.

Fine Adjustability Royal Accu-Length™ master collets containmultiple keyways for fine adjustability.This is an especially useful feature forsecond-spindle applications.

Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Low-Profile ColletChuck models. Bolt & Go™ enables chucks to be mounted very quickly and ensures maximum accuracy and rigidity. See page 9for additional information.

Outstanding RigidityAll Royal Accu-Length™ Collet Chucks have beenoptimized for maximum rigidity, and all componentsare hardened for strength and durability.

Easy InstallationAll Royal Low-Profile Collet Chucks include a collet wrench, lubricator, mounting hardware,mounting wrenches, and a custom-machineddrawtube connector for hassle-free installation.S-type models also include the master collet. S-type collet pads can be ordered separatelythrough your local tooling supplier.

Wide RangeRoyal manufactures a wide rangeof Accu-Length™ Collet Chucks tofit all popular spindle noses andcollet styles. Gripping capacitiesrange from 1 ⁄ 64" to 3" diameter.

High RPM All Royal CNC collet chucks are balanced by design for high-speedoperation, and can often be run athigher speeds than conventional 3-jaw chucks because they are lessprone to the negative effects of centrifugal force.

Low-ProfileAll external dimensions havebeen optimized to providemaximum tool clearance.

Spindle Bearing ProtectionAn oversized flange acts as a coolantslinger to protect lathe spindle bearingsfrom contaminants.

Dead-Length Operation Royal Accu-Length™ CNC Collet Chucksincorporate dead-length operation toeliminate part pullback. With thisdesign, a tapered sleeve pushes forwardover the collet to compress it, resultingin precise z-axis positioning.



Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.


LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS

D

A EC

B

* Ultra-compact design.

D

A EC

B

Royal Low-Profile Accu-Length™ CNC Collet Chucks

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CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX CATALOG

TYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs.) RPM NUMBER PRICE

A2-5 5C 11⁄16" 2.43 5.75 6.45 1.00 4.00 21 4,000 13,600 6,000 42330

A2-6 5C 11⁄16" 2.43 5.75 7.45 1.00 4.00 21 4,000 13,600 6,000 42332110mm 5C 11⁄16" 2.43 5.55 6.45 1.00 4.00 21 4,000 13,600 6,000 42334140mm 5C 11⁄16" 2.43 4.45 6.45 1.00 4.00 13 4,000 13,600 6,000 42336

A2-5 16C 15⁄8" 3.25 6.50 6.45 1.03 3.80 25 5,400 18,300 6,000 42338A2-6 16C 15⁄8" 3.25 6.25 7.45 1.03 3.80 24 5,400 18,300 6,000 42340A2-8 16C 15⁄8" 3.25 7.25 9.45 1.03 3.67 51 5,400 18,300 4,500 42342

140mm 16C 15⁄8" 3.25 6.30 6.45 1.03 3.80 25 5,400 18,300 6,000 42343A2-5 3J 13⁄4" 3.25 6.23 6.45 1.03 3.97 24 5,400 26,300 6,000 42344A2-5* 3J 13⁄4" 3.25 5.47 5.20 1.03 4.06 22 5,400 26,300 6,000 42345A2-6 3J 13⁄4" 3.25 6.25 7.45 1.03 3.97 25 5,400 26,300 6,000 42346A2-8 3J 13⁄4" 3.25 7.00 9.45 1.03 3.97 49 5,400 26,300 4,500 42348

110mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 25 5,400 26,300 6,000 42350110mm* 3J 13⁄4" 3.25 5.42 5.20 1.03 4.06 22 5,400 26,300 6,000 42351115mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 25 5,400 26,300 6,000 42352140mm 3J 13⁄4" 3.25 6.03 6.45 1.03 3.97 23 5,400 26,300 6,000 42354

A2-5 S-20 Master 2" 4.81 6.38 6.45 1.80 6.45 38 6,000 29,300 6,000 42360A2-6 S-20 Master 2" 4.81 6.63 7.45 1.80 6.45 41 6,000 29,300 6,000 42362A2-5 S-26 Master 2 5⁄8" 5.50 6.63 7.45 1.62 7.45 45 8,000 39,100 6,000 42363A2-6 S-26 Master 2 5⁄8" 5.50 7.00 7.45 1.50 6.75 53 8,000 39,100 6,000 42364A2-8 S-26 Master 2 5⁄8" 5.50 7.30 9.45 1.50 6.75 57 8,000 39,100 4,500 42366A2-6 S-30 Master 3" 6.00 6.62 8.45 1.63 8.45 67 10,000 48,800 6,000 42368A2-8 S-30 Master 3" 6.00 6.87 9.45 1.63 8.45 69 10,000 48,800 4,500 42370

$2,876

2,988

2,876

2,988

3,143

3,243

3,352

3,252

3,243

3,243

3,352

3,467

3,243

3,243

3,277

3,352

3,614

3,874

3,937

3,978

4,092

4,329

4,329


LOW-PROFILE PULLBACK CNC COLLET CHUCKS

High AccuracyAll Royal Low-Profile Pullback CNC Collet Chucks are guaranteedto run within 0.0002" TIR.

Low-ProfileAll external dimensions have beenoptimized to provide outstandingtool clearance and rigidity.

Heavy-Duty ConstructionAll chuck components, exceptfor the drawtube connector,are hardened to Rc 61-63 forrigidity and durability.

High RPM All Royal CNC Collet chucks arebalanced by design for high-speedoperation, and can often be run athigher speeds than conventional3-jaw chucks because they areless prone to the negative effectsof centrifugal force.

Spindle Bearing ProtectionAn oversized flange acts as acoolant slinger to protect lathe spindle bearings from contaminants.An internal O-ring protects slidingcomponents from coolant and fines.

Easy InstallationAll Royal Low-Profile Pullback Chucks include a collet wrench, mounting hardware, mountingwrenches, and a custom-machined drawtubeconnector to ensure hassle-free installation. S-type models also include the master collet.S-type collet pads can be ordered separatelythrough your local tooling supplier.

Wide RangeRoyal manufactures a wide range ofchucks to fit all popular spindle nosesand collet styles. Gripping capacitiesrange from 1 ⁄ 64" to 4" diameter.

Adjustability Dual collet retaining screwsensure easy collet installationand adjustability.

Simple DesignRoyal Low-Profile Pullback CNC ColletChucks provide a simple, low-cost methodfor utilizing collets on all CNC lathes andturning centers.

S-Type Master ColletsOn chuck models that use an S-type master collet, the customer simply changes colletpads to hold different partdiameters. Royal includes a master collet with each S-type collet chuck.




LOW-PROFILE PULLBACK CNC COLLET CHUCKS

1 Threaded-nose collet chucks are for use with 5C step collets that close on the head, not the 10-degree angle. Never exceed the manufacturer's rpm and drawbar force limits forany threaded accessories.

2 For additional information on Royal Master Collets and S-Type Pads, please see page 18.3 Big Bore Models.

B

AC

A E

D

B

C

5C, 16C & 3J

S-Types

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Royal Low-Profile Pullback CNC Collet ChucksCHUCK MAX MAX

SPINDLE COLLET THREADED WEIGHT DRAWBAR CLAMPING MAX CATALOGTYPE TYPE CAPACITY NOSE1 A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE

A2-5 5C 11⁄16" N 2.63 5.00 6.45 1.05 3.14 12 4,490 15,750 6,000 42053A2-5 5C 11⁄16" Y1 2.187-10 5.00 6.45 1.22 3.14 10 4,4901 15,750 6,0001 42054A2-6 5C 11⁄16" N 2.63 5.00 7.45 1.05 3.14 17 4,490 15,750 6,000 42055A2-6 5C 11⁄16" N 2.63 6.00 7.45 1.05 3.14 19 4,490 15,750 6,000 42057A2-6 BB 5C 11⁄16" N 3.00 6.00 7.45 1.37 3.14 22 4,490 15,750 6,000 420563

A2-6 5C 11⁄16" Y1 2.187-10 6.00 7.45 1.22 3.14 17 4,4901 15,750 6,0001 42058A2-8 5C 11⁄16" N 2.63 6.00 9.45 1.05 3.14 31 4,490 15,750 4,500 42059A2-8 5C 11⁄16" Y1 2.187-10 6.00 9.45 1.22 3.14 29 4,4901 15,750 4,5001 42060140mm 5C 11⁄16" N 2.63 5.50 6.00 1.31 3.14 11 4,490 15,750 6,000 42052A2-5 16C 15⁄8" N 3.00 6.00 6.45 1.85 3.31 12 5,390 19,800 6,000 42067A2-6 16C 15⁄8" N 3.25 6.00 7.45 1.54 3.78 20 5,390 19,800 6,000 42069A2-6 BB 16C 15⁄8" N 3.25 6.50 7.45 1.54 3.78 23 5,390 19,800 6,000 420683

A2-8 16C 15⁄8" N 3.25 6.00 9.45 1.54 3.78 30 5,390 19,800 4,500 42071140mm 16C 15⁄8" N 3.00 6.00 6.00 1.86 3.31 12 5,390 19,800 6,000 42072A2-5 3J 13⁄4" N 3.08 6.00 6.45 1.16 3.33 13 5,390 26,340 6,000 42061A2-6 3J 13⁄4" N 3.25 6.00 7.45 1.05 3.87 20 5,390 26,340 6,000 42063A2-6 BB 3J 13⁄4" N 3.25 6.25 7.45 1.54 3.87 23 5,390 26,340 6,000 420623

A2-8 3J 13⁄4" N 3.25 6.00 9.45 1.05 3.87 32 5,390 26,340 4,500 42065140mm 3J 13⁄4" N 3.08 6.00 6.00 1.78 3.33 12 5,390 26,340 6,000 42064A2-5 S-20 Master2 2" N 4.40 5.63 6.45 – – 23 9,500 21,300 6,000 45108A2-6 S-20 Master2 2" N 4.40 5.57 7.45 – – 29 9,500 21,300 6,000 45110A2-6 S-26 Master2 2 5⁄8" N 5.75 6.25 7.45 – – 33 11,500 25,700 6,000 45112A2-8 S-26 Master2 2 5⁄8" N 5.75 6.25 9.45 – – 49 11,500 25,700 4,500 45114A2-6 S-30 Master2 3" N 5.75 6.50 7.45 – – 34 13.500 30,200 6,000 45115A2-8 S-30 Master2 3" N 5.75 6.53 9.45 – – 49 13,500 30,200 4,500 45116A2-8 S-35 Master2 3 1⁄2" N 7.00 6.75 9.45 – – 52 13,500 30,200 4,500 45118A2-8 S-40 Master2 4" N 7.90 7.63 9.45 – – 54 13,500 54,900 4,500 45119A2-11 S-40 Master2 4" N 7.90 7.50 11.50 – – 75 13,500 54,900 3,000 45120

$825920970

1,0801,2401,1751,1401,2251,0801,0251,0801,2751,1951,1101,0551,1401,3051,3451,1402,3952,5552,7402,8603,1352,9604,1654,6355,695


COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS

❑ All Royal S-type CNC collet chucks include one master collet and oneset of pad clamps.

❑ Many shops keep an extra master collet on hand so they can install the collet pads for the next job ahead of time, reducing setupchangeover times.

❑ All Royal master collets designed for our Low-Profile Accu-Length™chucks include an internal thread to allow for the use of a part stop or ejector.

❑ Royal master collets are designed for use with Royal CNC collet chucks,but may also fit other chuck brands. Please contact a Royal applicationsengineer for additional information.

❑ For low-profile collet chucks with a capacity greater than 1-3/4", a master collet and padarrangement is typically used instead of dedicated solid collets. The primary reason for thisis to reduce operating costs for the customer – collet pads are less expensive than largesolid collets.

❑ Royal low-profile CNC Collet Chucks utilize proprietary master collets that accept industry-standard S-type collet pads.

❑ These S-type pads are available hardened and ground to a specific size, or in the soft statewhich enables them to be machined to size by the customer.

❑ The pads attach to the master collet via special clamp screws. As a clamp screw is tightened, the opposing ends draw together, engaging a dovetail on the back of the collet pad and seating it securely in the master collet.

❑ All Royal Accu-Length™ S-Type CNC Collet Chucks include a master collet with multiplekeyways for fine adjustability – a feature that is especially useful on subspindle applications.

❑ S-type master collet and pad assemblies are usually less accurate than a hardened and ground solid collet due to the tolerances of the pad/collet interface. S-type pad manufacturers usually state an accuracy in the range of 0.0015" – 0.0025" TIR.

- For first operation work, this accuracy is fine because all surfaces that are turned inthe same chucking will always be concentric to each other.

- For second-op and sub-spindle applications where accuracies of 0.0005" TIR or betterare required, we recommend either boring a set of soft pads to size, or ordering oneof our custom-made hardened and ground solid collets featured on the next page.

Master Collets and S-Type Pads

An Important Note About Royal Master ColletsRoyal Products is unique due to the fact that we design and manufacture all of our own master collets in-house. Having 100% con-trol over the quality, delivery, and pricing gives us a significant advantage over our competitors who must purchase their master collets fromoutside sources and mark them up before reselling them to you.


S-20 Accu-Length™ 45139S-26 Accu-Length™ 45140S-30 Accu-Length™ 45141

S-20 Pullback 45134S-26 Pullback 45135S-30 Pullback 45136S-35 Pullback 45137S-40 Pullback 45138

Royal S-Type Master Collets

$475

550

605

475

525

590

650

740


COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS

Custom Hardened and Ground Solid Collets

Emergency Collets

For additional information regarding customsolid collets, please contact a Royal Productsapplications engineer at 1-800-645-4174.

In addition to manufacturing all of our own master collets, Royal manufacturescustom hardened and ground solid collets for our CNC collet chucks. A solidcollet provides several advantages over a master collet and pads, including:

- Higher accuracy – typically 0.0005" TIR or better- Hardened to Rc 61–63 for strength and long life- Excellent repeatability for use on future jobs- Can be perfectly sized to grip any part diameter- Can be made to hold odd-shaped parts

❑ In addition to providing custom solid collets, we also stock emergency collets for our S-type Accu-Length ™ collet chucks.

❑ These emergency collets are supplied semi-hard and are designed to bebored to size by the customer.

❑ Boring pins are included with each collet.



Master Collet with Pads Solid Collet

Royal Emergency Collets

Greater Capacity – By Removing the Pad Clamps, the Collet Capacity Increases By Up To 3/8"

$395

675

760


CNC COLLET CHUCK ACCESSORIES

Hardened and Ground Adapter Plates

❑ Adapter plates offer the flexibility to mount collet chucks and 3-jaw chucks to a wider range of spindles:

- Mount a larger chuck on a smaller spindle for increased capacity.

- Mount a smaller chuck on a larger spindle forincreased tool clearance and higher speeds.

❑ All Royal adapter plates are made from high carbon alloy steel hardened to Rc 48-52.

❑ High accuracy – 0.0002" TIR guaranteed.

❑ Metric screws included for mounting plate to spindle.

❑ Drive button included on all plates.

SPINDLE CHUCKSPINDLE CHUCK PLATE PLATE MOUNTING MOUNT CATALOGMOUNT MOUNT DIAMETER THICKNESS BOLTS THREADS NUMBER PRICE

A2-5 A2-6 6.68 1.00 M-10 M-12 44000A2-5 170MM 6.68 1.00 M-10 M-12 44002A2-6 A2-6 6.68 1.25 M-12 M-12 44009A2-6 A2-8 8.68 1.00 M-12 M-16 44004A2-8 A2-6 8.25 1.75 M-16 M-12 44010A2-8 A2-8 8.69 2.00 M-16 M-16 44011

110MM A2-5 5.31 0.75 M-10 M-10 44006115MM A2-5 5.31 0.75 M-10 M-10 44007140MM A2-6 6.68 1.00 M-10 M-12 44008

Royal Adapter Plates

Other configurations available. Contact a Royal Products applications engineer at 1-800-645-4174 with your requirements.

Collet Stops

❑ A collet stop is used for accurate z-axis positioning of short workpieces within a collet.

❑ Stop rod length is easily adjusted.

❑ All Royal Accu-Length™ master collets are internally threaded to accept a collet stop.

Royal Collet StopsF ITS CHUCK MODEL CATALOG NUMBER PRICE

5C Accu-Length™ and Pullback 2003016C Accu-Length™ and Pullback 451513J Accu-Length™ and Pullback 45152


QG-42 Accu-Length™ 44080QG-65 Accu-Length™ 44081

$836788745971971

1,018690690859

$11108108108114121135155


CNC COLLET CHUCK ACCESSORIES

Bar Seals

❑ A bar seal assembly can be fitted to Royal S-type collet chucks for applications that produce fines and dust, such as the machining of brass or cast iron.

❑ Standard Royal Accu-Length™ Collet Chucks must be modified to accept this bar sealassembly. This modification is free to customers who order the bar seal kit at the sametime they order their collet chuck.

❑ Older Royal Accu-Length™ Collet Chucks that are already in service can be returned toRoyal Products and retrofitted to accept the bar seal for a nominal charge.

❑ Assembly includes housing, hardware, and one blank bar seal. Order extra seals separately.

Note: Bar seal assembly adds 3/4" to chuck length.

Royal Bar Seal AssembliesF ITS CHUCK MODEL CATALOG NUMBER PRICE



Replacement Bar Seals – Package of 3F ITS CHUCK MODEL CATALOG NUMBER PRICE



❑ Ejectors are used in sub-spindle applications to push finished workpieces into the part catcher upon completion.

❑ Standard pusher head can be adjusted or modified as applications require.

❑ A hardened plunger rod and a bronze bearing work together to provide smooth, consistent operation.

❑ Spring is encased inside of body for protection.

Royal EjectorsF ITS CHUCK MODEL CATALOG NUMBER PRICE

5C Accu-Length™ 4514516C Accu-Length™ 451463J Accu-Length™ 45147



For an alternative solution to an ejector, check out the Royal Grippex Coolant-Actuated Bar Puller. The Grippex, when fitted with special robotgripper jaws, can be used to pull finished parts from a sub-spindle, eliminating the need for an ejector and freeing up the spindle bore to swallow longer parts.

Ejectors

$198219219438449474560575

$398426462365425

$5462715565


FREQUENTLY ASKED QUESTIONS

When is a Collet Chuck a Better Choice than a Three-Jaw Chuck?

Bar FeedingA collet chuck is almost always the best workholding choice for machinesequipped with bar feeders. Collet chucks help minimize vibration, openand close faster than three-jaw chucks, and, most importantly, providefull 360° contact to ensure that the bar stock remains on centerlinefor accurate re-gripping after being advanced.

Small Diameter WorkCollet chucks are best suited for parts ranging in size from 1/16" to 3" indiameter because they offer much better tool clearance, can be run athigher speeds than jaw chucks, and provide superior grip force.

Short / Thin Parts A collet chuck’s low-profile design provides better tool clearance andallows machining to take place very close to the chuck face. This abilityto work closer to the chuck can also help prevent thin parts from saggingor bending.

High Speed OperationCollet chucks are much less vulnerable to the negative effects of centrifugal force, enabling them to run at higher speeds while maintaining consistent grip force.

Reduced Setup TimesChanging a collet is much faster than changing chuck jaws, and there is no boring required. Collet chucks keep your machines making chips –and profits!

Pipe and Tube WorkThe 360° contact provided by a collet distributes the gripping force evenly around the entire part circumference, reducing the risk of crushingor distorting thin-walled parts.

Odd Shaped Parts Collets can be easily customized to hold odd-shaped or off-center parts.A wide selection of standard collets is readily available to handle round,square, and hex stock.

Better Tool LifeThe paddlewheel-like shape of a 3-jaw chuck can deflect coolant beforeit reaches the cutting tool tip, shortening tool life, whereas the streamlined shape of a collet chuck enables precise coolant delivery.

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FREQUENTLY ASKED QUESTIONS

With a pullback collet chuck, closing the collet is accomplished by pulling it back into the chuck body, whereas with an Accu-Length™ chuck, the collet is rigidly fixed to the chuck body and a tapered sleeve pushes forward over the collet to compress it.

Using a pullback chuck will result in a slight variation in z-axis positioning of the workpiece. This happens due to the fact that as the collet draws back and closes down, it begins to grip the workpiece and pull it back too. Typically the movement is just a few thousandths of an inch, and remainsconsistent as long as the part diameter doesn’t vary.

This slight z-axis movement is often acceptable for first operation work and can be easily remedied with a facing cut. However, there are several situations where Z-axis movement is not desirable. In these cases, using a Royal Accu-Length™ collet chuck with dead length operation will protect against workpiece movement.

Important – For machines with two spindles, it is always necessary for the secondary spindle (right-hand) to be equipped with an Accu-Length™ colletchuck, and it is strongly recommended that the main spindle (left-hand) use an Accu-Length™ chuck as well.

Step 1 Determine the correct spindle mount, (A2-6, 140 mm, etc.). The collet chuck you choose must have the same spindle mount as your machine.Step 2 Determine the required capacity. It is usually common practice for the collet chuck capacity to either match, or slightly exceed, the machine’s bar capacity. Step 3 Choose between Accu-Length™ and Pullback models

Step 4 Choose between Quick-Grip™ and Low-Profile models

Which Chuck Model is Right for You?

What is the Difference Between a Pullback Chuck and an Accu-Length™ Chuck?

Simple first-op turning* ✓* ✓*Bar feeding* ✓* ✓*Jobs where the workpiece OD or stock size is not consistent ✓

Secondary operations, especially when an accurate length feature must be maintainedin relation to first-op features ✓

All secondary spindles (and main spindles of two-spindle machines) ✓

Multiple pulls on the same part ✓

Accu-Length Pullback

Fast collet changeover time ✓ ✓

Short length ✓

Small nose diameter ✓

High grip force ✓ ✓

High Accuracy ✓ ✓

Wide clamping range ✓

Quick-Grip™ Low-Profile

*While both pullback and Accu-Length™ chucks may be used in these applications, Accu-Length™ is often a better choice and must bechosen if any of the other parameters are met.

For additional help in determining which collet chuck model is best suited to your specific needs, please contact a Royal Products applications engineer at 1-800-645-4174.


WHY CHOOSE ROYAL CNC COLLET CHUCKS

Superior Design Features

Precision-Made in USA ISO 9001 – 2008 Certified

❑ All Royal CNC collet chucks have been optimized for maximum tool clearance and outstanding rigidity.

❑ Exclusive Bolt & Go™ Mounting Feature – Dead On, Dead Accurate – Every Time!See page 9 for additional information.

❑ The closing sleeve connection on our Accu-Length™ models ensures zero backlash –a common problem on competitive chucks.

❑ Lubrication – All Royal Accu-Length™ chuck models include spiral grease channels onthe closing sleeve for superior lubrication and longer life.

❑ Royal manufactures and stocks a wide range of adapter plates, stops, ejectors, andsealing devices so we can quickly and easily meet customer requirements.

Outstanding Support

❑ Royal’s knowledgeable team of applications engineers makes it very easy for you to do businesswith us. When you call Royal, the person you speak with will be a workholding expert, and if we can’t offer you the best solution for your application, we’ll do our best to recommend a company that can – even if they are a competitor!

❑ Royal CNC Collet Chucks are sold through a select network of the country’s top industrial and machine tool distributors. We also have strong relationships with all of themajor machine tool builders and importers to make sure that our products seamlessly interfacewith their machines.

❑ With over forty factory-trained account managers strategically located throughout NorthAmerica, our highly-qualified field support team is always ready and willing to serve you.

❑ Every Royal CNC collet chuck and master collet is completely manufactured in our modern factory on state-of-the-art automated CNC equipment.

❑ All chucks, sleeves, adapter plates, collets, etc., come off of our gantry-loaded multi-tasking machines complete – eliminating the accuracy and quality issues often associated with multiple setups/operations.

❑ All grinding takes place on precision Swiss-made CNC grinders that enable multiple features to be ground in a single setup, resulting in near-perfect tolerances and ensuring absolute consistency from part to part.

❑ Royal Products is an ISO9001-2008 registered company dedicated to continuous improvement. Every process is documented and followed down to the smallest detail for consistent quality – every time.

Three members of the Royal support team: Mike Sullivan,

Manufacturer’s Representative, John Holt, Midwest Regional

Business Manager, and Brian Mecca, Director of Sales


WHY CHOOSE ROYAL CNC COLLET CHUCKS

Our product availability is second to none. Over 94% of all Royal CNC collet chucks ship complete thesame day they are ordered, and the remainder ship either the next day, or as specified by the customer.

We stock more than 700 chucks between our East Coast warehouse and our new West Coast warehouse to ensure that we will always have what our customers need, when they need it.

In addition to providing superior quality, service, support, and deliveries, Royal CNC Collet Chucks also carry an industry exclusive risk-free performanceguarantee. This no-risk guarantee allows our customers to run a collet chuck on the toughest jobs in their shop for 45-days, and if they are not 100%satisfied with its performance, we will take it back and arrange for a full refund through their distributor.

When you buy a CNC collet chuck from Royal Products, you can have complete confidence that we will not let you down. For over 60 years, Royal has been recognized as one of the most reliable and trusted

suppliers in the metalworking industry. We’re here for you today, and we’ll be here for you tomorrow.

❑ All chucks include everything needed for installation, (even the wrenches). We striveto give our customers “the mint on the pillow” treatment.

❑ Through the past twenty years of gathering machine tool specifications and workingclosely with all of the major machine tool builders, Royal Products has developed a huge database of drawtube specifications, virtually eliminating the need for a customer to ever measure a machine.

❑ We now stock over 120 of the most common drawtube connector models, and non-stock connectors are made very quickly from semi-finished blanks.

❑ All Royal CNC collet chucks come packaged in specially designed heavy-gage boxeswith form-fitting foam inserts to provide complete protection of all contents.

Same-Day Shipping

We Make It Easy

Risk-Free Performance Guarantee

Royal CNC Collet Chucks – The New Standard

✓ Smarter Design✓ Better Quality✓ Outstanding Support

✓ Same-Day Shipping✓ No Hassles✓ Risk-Free Guarantee


SPECIALS & CUSTOM DESIGNS

Custom Solutions – No Problem!In addition to our broad range of standard workholding products, Royal also

designs and builds custom chucks and collets for special applications.

Put Royal’s experienced team of engineers and our state-of-the-artmanufacturing facility to work for you. Call us today at 1-800-645-4174

to discuss your special workholding needs.

In the example shown here, a customer needed aspecial chuck that could accept a 3J collet, athree-jaw scroll chuck, and a series of special fixture plates. While this setup may look a littleunorthodox, it did exactly what the customerneeded it to do.

5C, 16C, & 3J Workholding

for Indexers and Rotary

Tables. See pages 86 – 87.

NENEWW

Seriously Increase Your Profits with Royal Rota-Rack®

DO YOU BARFEED?


The patent-pending Royal Rota-Rack® is an automatic accumulator that can be usedwith any bar-fed CNC lathe to safely collect finished parts, providing hours of highlyprofitable, unmanned production.

❑ Run a second or third shift with the same equipment and no additional employees

❑ Day-shift operators are freed up to handle other, more productive tasks

❑ Protects against workpiece damage, eliminating scrap and rework costs

❑ Keeps parts in sequential order for inspection and quality control purposes

❑ Takes up very little floor space

❑ Pays for itself in just a few months

❑ Seriously increases profits!

Patent Pending

5 PM – Tuesday 11 PM – Tuesday 6 AM – Wednesday

WHAT IS A ROTA-RACK®?


HOW DOES THE ROTA-RACK® WORK?

The Royal Rota-Rack® is very simple to setup and operate. Here's how it works:

User enters the part cycle time and degree of turntablerotation via a simple PLC controller. A counter can alsobe set to shut the Rota-Rack® down after a specifiednumber of parts have been collected.

As a finished part comes out of the lathe, it dropsonto the conveyor and is moved towards the Rota-Rack’s® rotating turntable.

Each time a part comes out of the machine, the Rota-Rack® indexes to the next position. The degreeof turntable rotation is easily adjusted according topart length.

As the turntable indexes, the parts are gently guidedtowards the center via the spiral.

After several hours of unmanned production, finished parts are manually removed from the center of the Rota-Rack®.

1 2

3 4

5

Check out the RoyalRota-Rack® Video atwww.rotarack.com


WHAT WILL ROTA-RACK® DO FOR YOU?

The Royal Rota-Rack® has been designed to provide maximum part protection, a feature that is important for all parts but one that is especially useful for parts with delicate external features like threads, edges, and corners.

❑ Each time the Rota-Rack® collects a finished part, the turntable smoothlyrotates to the next position to ensure that the following part will not forcefullycollide with any of the previously-collected parts.

❑ All contact surfaces of the Royal Rota-Rack® and conveyor are covered with a high-lubricity UHMW plastic material to minimize friction and protect surface finishes.

❑ Reducing scrap and rework costs directly improves profitability.

❑ The Rota-Rack’s® unique spiral helps keep finished parts in sequential order,aiding in quality control/inspection.

Adding a Royal Rota-Rack® to a bar-fed CNC lathe greatly increases machine utilization and throughput.

❑ Run existing machines extra hours: nights, weekends, lunch breaks, etc.

❑ Faster cycle times – no waiting for an operator to unload parts / empty collection boxes.

❑ Higher efficiency – produce more parts per shift.

❑ Better employee utilization – why have a person do a job that can be handled with simple automation?

❑ Increased profitability.

The Royal Rota-Rack® won’t show up late, doesn’t get sick, and keeps working long after your last employee leaves for the night or weekend.

First day of hunting season? Big snow storm? Cousin Joe’s wedding? The Rota-Rack® doesn’t care. How many of your competitors will be turningout parts on Super Bowl Sunday?

Note: Collection box removed for clarity.

Big Benefit #2 Eliminate Part Damage

Big Benefit #3 Provide Complete Reliability

Big Benefit #1 Increase Capacity & Throughput


THE PROFIT MAKER

Case Study – Royal Rota-Rack® Increased Profits at a Small JobShop by Over $50,000!

❑ The owner of a small job shop installed a Royal Rota-Rack® with the intention of running one of his CNC lathes for a few extra hours in the eveningsafter his employees left for the day.

❑ For costing purposes, he continued to base all of his overheads on the first shift, figuring that any extra production hours achieved with the Rota-Rack® would be virtually all profit.

❑ The shop rate on his CNC Lathe = $70 per hour

❑ The owner started out conservatively, using Rota-Rack® to deliver just three hours of extra production per night.

❑ 3 hours x 5 days = 15 hours per week of extra production

❑ 15 x $70 = $1,050 in extra profits per week

❑ $1050 x 52 weeks = $54,600!

In this real-life example, the lathe only ran an average of three extra hours per night, and still generated more than $50,000 in extra profit in thefirst year alone. In reality, many shops use the Royal Rota-Rack® to run an extra six to eight hours per night, plus weekends.

Utilized to its fullest extent, it is entirely possible to generate an additional profit of $150,000 – $200,000 per lathe, per year, with the Royal Rota-Rack®.


PROFIT WORKSHEET

Calculate Your Own Extra Production Potential

Use this handy worksheet to calculate how many extra hours you could run your CNC lathes completely unattended with the Royal Rota-Rack®

A. _____________ Largest surface area of your part (multiply the two largest dimensions in inches)

Examples:

B. _____________ Number of parts that can fit on the Rota-Rack® = (850 / A) x 0.8

Note – The 850 represents the usable surface area of the turntable in square inches, and the 0.8 assumes that when the parts are accumulated, 20% of the Rota-Rack’s® surface area will remain vacant.

C. _____________ Cycle time of part in minutes

D. _____________ Number of parts that can be made in one hour (60 / C)

E. _____________ Number of hours that machine can be run unattended (B / D)

F. _____________ Shop rate of machine in dollars

G. _____________ Additional profit per shift (E x F)

H. _____________ Number of shifts per week

I. _____________ Extra yearly profit (G x H x 52)

With such a large potential return, you can’t afford not to equip every bar-fed CNC lathe in your shop with a Royal Rota-Rack®!

L L

DD

W

Rectangle(Length x Width)

Cylinder(Length x Diameter)

Disk(Diameter x Diameter)

Check out the Royal Rota-Rack®

Video at www.rotarack.com


SMART DESIGN – BUILT TO LAST

Unique Rotary SpiralGently guides finished parts to the center as the turntable rotates.

Coolant ManagementIntegral drip tray with draincollects excess coolant.

Universal DesignThe Royal Rota-Rack® adapts to any CNC lathe that isequipped with a part catcher:

Turntable can rotate either clockwise or counter-clockwise, and can be positioned to either the leftside or right side of the lathe

Height range 10.5 – 53 inches. Other heightrequirements can be a accommodated upon special requestRota-Rack® is completely free standing – no bolting to the machine or floor is required Control box can be positioned anywhere on circumference for optimal clearanceEasily adapts to machines with existing conveyors

Very Heavy-Duty ConstructionWeighing in at 450 lbs., the RoyalRota-Rack® is a serious piece ofequipment that is built to withstandyears of abuse in the harshest production environments. A heavygage welded steel frame providesoutstanding rigidity, enabling theRota-Rack® to easily support up to700 lbs. of finished parts.

Large CapacityWith over 850 square inches of surfacearea, the Royal Rota-Rack® can holdhundreds of parts* and provide hours of unmanned operation.

Totally Self-Contained –No Machine Tool ContactThe Royal Rota-Rack® is a complete stand-alone unit – there are no electrical or physical connections of any type with the machine tool. This provides hassle-freeinstallation and ensures that all machinewarranties remain intact.

Excellent Part ProtectionLow-friction UHMW coating on all contact surfaces protects finished partsfrom scuffs and dents. This durable plastic is the same material used in themanufacture of motorcycle chain guides.

The Royal Rota-Rack® is reliable, doesn't take sick days, and pays for itselfwithin a few months of use. Order yours today and get a jump on your competition!

*Actual number of parts depends upon individual part size.

Patent Pending

LH Orientation RH Orientation


COMMON ROTA-RACK® QUESTIONS

Example:5 MT Live Center ShankLength: 7.25" Diameter: 1.75" Weight: 3.4 lbs.

Q.

A.

Q.

A.

Q.

A.

How does the Royal Rota-Rack® handle long parts?

The Royal Rota-Rack can be used to collect a wide variety of parts with varied lengths, diameters, and shapes. As a general rule, the standardRota-Rack® can accommodate parts ranging in size from 1/4" diameter x 1" long, to 3" diameter x 10" long. It may be possible to collect longerparts with a slight spiral modification.

Free Performance Evaluation – If you are not sure if the Royal Rota-Rack® will work for you, you are welcome to send us a few of your parts fortesting. We will run them through a Rota-Rack® in our shop and send you a video of the results. For further information please contact a RoyalProducts applications engineer.

Is the Rota-Rack® Difficult to Install?

Not at all – most customers install it themselves in under an hour.

The Royal Rota-Rack® normally ships with the height and orientation preconfigured accordingto each customer’s specifications, so installation is simple and straightforward.

It should be noted that it may be necessary to modify the lathe’s part catcher collection boxso that parts can pass through the box and drop onto the conveyor. For most machines, thiswill require cutting out the bottom and one side of the collection box as shown in the photo.

How Much Space Does the Rota-Rack® Take Up?

The standard Rota-Rack® has a 36" diameter turntable, making it large enough to hold an adequate supply of parts, yet small enough to fit intoclose quarters.

When considering floor space utilization, it should be noted that the Rota-Rack® can double or even triple capacity, yet its footprint is onlyabout 10% that of a new lathe and bar feeder.

Rota-Rack® capacity forthis part is 53 pieces.


SPECIFICATIONS

Notes: 1- Unit shown is configured for left-hand

positioning. Changing to right-handconfiguration simply requires flippingthe spiral and conveyor bracket.

2- Alternate conveyor lengths availableas special order.

General Specifications850 in2 / 5480 cm2

10" / 25 cm0.25" / 0.6 cm3" / 8 cm700 lbs. / 318 kgSee drawing110V/60Hz450 lbs. / 205kg (including conveyor)

Usable Turntable Surface Area

Max. Part Length*

Min. Part Diameter

Max. Part Diameter*

Payload Capacity

Height Range

Power Supply

Unit Weight

Description Cat No.

Rota-Rack and Control Only* (110V, 60 Hz) 51002

Description Cat No.

Conveyor and Bracket 51022*Order conveyor separately.

7.415.73

51.8256.46

74.80

ROTA-RACK (51002) WITH CONVEYOR (51022)LEFT-HAND, COUNTERCLOCKWISE ROTATION

.63

7.97

12.00

Ø36.68

35.67 (END OF BELT)

38.12 (END OF DRIP TRAY)

CONTROL CAN BE LOCATED ANYWHERE ON CIRCUMFERENCE

6.00BELT

62.36 MAX.

59.61 MAX.

53.36 MAX.14.00 MIN.

(TOP OF RAIL)

51.80 MAX.12.44 MIN.

(TOP OF BELT)

3/4 NPT FOR DRAIN

49.86 MAX.10.50 MIN.

(TOP OF TABLE)

+–1/2" ADJUSTMENT

Contact Royal for Info on Multi-Unit Discounts

*It is sometimes possible to exceed these parameters. Contact Royal for info.


ROTA-RACK® INSTALLATIONS

Check out the Royal Rota-Rack®

Video at www.rotarack.com

Easily Automate Any CNC Lathe For Lights-Out Production

CNC BAR PULLERS


COMPACT CNC BAR PULLERSAutomate Any CNC Lathe

A

B

C

Royal Compact CNC Bar Pullers

Replacement Parts

1Includes bar puller, one set of standard jaws and one blank spindle bushing.

SHANK GRIPPING CATALOGSIZE RANGE A B C NUMBER PRICE1

1⁄2" SQ 1⁄8"–15⁄8" 21⁄8" 3 1⁄4" 13⁄16" 433003⁄4" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433021" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433041" SQ 1⁄8"– 3" 3 5⁄8" 3 1⁄4" 13⁄16" 43306

DESCRIPTION CATALOG NO. PRICE⁄SET

Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502

$506

532

532

566

Royal Compact CNC Bar Pullers (Metric)SHANK GRIPPING CATALOG

SIZE RANGE A B C NUMBER PRICE1

20mm 3–57mm 67mm 83mm 30mm 4368025mm 3–57mm 67mm 83mm 30mm 4368425mm 3–76mm 92mm 83mm 30mm 43688

$590

590

627

$66

95

117

Serrations ensure that componentsstay locked together for rigidity.

All parts subject to wear are hardened forstrength and durability.

Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.

Unit is very easy to use — simply set gap between jaws1⁄ 8" smaller than stock size. As the bar puller slides overthe bar along the x-axis, the fingers flex to provide the gripping force. The turret then retracts along the z-axis,pulling the bar out the desired position.

Cat. No. 43302 Shown

❑ Great for use with small CNC lathes — compactdesign minimizes tool interference.

❑ Very easy to setup and use.

❑ Unit can pull round, square, and hex stock.

❑ Flexible heat-treated steel fingers providestrong gripping force.

❑ Each compact bar puller includes one set of serrated jaws and one blank spindle bushing.

❑ Additional sizes and shank styles are available.Please contact Royal for information.


HEAVY-DUTY CNC BAR PULLERSAutomate Any CNC Lathe

A

BC

❑ Rugged, heavy-duty design withstands thetoughest manufacturing environments.



❑ Large internal die springs provide verystrong gripping force.

❑ Each bar puller includes one set of standardjaws and one blank spindle bushing. Extracapacity jaws sold separately.

❑ Additional sizes and shank styles available.Please contact Royal for information.

Replacement PartsDESCRIPTION CATALOG NO. PRICE⁄SET

Standard Jaw Set 43510Extra-Capacity Jaw Set 43512

Serrations ensure thatcomponents stay lockedtogether for rigidity.

All parts subject towear are hardened forstrength and durability.

Unit is very easy to use — simply set gapbetween jaws 1 ⁄ 8" smaller than stock size. As the bar puller slides over the bar along the x-axis,the jaws compress heavy-duty internal die springsto provide high gripping force. The turret thenretracts along the z-axis, pulling the bar out thedesired position.

GRIPPING RANGE CAT NO.SHANK STANDARD EXTRA-CAPACITY RIGHT HANDSIZE JAWS JAWS A B C MODEL* PRICE

3⁄4" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433601" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433661" SQ 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 4 3⁄4" 2 9⁄16" 11⁄2" 433701" SQ 1⁄8"– 3 5⁄8" 17⁄8"– 5 1⁄2" 5" 2 3⁄4" 13⁄4" 433721" SQ 1⁄8"– 4 7⁄8" 17⁄8"– 6 1⁄2" 6 3⁄4" 2 3⁄4" 13⁄4" 43376

Royal Heavy Duty CNC Bar Pullers — Square Shank

$715

755

789

814

911

GRIPPING RANGE

SHANK STANDARD EXTRA-CAPACITY CATALOG SIZE JAWS JAWS A B C NUMBER PRICE

1" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340011⁄4" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340211⁄4" Dia. 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 5 3⁄8" 2 15⁄16" 11⁄2" 43404

Royal Heavy Duty CNC Bar Pullers — Round Shank

$902

902

943

* Most machines require a right-hand unit. If you need a left-hand unit please contact one of our engineersat 1-800-645-4174.


BC

A

$131

151


COMBO CNC BAR PULLERSAutomate Any CNC Lathe

Here’s how it works:

Serrations ensure that componentsstay locked together for rigidity.

Flexible heat-treated steel fingersprovide strong gripping force.

All parts subject towear are hardened forstrength and durability.

Unit is very easy to use —see drawings for sequence.

This unique two-in-one design is both a bar pullerand a cut-off tool. Advantages include saving a turret station and reducing cycle time.

Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.

Any standard cut-offholder and insert canbe used — see compatibility chart.


Step 1 — Turn Step 2 — Cut-Off Step 3 — Stop Spindle/Grip Step 4 — Open Chuck/Pull

❑ The Royal Combo CNC Bar Puller is both a bar puller and a cut-off tool in one unit.Benefits of this design include:

- Saving a turret station.- Reduced cycle time because the turret

does not need to index between the cut-off and pulling operations.



❑ Compact design enables it to be used onmost CNC lathes.

❑ Each combo bar puller includes one set ofstandard jaws and one blank spindle bushing.Order cut-off insert and holder separately.

Check out the Royal Bar Puller Videoat www.barpullers.com


COMBO CNC BAR PULLERSAutomate Any CNC Lathe

A

B

E

D

C

Cycle times are reduced because the turret does not need to indexbetween cut-off and pulling operations.

Cat. No. 43460 shown.Please note dimension D (maximum depth of cut). If a greaterdepth of cut is required, we suggest using a separate cut-offtool and only using the bar puller for the pulling operation.

MAX DEPTH CAT. NO.SHANK GRIPPING OF CUT RIGHT HAND2

SIZE RANGE A B C D1 E MODEL PRICE3

1⁄2" SQ 1⁄8"– 15⁄8" 2 1⁄8" 4 11⁄16" 13⁄16" 7⁄8" 0.125" 434523⁄4" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 4 3⁄4" 13⁄16" 7⁄8" 0.125" 434561" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434601" SQ 1⁄8"– 3" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434641" SQ 1⁄8"– 4" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 43468

Royal Combo CNC Bar Pullers

1Maximum depth of cut.2Most machines require a right-hand unit. If you need a left hand unit please contact one of our engineers at 1-800-645-4174.

3Includes bar puller, one set of standard jaws and one blank spindle bushing. Order insert holder and insert separately.

$691

711

719

745

847

MAX DEPTH CAT. NO.SHANK GRIPPING OF CUT RIGHT HAND2

SIZE RANGE A B C D1 E MODEL PRICE3

20mm 3–57mm 67mm 121mm 30mm 22mm 3mm 4361525mm 3–57mm 67mm 162mm 30mm 32mm 3mm 4362525mm 3–76mm 92mm 162mm 30mm 32mm 3mm 43635

Royal Combo CNC Bar Pullers

$787

795

829

❑ Cut-off holder and insert can be purchased separatelyfrom Royal Products or through your tooling supplier.

❑ Bar puller accepts many popular brands of holders andinserts (see chart).

❑ Cut-off holders not purchased from Royal must beslightly modified before being used with bar puller.

Compatibility ChartBRAND 1⁄2", 3⁄4" AND 20mm SHANK 1" AND 25mm SHANK

Carboloy 150.10-20-3 150.10-25-3Iscar SGFH26-3 SGFH32-3

Kennametal DSB4-340-105 DSB5-340-110Manchester 340-105 340-110

Sandvik 151.2-21-30 151.2-25-30Valenite VH101 26 3 VH101 32 3

BAR PULLERSHANK SIZE CATALOG NO. PRICE*

1⁄2" or 3⁄4" 435201" 43522

Holder with Insert

*Includes one modified holder, one neutral cut-off insert, and one installation ⁄ removal tool. Royal supplies Kennametal insert GSP125N.

$129

140

Replacement Parts — Combo ModelDESCRIPTION CATALOG NO. PRICE⁄SET

Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502

$66

95

117


GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe

Thick-walled heavy-duty construction helps toprotect unit and allows it to be used at coolantpressures of up to 280 psi.

The Grippex has a wide grippingrange of 1⁄8" – 3 1⁄8". Higher capacitygripping fingers are also available.

Very high gripping force and smooth operation is achieved through a patentedfinger mechanism that pivots on tworoller bearings. As little as 15 psi ofcoolant pressure is enough to enable theGrippex to pull a 210 lb. bar!

Three-finger design is superior for gripping both round and hex stock.Special two-finger model also available.Contact Royal for information.

Hardened finger inserts reduce wearand help the Grippex penetrate hardmaterials like stainless steel.

U.S. Patent#6,530,578

❑ The patented Grippex 20L CNC bar puller is actuated by a CNC lathe's coolant system. As coolant is fed through the unit, it pushes a piston forward which causes the fingers to close around the bar stock. When the coolant is turned off, the fingersautomatically spring open.

❑ Self-adjusting mechanism — fingers will close down until they contact the bar stock so no presetting is necessary. This featureallows the Grippex to make multiple pulls on the same workpiece, even after the OD has been turned.

❑ Unit can also be operated by air pressure.

❑ When fitted with robot gripper jaws, the Grippex can:

- Remove a bar remnant from a bar-fed lathe and drop it into the parts catcher. This eliminates the risk of the remnant fallinginto the chip conveyor where it can become jammed and cause damage.

- Remove a finished workpiece from a sub-spindle and place itinto the parts catcher. This eliminates the need for unreliableejectors and also allows the sub-spindle to swallow longer parts.

Can be operated by either coolant or compressed air.

Input ports forcoolant or air.


GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe

Step 2 — Coolant On (M-08) —Fingers close around bar stock

Step 1 — Feed Grippex up to end of bar stock

Step 4 — Coolant Off (M-09) — Fingers open

Step 3 — Retract turret to desiredposition, pulling bar with it

Step 5 — Begin machining next part

B A

C

D

20L Clearance DimensionsGRIPPING FINGER

RANGE CAT. NO. A B C D

1⁄8"– 2 3⁄8" 43170 2 3⁄8" 3 1⁄4" 3 1⁄2" 2 11⁄16"1⁄8"– 3 1⁄8" 43175 3 1⁄8" 4" 3 11⁄16" 2 11⁄16"

5⁄16"– 4 1⁄8" 43180 4 1⁄8" 5 1⁄16" 4 1⁄4" 2 11⁄16"

Grippex 20LPulling Force GraphBAR WEIGHT (lbs.)

COOLANT PRESSURE (PSI)

15 psi is enough to pull a 210 lb. bar

Grippex — 20L Bar Pullers Replacement Finger Sets

Replacement Insert Sets

SHANK CAT. NO PRICE*

1" Round 4314011⁄4" Round 4314511⁄2" Round 43150

CAPACITY CAT. NO. PRICE⁄SET

1⁄8"– 2 3⁄8" 431701⁄8"– 3 1⁄8"(Std.) 43175

5⁄16"– 4 1⁄8" 43180

DESCRIPTION CAT. NO PRICE⁄SET

20L Insert Set 43185 $67

*Includes one set of standard fingers (31⁄8"cap),and one set of inserts.

Coolant Adapter


Coolant Adapter 43190 $67

Robot Gripper Jaw Sets


20L Robot Gripper Jaw Set 43106 $140

For removing finished parts from a subspindle orremoving bar remnants from main spindle.

Contact us if you need fingers for an older model Grippex unit.

Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.

$653

653

653

$109

118

222


GRIPPEX 20S COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe

Grippex 20S Bar PullersGrippex 20S ReplacementFinger Sets

Grippex 20SReplacement Insert Sets

SHANK CAT. NO. PRICE

1" 4334011⁄4" 43345


1⁄8"– 2 1⁄16" 43339 $109


20S Insert Set 43185 $67

Coolant Adapter


Coolant Adapter 43190 $67

$607

607

Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.

❑ Same great features as Model 20L featuredon previous pages.

❑ Smaller body diameter enables 20S units to be used on machines with less tool clearance and smaller turrets.

❑ Gripping force for 20S is quite high, but not ashigh as the 20L models (see chart).

❑ 140 psi maximum coolant pressure.

B A

C

D

20S Clearance DimensionsGRIPPING

RANGE A B C D

1⁄8"– 2 1⁄16" 2 1⁄16" 2 15⁄16" 3 3⁄8" 2 3⁄8"

Grippex 20SPulling Force GraphBAR WEIGHT (lbs.)

COOLANT PRESSURE (PSI)

15 psi is enough to pull a 150 lb. bar

U.S. Patent#6,530,578

Exclusive Royal Roto-Shield™ TechnologySignificantly Extends Bearing Life

HIGH PERFORMANCELIVE & DEAD CENTERS


WHY DO TOP MANUFACTURERS INSIST ONROYAL LIVE CENTERS?

Royal live centers are widely regarded by top metalworking professionals as the best live centersavailable anywhere in the world. Each Royal live center is a finely crafted tool, incorporating thehighest quality steels, bearings, and seals. Manufactured to exacting tolerances, all Royal live centersare guaranteed accurate to +- 0.00005" TIR or better.

Royal Products offers a broad range of standard live center models to suit virtually all turning applications. We also design and build hundreds of custom centers each year to meet special customer requirements. Custom live centers from Royal Products are competitively pricedand are held to the same high manufacturing tolerances as our standard models.


EXCLUSIVE ROTO-SHIELD™ TECHNOLOGYSignificantly Improves Bearing Life

The Royal Roto-Shield™ is now a standard feature on the following Royal Live Center models:

- High Precision Quad Bearing

- High Precision CNC Quad Bearing

- Heavy-Duty Spindle Type

- Heavy-Duty CNC Spindle Type

- High-Speed Precision

- Super Quad Extra Heavy-Duty

IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss

The new, exclusive Royal Roto-Shield™ represents a breakthrough in live center technology, significantly increasing the effective operating life.

Royal Roto-Shield™ Technology consists of two main components:

- A live center point machined from a solid bar which incorporates a specially-shaped steel coolant slinger

- A long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids

A dramatic increase in operating life is achieved through the following effects:

- Coolant is deflected, keeping it from penetrating the center

- Bearings are protected from harmful fines and dust

- Seal wear is minimized

- Lubricating grease lasts longer and retains consistency

NENEWW

HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔


LIVE CENTER ADVANTAGES

High Workpiece Weight RatingsA precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Our2&3 MT models are equipped with a single-row bearing forreduced turning resistance and higher operating speeds.The single-row bearing on the smaller models also allows fora shorter head length, keeping the load concentrated closer to the tailstock for rigidity. Some manufacturers promote thefact that they use double-row bearings on all models, but thegain in workpiece weight capacity for such a small center isovershadowed by reduced operating speeds, increased pointdrag, and increased risk of flexing.

Long Life SealA long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids is standard on many Royal live center models.

Concentric Seal ContactA close-tolerance press-fit between the sealretainer and live center body is superior to athreaded fit because it ensures that the sealmakes even, concentric contact with the rotating point. Threaded retainers push the sealoff-center by the very nature of their design.

Outstanding Bearing ProtectionThe exclusive Royal Roto-Shield™ is a steel coolantslinger that is machined into the live center point. Thisshield deflects coolant and debris, protects bearings fromharmful fines and dust, minimizes seal wear, and helps thegrease last longer and retain consistency.

Highest AccuracyThe point on every Royal Live Centeris guaranteed to +– 0.00005" TIR.This guaranteed accuracy is the best in the industry.

Excellent Thrust Load CapacitiesA high-capacity thrust bearing protects thecenter from excessive axial loads, one ofthe biggest enemies of any live center.


LIVE CENTER ADVANTAGES

Royal Point Other Brand Point

The cross-sectional area of the point on the Royal Center is 68% larger than that of the other brand, making the Royal point much more rigid andless likely to deflect under load.

Royal's thick, beefy point offers superior rigidity, resulting in tighter part tolerances and chatter-free surface-finishes.

D1 D2

Best WarrantyAll Royal Live Centers carry a one-year warranty against failure due to manufacturingdefects. Other U.S. manufacturers only offer a 90-day warranty, and most imported centerscarry no warranty at all. Fortunately, RoyalProducts accepts all brands of centers for ourRebuild/Exchange Program so it is very easyfor you to upgrade to a Royal Live Center.See page 50 for details.

Point Analysis of 4MT Spindle Type Live Centers

D1 = Diameter of Royal Point = .603"D2 = Diameter of Other Brand Point = .465"

Cross-Sectional Area of Royal Point = .285 sq. in.Cross-Sectional Area of Other Brand Point = .170 sq. in.

✔

Maximum RigidityA large needle bearing positioned within the tapered shank increases rigidity and dampens vibration. The location of this bearing is very important. On all of our centers, the location of the needle bearing has been optimized for maximumvibration dampening while maintaining substantial point thickness for rigidity.

Some other manufacturers locate the needle bearing much deeper within the shank. In fact, many years ago Royal offereda center called the Imperial model that was made this way. The problem with this design is that the point must becomemuch longer and thinner in order to reach the bearing. By having such a thin cross-section, we found that the point losesmuch of its rigidity and flexes under load, resulting in poor surface finishes and out-of-tolerance parts.

The main reason other manufacturers make centers that way is because they can't hold concentricity on deep bores. Royalhas invested in very high-end turning and grinding equipment to ensure that all bearing surfaces are bored and ground fromthe front side in one chucking so they are perfectly concentric to each other.

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REBUILD/EXCHANGE PROGRAM

TTuurr n tn t hhii s ....s ....

With Royal's Comprehensive Rebuild/Trade-In Program

Rebuild – Save 60% Send in your old, worn-out centers today, any brand, any condition,any taper. Royal will evaluate them to see if they can be economically rebuilt. The rebuilding process includes:

- Disassembly and thorough degreasing- All new bearings- New coolant seal - Point reground to original accuracy of

+ ⁄- 0.0001" TIR or better- Center lubricated with clean, fresh grease

Rebuilt centers are guaranteed to cost no more than 40% the price of new.

Trade-In – Save 35%Sometimes it doesn’t make sense to do a rebuild because thepoint or body is too damaged or the center is a competitivemodel that we might not stock the parts for.

If we determine that your center can’t be rebuilt economically,we will offer you a brand-new Royal center in exchange at a35% discount.

You may also choose the trade-in option even if your centers can be rebuilt but you wish to replace them with new centers instead.

Send In Your Centers Today!

........ iinntto to t hhii s!s!

Note — Trade-in discount does not apply for custom centers.

Super-Quad Extra Heavy-DutyPages 62– 63

Pipe HeadPages 70– 71

Spring TypePages 66– 67

High-Speed PrecisionPages 60– 61

Heavy-Duty CNC Spindle Type Pages 58– 59

High-Precision Quad-BearingPages 52– 53

- 2MT – 6MT- Load Capacity: 885 – 5,240 lbs.- 3,000 – 6,000 rpm




- 2MT – 5MT- Load Capacity: 180 – 525 lbs.- Up to 12,000 rpm

- 4MT – 7MT- Load Capacity: 3,325 – 12,130 lbs.- 2,500 – 4,000 rpm

- 1MT – 5MT & Straight Shank- Load Capacity: 390 – 750 lbs.- 4,500 – 5,000 rpm

- 2MT – 5MT & Straight Shanks- Load Capacity: 150 – 785 lbs.- 4,500 – 5,000 rpm


- 2MT – 5MT- Load Capacity: 475 – 845 lbs.- 4,000 – 5,000 rpm



Changeable-PointPages 74 – 76

Versa-TurnPages 68– 69

High-Precision CNC Quad-Bearing Pages 54 – 55

Value-Turn®

Pages 64 – 65

Bull HeadPages 72– 73

Heavy-Duty Spindle Type Pages 56– 57


LIVE CENTERS FOR EVERY APPLICATION


HIGH-PRECISION QUAD-BEARING LIVE CENTERS

Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.

+– 0.00005" TIR guaranteed.

The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.

Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that isresistant to abrasion, high temperatures, and virtually all metalworking fluids.

Standard point angle is 60° +15'-0

Low-profile head provides exceptional tool clearance.

Body and point are hardened and ground for strength and extended operating life.

❑ An excellent choice for precision turning, grinding, and hard-turning.

❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.

❑ Low-profile head offers superior tool clearance.

❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.

❑ Body and point are hardened and ground for strength and long life.




HIGH-PRECISION QUAD-BEARING LIVE CENTERS

GB

EF

* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.

Royal High-Precision Quad-Bearing Live Centers MAX. WEIGHT OF

SUGGESTED WORKPIECE THRUST CATALOGTAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NO. PRICE

2 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104123 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104134 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 104145 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 10415

5 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 104456 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 10446

$418

431

537

567

1,137

1,400


HIGH-PRECISION CNC QUAD-BEARING LIVE CENTERS

Body and point are hardened and ground for strength and extended operating life.

Low-profile head and extended point provide exceptional tool clearance.

Standard point angle is 60° +15'-0.


The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.

Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.

❑ An excellent choice for precision turning, grinding, and hard-turning.


❑ Low-profile head and extended point combine to offer superior tool clearance.



Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.




HIGH-PRECISION CNC QUAD-BEARING LIVE CENTERS

G HB

EF

Royal High-Precision CNC Quad-Bearing Live Centers


MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST CATALOG

TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NO. PRICE

2 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106623 MT 1.70 2.12 1.75 0.88 .38 6,000 465 1,270 106634 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 106645 MT 2.45 2.78 2.35 1.25 .50 5,000 1,230 2,150 10665

5 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 104756 MT HD 3.82 3.89 3.34 2.00 .75 3,000 2,210 5,300 10476

1,137

1,400

$418

431

537

567


HEAVY-DUTY SPINDLE TYPE LIVE CENTERS

Body and point are hardened andground for strength and durability.



The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.

A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.

A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.

❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.

❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.

❑ The thick, rigid point extends into the shank where it is supported by a large needle bearing for increased strength and vibration dampening.

❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.

❑ Body and point are hardened and ground for accuracy and durability.




HEAVY-DUTY SPINDLE TYPE LIVE CENTERS


GB

EF

Royal Heavy-Duty Spindle Type Live Centers



TAPER B E F G RPM* (lbs.) LOAD (lbs.) NO. PRICE

2 MT 1.75 1.47 1.01 0.88 6,000 725 2,360 101023 MT 2.33 1.75 1.22 1.00 5,000 970 3,900 101034 MT 2.68 1.98 1.48 1.25 4,500 1,720 4,050 101045 MT 3 .45 2.81 1.84 1.50 3,500 3,260 5,700 101056 MT 4.00 3.15 2.31 2.00 3,500 4,080 6,000 10106

$343

388

503

694

1,296


HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS



The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.

A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.

A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.

Extended point providesgood tool clearance for CNC applications.


❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.

❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.

❑ The thick, rigid point extends into the shank where it is supported by a large needle bear-ing for increased strength and vibration dampening.


❑ Body and point are hardened and ground for accuracy and durability.





HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS

G HB

EF

Royal Heavy-Duty CNC Spindle Type Live Centers




2 MT 1.75 1.47 1.35 0.88 0.38 6,000 375 2,360 102123 MT 2.33 1.75 1.86 1.00 0.38 5,000 740 3,900 102134 MT 2.68 1.98 2.18 1.25 0.50 4,500 1,120 4,050 102145 MT 3.45 2.81 2.58 1.50 0.50 3,500 1,930 5,700 102156 MT 4.00 3.15 3.00 2.00 0.75 3,500 2,420 6,000 10216

$343

407

510

694

1,340


HIGH-SPEED PRECISION LIVE CENTERS


Body and point are hardenedand ground for strength andextended operating life. Lubricated with lightweight spindle

oil instead of grease for reducedturning resistance and lower operating temperatures. A true high-speed live center capable ofrunning at 12,000 rpm all day long!


Three precision angular-contactbearings are secured to the pointwith a locknut to form a rigid, preloaded assembly. This design issimilar to a machine tool spindlecartridge and provides outstandingaccuracy and rigidity.

The point extends intothe body where it is supported by a needleroller bearing, which further increases rigidity,reduces point deflection,and dampens vibration.

Low-profile head and extended point provide exceptional tool clearance.Note — Carbide-tipped pointhas a slightly different profile.

❑ A true high-speed live center — up to 12,000 rpm.

❑ Lubricated with lightweight spindle oil instead of grease for reduced turning resistanceand lower operating temperatures.


❑ Low-profile head and extended point combine to offer superior tool clearance.



❑ Available in both steel and carbide-tipped point models.



HIGH-SPEED PRECISION LIVE CENTERS



G HB

EF

G HB

EF

Royal High-Speed Precision Live Centers (Carbide-Tipped)


2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106923 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106934 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106945 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 10695



2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106823 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106834 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106845 MT 2 .45 2.78 2.35 1.25 0.50 12,000 525 1,380 10685

Royal High-Speed Precision Live Centers (Steel-Tipped)

$579

598

714

743

Oil Fill Screw

$646

665

809

839


SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS


Standard point angle is 60° +15'

-0 for proper centerhole engagement.

Three oversized precision angular-contact bearingsare secured to the point with a locknut to form arigid, preloaded assembly. This design is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.

The sturdy, heavy-duty pointextends into the shank whereit is supported by a large needle roller bearing. This further increases rigidity,reduces point deflection, and dampens vibration.


❑ Designed for turning very large, heavy parts — up to 12,000 lbs.

❑ Three oversized angular contact bearings and a large needle roller bearing combine toform a very strong, rigid assembly.

❑ Sturdy, large diameter point for minimal deflection.

❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.




SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS

HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔GB

EF

Royal Super-Quad Extra Heavy-Duty Live Centers




4 MT 3.70 3.31 1.77 1.63 4,000 3,325 4,800 103645 MT 4.94 4.45 2.39 2.38 3,000 10,650 13,220 103656 MT 4.94 4.33 2.39 2.38 3,000 10,650 13,220 103686 MT 6.94 5.69 3.23 3.13 2,500 12,130 25,920 10366

$1,457

2,036

2,163

3,992


VALUE-TURN® LIVE CENTERS


Standard point angle is

60° +15'-0 for correct center

hole engagement.

Rotating point is hardenedfor wear resistance.

Thrust bearing provides great axialload ratings for long operating life.

Rear bearing is sealed to protectassembly from coolant and chips.

Two precision radial ball bearingsenable the Value-Turn® to achievehigh operating speeds.

❑ A sturdy, low-cost center designed for light/medium-duty turning applications.

❑ Precision three-bearing design enables the Royal Value-Turn® to achieve both high RPM’sand good load ratings.

❑ A great American-made alternative to low quality imports.



1 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108512 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108523 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108534 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 108545 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 10855

GB

EF


$151

167

175

215

240

Royal Value-Turn® Live Centers


VALUE-TURN® LIVE CENTERS


SPRING TYPE LIVE CENTERS


Point and body are hardened forwear resistance and long life.

Twin needle bearings separated bya steel spacer support the entirelength of the rotating point.Neoprene seal protects

bearings from contaminants.

A special thrust bearinghandles the axial loads.

Heavy springs allow the point to slide axially while ensuring that it remains seated in the workpiece center hole.

Standard point angle is

60° +15'-0 for correct center

hole engagement.

Visual reference grooveindicates point travel.

❑ Unique spring-loaded point compensates for workpiece thermal expansion.

❑ Low-profile design provides outstanding tool clearance.

❑ Available with standard and CNC extended points.

G

F

B

MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG

TAPER B F G TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE

2 MT 0.700 0.88 0.39 0.11 5,000 540 150 105223 MT 0.938 1.16 0.55 0.14 5,000 940 315 105234 MT 1.231 1.38 0.63 0.18 4,500 1,400 435 105245 MT 1.748 2.00 1.10 0.19 4,500 2,340 785 10525

$263

307

367

540

1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.

Royal Spring Type Live Centers — Standard Point

Straight Shank Models1" Dia. 1.00 1.16 0.55 0.14 5,000 940 315 10526

11⁄4" Dia. 1.25 1.38 0.63 0.18 4,500 1,400 435 10527

$307

367

MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST CATALOG

TAPER B F G H TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NO. PRICE

2 MT 0.700 0.88 0.39 0.19 0.11 5,000 150 150 105323 MT 0.938 1.16 0.55 0.25 0.14 5,000 260 315 105334 MT 1.231 1.38 0.63 0.38 0.18 4,500 580 435 105345 MT 1.748 2.00 1.10 0.50 0.19 4,500 1,050 785 10535

$281

324

385

540

1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.

Royal Spring Type Live Centers — CNC Point

G

F

H

B


SPRING TYPE LIVE CENTERS


VERSA-TURN LIVE CENTERS

Extended front section of point is used for parts with standard center holes and provides excellent tool clearance.

Rear bull-head section of pointis great for tubes and partswith large center holes.

Thrust bearing provides high axialload ratings for long operating life.

Two precision radial ball bearings givethe Versa-Turn high RPM ratings.

Close-fitting head eliminates contact seal,resulting in an extremely free turning center.Great for thin parts that could bend under highthrust loads when using a stiffer center.

Both sections of rotating point areguaranteed to +–0.00005" TIR and areground to an included angle of 60° +15'

-0 .

❑ An excellent multi-purpose live center designed to handle most common turning jobs.

❑ The Royal Versa-Turn is extremely free turning, making it an ideal choice for thin parts that could bend when subjected to high thrust loads.

❑ The unique design is really two centers in one, providing great value for cost-conscious manufacturers.


VERSA-TURN LIVE CENTERS

GB

EF

Royal Versa-Turn Live Centers




2 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108313 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108323 MT HD 2.50 2.60 0.93 0.63 4,000 685 5,000 108334 MT 2.50 2.60 0.93 0.63 4,000 685 5,000 108344 MT HD 3.38 3.15 1.12 0.75 3,500 1,165 5,700 108355 MT 3.38 3.15 1.12 0.75 3,500 1,165 5,700 10836

$264

273

308

318

431

453

EE xtxt rree mm ee lly Fy Frree e Te Tuurr nniinng – g – GGrree aat ft foor Tr T hhiin Pn Paarr tsts


PIPE HEAD LIVE CENTERS


Head angle is ground 60° +15'-0 for

proper center hole engagement.

Two matched angular contactbearings for solid thrust andradial load ratings.

Steel shield and neoprene seal protectbearing assembly from coolant andchips for extended operating life.

Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.

Body and head are hardenedfor strength and durability.

❑ Designed for turning pipes, tubes, and parts with extra-large center holes.

❑ Two matched angular contact bearings provide good thrust and radial load ratings.

❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a widerrange of workpieces.

B

E



TAPER B E RPM* (lbs.) LOAD (lbs.) NO. PRICE

2 MT 3.15 3.39 5,000 475 1,780 107013 MT 3.15 3.39 5,000 475 1,780 107024 MT 4.15 4.10 4,500 630 2,550 107045 MT 4.15 4.10 4,500 630 2,550 107054 MT 5.15 4.90 4,000 845 3,450 107065 MT 5.15 4.90 4,000 845 3,450 10707

$555

555

630

630

779

779

Royal Pipe Head Live Centers


PIPE HEAD LIVE CENTERS


BULL HEAD LIVE CENTERS


Two matched angular contactbearings for solid thrust andradial load ratings.

Head angle is ground 60° +15'-0 for

proper center hole engagement.

Steel shield and neoprene seal protectbearing assembly from coolant and chipsfor extended operating life.

Body and head are hardenedfor strength and durability.

Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.

❑ Designed for turning pipes, tubes, and parts with extra-large center holes.

❑ Two matched angular contact bearings provide good thrust and radial load ratings.

❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a wider rangeof workpieces.

❑ Bull Head design is shorter than a pipe head, reducing potential interference in blindcenter hole applications and ensuring that the load is positioned over the bearings for optimum strength.

❑ Larger Extra Heavy-Duty models up to 12" also available.


BULL HEAD LIVE CENTERS

GB

E



TAPER B E G RPM* (lbs.) LOAD (lbs.) NO. PRICE

3 MT 3.15 2.52 1.00 5,000 615 1,780 109023 MT 4.15 3.01 1.25 4,500 860 2,550 109034 MT 4.15 3.01 1.25 4,500 860 2,550 109045 MT 4.15 3.01 1.25 4,500 860 2,550 109054 MT 5.15 3.17 2.00 4,000 1,145 3,450 109065 MT 5.15 3.17 2.00 4,000 1,145 3,450 109075 MT 6.15 3.60 2.50 3,500 1,450 4,500 109096 MT 6.15 3.60 2.50 3,500 1,450 4,500 10910

$545

676

676

676

843

843

1,171

1,171

Royal Bull Head Live Centers


CHANGEABLE-POINT LIVE CENTERS

*Accuracy is guaranteed to be +– 0.00005" TIRas long as the points are installed on the livecenter to which they have been match-ground.When a customer purchases a new point, werecommend sending the live center back to ourfactory so we can grind the new point to it.This service is free to Royal customers.

Precision ground tapers and single-leadthreads ensure that points consistently seat in the same location when they areinterchanged, providing maximum accuracy.

Steel shield and neopreneseal protect bearing assemblyfrom coolant and chips forextended operating life.

Shank, head, and points (except#4 blank point), are hardened forwear resistance and long life.

Two precision angular contactbearings help achieve goodrpm and load ratings.

❑ This versatile live center uses interchangeable points to handle many common turning jobs.

❑ Each center includes a #3 standard 60° male point. Other points sold separately.

❑ +_ 0.00005" TIR guaranteed.*

❑ Unique taper/thread design allows points to be easily interchanged and ensures accuracy.

❑ Also available with Jarno tapers, Brown and Sharpe tapers, and straight shanks.


CHANGEABLE-POINT LIVE CENTERS

1 2 3 4 5

1. Pipe point for pipe and

tubing work.

2. Extra-long male point for

additional tool clearance.

3. Standard male point.

4. Blank point made of

unhardened 4140 steel.

5. Female point for work not

having a center-hole.

GB

EF


MAX. WEIGHT OFPOINT SUGGESTED WORKPIECE THRUST CATALOG

TAPER B E F G THREADS RPM* (lbs.) LOAD (lbs.) NO. PRICE

2 MT 2.00 1.85 1.13 0.88 5 ⁄ 8" – 18 6,000 390 960 100023 MT 2.38 2.07 1.25 1.00 5 ⁄ 8" – 18 5,000 500 1,140 100034 MT 3 .50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 100045 MT 3.50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 10005

$451

494

745

791

Royal Changeable-Point Live Centers

Individual Points for Changeable-Point Live Centers1 & 2 MT 3 MT 4 & 5 MT

CATALOG CATALOG CATALOGPOINT DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE DIA. "F" DIM. NO. PRICE

1 0.75 – 2.12 1.67 10061 0.88–2 .38 1.75 10071 1.38–3.50 2.38 100912 0.88 1.66 10062 1.00 1.88 10072 1.38 2.34 100823 0.88 1.13 10063 1.00 1.25 10073 1.50 1.79 100834 0.88 1.13 10064 1.00 1.25 10074 1.38 1.66 100845 0.19 – 0.91 0.92 10065 0.25–1.06 1.15 10075 0.25–1.38 1.28 10085

$183

157

150

72

190

$284

195

155

98

179

$226

158

146

89

142


TOOLMAKER'S SET

CATALOGTAPER NUMBER PRICE

2 MT 103063 MT 103074 MT 103085 MT 10309

Royal Toolmaker's Set

❑ Royal Toolmaker’s Set includes changeable-point live center, spanner wrench, and the following four points:

#1- Bull Head Point#2- Extended Point#3- Standard Point#5- Female Point

❑ All points in the set are ground and serialized to the same live center

❑ Additional points available — please see previous page.

$975

1,023

1,403

1,449

Example: A 1MT dead center with a carbide tip is Catalog No. 11002.TAPER CATALOG PRICE

A B C D E F G H NO. TYPE 1 TYPE 2 TYPE 3 TYPE 4

1 MT 3.31 2.12 .475 0.475 0.25 0.13 1.00 1100-2 MT 4.19 2.56 .700 0.700 0.38 0.19 1.38 1101-3 MT 5.25 3.19 .938 0.938 0.50 0.22 1.69 1102-4 MT 6.75 4.06 1.231 1.231 0.50 0.25 2.25 1103-5 MT 8.50 5.19 1.748 1.748 0.63 0.38 2.75 1104-6 MT 11.50 7.25 2.494 2.494 0.88 0.50 3.50 1105-

Type 1Standard Dead Center

add “1” to catalog number below.

Type 31 ⁄ 2 Dead Center


Type 41 ⁄ 2 Dead Center with carbide tipadd “4” to catalog number below.

$64

70

107

153

230

402

$80

91

124

164

253

481

$80

91

124

164

253

481

$93

107

140

180

267

650

B

E

C

D

F

G

H

B

E

C

D

F

❑ Dead centers are typically used for grindingand are also sometimes used in high-precisionturning applications.

❑ Royal manufactures a wide range of standarddead centers to suit most applications, including:full, half, carbide-tipped, and extended-point models.

❑ All solid dead centers are made from ball bearing steel and are hardened to Rc 61-63 forwear resistance and durability.

❑ On carbide-tipped models, the carbide blank is brazed into a close-tolerance socket for maximum strength and rigidity.

❑ All Royal dead centers are ground to an angle of 60° +15'

-0 and guaranteed to +–0.00005" TIR.

❑ Also available in Jarno and Brown & Sharpe tapers

Royal Dead Centers

Type 2Standard Dead Center with carbide tip


Ball bearing steel hardened and ground to Rc 61-63 for long life.

Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.

Half centers are relieved for grinding wheel clearance.

A safety groove shows the maximum allowableregrind range for carbide-tipped models.


DEAD CENTERS


CNC THREADED DEAD CENTERS

B

E

CD

B

E

F

CD

Royal CNC Threaded Dead Centers with Carbide-Tipped Point

DEAD CENTER EXTRACTION NUTTAPER CATALOG CATALOG

A B C D E F THREAD NO. PRICE NO. PRICE

3 MT 5.94 3.19 0.938 0.38 0.63 1" –14 11530 115504 MT 7.31 4.06 1.231 0.50 0.81 11⁄4" –14 11531 115515 MT 8.44 5.19 1.748 0.50 0.81 13⁄4" –12 11532 11552

Royal CNC Threaded Dead Centers

$134

168

232

❑ Royal threaded dead centers are designedfor use in CNC turning centers with livetailstocks. They may also be used for precision grinding.

❑ Extraction nut and wrench flats allow foreasy removal from spindle.

❑ Available in both steel and carbide-tipped models.

4140 steel hardened and ground to Rc 61-63 for long life. Wrench flats foreasy removal.

Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.

Extended length provides greattool clearance. Taper maintainsstrength and rigidity.

Extraction nut allows foreasy removal from spindle.Order separately.

Points are ground to an angle of 60° +15'

-0

and guaranteed to +– 0.00005" TIR.

$34

40

44

DEAD CENTER EXTRACTION NUTTAPER CATALOG CATALOG

A B C D E THREAD NO. PRICE NO. PRICE

3 MT 5.94 3.19 0.938 0.38 1"–14 11540 115504 MT 7.31 4.06 1.231 0.50 11⁄4" –14 11541 115515 MT 8.44 5.19 1.748 0.50 13⁄4" –12 11542 11552

$183

219

282

$34

40

44

TAPER CARBIDE DIAMETER CATALOGA B C D E F NO. PRICE

2 MT 4.94 2.56 0.700 1.25 1.00 115243 MT 5.57 3.19 0.938 1.25 1.00 115254 MT 6.75 4.06 1.231 1.75 1.25 115265 MT 8.50 5.19 1.748 1.75 1.25 11527

$177

210

285

403

❑ Excellent for grinding and high precision turning applications.

❑ Oversized carbide point covers a wider range of center holes and provides great wear resistance.

❑ Also available in Jarno and Brown &Sharpe tapers.

Royal Oversized Carbide Point Dead Centers

Oversized carbide pointcovers a wider range of center holes and providesgreat wear resistance.

The large carbide tip is brazed into a close-tolerancesocket for maximum strength and rigidity.

Point is ground to an angle of 60° +15'

-0

and guaranteed to +– 0.00005" TIR.

B

E F

C

D


OVERSIZED CARBIDE POINT DEAD CENTERS


CUSTOM LIVE CENTERSRoyal's Unique Advantages

The next time you need acustom center, make sure it includes the exclusiveRoyal Roto-Shield™.

You can’t afford to take achance on anything less.

The Royal Roto-Shield™ is a specially shaped steel coolant slinger coupled with a long-life,spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.

By incorporating Royal Roto-Shield™ Technology into our custom-made live centers whenever the design allows, a dramatic increase in operating life is achieved through the following effects:

When choosing a supplier for a custom live center, operating life is a very important factor to consider:

Custom live centers from Royal Products provide a solution to these issues with the exclusive Royal Roto-Shield™.

Failure is not an Option

When a customer purchases a custom-made live center, it is usually designed for a specific job. If the center fails duringthat job, it could be weeks before a replacement is obtained and the job can get back on line. How would this downtime affect your production deadlines, costs, customer relationships, etc?

Maximize Your Investment

Because custom-made live centers are typically more expensive than regular stock centers, extending the operating life reduces your overall costs. When comparing competitive quotes, keep in mind that a small difference in the initial purchase price can be quickly offset by an increase in operating life.

- Coolant is deflected, keeping it from penetrating the center

- Bearings are protected from harmful fines, chips, and dust

- Seal wear is minimized

- Grease is not flushed away

- Grease retains consistency


Royal Products welcomes the opportunity to supply you with custom live centers. Simply fill out this quotation sheet or send us a sketch and we will design a live center that best suits your needs. If you needtechnical assistance, please contact a Royal Products applications engineer at 1-800-645-4174.

CONTACT NAME

TEL:

BRIEF DESCRIPTION OF APPLICATION:

COMPANY

FAX:

TAPER

WORKPIECE WEIGHT

MAX. RPM REQUIREMENTS

G. POINT DIAMETER

H. CARBIDE TIP DIAMETER (if applicable)

F. POINT EXTENSION FROM BODY

I. POINT ANGLE (60° +15'-0 unless otherwise indicated)

Royal Products designs and builds hundreds of custom live centers each year. Whenever possible, our engineers make an effort to designaround standard models to minimize cost and reduce lead-times. In these cases, certain dimensions will be fixed (head diameters, headlengths, etc.). If you have special requirements that go beyond the scope of this quotation sheet, please fax us a separate sketch or printwith all relevant information.

F

H

G

I

TAPER

GAGE LINEThe gage line diameter is an industry standard based upon themachine’s tailstock taper. When the center is installed, its gageline will be aligned with the front edge of the tailstock.

CUSTOM LIVE CENTERSQuotation Sheet


CUSTOM DEAD CENTERSQuotation Sheet

Note: If this quotation sheet does not allow you to clearly express your requirements, please fax us a separate sketch or print with all relevant information.

Royal Products welcomes the opportunity to supply you with custom dead centers. Simply fill out this quotation sheet or send us a sketch and we will design a dead center that best suits your needs. If you need technical assistance, please contact aRoyal Products applications engineer at 1-800-645-4174.

CONTACT NAME

TEL:

BRIEF DESCRIPTION OF APPLICATION:

COMPANY

FAX:

TAPER

E. HEAD DIAMETER (if different from standard gage line diameter)

F. CARBIDE TIP DIAMETER (if applicable)

I. EXTENSION FROM GAGE LINE

J. POINT ANGLE (60° +15'-0 unless otherwise indicated)

TAPER

E. HEAD DIAMETER (if different from standard gage line diameter)

F. CARBIDE TIP DIAMETER (if applicable)

G. CLEARANCE HEIGHT (indicate from centerline)

H. CLEARANCE LENGTH

I. EXTENSION FROM GAGE LINE

J. POINT ANGLE (60° +15'-0 unless otherwise indicated)

GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.

F

J

EI

TAPER

GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.

F

J

EI

TAPERH

G

For Manual Lathes, Mills, and Rotary Tables

COLLETS, WORKHOLDING AND TOOLING


5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS

❑ The Royal 5C pneumatic collet closer enables 5C collets to be used on any manual lathe or workhead.

❑ This new model, based upon Royal’s 50+ years of collet closer experience, has been designed for heavy use under the most demanding manufacturing conditions.

❑ Fast opening/closing action makes the Royal pneumatic collet closer a great choice for high production applications.

❑ Closer is very easy to actuate, resulting in minimal worker fatigue and maximum productivity.

❑ The air cylinder incorporates a large diameter piston, providing strong grip force on the workpiece.

❑ Royal 5C Pneumatic Collet Closer incorporates several modern safety features designed to help shops meet OSHA and NIOSH requirements. Unlike other collet closers, there are no exposed rotating parts on the outboard side of the machine.

❑ Pneumatic collet closer assembly includes air cylinder, custom-machined rear end spindle adapter, drawtube, and cam-lock collet adapter. Air controls sold separately.

Drawtube Capacity (inches) 1.06Cylinder O.D. (in.) 5.94Max. Operating Speed (rpm)* 4,000*Max. Air Pressure (psi) 90Piston Surface Area (sq. in.) 14.72Max. Drawtube Force (lbs.) 1,325Max. Clamping Force (lbs.) 4,520

* For continuous operation above 3,000 rpm we recommend reducingair pressure to 60 psi max.


5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS

0.0003" TIR Guaranteed

Order Air Controls Separately

FOR LATHES WITH CATALOGSPINDLE NOSE TYPE NUMBER PRICE

A-3 or D1-3 17200A-4 or D1-4 17201A-5 or D1-5 17202A-6 or D1-6 17203A-8 or D1-8 17204Haas TL-1* 17210Haas TL-2* 17211

$1,842

1,930

2,122

2,313

2,642

1,968

2,122

CATALOGDESCRIPTION NUMBER PRICE

Air Control Kitw/Hand Valve 16001Air Control Kitw/Foot Valve 16002

$271

426

Royal 5C Pneumatic Collet Closer Assembly

Rear end spindle adapter is custom-machinedfor each individual lathe.

Large diameter piston provides high grip force.

Non-rotating cylinder

Cooling fins dissipateheat, resulting in longerbearing life.

Sliding guard protects operator by preventing contact with rotating components.

Easy Setup — Colletchanges take place atthe spindle nose.

* Haas TL-1 and TL-2 are registered trademarks of Haas Automation, Inc.


COLLET CLOSERS FOR ROTARY TABLES AND STATIONARY APPLICATIONS

5C Pneumatic Collet Closers for Rotary Tables

5C Hi-Torque Stationary Pneumatic Collet Closer

❑ Front-mounted and completely self-contained – no drawtube or spindle thru-hole required.

❑ Air lines remain stationary while closer is free to rotate 360 degrees.

❑ Special low-friction model available for welding applications.

❑ Accu-Length™ operation – collet and workpiece position remains fixed for preciselength control.

❑ Kit includes 5C closer, four-way valve, air lines, fittings, collet wrench, and standard face plate.

❑ Standard face plate has 6.50" O.D., 5.50" bolt circle, and can accommodate bothfour and six-slot rotary table configurations. Other face plates available.

❑ Not for use above 2 rpm.

❑ An internal system of balls and inclined planes produces tremendous clamping forcewhile maintaining a smaller footprint than pure air closers.

❑ Accu-Length™ operation – collet and workpiece position remains fixed for precise length control.

❑ For non-rotating applications only (milling, drilling, tapping, fixture plates, tombstones, etc.).

❑ Includes 5C collet wrench.

Caution – The Collet Closers featured on pages 86-87 are designed for stationary and/or intermittent rotation of 2 rpm or less. These products are not intended for use onlathes or grinders. Continuous operation and/or operation above 2 rpm will result in damage to the unit.

5C Pneumatic Collet Closers for Rotary Tables DESCRIPTION A B C D E F CAT. NO. PRICE

5C Rotary Table Collet Closer Kit 4.95 4.00 6.50 4.50 0.60 0.65 620105C RotaryTable Collet Closer Only* 4.95 4.00 – 3.95 0.60 – 620125C Collet Closer Only*for Welding Applications 4.95 4.00 – 3.95 0.60 – 62014

$1,650

1,260

1,260

5C Hi-Torque Stationary Pneumatic Collet CloserDESCRIPTION A B C D CAT. NO. PRICE

5C Hi-Torque StationaryPneumatic Collet Closer 4.00 4.95 3.62 0.75 62020 $690

*Does not include valve, air lines, fittings, or face plate. Operation requires a four-way valve.

AB

E

D

C

F

A

C

D

B

NENEWW


COLLET CLOSERS FOR ROTARY TABLES AND STATIONARY APPLICATIONS

5C, 16C and 3J Manual Collet Closers

5C Four-Station Collet Block

Caution – The Collet Closers featured on pages 86-87 are designed for stationary and/or intermittent rotation of 2 rpm or less. These products are not intended for use onlathes or grinders. Continuous operation and/or operation above 2 rpm will result in damage to the unit.

5C, 16C and 3J Manual Collet ClosersMODEL CAPACITY TYPE A B C D E F CAT. NO. PRICE

5C 11/16 Type 1 3.37 2.50 4.95 3.50 1.15 0.75 620025C (for HRT-110)* 11/16 Type 2 4.20 2.50 – 3.50 1.15 – 6200416C 15/8 Type 2 4.95 3.35 – 4.63 1.50 – 620063J 13/4 Type 2 4.95 3.35 – 4.13 1.00 – 62008

$615

615

945

945

*Haas and HRT-110 are registered trademarks of Haas Automation, Inc.

❑ Opened and closed via individual internal cam mechanisms.

❑ Accu-Length™ operation – collet and workpiece position remains fixedfor precise length control.

❑ Can be used both vertically and horizontally.

❑ For stationary applications only.

❑ Ideal for use with vises.

❑ Block measures 2.95" x 2.95" x 9.73"

❑ Other models also available – contact Royal.

❑ Includes cam wrench and spacer blocks.

DESCRIPTION CATALOG NUMBER PRICE

5C Four-Station Collet Block 62030 $2,385

AB

E

D

F

C

AB

E

D

Type 1

Type 2

NENEWW ❑ Opened and closed via an internal cam mechanism.

❑ Accu-Length™ operation – collet and workpiece position remainsfixed for precise length control.

❑ Can be used in both stationary and rotary table applications.

❑ Special model 62004 bolts directly to Haas HRT-110* and othersmall indexers. Note – cam bolt is recessed on this model.

❑ All other models configured for both four and six-slot mounting.

❑ Custom face plates available – contact Royal.

❑ All models include cam wrench.


5C PREMIUM GRADE COLLETS

5C Adjustable Collet StopCAT. NO. 20030 $11

Royal Premium Grade 5C Collet Sets (Inch)NO. COLLETS

SETS IN SET CAT. NO. PRICE

1⁄16" –11⁄16" x 64ths 65 194201⁄16" –11⁄16" x 32nd 33 19421

1⁄16" –11⁄16" x 16ths 17 194221⁄8" –1" x 8ths 8 19423

$1,625825425200

❑ 0.0005" TIR guaranteed for Royal Premium Grade5C Collets

❑ Royal Premium Grade 5C Collets are spread afterheat treatment for easier part loading.

❑ Collets include internal stop threads, except as noted.

❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade 5C Collets are quite possibly the best 5C collets you will ever use.

Royal Premium Grade 5C Round Collets (Inch)SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE

1⁄32" 19302 21⁄64" 19321 5⁄8" 19340 59⁄64" 193593⁄64" 19303 11⁄32" 19322 41⁄64" 19341 15⁄16" 193601⁄16" 19304 23⁄64" 19323 21⁄32" 19342 61⁄64" 193615⁄64" 19305 3⁄8" 19324 43⁄64" 19343 31⁄32" 193623⁄32" 19306 25⁄64" 19325 11⁄16" 19344 63⁄64" 193637⁄64" 19307 13⁄32" 19326 45⁄64" 19345 1" 193641⁄8" 19308 27⁄64" 19327 23⁄32" 19346 11⁄64"* 19369

9⁄64" 19309 7⁄16" 19328 47⁄64" 19347 11⁄64"** 193655⁄32" 19310 29⁄64" 19329 3⁄4" 19348 11⁄32"* 19370

11⁄64" 19311 15⁄32" 19330 49⁄64" 19349 11⁄32"** 193663⁄16" 19312 31⁄64" 19331 25⁄32" 19350 13⁄64"* 19371

13⁄64" 19313 1⁄2" 19332 51⁄64" 19351 13⁄64"** 193677⁄32" 19314 33⁄64" 19333 13⁄16" 19352 11⁄16"* 19372

15⁄64" 19315 17⁄32" 19334 53⁄64" 19353 11⁄16"** 193681⁄4" 19316 35⁄64" 19335 27⁄32" 19354 15⁄64"* 19373

17⁄64" 19317 9⁄16" 19336 55⁄64" 19355 13⁄32"* 193749⁄32" 19318 37⁄64" 19337 7⁄8" 19356 17⁄64"* 19375

19⁄64" 19319 19⁄32" 19338 57⁄64" 19357 11⁄8"* 193765⁄16" 19320 39⁄64" 19339 29⁄32" 19358

$25252525252525252525252525252525252525

$25252525252525252525252525252525252525

$25252525252525252525252525252525252525

$252525252525252525252525252525252525

* Stepped bore limits thru capacity.

** No internal threads – enables full thru capacity.

Royal 5C Emergency ColletsPILOT

MATERIAL HOLE CAT. NO. PRICE

Steel 1⁄8" 19430Brass 1⁄16" 19435Nylon 1⁄16" 19437

8

$47

42

33

❑ Includes pins for accurate boring to size.

❑ Internally threaded to accept a collet stop.

❑ Steel emergency collet can be heat-treated aftermachining for wear resistance.

❑ 13/64" – 24 thread


5C INTERNAL EXPANDING COLLETS

Rear threaded section is separatefrom collet body. When this sectionis pulled back by the drawtube, itpulls the tapered expanding rodback, causing the head to expand.

Internal spring providespositive release.

Expanding rod is hardenedand ground for strengthand durability.

Precision ground body for excellentworkpiece concentricity.

Head is easily machined torequired size by customer. See chart for range.

NOMINAL MACHINABLEHEAD HEAD RANGE CATALOG

DIAMETER LENGTH MIN-MAX NO. PRICE

3⁄4" 1" 1⁄4"–11⁄16" 201001" 1" 7⁄16"–15⁄16" 20101

11⁄2" 1" 3⁄4"–17⁄16" 2010211⁄2" 11⁄2" 3⁄4"–17⁄16" 2010311⁄2" 2" 3⁄4"–17⁄16" 201042" 1" 3⁄4"–115⁄16" 201072" 11⁄2" 3⁄4"–115⁄16" 201082" 2" 3⁄4"–115⁄16" 20109

2 1⁄2" 1" 3⁄4"–2 7⁄16" 201123" 1" 3⁄4"–2 15⁄16" 201175" 2" 3⁄4"–4 15⁄16" 201276" 2" 3⁄4"–5 15⁄16" 20128

Royal 5C Internal Expanding Collets

Replacement Expanding RodsHEAD HEADDIA. LENGTH CAT. NO. PRICE

3⁄4" 1" 201351" 1" 20136

11⁄2"– 6" 1" 2013011⁄2"– 6" 11⁄2" 2013111⁄2"– 6" 2" 20132

$102102102112113117124141144158305341

$3128222324

❑ Unlike chucks and most collets that grip the OD of a workpiece, 5C expanding collets aredesigned to grip on the ID of a part.

❑ Accu-length design ensures precise workpiecepositioning — no z-axis movement.

❑ Collet head is easily machined to required size.Can be re-machined as necessary.

❑ Concentricities of +– 0.0002" can typically beachieved using Royal 5C expanding collets.

❑ Made from 1144 steel that can be hardenedafter machining for wear resistance.

❑ Additional head lengths and diameters available.Contact us for information.


5C STEP COLLETS

R8 PREMIUM GRADE COLLETS

Royal Premium Grade R8 Round Collets (Inch)SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE SIZE CAT. NO. PRICE

1⁄16" 19504 11⁄20" 19522 5⁄8" 195403⁄32" 19506 3⁄8" 19524 21⁄32" 195421⁄8" 19508 13⁄32" 19526 11⁄16" 19544

5⁄32" 19510 7⁄16" 19528 23⁄32" 195463⁄16" 19512 15⁄32" 19530 3⁄4" 195487⁄32" 19514 1⁄2" 19532 25⁄32" 195501⁄4" 19516 17⁄32" 19534 13⁄16" 19552

9⁄32" 19518 9⁄16" 19536 27⁄32" 195545⁄16" 19520 19⁄32" 19538

$27

27

27

27

27

27

27

27

27

$27

27

27

27

27

27

27

27

$27

27

27

27

27

27

27

27

27

Royal Premium Grade R8 Collet Sets (Inch)

SETS IN SET CAT. NO. PRICE

1⁄8"– 3⁄4"x 32nds 21 195621⁄8"– 3⁄4"x 16ths 11 19560

1⁄8"– 3⁄4"x 8ths 6 19561

$567

297

162

❑ 0.0005" TIR guaranteed for Royal Premium Grade R8 Collets.

❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade R8 Collets are quite possibly the best R8 collets you will ever use.

Note — these step collets close on the 10°angle, not the head OD. When using, be surepart is sufficiently clamped.

Royal 5C Step Collets

*We recommend ordering a collet with a head diameter at least 1 ⁄ 2" larger than workpiece diameter.

PILOTHEAD DIA.* HOLE PIN DIA. CAT. NO. PRICE

2" 1⁄4" 1⁄8" 200203" 5⁄16" 1⁄4" 200224" 5⁄16" 1⁄4" 200245" 5⁄16" 1⁄4" 200256" 5⁄16" 1⁄4" 20026

$114

150

234

303

392

❑ Royal step collets allow large diameterparts to be held in a 5C collet.

❑ Head can be easily bored out by customer to required size.

❑ Three dowel pins are supplied to ensure accurate machining.

❑ 11⁄4" thick head allows for 1" bore depth.

❑ Collets are made from 1144 steel and can be hardened for wear resistance.


R8 QUICK-CHANGE TOOLING SYSTEM

Unit onlyprotrudes11⁄8" beyondspindle.

❑ The Royal Quick-Change Tool System provides a fast method for changing tools on a Bridgeport-style mill — once the R8 body is installed inthe machine spindle, tools can be changed in seconds.

❑ One hand operation — simply depress the brass locking button and rotate collar to the locked-open position. When a new tool is inserted, itdepresses a spring-loaded pin, snapping the collar back into the locked-closed position.

❑ Very accurate — total system runout is less than 0.0005" TIR.

❑ Short overhang (11⁄8") and two positive-drive keys enable many common milling and drilling operations to be easily performed.

❑ Please note that this tool is designed for light/medium-duty applications where the ability to change tools quickly outweighs the need for extremerigidity. We do not recommend using this system for heavy milling or high-production applications.

1. Loading the Quick-Change Body into astandard R8 spindle.

4. Inserting endmill holder and endmill fornext operation.

3. Removing drill chuck holder withone hand.

2. Loading drill chuck holder and drillinto body.


R8 QUICK-CHANGE TOOLING SYSTEM

L

D

Drill Chuck Tool Holder

L

Start-UpMilling KitConsisting of:- Quick-Change Body- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder- One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE

Start-UpDrill & Mill KitConsisting of:- Quick-Change Body- Three Drill Chuck

Tool Holders (specify tapers)- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder - One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE

Shell Mill Tool Holder

Collet Chuck Tool Holder

Tool Holder Stand

A

Endmill Tool Holder*BORE CATALOGSIZE D L NUMBER PRICE

1⁄8" 1⁄2" 13⁄8" 242003⁄16" 11⁄16" 13⁄8" 242051⁄4" 11⁄16" 13⁄8" 242103⁄8" 13⁄16" 13⁄8" 242151⁄2" 13⁄8" 13⁄8" 242205⁄8" 19⁄16" 15⁄8" 24225**3⁄4" 113⁄16" 2 3⁄16" 24230**1" 2" 2 15⁄16" 24235**

JACOBS TAPER L CATALOG NUMBER PRICE

J2 13⁄32" 24285J3 13⁄32" 24290J6 13⁄32" 24295

J33 13⁄32" 24300

FORERICKSON™ MAX.

COLLET COLLET CATALOGMODEL CAPACITY A NUMBER PRICE

200 DA 3⁄8" 19⁄16" 24260180 DA 3⁄4" 113⁄16" 24265ER -16* 3⁄8" 19⁄16" 24266ER - 32* 3⁄4" 115⁄16" 24268

"d" SIZE D L H CAT. NO. PRICE

1⁄2" 11⁄4" 9⁄16" 19⁄32" 242503⁄4" 111⁄16" 9⁄16" 23⁄32" 24255

CAT. NO. PRICE

24330

CAT. NO. PRICE

24335

R8 Quick-Change Body Only- Only protrudes 11⁄8" from gage line.- U.S. Patent #4,708,548.

CAT. NO. PRICE

24100 $603 $1,166 $1,639

CAT. NO. PRICE

24325 $73

$188

188

188

188

188

188

199

222

$269

284

276

297

$158

158

158

158

$245

269

L

Dd

H

*Single endmills only. Designed for minimum overhang.**For light milling only. For heavy milling use solid endmill holder.

* Collets available on pages 6 – 7.

Outstanding Quality – Awesome prices

HIGH PERFORMANCE V-FLANGE TOOLING


ULTRA-PRECISION ER COLLETS – 0.0002" TIR

Royal Sets a New Standard for ER Collets

Extremely AccurateRunout is guaranteed to be 6microns (0.0002") TIR, or better.Each collet is inspected to thisstandard prior to shipping.

Inch and Metric SizesRoyal ER Collet are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life.

Heavy Duty ConstructionRoyal ER Collets are made from high-grade steels imported from Germany and are hardened for long life.

Large InventoryAll sizes are in stock, readyfor immediate shipment.

Great ValueVery competitive prices makethese high-quality ER Collets thebest value in the industry.

Wide Gripping RangeRoyal ER Collets contain 16 slots,providing a larger gripping rangethan other brands.

For best Performance, be sure to use Royal Precision ER Collet Chucks.



COLLET NUMBER OF CATALOGSERIES RANGE COLLETS IN SET NO. PRICE

ER-11 1⁄16"–1⁄4" x 32nds 7 53300ER-16 1⁄16"–3⁄8" x 32nds 11 53302ER-20 5⁄32"–1⁄2" x 32nds 12 53304ER-25 5⁄32"–5⁄8" x 32nds 16 53306ER-32 7⁄32"–3⁄4" x 32nds 18 53308ER-40 1⁄8"–1" x 16ths 15 53310

Royal ER Collet Sets (Inch)

$140220264368432405

COLLET NUMBER OF CATALOGSERIES RANGE COLLETS IN SET NO. PRICE

ER-11 1–7 mm x 1 mm 7 53700ER-16 1–10 mm x 1 mm 10 53702ER-20 2–13 mm x 1 mm 12 53704ER-25 2–16 mm x 1 mm 15 53706ER-32 3–20 mm x 1 mm 18 53708ER-40 4–26 mm x 1 mm 23 53710

Royal ER Collet Sets (Metric)

$140200264345432621

Other BrandsSingle Point Contact when UsingMetric Collets to Hold Inch-SizedTooling, or Vise Versa

Royal BrandFull Surface Contact Because Royal ER Collets are Ground to Exact Inch and Metric Sizes

Royal ER Collets are available from stock in both inchand metric sizes. This is very important because itenables you to select a collet that has been ground toyour precise cutting tool size.

Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force,better accuracy, less vibration, better surface finishes,and longer tool life.

A Perfect Match to Your Cutting Tool Diameter



ER-40$27

ER-32$24

ER-25$23

ER-20$22

ER-16$20

ER-11$20

Inch Sizes

Royal Ultra-Precision ER Collets (Inch)DRILL ⁄ ENDMILL COLLET GRIP ER-11* ER-16 ER-20 ER-25 ER-32 ER-40

DIAMETER RANGE* $20 EACH $20 EACH $22 EACH $23 EACH $24 EACH $27 EACH

1⁄16" .062 – .043 53002 53020 53050 530903⁄32" .093 – .054 53004 53022 53052 53092 531401⁄8" .125 – .086 53006 53024 53054 53094 53142 53200

5⁄32" .156 – .117 53008 53026 53056 53096 53144 532023⁄16" .187 – .148 53010 53028 53058 53098 53146 532047⁄32" .218 – .179 53012 53030 53060 53100 53148 532061⁄4" .250 – .211 53014 53032 53062 53102 53150 53208

9⁄32" .281 – .242 53034 53064 53104 53152 532105⁄16" .312 – .273 53036 53066 53106 53154 53212

11⁄32" .343 – .304 53038 53068 53108 53156 532143⁄8" .375 – .336 53040 53070 53110 53158 53216

13⁄32" .406 – .367 53042 53072 53112 53160 532187⁄16" .437 – .398 53074 53114 53162 53220

15⁄32" .468 – .429 53076 53116 53164 532221⁄2" .500 – .461 53078 53118 53166 53224

17⁄32" .531 – .492 53120 53168 532269⁄16" .562 – .523 53122 53170 53228

19⁄32" .593 – .554 53124 53172 532305⁄8" .625 – .586 53126 53174 53232

21⁄32" .656 – .617 53176 5323411⁄16" .687 – .648 53178 5323623⁄32" .718 – .679 53180 53238

3⁄4" .750 – .711 53182 5324025⁄32" .781 – .742 53184 5324213⁄16" .812 – .773 53186 5324427⁄32" .843 – .804 53246

7⁄8" .875 – .836 5324829⁄32" .906 – .867 5325015⁄16" .937 – .898 5325231⁄32" .969 – .930 532541" 1.000 – .961 53256

* Grip Range for ER-11 is 1 ⁄ 64".



Royal Ultra-Precision ER Collets (Metric)DRILL⁄ENDMILL COLLET GRIP ER-11* ER-16 ER-20 ER-25 ER-32 ER-40

DIAMETER RANGE* $20 EACH $20 EACH $22 EACH $23 EACH $24 EACH $27 EACH

1 mm 1 – 0.5 53402 534302 mm 2 – 1 53404 53432 53460 535023 mm 3 – 2 53406 53434 53462 53504 535504 mm 4 – 3 53408 53436 53464 53506 53552 536025 mm 5 – 4 53410 53438 53466 53508 53554 536046 mm 6 – 5 53412 53440 53468 53510 53556 536067 mm 7– 6 53414 53442 53470 53512 53558 536088 mm 8 – 7 53444 53472 53514 53560 536109 mm 9 – 8 53446 53474 53516 53562 53612

10 mm 10 – 9 53448 53476 53518 53564 5361411 mm 11 – 10 53478 53520 53566 5361612 mm 12 – 11 53480 53522 53568 5361813 mm 13 – 12 53482 53524 53570 5362014 mm 14 – 13 53526 53572 5362215 mm 15 – 14 53528 53574 5362416 mm 16 – 15 53530 53576 5362617 mm 17 – 16 53578 5362818 mm 18 – 17 53580 5363019 mm 19 – 18 53582 5363220 mm 20 – 19 53584 5363421 mm 21 – 20 5363622 mm 22 – 21 5363823 mm 23 – 22 5364024 mm 24 – 23 5364225 mm 25 – 24 5364426 mm 26 – 25 53646

ER-40$27

ER-32$24

ER-25$23

ER-20$22

ER-16$20

ER-11$20

* Grip Range for ER-11 is 0.5 mm.

Metric Sizes


PRECISION ER COLLET CHUCKS

High AccuracyRoyal ER collet chucks are among the most accurate onthe market: - Runout is guaranteed to be less than 0.0001" TIR max.

between the O.D. taper and the I.D. socket. Overall system accuracy guaranteed to be 0.0003” TIR or better when using Royal Ultra-Precision ER collets.

- Tapers are ground to AT-3 specifications or better to ensure a precise, rigid fit with the machine tool spindle taper.

- The clamping nuts for Royal ER collet chucks are specially ground to ensure near-perfect roundness. This helps ensure maximum accuracy, minimizes vibration, and provides outstanding holding power.

Longer Cutting Tool LifeThe high accuracy of Royal ER collet chucks ensures thatcutting tools stay on centerline, distributing the chip loadevenly and significantly extending cutting tool life.

Thru-CoolantA central thru-coolant feature is standardon all Royal ER collet chucks.

VersatileRoyal ER collet chucks are a great choicefor milling, drilling, boring, and reaming.

High Speed BalancedAll Royal ER collet chucks arebalanced to G2.5@18,000 rpmfor high-speed operation. A serialized balance certificate is included with each tool.

Great PriceRoyal Precision ER Collet Chucks arevery competitively priced – up to 40%less than other leading brands.


PRECISION ER COLLET CHUCKS

Royal Precision ER Collet Chucks — Loads of Features, Great Low Price

For best accuracies, use Royal ultra-precision ER Collets featured on pages 94–97

Precision-ground clamping nutfor outstanding holding power

All chucks serialized accordingto ISO quality control standards

Balanced to G2.5@18,000 rpmfor high-speed operation

0.0001" TIR max.Shank ground to AT-3 specs. or better

Central thru-coolant passage

Balance Certification

Some tool holder suppliers say their tools are balanced. We prove it!

- All Royal ER Collet Chucks are balanced to G2.5@18,000 rpm.

- A serialized balance certificate is supplied with each collet chuck.

- The actual printout from the dynamic balancing machine is attached to the certificate.


PRECISION ER COLLET CHUCKS – CAT 40

GAGE TOOL PULLCOLLET LENGTH DIAMETER DEPTH STUD CATALOG

MODEL RANGE B C D* G NUMBER PRICE

2.50 0.75 1.36 5 ⁄ 8–11 541004.00 0.75 1.36 5 ⁄ 8–11 541022.50 1.10 2.11 5 ⁄ 8–11 541043.00 1.10 2.11 5 ⁄ 8–11 541065.00 1.10 2.11 5 ⁄ 8–11 541082.50 1.38 2.15 5 ⁄ 8–11 541104.00 1.38 2.15 5 ⁄ 8–11 541126.00 1.38 2.15 5 ⁄ 8–11 541148.00 1.38 2.15 5 ⁄ 8–11 541162.50 1.65 2.24 5 ⁄ 8–11 541184.00 1.65 2.24 5 ⁄ 8–11 541206.00 1.65 2.24 5 ⁄ 8–11 541222.75 1.97 2.68 5 ⁄ 8–11 541244.00 1.97 2.68 5 ⁄ 8–11 541266.00 1.97 2.68 5 ⁄ 8–11 541288.00 1.97 2.68 5 ⁄ 8–11 541303.00 2.48 2.87 5 ⁄ 8–11 541324.00 2.48 2.87 5 ⁄ 8–11 541346.00 2.48 2.87 5 ⁄ 8–11 54136

ER-11 .043–.250

ER-16 .043–.406

ER-20 .043–.500

ER-25 .043–.625

ER-40 .086–1.00

ER-32 .054–.812

DB

C

INCLUDES WITHOUTCOOLANT HOLE COOLANT HOLE

TOOLHOLDER HOLE CATALOG CATALOGMODEL DIAMETER NUMBER PRICE NUMBER PRICE

ER-11 0.10 54280 54290ER-16 0.14 54281 54291ER-20 0.16 54282 54292ER-25 0.16 54283 54293ER-32 0.2 54284 54294ER-40 0.2 54285 54295

Stop Screws

$666777

$777888

Collet Nut WrenchesTOOLHOLDER MODEL TYPE CATALOG NUMBER PRICE

ER-11 A 54270ER-16 A 54271ER-20 B 54272ER-25 B 54273ER-32 B 54274ER-40 B 54275

* Maximum tool depth with stop screw installed. Order stop screws separately.

Royal Precision ER Collet Chucks – CAT 40

Type A Type B

❑ Accuracy <_ 0.0001" TIR

❑ Balanced to G2.5@18,000 RPM

❑ Thru-coolant feature standard

❑ Great low prices – up to 40% less than other brands

$156156168160180160159180204164172196168172188216180172196

$232930303132


PRECISION ER COLLET CHUCKS – CAT 50

DB

C

INCLUDES WITHOUTCOOLANT HOLE COOLANT HOLE

TOOLHOLDER HOLE CATALOG CATALOGMODEL DIAMETER NUMBER PRICE NUMBER PRICE

ER-11 0.10 54280 54290ER-16 0.14 54281 54291ER-20 0.16 54282 54292ER-25 0.16 54283 54293ER-32 0.2 54284 54294ER-40 0.2 54285 54295

Stop Screws

$666777

$777888

Collet Nut WrenchesTOOLHOLDER MODEL TYPE CATALOG NUMBER PRICE

ER-11 A 54270ER-16 A 54271ER-20 B 54272ER-25 B 54273ER-32 B 54274ER-40 B 54275

$232930303132

GAGE TOOL PULLCOLLET LENGTH DIAMETER DEPTH STUD CATALOG

MODEL RANGE B C D* G NUMBER PRICE

4.00 1.10 2.11 1– 8 542006.00 1.10 2.11 1– 8 542024.00 1.38 2.15 1– 8 542046.00 1.38 2.15 1– 8 542068.00 1.38 2.15 1– 8 542084.00 1.65 2.24 1– 8 542106.00 1.65 2.24 1– 8 542128.00 1.65 2.24 1– 8 542144.00 1.97 2.68 1– 8 542166.00 1.97 2.68 1– 8 542188.00 1.97 2.68 1– 8 542204.00 2.48 2.87 1– 8 542226.00 2.48 2.87 1– 8 542248.00 2.48 2.87 1– 8 54226

Royal Precision ER Collet Chucks – CAT 50

ER-16 .043–.406

ER-20 .043–.500

ER-25 .043–.625

ER-32 .054–.812

ER-40 .086–1.00

* Maximum tool depth with stop screw installed. Order stop screws separately.

Type A Type B





$180192192208232196212232196212236224248291


PRECISION SHELL MILL HOLDERS

A

B

C


❑ Taper ground to AT-3 specifications orbetter to ensure a precise, rigid fit withthe machine tool spindle taper

❑ Balanced by design to G6.3@10,000 rpm

PILOT GAGE FLANGE PULLDIAMETER LENGTH DIAMETER STUD CATALOG

TAPER A B C D* NUMBER PRICE

CAT-40 0.75 2.00 1.75 5 ⁄ 8–11 54402CAT-40 1.00 2.00 2.19 5 ⁄ 8–11 54404CAT-40 1.25 2.25 2.75 5 ⁄ 9–11 54406

Royal Precision Shell Mill Holders – CAT 40

$174174179

PILOT GAGE FLANGE PULLDIAMETER LENGTH DIAMETER STUD CATALOG

TAPER A B C D* NUMBER PRICE

CAT-50 1.25 3.50 1.75 1–8 54408CAT-50 1.50 2.40 2.19 1–8 54410

Royal Precision Shell Mill Holders – CAT 50

$223223


PRECISION END MILL HOLDERS

Longer Cutting Tool LifeThe high accuracy of Royal end millholders ensures that the cutting toolsstay on centerline, distributing thechip load evenly and significantlyextending cutting tool life.

Thru-CoolantA central thru-coolant feature isstandard on all Royal tool holders.

Quality ControlAll Royal end mill holders areindividually serialized accordingto ISO quality control standards.

In StockRoyal maintains a huge inventory oftool holders for same-day shipment.

Great PricesRoyal precision tool holders are very competitively priced,making them one of the bestvalues in the industry.

BalancedRoyal end mill holders are balanced by design and guaranteed to G6.3@10,000 rpm.

High AccuracyRoyal end mill holders are among the most accurate on the market:- Runout is guaranteed to be <–0.0002" TIR- Tapers are ground to AT-3 specifications or

better to ensure a precise, rigid fit with themachine tool spindle taper.

- Royal tool holders have an h5 bore tolerance foroptimum cutting tool surface contact.


PRECISION END MILL HOLDERS – CAT 40

Type A

Type B

Type C

CA

E1

E2

B

D

CA

E1F

B

GAGE BODY TOOL SET SCREW EXTENSION PULLLENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOG

TAPER B C D E1⁄E2 F G TYPE NUMBER PRICE

1.75 0.71* 3.00 0.37 – 5 ⁄ 8–11 A 54006*2.50 0.71 3.80 0.37 – 5 ⁄ 8–11 B 540084.50 0.79 3.80 0.37 1.57 5 ⁄ 8–11 C 54010

CAT 40

1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL

LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOGTAPER B C D E1⁄E2 F G TYPE NUMBER PRICE

1.75 0.87* 3.00 0.55 – 5 ⁄ 8–11 A 54016*2.50 0.87 3.80 0.55 – 5 ⁄ 8–11 B 540184.50 0.87 3.80 0.55 1.57 5 ⁄ 8–11 C 540206.00 0.94 3.80 0.55 1.57 5 ⁄ 8–11 C 54022

CAT 40

3 ⁄ 8" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


1.75 1.18* 3.00 0.75 – 5 ⁄ 8–11 A 54026*2.50 1.18 3.80 0.75 – 5 ⁄ 8–11 B 540284.50 1.18 3.80 0.75 1.97 5 ⁄ 8–11 C 540306.00 1.18 3.80 0.75 1.97 5 ⁄ 8–11 C 54032

CAT 40



CAT 40 2.50 1.02 3.80 0.59 – 5 ⁄ 8–11 B 54024

7⁄ 16" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


CAT 40 2.50 1.38 3.80 0.79 – 5 ⁄ 8–11 B 54034

3 ⁄ 16" Diameter

1⁄ 8" Diameter

GAGE BODY TOOL SET SCREW EXTENSION PULLLENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER CATALOG

TAPER B C D E1⁄E2 F G TYPE NUMBER PRICE

2.50 0.79 3.80 0.51 – 5 ⁄ 8–11 B 540124.50 0.79 3.80 0.51 1.57 5 ⁄ 8–11 C 54014

CAT 40




❑ Great low prices – up to 40% less thanother brands

$9595

127139

$87

$878795

119

$87

CA

E1B

D$111

111127

$95127



Type A

Type B

Type C

CA

E1B

D

CA

E1

E2

B

D

CA

E1F

B

* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.

3 ⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


1.75 1.75* 3.15 0.98 – 5 ⁄ 8–11 A 54054*3.50 1.89 3.94 0.98 – 5 ⁄ 8–11 B 540566.00 1.97 3.94 0.98 – 5 ⁄ 8–11 B 54058

CAT 40



1.75 2.20* 2.36 0.98 – 5 ⁄ 8–11 A 54060*3.50 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8–11 B 540626.00 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8–11 B 54064

CAT 40

1" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


2.00 2.20* 2.60 1.10 – 5 ⁄ 8–11 A 54066*4.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 540686.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 54070

CAT 40

1-1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


2.00 2.36* 2.40 1.10 – 5 ⁄ 8–11 A 54072*4.00 2.52 2.52 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 540746.00 2.52 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8–11 B 54076

CAT 40



1.75 1.75* 3.00 0.87 – 5 ⁄ 8–11 A 54036*2.62 1.38 3.80 0.87 – 5 ⁄ 8–11 B 540384.62 1.38 3.80 0.87 – 5 ⁄ 8–11 B 540406.00 1.38 3.80 0.87 2.36 5 ⁄ 8–11 C 54042

CAT 40



1.75 1.75* 3.15 0.93 – 5 ⁄ 8–11 A 54046*3.00 1.65 3.35 0.93 – 5 ⁄ 8–11 B 540483.75 1.65 3.35 0.93 – 5 ⁄ 8–11 B 540506.00 1.65 3.35 0.93 – 5 ⁄ 8–11 B 54052

CAT 40



CAT 40 2.62 1.50 3.80 0.87 – 5 ⁄ 8–11 B 54044

1-1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


CAT 40 4.62 2.76 2.95 1.48 ⁄ 0.98 – 5 ⁄ 8–11 B 54078

$878795

111

$91

$878787

111

$8787

107

$103103111

$9991

107

$107103119

$116



Type A

Type B

Type C

CA

E1

E2

B

D

CA

E1F

B



CAT 50 2.50 0.71 3.00 0.37 – 1–8 B 54306 $119



CAT 50 2.50 0.79 3.00 0.51 – 1–8 B 54308 $119

1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


CAT 50 2.50 0.87 3.00 0.55 – 1–8 B 54310 $123



CAT 50 2.50 1.02 3.00 0.59 – 1–8 B 54312 $139



CAT 50 2.62 1.38 3.00 0.79 – 1–8 B 54322 $119



2.50 1.18 3.00 0.75 – 1–8 B 543144.50 1.18 3.00 0.75 1.97 1–8 C 543166.00 1.18 3.00 0.75 1.97 1–8 C 543188.00 1.18 3.00 0.75 1.97 1–8 C 54320

CAT 50



2.62 1.38 3.00 0.87 – 1–8 B 543244.62 1.38 3.00 0.87 – 1–8 B 543266.62 1.38 3.00 0.87 2.36 1–8 C 543288.00 1.38 3.00 0.87 2.36 1–8 C 54330

CAT 50





$103115135139

$103115127139

B

D

CA

E1



Type A

Type B

Type C

CA

E1B

D

CA

E1

E2

B

D

CA

E1F

B

* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.



CAT 50 2.62 1.50 3.00 0.87 – 1–8 B 54332 $143



3.75 1.65 3.50 0.93 – 1–8 B 543345.75 1.65 3.50 0.93 – 1–8 B 543367.75 1.65 3.50 0.93 2.36 1–8 C 54338

CAT 50

3 ⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


3.75 1.97 4.00 0.98 – 1–8 B 543405.75 2.05 4.00 0.98 – 1–8 B 543427.75 2.05 4.00 0.98 2.36 1–8 C 54344

CAT 50



3.75 2.28 2.36 0.98 ⁄ 0.80 – 1–8 B 543465.75 2.28 2.36 0.98 ⁄ 0.80 – 1–8 B 543487.75 2.28 2.36 0.98 ⁄ 0.80 3.93 1–8 C 54350

CAT 50



4.00 2.28 2.75 1.10 ⁄ 0.98 – 1–8 B 543526.00 2.28 2.75 1.10 ⁄ 0.98 – 1–8 B 543548.00 2.28 2.75 1.10 ⁄ 0.98 4.33 1–8 C 54356

CAT 50

1-1⁄4" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


4.00 2.52 2.75 1.10 ⁄ 0.98 – 1–8 B 543586.00 2.52 2.75 1.10 ⁄ 0.98 – 1–8 B 543608.00 2.60 2.75 1.10 ⁄ 0.98 – 1–8 B 54362

CAT 50

1-1⁄ 2" DiameterGAGE BODY TOOL SET SCREW EXTENSION PULL


4.00 2.75* 3.15 1.48 ⁄ 0.98 – 1–8 A 54364*6.00 2.91 3.15 1.48 ⁄ 0.98 – 1–8 B 543668.00 2.91 3.15 1.48 ⁄ 0.98 – 1–8 B 54368

CAT 50



5.62 3.86 3.74 1.38 ⁄ 1.50 – 1–8 B 543707.62 3.86 3.74 1.38 ⁄ 1.50 – 1–8 B 54372

CAT 50

$107115139

$107115139

$111131139

$107119127

$127151163

$171231

$115127143


TOOLING PACKAGES

DESCRIPTION CAT NO. PRICE

CAT-40 Startup Tooling Package (37 Pieces)

55400

Royal CAT-40 Startup Tooling PackageQUANTITY DESCRIPTION

1 ER-16 Collet Chuck (3" GL)1 ER-16 Collet Set (11 collets)1 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)1 1/4" Dia. End Mill Holder (2.50" GL)1 3/8" Dia. End Mill Holder (2.50" GL)1 1/2" Dia. End Mill Holder (2.62" GL)1 5/8" Dia. End Mill Holder (3.00" GL1 3/4" Dia. End Mill Holder (3.50" GL1 1" Dia. End Mill Holder (4.00" GL)


CAT-40 Deluxe Tooling Package (41 Pieces)

55401

Royal CAT-40 Deluxe Tooling PackageQUANTITY DESCRIPTION

2 ER-16 Collet Chuck (3" GL)1 ER-16 Collet Set (11 collets)4 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)1 1/4" Dia. End Mill Holder (2.50" GL)1 3/8" Dia. End Mill Holder (2.50" GL)1 1/2" Dia. End Mill Holder (2.62" GL)1 5/8" Dia. End Mill Holder (3.00" GL 1 3/4" Dia. End Mill Holder (3.50" GL1 1" Dia. End Mill Holder (4.00" GL)

Royal CAT-50 StartupTooling PackageQUANTITY DESCRIPTION

5 ER-20 Collet Chuck (4" GL)1 ER-20 Collet Set (12 collets)5 ER-32 Collet Chuck (4" GL)1 ER-32 Collet Set (18 collets)2 1" Dia. End Mill Holder (4" GL)1 1-1/4" Dia. End Mill Holder (4" GL)

55400 Shown

$1,518 $1,963


CAT-50 Startup Tooling Package (43 Pieces)

55402 $2,966

NENEWW

DEBURRING TOOLS

The World's Best Deburring Tools and Blades


DEBURRING BLADES

PRICEHEAVY-DUTY BLADES PER CATALOG PERE-BLADES PACKAGE NUMBER PACKAGE

E-100 10 22025

Heavy Duty HSS for steel and aluminum.

E-100A 10 22034

Heavy Duty M-42 steel, good for plastic andhard materials.

E-100L 10 22026

Heavy Duty HSS for counterclockwise operation in steel and aluminum; ideal for lefties.

E-100T 10 22027

Heavy Duty titanium coated HSS for steel

and aluminum.

E-200 10 22030

Heavy Duty HSS for brass and cast iron,

bi-directional.

E-300 10 22040

Heavy Duty HSS; removes internal and external burrs simultaneously from holes drilled into tubing & sheet metal.

E-350 10 22035

Heavy Duty HSS for straight edges on

all materials.

E-600

10 22036

Heavy Duty HSS; designed to facilitate

deburring in the most inaccessible locations.

E-101 10 22037

Heavy Duty HSS for holes as small as 7⁄64"

dia. in steel and aluminum.

E-102 10 22039

Heavy Duty HSS for small holes in brass and cast iron; can rotate clockwise and counterclockwise.

E-1500 10 22046

Heavy Duty HSS for holes as small as 1⁄16" dia.

in steel and aluminum.

$7.90

8.50

7.90

17.50

50.15

11.15

7.90

52.65

13.60

20.15

$9.85

12.40

9.85

20.35

9.85

12.85

10.40

20.65

11.65

11.65

11.40

Many other B&E blades available. Please contact us for special pricing on very large quantities.

PRICESTANDARD-DUTY BLADES PER CATALOG PERB-BLADES PACKAGE NUMBER PACKAGE

B-10 10 22110

Our most popular blade. HSS for steel

and aluminum.

B-10A 10 22109

Similar to B-10 blade but has a thinner profile. High cobalt content for long life. Also

great for plastic.

B-10L 10 22113

HSS counterclockwise operation in steel

and aluminum; ideal for lefties.

B-10T 10 22112

Titanium coated HSS for longer life; forsteel and aluminum.

B-10C 10 22117

Solid carbide for hardened material.

B-15 10 22118

Very fine, precise blade; great for plastic.

B-20 10 22120

HSS for brass and cast iron; can rotate

clockwise and counterclockwise.

B-20C 10 22121

Solid carbide for hardened material.

B-30 10 22130

HSS; removes internal and external burrs simultaneously from holes drilled into tubing and sheet metal.

B-60 10 22135

HSS for internal deburring of hard to reach locations.

GGrreeaattLLooww

PPrriicceess


DEBURRING TOOLS

Royal Special Value Zip/BurrTM B-Set

Special Value Price. Includes 20 B-10 Blades Plus a complete Zip/Burr B-Set.

PACKAGE CATALOGDESCRIPTION OF NUMBER PRICE

Special Value Zip/Burr Set 1 22810 $21.20

Royal Zip/BurrTM B-Set

❑ Takes all B-series blades.

❑ Includes one B-10 blade and one

B-20 blade.

❑ Holder telescopes from 1 ⁄ 2" to 5".

❑ Handle has storage compartment

for spare blades.

❑ Blade can be inserted at 90° for

deburring cross holes.

❑ Handle has lifetime guarantee —

if it breaks, return it and we will

replace it at no charge.


Zip/Burr B-Set 1 22600Zip/Burr Handle Only 1 22610Zip/Burr B-Holder Only 1 22614

$7.45

4.05

4.10

Royal Zip/BurrTM Starter Set


Zip/Burr Starter Set 1 22820 $14.95

Contents:

❑ Zip/Burr Handle

❑ Zip/Burr E-Holder

❑ Zip/Burr B-Holder

❑ B-10 Blade

❑ B-20 Blade

❑ B-30 Blade

❑ E-100 Blade

❑ E-200 Blade

❑ E-300 Blade

Royal Zip/BurrTM E-Set

❑ Takes all heavy-duty E-series blades.

❑ Includes one E-100 blade, one

E-200 blade and one E-300 blade.

❑ Handle has storage compartment

for spare blades.

❑ Holder telescopes from 1 ⁄ 2" to 5".

❑ Handle has lifetime guarantee —

if it breaks, return it and we will

replace it at no charge.


Zip/Burr E-Set 1 22620Zip/Burr Handle Only 1 22610Zip/Burr E-Holder Only 1 22633

$8.65

4.05

4.10


DEBURRING TOOLS

Royal Countersink Zip/BurrTM

❑ Very useful for chamfering

deep holes.

❑ Includes 3 ⁄4" countersink.


Complete Countersink 1 22650Zip/Burr C-Holder Only 1 22665C-12 1⁄2" Countersink Only 1 22155C-20 3⁄4" Countersink Only 1 22160C-30 11⁄8" Countersink Only 1 22165

$21.40

3.95

12.05

15.10

21.95

Royal Internal Scraper Zip/BurrTM

❑ Includes special blade for deburring

cross holes.

❑ D-66 blade is held in D-holder by a

set screw.


Complete Internal Scraper 1 22710Zip/Burr D-Holder Only 1 22695HSS Internal Scraper Blade Only (D-66) 10 22302

$12.35

5.05

44.90

Royal Keyway Zip/BurrTM

❑ Deburrs narrow or wide slots,

depending upon blades selected.

❑ Does both inside diameter and

outside diameter keyways.


Keyway Zip/Burr w⁄Standard Blade 1 22770Keyway Blade Holder Only 1 22783Narrow Keyway Blades 3⁄64" – 5⁄16" 10 22002Wide Keyway Blades 1⁄8" – 9⁄16" 10 22008Standard Keyway Blades 1⁄8" – 1⁄4" 10 22075M42 Standard Keyway Blades 1⁄8" – 1⁄4" 10 22077

$9.75

3.50

47.95

53.30

32.70

42.45

Royal Zip/BurrTM Kit

❑ This handy kit contains all the tools you will ever

need to handle just about any deburring job.


Zip/Burr Kit 1 22800 $85.00


DEBURRING TOOLS

Royal Slim Grip Scraper

❑ Special Slim-Grip design for

deburring in hard-to-reach

locations.

❑ Knurled locking collar to control

blade extension.

❑ 22410 includes aluminum handle

and one double-sided high speed

steel T-80 blade.

❑ 22420 includes aluminum handle

and one single-sided solid carbide

D-55 blade.


Slim-Grip Scraper w/T-80 HSS Blade 1 22410Slim-Grip Scraper w/D-55 Carbide Blade 1 22420T-80 HSS Blade Only 10 22432D-55 Carbide Blade Only 10 22442

$14.10

17.90

66.20

93.85

BLADE

T-80 5 ⁄ 32"D-55 3 ⁄ 32"

Dimensions

Royal Mini-Scraper Zip/BurrTM

❑ Fine triangular scraper is ideal for

tool and moldmaking work.

❑ Includes D-50 mini blade.

❑ Blade is secured to D-holder with a

set screw.


Complete Mini-Scraper Zip/Burr 1 22680Zip/Burr D-Holder Only 1 22695HSS Mini-Scraper Blade Only (D-50) 10 22276

$13.30

5.05

52.00

BLADE

D-50 3 ⁄ 32"

Dimensions

Royal Scraper Zip/BurrTM

❑ Replaceable scraper blades thread

into the Zip/Burr holder.

❑ Blades have a #10 NF thread and

are interchangeable with other

brand blades.

❑ Available with either a T-40 or T-60

blade. These blades are similar in

size to the T-80 and T-120 but they

are only half as long.


Standard Scraper with T-40 Blade 1 22730Standard Scraper with T-60 Blade 1 22745Zip/Burr T-Holder Only 1 22768T-40 Blade Only 1 22760T-60 Blade Only 1 22764

$11.35

15.10

4.10

4.70

6.85

BLADE

T-40 5 ⁄ 32"T-60 1⁄4"

Dimensions

CChheecck Ok Ouut Ot OuurrGGrreeaat Lt Loow Bw Bllaaddee

PPrriiccees Os On Pn Paagge 110e 110


DEBURRING TOOLS

Royal Disposable Burr

❑ Low-priced yet can handle almost

every deburring job.

❑ Consists of heavy-duty E-100 blade,

handle, and handy pocket clip.

❑ Non-replaceable blade.

❑ For removing burrs from steel

and aluminum.


Disposable Burr 10 22050 $30.70

Royal B-Blade Slim-Grip

❑ Slim-Grip design allows deburring

in hard-to-reach locations.

❑ Consists of one replaceable B-10

blade, handle and pocket clip.

❑ Blades can be easily inserted and

removed.


B-Blade Slim-Grip 10 22166 $45.65

Royal E-Blade Slim-Grip

❑ Comes with one replaceable E-100

blade and handle.

❑ Uses heavy-duty E-Blades.

❑ Great value.

Royal Multi/Burr-5

❑ Blades can be stored in lightweight

plastic handle.

❑ Blades are easily changed by

depressing locking button.

❑ Handle has lifetime guarantee.

❑ Comes with five blades — one

each of E-100, E-200, E-350, E-101

and E-102.

Royal-1

❑ An excellent universal deburring tool.

❑ Strong non-telescoping handle has

lifetime guarantee.

❑ Includes one each of the

following blades:

E-100, E-200 and E-300.


Royal-1 Complete with 3 Blades 1 22842Royal-1 Handle Only 1 22841

$7.60

4.40

Royal Double-Header Versa/Burr

❑ Double-header can be used with

both B and E blades.

❑ Telescopes from 1"– 4 1⁄2"

❑ Includes one B-10 blade and one

B-20 blade.

❑ Handle has lifetime guarantee.


Complete Double-Header Versa/Burr 1 22105Versa/Burr Handle Only 1 22107B/E Holder Only 1 22108


E-Blade Slim Grip 10 22172 $58.35


Multi/Burr Complete w⁄ 5 Blades 1 22022Multi/Burr Handle Only 1 22570

$9.40

4.05

5.05

$8.40

5.00


DEBURRING TOOLS

Royal Reversible Countersink

❑ Deburrs both inside and outside of

very small holes.

❑ Can be used in both clockwise and

counterclockwise directions.

❑ To use, hold between fingers and

rotate back and forth.

❑ To insert/withdraw blade into/from

hole, push knob and release slowly.


Complete Mini Reversible Countersink 1 22455Complete Standard Reversible Countersink 1 22465Complete Large Reversible Countersink 1 22472R-1 Mini Blade Only (1⁄8" – 7⁄32") 1 22137R-2 Standard Blade Only (13⁄64" – 11⁄32") 1 22139R-3 Large Blade Only (25⁄64" – 27⁄32") 1 22136

$18.55

19.00

24.75

9.15

9.90

11.15

Royal Double Burr

❑ Simultaneously removes burrs from

both sides of workpiece from 1 ⁄ 32"

to 1 ⁄ 2" thick.

❑ Safety guard protects fingers.

❑ Unique round cutting blades can be

rotated and reversed for long life.

❑ Blades made of M-2 steel, hardened

to 64 Rc.


Double Burr w/Guard and Two Blades 1 22060Replacement Blades of M-2 Steel 10 22065Replacement Blades of M-42 Steel ForUse On Stainless Steel 10 22067

Royal Ceramic Burr

❑ Self-lubricating ceramic blade.

❑ Great for all materials: plastics,

soft metals, hard metals, etc.

❑ Interchangeable blade has a very

long life.


Royal Ceramic Burr 1 22151Replacement Ceramic Blade 1 22152Ceramic Burr Handle Only 1 22149

❑ Very fine, precise deburring tools.

❑ Ideal for moldmakers and hobbyists.

❑ Short aluminum handles are covered

with foam grips for comfort.

Royal Mini-Set


Complete Mini-Set 1 22475 $17.10

$12.35

33.75

45.15

$16.10

12.35

4.95


DEBURRING TOOLS


Roto-Drive w/Plastic Handle and 1⁄8" Countersink 1 22506Roto-Drive w/Plastic Handleand 1⁄4" Countersink 1 22508Roto-Drive w/Plastic Handleand 5⁄16" Countersink 1 22510Roto-Drive w/Plastic Handleand 3⁄8" Countersink 1 225121⁄8" Countersink Only 1 225201⁄4" Countersink Only 1 225305⁄16" Countersink Only 1 225403⁄8" Countersink Only 1 22550Plastic Handle Only 1 22570

Royal Roto-Drive Set

❑ Roto-Drive — the quickest way to

chamfer by hand.

❑ Single-flute countersink provides a

smoother cut than multiple-flute

countersinks.

❑ Very little wrist force needs to be

applied, reducing the risk of injury.

❑ Sold individually or as a complete set.

$9.40

15.65

15.90

16.60

4.70

11.20

11.40

12.05

5.00

Chamfer difficult-to-reach holes.

Chamfer smallholes next to

shoulder.

Roto-Drive Standard Set Includes the following:

❑ Plastic Roto-Drive Handle

❑ 1/8" Countersink




❑ Plastic Storage Case


Roto-Drive Standard Set 1 22500 $43.90

Royal Roto-Drive Combination SetIncludes the following:

❑ Plastic Roto-Drive Handle



❑ E-100 Blade

❑ E-200 Blade

❑ E-300 Blade

❑ Plastic Storage Case


Roto-Drive Combination Set 1 22502 $37.55

Royal Maintenance Kit


Maintenance Kit 1 22490 $35.50

❑ A handy kit designed for general

maintenance and repair jobs.

CChheecck Ok Ouut Ot OuurrGGrreeaat Lt Loow Bw Bllaaddee

PPrriiccees Os On Pn Paagge 110e 110

Note – demo plate not included.

Note – demo plate not included.

Clever, Time-Saving Products To Make Your Life Easier

MACHINE SHOP ACCESSORIES


MACHINE MOUNTS

❑ Royal machine mounts are built tough to level and last. All metal parts are zinc plated for rust protection and long life.

❑ Royal machine mounts simplify machine installation,reduce noise, and isolate vibration.

❑ Great for injection molding machines, presses,lathes, mills, and grinders.

❑ These mounts meet OSHA requirements by preventing machines from “walking” without the need for bolting or cementing.

❑ All Royal machine mounts incorporate a large,

chloroprene rubber base that is resistant to oil,water, and many chemicals.

❑ Support cup is machined from a solid bar instead ofdeep drawn, resulting in increased thickness forstrength and rigidity.

❑ Unique internal retaining clip ensures that mounts will stay together if machine is moved to a new location.

❑ Royal machine mounts protect sensitive machinecomponents, improve performance, and reducemaintenance costs.

Flats on leveling boltfor easy adjustment.

Shock plate (models #4 and #5 only) increases both the vertical and horizontal load carrying capacities, makingthese an excellent choice for impact-type machinery suchas presses and injection molding machines.

Heavy-duty support cup is machined from a solid steel bar for strength.Other brands rely on a thin drawn cup which often fails by fatigue. Note the increased thickness of the lip and bottom sections.

Thick chloroprene base is resistant to most chemicals.

Lock nut and washer

Leveling plate — heavyduty to support machine.

All metal parts zinc plated forrust protection and added life.

Royal MachineMounts are BuiltTough to Leveland Last!

Important – Before installing mounts on any machine, makesure they are approved for use by the machine manufacturer.


MACHINE MOUNTS

Extra-Long Leveling Bolts For machines with thick bases.

Royal Machine Mounts#1 #2 #3 #4 #5

General Non-Impact Machinery 100–1,100 880–2,200 1,760–5,500 3,300–8,800 6,600–12,000Injection Molding Machines 390 max. 790 max. 2,180 max. 5,450 max. 8,220 max.

up to 125 strokes ⁄ min 150–440 440–880 880–3,080 3,080–5,940 5,940–8,800Presses up to 180 strokes ⁄ min 130–300 300–770 770–2,420 2,420–4,290 4,290–7,700

up to 200 strokes ⁄ min 110–260 260–550 550–1,760 1,760–2,860 2,860–5,280Base Diameter 3.16 4.75 6.31 6.31 7.88

Leveling Plate Diameter 2.38 3.12 3.93 3.93 3.93Height to Top of Leveling Plate 1.63 1.94 2.31 2.31 2.72

Height to Top of Bolt 5.25 5.25 7.50 7.50 7.88Leveling Bolt Size M12 x 1.25 M16 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5

Standard Leveling Bolt 4.72 4.72 6.88 6.88 6.88Level Adjustment 0.88 0.88 1.00 1.00 1.00Catalog Number 27001 27002 27003 27004 27005

Price Each $25 $48 $69 $81 $132

MOUNT TYPE BOLT SIZE BOLT LENGTH CAT. NO. PRICE

#1 M12 x 1.25 8 1⁄4" 27007#2 M16 x 1.5 8 1⁄4" 27008

#3– #5 M20 x 1.5 9 3⁄4" 27009

$9

12

20

Choosing the Correct Royal Machine Mounts

1. Calculate the load on each mount by dividing the total weight of themachine by the number of mounting locations.

Note: sometimes it may be necessary to compensate for machines thatdo not have an evenly distributed load.

2. Find the category in the specification chart which corresponds to thetype of machine being installed.

3. Match up the correct mount with the machine.

Example: Suppose you wish to mount an 18,000-lb. CNC lathe which hassix mounting locations.

18,000 ⁄ 6=3,000 lbs. per mount

From the chart on the next page we see that this machine falls into therange of the #3 mount for non-impact machinery.

Warning: Always use the correct mount for each machine. These mounts are not designed for machines that must be boltedto the floor to prevent tipping. If you have any questions, pleasecontact one of our application engineers at 1-800-645-4174.

LoadRange

per Mount(lbs.)

MountDimensions

OrderingInfo

Raise machine and slide mountinto place.

Insert leveling bolt throughmachine base hole and thread into mount. Lower machine ontoleveling plate.

Raise or lower machine by turning leveling bolt.

When machine is level, secure inplace with washer and lock nut.

Easy Installation — No drilling or bolting to floor required


SENSITIVE DRILL FEED

“MAGIC/GRIP” VISE LINERS

The Royal Sensitive Drill Feed:

❑ Makes drilling of small holes easy.

❑ Drills small holes independent of coarserstandard quill feed.

❑ Gives operator better feel and controlof feed rate.

❑ Eliminates the need for expensive specialized machines to drill small holes.

❑ Reduces breakage of small drills onmilling machines and lathes.

❑ Fingertip-controlled feed rate helps prevent walking and deflection.

❑ 3 ⁄4" travel.

❑ Provide sure gripping without damagingfinished parts.

❑ Easily adaptable to all vises.

❑ “Magic ⁄ Grip” has a memory — takes upto 14,000 psi pressure and still returns tooriginal shape after use.

❑ Easily bendable by hand.

❑ Can be used as a vibration isolator.

❑ Can be used when hammering sheet metal to protect the surface — especiallypainted metal.

❑ Holds odd-shaped parts without damaging them.

Simple to Use:

1. Grasp free-turning knurled ring and feedwith gentle finger pressure.

2. Drill feed is spring-loaded and retractsautomatically when ring is released.

Price does not include drill chuck pictured.

Royal Sensitive Drill Feed

Royal "Magic⁄Grip" liners securely hold any fragile parts or objects without marring.

Holds round parts firmlywithout marring.

Holds on threads without damaging them.

CHUCKSHANK MOUNT CATALOG

DIA. TAPER NUMBER PRICE

Jacobs #01 ⁄ 2" (DIN B6) 25300 $59

SIZE CAT. NO. PRICE

12" x 4" 26010 $44

6" x 4" 26011 27


CHUCK STOPS

Royal Industrial Work Lights and AccessoriesDESCRIPTION CATALOG NUMBER PRICE

20" Lamp with built-in transformer (110v) 2740420" Lamp without transformer (12v) 2741427" Lamp with built-in transformer (110v) 2740927" Lamp without transformer (12v) 27419Remote-mount transformer (220 ⁄ 110 ⁄ 12v) 27434Table Base 27426Magnetic Base 27423C-Clamp 27429L-Bracket 27432Standard replacement bulb (12v, 12 watt) 27454Narrow beam bulb (12v, 20 watt) 27456Wide beam bulb (12v, 20 watt) 27458

$1891441891447870705347232323

Better than Halogen:

- Cooler Temperatures

- Less Power Consumption

- Longer Bulb Life

- No Dead Spot

INDUSTRIAL WORK LIGHTS

3 strong magnetssecure stop tochuck face.

❑ The Royal Chuck Stop provides a simple,consistent method for locating short partsin a 3-jaw lathe chuck.

❑ Captive, web-shaped design eliminates thedanger of using spacers or parallels thatcould come loose and be thrown from a spinning chuck. Three strong magnets furthersecure the stop to the chuck face.

❑ Stop allows short parts to project past the chuck jaws, providing clearance for facing operations.

❑ Setup time is greatly reduced — no need tobore soft jaws.

❑ The Royal Chuck Stop is very accurate — frontand back locating surfaces are parallel within +/- 0.0004".

❑ Accommodates chuck jaws up to 55mm (2 1/8") wide.

❑ Anodized finish provides good wear-resistance.

Royal Chuck Stop SetsDESCRIPTION CAT. NO. PRICE

Standard Set — includes 15, 20, & 25mm stops 25200Deluxe Set — includes 15, 20, 25, 30, & 35mm stops 25210

$204

355

❑ Heavy-duty construction for tough industrialenvironments.

❑ Excellent near-daylight illumination.

❑ Flexible gooseneck for precise positioning.

❑ Multiple mounting options available.


PNEUVAC PUMP

Heavy Duty Construction — Entire pump (except ball valve, float and O-ring) is made from either stainless steel or aluminum.Other brands are made from rust-prone carbon steels and light-duty plastics.

Very Safe — The PneuVac pump is powered by compressed air. This eliminates the possibility of electric shocks often associated with motor-driven pumps. An automatic shut-off valve activates when the drum is full.

Fast — The Royal PneuVac pump can fill a 55-gallon drum in just 90 seconds. Conventional electric pumps can take up to one hour tomove the same amount of liquid.

Thorough — This pump not only removes liquid but will also pick up sludge, metal chips and other debris which often clog or wear out impeller-type pumps.

Quiet — Unique baffle system limits noise level without compromising performance.

Low Maintenance — The PneuVac pump requires very little maintenance because only compressed air flows through the pumpbody itself.

Great Warranty — Royal Products provides a 3-year warrantyagainst failure of this product due to manufacturing defects.

The Royal PneuVac pump filled this 55-gallon drum with

coolant in less than two minutes.

Baffles: For noise

reduction.

End Cap: Specially designed

for minimum air resistance.

Exhaust Housing: Provides an air expansion chamber anddirects exhaust air awayfrom operator.

1⁄4" Ball Valve:Turns pump on and off.

3 ⁄4 NPT: World drum

standard.

Automatic Shut-Off Valve:

Float rises with liquid level to block

vacuum port as drumbecomes full.

Venturi:Precision machined to ensure optimumair flow.

Body:Stainless steel construction for long life.

Precision Air Injector:Ensures maximum vacuum is generatedwith minimum air consumption (6.5 cfm @ 100 psi).

ALL PARTS ARESTAINLESS STEELOR ALUMINUMexcept brass ball valve, Delrin float and Buna-N O-ring.

Clean Your Coolant Sumpsin Less Than Two Minutes The Royal PneuVac pump is a simple device

that uses a compressed air-powered venturito create a vacuum. All you have to do tooperate the unit is: attach the pump andhose to a standard 55-gallon drum, hookup your compressed air supply to the pump,insert the free end of the suction hose intothe sump or storage tank, and open the airvalve. The coolant and sludge is drawnthrough the hose and deposited into thedrum — quick, clean, and hassle free!

Royal PneuVac Pump

Vacuum Hose

WasteLiquidFlow

Induced Vacuum

Waste Liquid& SolidsStandard

55-GallonDrum

Exhaust Air Compressed

Air Input

AutomaticShut-Off Valve


PNEUVAC PUMP

PNEUVAC AIR GUNS

Royal PneuVac Pump Kit Consists of pump, 1 ⁄4" ball valve, automatic shut-off valve, 10 ft. of smooth-bore hose, quick-disconnect drum fittings, and one 18" aluminum wand.

DESCRIPTION CAT. NO. PRICE

Stainless Steel Pump Kit 48010Aluminum Pump Kit 4801710ft. Smooth BoreReplacement Hose (11⁄2" Dia.) 48019

$549

465

49

Standard PneuVac Gun PneuVac Deep Hole Gun❑ The Royal PneuVac gun makes shop blow-

off and cleanup tasks a breeze.

❑ Unique design enables unit to act as both ablow gun and a vacuum.

❑ The deep hole gun is a modified version ofthe PneuVac gun, designed for removingchips from blind holes. The thin black tubeblasts high pressure air to dislodge chipswhile the main nozzle draws them safelyaway. A clear plastic shroud protects theoperator from flying debris.

❑ High-output venturi design multiplies airflow. For example, an input air supply of 10cfm results in an output of approximately100 cfm.

❑ Changing between blow and vacuummodes is accomplished by simply reversingthe direction of the venturi.

❑ New trigger design reduces strain.

❑ High vacuum production with minimal air consumption.

❑ Made of rugged, anti-static nylon.

CAUTION: 1. Do not use the PneuVac pump with flammable or volatile liquids such as gasoline, alcohol, kerosene, aviation fuel, mineral spirits or any similar liquid with a low flash point. 2. Do not modify this product to pressurize drum to pump liquids out. Pressurizing drum could cause an explosion that might result in a serious injury.

Caution: Always wear safety glasses when operating these tools. Never operate in the vacuum mode unless ahose or dust bag is attached to the exhaust end of the unit.

CATALOGDESCRIPTION NUMBER PRICE

PneuVac Gun Only 49005Dust Bag (PneuVac Gun, Dust Bag, Extension Tube and Clamp) 49085Hose Kit (PneuVac Gun, 10ft. Smooth-Bore Hose, Extension Tube, and Clamp) 49080Accessory Kit (Two extension Tubes, Crevice Tool, Vacuum Head, Vacuum Head Brush, and Round Brush) 49095Deep Hole Gun Only 49010Dust Bag and Clamp Only 4902010ft. Smooth Bore Hose Only (11⁄4" Dia.) 49090

$68

90

101

21

92

24

34


BLOW-OFF STATION

Easily Remove Coolant, Chips, and Dust from Workpieces and Other Components

❑ A downdraft extraction system activates when the operatorsteps on the foot pedal, creating suction that draws debrisinto an internal collection chamber.

❑ A powerful, OSHA-compliant air gun provides secondarycleaning power to help dislodge stubborn particles. This airgun can only be operated if the extraction unit is working,preventing harmful contaminants from being propelled intothe atmosphere.

❑ The Royal Blow-Off Station does not use electricity – it iscompletely powered by a standard 1/4" shop airline and hasminimal air consumption requirements.

❑ Rear wheels and a balanced design make this unit highlyportable – keep it in a fixed location or move it around theshop as needed.

❑ With its all steel construction and durable powder-coatedfinish, the Royal Blow-Off Station is built to withstandyears of heavy industrial use.

Specifications100 psi27 cfm1/4" NPT25 lbs.12" x 12" x 12"97 lbs.20" x 20" x 52"Steel, Powder Coated

Max. Input Pressure

Air Flow

Input Connection

Max. Part Weight

Max. Part Size

Unit Weight

External Dimensions

Construction


Royal Blow-Off Station 21702Replacement Filter Pad 21704

$1,779

16

Low-Cost, Highly Efficient Mist and Smoke Collectors Designed Specifically for the Metalworking Industry

FILTERMIST MIST COLLECTORS

Great For:

• CNC Lathes• Machining Centers• Grinders• Swiss-Style CNC’s• Screw Machines • EDM Machines• Manual Lathes• Milling Machines• Injection Molding Machines • Rotary Transfer Machines• Gear Hobbers• Cold Heading Machines• Aqueous Parts Washers • Vacuum Pumps• Printing Presses • Baking Lines• Some Heat Treating Processes

ContentsWhy Control Oil Mist and Smoke in Your Shop? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 127Common Mist Collection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 128–129How Does the Royal Filtermist Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 130FX Series Design Enhancements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 131Why is the Royal Filtermist the Best Choice for the Metalworking Industry? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 132Risk-Free Performance Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 133Filtermist Performance Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 134–135Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 136–137Choosing the Correct Filtermist Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 138–139Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 140Commonly Asked Filtermist Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 141Model FX-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 142–143Model FX-550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 144–145Model FX-900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 146–147Model FX-1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 148–149Filtermist Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 150Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 151–152Filtermist Ordering Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 153

©Copyright 2007 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.126 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com

THE WORLD'S LEADING MIST COLLECTOR

For over 30 years, the Royal Filtermist has been effectivelycollecting mist and smoke generated by all types of metalworking machinery.

There are currently more than 125,000 units operating in

over 40 countries worldwide, making Filtermist the worldleader in metalworking pollution control equipment.

Throughout its history, the Royal Filtermist has undergonecontinuous design advances. The Filtermist FX representsthe ninth generation of Royal Filtermist, and is the resultof extensive computer-aided modeling and testing. Basedupon the well-established principle of centrifugalimpaction, the Filtermist FX incorporates a series ofimprovements that have resulted in the most advancedand effective system available for the removal of mist andsmoke created by metalworking machinery.

Check out the Royal Filtermist Videoat www.mistcollectors.com


WHY CONTROL OIL MIST & SMOKE IN YOUR SHOP?

• Reduced Health Risks Any form of pollution is potentially dangerous to the lungs, larynx, and skin.

• Reduced Accident Risks Oil mist creates slippery surfaces which increase accident rates.

• Reduced Fire Hazards Oil deposits create a serious fire risk by allowing fires to spread quickly.

• Coolant Cost Savings The Royal Filtermist recycles coolant and returns it to your machine rather than ventingit to the atmosphere.

• Heating and Cooling Cost Savings The Royal Filtermist returns clean air to the shop instead of exhausting it outdoors.

• Cleaning and Maintenance Cost Savings Uncontrolled airborne mist and smoke deposits result in more frequent cleaning ofexposed surfaces.

• Fewer A/C Service Calls The Royal Filtermist helps reduce breakdowns of shop air conditioning equipment bypreventing mist from contaminating the intake filters.

• Improved Employee Attendance A contaminated shop environment often results in higher worker absenteeism andlower morale.

• Less Machine Downtime Fouled contacts in electronic equipment cause expensive downtime.

• Higher Speeds and Feeds Machining operations can run at higher speeds and feeds without the negative effectsof increased mist and smoke production.

• Better Lighting Haze from mist and smoke and grimy buildup on shop lighting fixtures cause even themost well-lit shops to take on a dingy appearance. Bright, cheerful environmentsimprove employee morale and performance.

• Fewer Workmen’s Compensation Claims The increase in workmen’s compensation rates from one large claim can cost more thanan air cleaning system for an entire factory.

• Government RegulationsThe current OSHA and NIOSH limits on airborne oil mist are 5 mg/cubic meter, and thisrequirement is expected to become even stricter in the future. The Royal Filtermistexceeds both the current and new proposed limits.

• Moral Concerns — You Owe It To Your Employees They deserve a workplace that is as hazard-free as you can make it. One customer, whenasked why he wanted to control the oil mist and smoke in his plant, responded,“I wouldn't expect my office people to work with smoke pouring out of their computers,

and I sure don’t expect my shop workers to work on machines with oil mist pouring outof them!”

INCREASED PRODUCTIVITY

CostSavings


COMMON MIST COLLECTION METHODS

Media-Type Filtration Systems

Media-type filtration systems typically consist of a blower and several filters of varying efficiencies. The contaminated airfirst passes through a coarse pre-filter where the largest particles are filtered out. It then moves through one or two medium-range filters before reaching the final filter, which is usually made from a high-efficiency HEPA material. Media-typesystems are good at collecting dry contaminants such as welding smoke and graphite dust. However, they are often not suitable for metalworking applications where coolant mist is the primary contaminant.

High Operating Costs The biggest drawback of media-type

filtration systems is the high operating cost associated withreplacement filters. Because these filters are designed to retaincontaminants, they will become clogged with use. Usually theyare made from media that cannot be cleaned, so the only alternative is replacement. Depending upon the cost of the filters and the replacement frequency, this type of system can

be quite expensive to operate over the long term.

Decreased Throughput Another problem with multi-stage

filter units is that the throughput of the system, measured incfm, decreases as contaminants become trapped in the pores ofthe filters. It is important to maintain the correct throughput ofany collection system. Reduced throughput means reduced collection, allowing contaminants to escape into the shop air.

Not for Mist Most media filters are designed to collect dry

pollutants such as smoke and dust. Exposure to coolant and oilmist may damage certain types of filter media.

Clean Air

Enclosure

Dirty Air Filter (Fine)

Filter (Coarse)Blower

Environmental Hazards Today, it is illegal in many states to

exhaust pollutants to the atmosphere. Offending companiesrun the risk of large fines and lawsuits.

Fire Hazards Over time, oil deposits collect in the ductwork of ventilation systems, making them prime targets for flash firesand providing pathways for fires to spread quickly.

Cleanliness Problems As mist and smoke travels through ashop to the exhaust points, it collects on exposed surfaces. Overtime, a grimy buildup occurs on machines, lights, floors, andwalls, resulting in dirty, unsafe conditions.

In order to fully understand why the Royal Filtermist is the best choice for handling oil mist and smoke produced by the metalworking industry, it is important to have some general knowledge of how other types of collection systems work. This section contains an overview of the most common methods for controlling mist and smoke. While these systems all havesome positive features, their drawbacks make them unsuitable for use in most metalworking applications.

External Venting

At one time, the only method for controlling oil mist and smoke in a shop was to vent it out of the building. This was doneeither by opening the doors and windows or installing a ventilation system. While this method may look like an attractivelow-cost solution, the potential dangers should be enough to make any shop owner reconsider this practice.


COMMON MIST COLLECTION METHODS

The Dangers of Ozone

Dirty Air

Pre-filter

Charged Particles

Ionizer Collector Plates (Charged particles adhere to

grounded plates)

Blower

Enclosure

Electrostatic Precipitators

Electrostatic preciptitators use a blower to draw mist and smoke particles past an ionizer, which imparts a positive charge tothem. They then pass across a series of alternately like-charged and grounded collection plates. The particles are repelled bythe like-charged plates and forced towards the grounded plates where they collect. The filtered air is returned to the shop.

Variable Efficiency Although electrostatic systems arevery efficient when the collection plates are clean, the efficiency drops off drastically as the plates become covered with particles. Each time a particle deposits on aplate, it eliminates a spot for other particles to adhere to.

Maintenance Costs To maintain high efficiency, the collection plates must be cleaned often. This can be expensive because the residue is considered to be hazardous waste and must be disposed of by a certifiedwaste handling company. Many electrostatic systemsare sold with costly maintenance contracts, resulting in operating costs that greatly exceed the original unit purchase price.

Health Hazards As the collection plates become full, a phenomenon known as arcing can occur. This arcingresults in the production of ozone, which has beenfound to cause a variety of health problems. This potential danger (and the fear of lawsuits) has causedmany U.S. companies to remove electrostatic units fromtheir factories.

Ozone produced by electrostatic precipitators presents a significant health risk to humans. Here’s what OSHA and the EPAhave to say about ozone on their websites:

OSHA

Ozone is highly injurious and potentially lethal to experimental animals at concentrations as low as a few parts per million(ppm). A study in which young mice were exposed to 1 ppm ozone for 1 or 2 days reported damage to alveolar tissue. Humanpopulations chronically exposed to lower concentrations of ozone were observed to have adverse changes in lung function.Human volunteers exposed to 0.5 ppm ozone for 3 hours per day, 6 days per week, for 12 weeks showed significant adversechanges in lung function. Another report showed a 20 percent reduction in timed vital lung capacity in persons exposed toaverage concentrations of ozone of 1.5 ppm for 2 hours. http://www.osha.gov/dts/sltc/methods/inorganic/id214/id214.html

EPABreathing ozone can trigger a variety of health problems including chest pain, coughing, throat irritation, and congestion. Itcan worsen bronchitis, emphysema, and asthma. "Bad" ozone also can reduce lung function and inflame the linings of thelungs. Repeated exposure may permanently scar lung tissue. http://www.epa.gov/oar/oaqps/gooduphigh/

With these health (and potential lawsuit) risks, many companies have establishedpolicies that ban the use of electrostatic mist collectors in their facilities.


HOW DOES THE ROYAL FILTERMIST WORK?

1. A three-phase motor rotates the internal drum at highspeed, creating a vacuum which draws mist particles intothe center of the drum.

2. The mist particles then collide with the rotating drum’svanes and are forced together with other particles, causingthem to coalesce and form larger, droplet-sized particles.

3. As the particles grow into droplets, they pass through the perforations in the rotating drum and centrifugal forcecauses them to be thrown onto the inner wall of the housing.

4. The particles are then forced, under pressure, up the walls of the housing to the oil return channel, where they are subsequently drained back to the machine’s coolant tank.

5. Clean, oil-free air blows past the motor and is returned to the shop.

6. Since this process relies on the mechanical principle of centrifugal impaction and the rotational speed remains constant, the Royal Filtermist maintains a continuous

high efficiency.

7. For certain applications that produce smoke and/or veryfine mist particles, an after filter may be required. This filter easily mounts to the top of the Filtermist unit by slipping over the motor and it is secured in place with two toggle clips. An after filter mounted to a Royal Filtermist typically enjoys a comparably long service life becausemost contaminants are removed by the impaction processprior to reaching the filter.

The principle of impaction can be

easily understood by considering a

car passing through a fog bank. As

the fog hits the windshield, tiny mist

particles begin to grow into water

droplets which are then shed off.

The Royal Filtermist uses the principle of centrifugal impaction to eliminate mist. With only

three main components: a drum, a motor, and the housing, its operation is quite simple.

Motor

PolyetherFoam

Silencer

Clean AirOut

UpperHousing

RotatingDrum

Vane

Oil ReturnChannel

ReturnedCoolant

PolyetherDrum Pad

LowerHousing

Dirty Air In


FX SERIES DESIGN ENHANCEMENTS

The Royal Filtermist FX Series is the ninth generation of Filtermist. FX Models

incorporate a number of design improvements over previous versions to provide the

most advanced and effective system available for the removal of mist and smoke.

Compact design

and reduced weight provide greater mounting flexibility.

Oil return channel has been enlarged,enabling unit toprocess a greater volume of liquid.

Gap between drum and housing has been optimized

for maximum

filtration efficiency.

Heavy-duty 3-phase

motor meets all federal,state, and local electricaland safety codes.

Curved drum vanesimprove airflow.

Conical air deflectorpositioned at intakeaccurately controls airflow within unit.

Air flow is automaticallyregulated as machine doors close to keep the correct negative pressureinside the enclosure. Noneed to adjust drum speed.


WHY IS THE ROYAL FILTERMIST THE BESTCHOICE FOR THE METALWORKING INDUSTRY?

High Efficiency

The Royal Filtermist maintains a continuous high efficiencythrough constant drum speed. Performance does notdecrease with use. See page 140 for efficiency information.

Low Maintenance

Because the unit works on a mechanical principle instead ofelectrostatics or multi-stage filters, the Royal Filtermistrequires significantly less maintenance than most other filtration systems on the market. The small amount of regularmaintenance that is required can be easily performed by thecustomer. See page 150 for maintenance information.

High Quality

When you purchase a Royal Filtermist, you receive a qualityproduct. Features found on all units include:

• Heavy-duty 3-phase motors that meet all federal, state andlocal electrical and safety codes.

• All exposed surfaces on the drum and housing are powdercoated for wear resistance and long life.

• Very tight manufacturing tolerances provide precise fitsbetween mating parts and ensure that the unit will provide years of trouble-free service.

Vibration Control

The Royal Filtermist incorporates unique features to help itovercome vibration-related problems that are sometimesassociated with other centrifugal impaction type systems:

• All drums are dynamically balanced at the factory andtested before shipping.

• Vertical drum arrangement provides even mass distribution.

• Motor is connected to housing with four neoprenemounts, effectively isolating vibration and controllingstartup torque.

Low Operating Costs

The Royal Filtermist is cost-effective to own and operate.Other types of systems (media, electrostatic, etc.) require frequent maintenance and costly filter replacement.Companies that sell these units often push expensivemaintenance contracts that can far exceed the initial purchase price.

No Heat/AC Waste

Processed air is returned to the shop, reducing heating and cooling costs. A/C service calls are also reduced by protecting intake filters from contaminants.

Flexibility

Units are portable and typically service individual machines,allowing machines to be easily moved or replaced. Largecentral systems are connected to multiple machines by costlyand non-flexible ductwork, making relocation difficult.

Modular Design

The Royal Filtermist is a modular system. Accessories suchas after filters, dust cyclones, noise attenuators, etc. can beeasily added as applications require. See pages 134–135 forinformation on performance accessories.

Easy To Install

Multiple installation configurations allow the Filtermist toovercome almost any mounting obstacle. See pages 136–137for mounting details.

Wide Range of Sizes

Four sizes ranging from 275–1200 cfm are available to suit all applications.

Strong Technical Support

A large network of local distributors and factory-trained representatives are strategically located throughout the country to provide quick and accurate on-site technical support.

5-Year Warranty

Every Royal Filtermist unit carries a 5-year warranty againstfailure due to manufacturing defects. Other brands are onlyprotected for 1–2 years. Please note that our warranty does not include normal wear and tear items such as drum pads, silencers, ductwork, etc. The motor carries a one-year warranty.

Proven Worldwide

There are over 125,000 units currently operating in over 40 countries worldwide, making Filtermist the world leaderin metalworking pollution control equipment.


RISK-FREE PERFORMANCE GUARANTEE

Designed specifically to collect

oil mist and smoke produced by

metalworking machinery, the

Royal Filtermist simply does the

best job, over a longer period of

time, for the lowest cost.

Still Not Convinced? Try a Unit Risk-Free!

We’re so confident that the Royal Filtermist is the best solution for mist and smoke generated by metalworking machinery,we are willing to guarantee its performance. Our guarantee is simple:

Risk-Free Performance Guarantee

Royal Products will issue full credit on any Royal Filtermist unit returned within 45 days

of the purchase date if the customer is not completely satisfied with its performance. The

following conditions apply:

1. The unit must be sized and installed according to therecommendations of our local factory representativeand/or authorized Filtermist distributor.

2. Credit will be issued for the unit, but may not beissued for ductwork, oil return hoses, etc., if theyare not in resalable condition.

3. The customer must contact Royal Products for areturn goods number (RGA #). This number mustappear on all paperwork and packaging of theunit being returned.

4. The returned unit must be securely packagedand arrive at Royal Products in good condition.

So give us a call today at 1-800-645-4174 and let us help solve your mist and

smoke problems. You’ll be glad you did.


FILTERMIST PERFORMANCE ACCESSORIES

After filters are available for all Royal Filtermist models. Theycan be used in any application where extreme high efficiency isrequired, and are especially useful for dealing with the followingconditions:

• Applications where heavy, dry smoke is generated along with the mist.

• Applications that produce very fine mist particles which may sometimes bypass the impaction process, (jobs that run atvery high spindle speeds, high-pressure coolant, etc.).

Important — An after filter should not be used to compensatefor blow-thru that could result from improper installation. If youhave questions or concerns about your installation, please contact one of our engineers at 1-800-645-4174.

• In addition to our standard line of powder-coated units, Royal Products also offers all Filtermist FX Series units in stainless steel versions for special applications.

• Drum, housing, internal hardware, and motor shaft are all manufactured from stainless steel.

• Great for aqueous parts washers where caustic soap could penetrate the paint and erode the steel components.

• Also popular for use in food processing applications such as the collection of oil spray from baking lines.

Easy Installation The Royal after filter simply slides over the Filtermist motorand is secured in place with two toggle clips.

High Efficiency Adding an after filter to a Royal Filtermist unit will greatlyincrease efficiency in the sub-micron range. See page 140 foradditional information on efficiency.

Noise Reduction An after filter reduces the noise level of a Filtermist unit byapproximately 3 dB.

Long Life Royal after filters have extended service lives due to theirlarge surface area. They also last longer because the centrifugal impaction process of the Filtermist removes mostof the pollutants before they ever reach the filter. Systemsthat rely entirely on media filters for the filtering processtend to have much shorter service lives.

Full Range After filters are available for all size Filtermist units. Modelsare also available for older series units.

After Filter

After Filter Advantages

Stainless Steel Filtermist Units

Royal Products offers a number of optional accessories designed to enhance Filtermist performance, particularly in verydemanding applications. Please contact one of our engineers at 1-800-645-4174 if you have any questions regarding the useof these performance accessories.


FILTERMIST PERFORMANCE ACCESSORIES

Cyclonic Swarf Separator

• Protects the Filtermist intake from chips and direct coolant splash.

• Opening is large enough to ensure that airflow and intake velocity

are not negatively affected.

• Powder coated finish protects against rust.

• Can be used with all size Filtermist models.

• See page 137 for additional information on correct intake positioning.

23.6"

6"

Chip Deflector

• Recommended for applications that generate solid particles, such

as wet grinding dust, cast iron fines, etc.

• Also good for high-speed aluminum milling that produces light

fly-away chips.

• Cyclonic action removes solid particles, ensuring that only mist is

drawn into the Filtermist unit.

• Acts as a great pre-filter for high pressure coolant applications.

• Reduces maintenance in difficult applications such as heavy grinding.

• Easily attaches to the bottom of the Filtermist unit. Note — the

separator cannot be used in direct-mount applications.

• 6" diameter intake port is located on the side of the unit.

• A 2" ball-valve is located on the bottom of the unit for draining.

• Two-piece design allows for easy cleaning.

• Not for use in purely dry applications.

• For models FX-900 and FX-1200 only.

• Reduces throughput of Filtermist unit by approximately 300 cfm.

B

C

A


Model A B C

30220 (FX-900 & 1200) 6" 9-1/2" 10"

30222 (FX-275 & 550) 4-3/4" 8-1/2" 8-1/2"


MOUNTING OPTIONS

A wide variety of mounting optionsmakes the Royal Filtermist very easyto install. If you have any questionsregarding mounting, please contactone of our applications engineers at1-800-645-4174.

Direct MountTypically used on enclosed machinessuch as CNC lathes. All Filtermistmodels can be mounted this way,but it is important to make sure that the mounting location is wellsuited to the application and doesnot interfere with any machinecomponents.

Suspended MountEyebolts included with the FX-900and FX-1200 enable these units tobe suspended from the factory ceil-ing. Suspension is a low-cost

mounting option and is often thebest choice for tall machines likelarge machining centers. Suspensionis also a popular choice when aFiltermist unit will be servicingmore than one machine.

Floor StandFloor stands are available for allmodels. The stand for models FX-275 and FX-550 is fixed at aheight of 6 ft., while the stand formodels FX-900 and FX-1200 can beadjusted from 6 ft. – 9 ft. Note thatstands must be bolted to the factoryfloor to prevent tipping.

Machine Top Stand This 3 ft. high stand enables modelsFX-900 and FX-1200 to be mountedto the top of a machine, but offersadvantages over direct mountingwith its small footprint and flexibleintake positioning.

Wall MountWall mount brackets are availablefor all models. Depending upon the machine, it may be possible touse the wall mount bracket tomount a Filtermist to the side of amachine tool.

Machine Side MountWe offer a special side mount bracketfor models FX-275 and FX-550 thatenables a Filtermist unit to be mountedto the outside wall of a machine toolwithout the need for any ducting. Abuilt-in deflector protects againstchips and coolant splash.

FX-275 FX-550 FX-900 FX-1200

Direct Mount ✔ ✔ ✔ ✔

Suspended – – ✔ ✔

Floor Stand ✔ ✔ ✔ ✔

Machine Top Stand – – ✔ ✔

Wall Mount ✔ ✔ ✔ ✔

Machine Side Mount ✔ ✔ ✔ * ✔ *

* Can be accomplished using either wall bracket or modified floor stand.


MOUNTING OPTIONS

Deflector

Intake Ducting

Heavy Droplets & Splash

Light Oil Mist

When installing a Filtermist unit, be sure to locate the intake in a position where it will collect mist, not splash. A common mistake is to locate the collection point too closeto the cutting action, causing raw coolant and chips to be drawn into the unit. Forexample, the intake on a CNC lathe should be located near the tailstock-end of themachine, not over the chuck. Whenever possible, draw the mist across the enclosurefrom an area of heavy concentration to an area of lighter concentration.

For machines where the intake must be positioned near the cutting action, a deflectoris often necessary (see page 135). A deflector protects the intake from chips andcoolant yet allows mist and smoke to pass around it for collection.

Royal Products offers a full array of mounting accessories to simplify installation, including flange adapters, reducers, fishtails,ducting, Y-junctions, etc. Please be sure to keep the correctFiltermist intake diameter in mind when ordering accessories.

Examples of Various Mounting Arrangements

Intake Position — Very Important

Accessories

Unit Intake Diameter

FX-275 6"

FX-550 6"

FX-900 6"

FX-1200 8"

DIRECT MOUNT• Unit• Direct Mounting Kit• Oil Return Hose

STAND MOUNT• Unit• Floor Stand• Oil Return Hose• Ducting• Hose Clamps (2)• Flange Adapter

SUSPENDED MOUNT• Unit• Suspension Kit• Oil Return Hose• Hose Clamps (4)• Y-Junction• Ducting• Fishtails

WALL MOUNT• Unit• Wall Bracket• Oil Return Hose• Hose Clamps (2)• Ducting• Flange Adapter


CHOOSING THE CORRECT FILTERMIST UNIT

The Royal Filtermist is available in four sizes, based on throughput capacities: 275, 550, 900, and 1200 cfm. Royal Products maintains a database with specifications for many different machine tools, and we recommend youcontact one of our applications engineers for your specificsizing requirements.

For those who would like a general rule of thumb, we recommend using the following formula to obtain a roughidea of your requirements:

Filtermist Size = Internal Enclosure Volume x 5

For example, suppose you have a small CNC lathe with aninternal work envelope measuring 4ft. wide x 3ft. deep x4ft. high. Multiplying 4x3x4, we see that the machine hasan enclosure volume of 48 cu. ft. Multiplying 48x5 we seethat 240 cfm is required, so we’d choose the model FX-275.

Although this rule is very simple, it is handy for determiningthe general size requirements.

If you are not sure which unit to use, please contact

your local Royal Filtermist Distributor or one of our

applications engineers.

Sizing Units

Grinding

Grinding applications can sometimes be more demanding than typicalturning and milling applications because grinding produces fine dust particles that become entrained in the mist stream. Over time, this dustcan accumulate on the drum pads, resulting in the need for more frequent maintenance. If regular maintenance is not performed and asignificant volume of solid matter builds up in the drum, balance andvibration issues may arise.

A simple way to overcome the problems associated with grinding dust

is to fit the Filtermist with a cyclonic swarf separator. The separatormounts below the Filtermist unit and uses cyclonic action to separateout the solid matter, leaving the drum free to process the mist and preventing buildup on the pads. A valve on the bottom of the unit facilitates drainage.

Royal Products recommends using a cyclonic swarf separator

for all grinding applications.



CHOOSING THE CORRECT FILTERMIST UNIT

Turning

Milling

High-Pressure Coolant

CNC lathes are relatively easy applications to tackle because themachines are usually well enclosed and direct mounting is often possible. On any well enclosed machine, it is recommended thatthe Filtermist intake point be located as far from the machiningaction as possible so that the mist is drawn from an area of heavyconcentration to an area of lighter concentration. On CNC lathes,therefore, the ideal intake location is on the right side of themachine, near the tailstock. On subspindle lathes where the right-hand wall moves along the z-axis, it might be necessary for theFiltermist to have a more central location.

For enclosed machining centers, the Filtermist intake position should belocated in an upper corner of the enclosure. Installation on open-topmachines is not as clear-cut. If enclosing the machine is not possible, a successful installation can often be accomplished by suspending the

Filtermist unit above the machine and running ducting down into the enclosure. It may be necessary to adjust the intake location so that it is closeenough to the spindle to collect the mist, yet far enough away to keepchips from being drawn in. A Y-junction may be used to draw mist fromboth sides of the spindle, and a chip deflector may also come in handy.

More and more machine tools today are equipped with high-pressure coolant systems. Machines running with high-pressurecoolant tend to create more mist, and the particle size also tends to be smaller than normal. For most high-pressure coolantapplications, the standard rules apply and Filtermist works very well. However, in some unique situations it may be necessaryto take a different approach. Here are two ideas that may be worth considering:

• Downsize the Filtermist unit. On many high-pressure applications, we have seen the smaller models FX-275 and FX-550 work extremely well on large machines that would normally require a model FX-1200. Before downsizing,please speak to one of our applications engineers to ensure that this approach is the best one for your application.

• Add a cyclonic swarf separator. Although this device was designed for removing solid particles from the miststream, it has proven itself to be quite adept as a pre-filter for high-pressure coolant applications. A large portionof the mist is actually removed by the cyclone, leaving the balance to be easily handled by the Filtermist unit.

Please keep in mind that the ideas presented in this section are simply suggestions, and may not be

appropriate for your particular situation. If you have any questions regarding a Filtermist application, please

contact one of our engineers at 1-800-645-4174 for assistance.


EFFICIENCY

1. The first phase utilizes the mechanical process of centrifugal impaction. This centrifugal impactionprocess is the heart of the Filtermist’s operating principleand it is highly effective at handling large volumes of mist.

The centrifugal impaction process is almost 100%

efficient at handling particles larger than one micron,

which make up the bulk of the mist. When consideringa weighted average of the particle size in a typical metalworking mist concentration, overall efficiency ofthe impaction process is roughly 98%.

2. Many may consider an efficiency of 98% to be adequatefor their needs. However, if additional efficiency isrequired, the Royal Filtermist FX Series units may beequipped with an after filter to handle the small amountof residual mist that bypasses the impaction process.Royal after filters use a carefully selected grade ofmedia that provides an effective balance between beingfine enough to capture the smallest of particles whilestill allowing the filter to enjoy a comparatively longservice life. Overall efficiency of a Royal Filtermist FX

Series unit equipped with an after filter exceeds 99.5%.

In a recent test carried out by an independent contractor, a Mori Seiki SL75ML was fitted with a model FX-1200Filtermist unit and after filter. Particle counters were set upto monitor the air at three locations during machining — theambient shop air, the Filtermist intake, and the Filtermistexhaust. The test results confirm that the Filtermist easilymeets the challenge. Particle concentration levels at theFiltermist exhaust were well below 0.5 mg/m3. In fact, the airat the Filtermist exhaust was four-times cleaner than the

ambient shop air!

When evaluating the effectiveness of any mist collection system, two major aspects must be considered:

• The unit must be capable of handling the full volume of mist produced by the application.

• The unit must be efficient at capturing particles of all sizes.

Independent testing has proven the Royal Filtermist FX Series to be very effective at handling large volumes of mist and highlyefficient at dealing with the full spectrum of particle sizes found in typical metalworking mist concentrations.

While a typical metalworking mist concentration is made up of many different-sized particles, 80–90% of these particles arelarger than one micron in size. Fewer than 10% of the particles are smaller than 0.5 micron in size.

In order to effectively eliminate mist, the Royal Filtermist incorporates a two-phase process:

The OSHA and NIOSH limits on airborne mist particles are currently set at 5mg/m3. It is believed that in the coming yearsthis level will be reduced by a factor of ten to a new level of 0.5 mg/m3. The Royal Filtermist FX is so efficient that whenequipped with an after filter, it easily meets not only the current limit, but even the stricter proposed limit.

Location Concentration (mg / m3)

Ambient Shop Air 0.75

FX-1200 Inlet 8.0 – 10.0

FX-1200 Exhaust 0.18

OSHA and NIOSH Standards

IMPORTANT — The Royal Filtermist is designed to help your shop meet current and future air quality standards. It must beunderstood, however, that there are many variables involved in controlling shop pollution and we cannot guarantee that theFiltermist alone will prevent occupational diseases to workers. It is your responsibility to establish an effective overall industrialhygiene program designed to comply with OSHA and NIOSH standards. If you have any questions regarding this issue,please contact us at 1-800-645-4174.


COMMONLY ASKED FILTERMIST QUESTIONS

How do I select the correct RoyalFiltermist for my application?

Page 138 of this catalog contains some basic sizing information, and you are always welcome to speak to one ofour engineers at 1-800-645-4174 if you have any questions.We can also arrange to have one of our local representativesvisit your factory to check out your application and make theappropriate recommendations.

How do I order?

The Royal Filtermist system is sold in the U.S. through anexclusive network of authorized distributors. To find out whoyour local Royal Filtermist distributor is, please contact ourcustomer service department at 1-800-645-4174.

How do Filtermist units ship?

All Filtermist FX Series units can be shipped via UPS. Due todimensional limitations, the floor stand must ship by truck.When ordering multiple units, it is often more cost effectiveto ship by truck.

How do I install the Royal Filtermist in my shop?

The Royal Filtermist is a relatively easy piece of equipmentto install, and most shops handle their own installations.Detailed instructions are included with each unit.

To ensure a smooth installation process, be sure you haveordered all of the necessary mounting and performanceaccessories. We recommend using the handy checklist featured on page 153. Please note that all accessories offeredin this catalog have been tested for performance and safety.Substituting accessories with non-Royal items could void theFiltermist warranty, affect performance, and result in dangerous operating conditions.

What about wiring?

The three-phase Filtermist motormust be wired in conjunctionwith a manual starter, which canbe purchased through RoyalProducts. The recommendedheater size is 1.25 times therated motor amperage, basedupon your plant’s operating voltage. We suggest you have alicensed electrician perform thewiring of the unit. Detailedinstructions can be found in theinstallation manual that is supplied with each unit.

Can the drum pads be cleaned?

The pads that line the Filtermist drum are made from a specially manufactured foam containing thousands of tinypores. These pores provide direct pathways from one side of the pad to the other for optimum airflow. They also assistin the coalescence of the mist particles for improved fluid collection.

It is important that the pores of the drum pads be kept openfor maximum flow, so periodic replacement is advised.Washing the drum pads is not recommended because thepores are difficult to clean effectively. Signs that the drumpads should be replaced include a reduction in airflow and/orvibration due to buildup of solid matter.

What happens if I have a problem?

In addition to our large network of authorized distributors,Royal Products employs Regional Business Managers and over

50 factory-trained representatives located throughout the

country. In the event of a problem that cannot be solved overthe phone, we will arrange for a local Royal Products representative to visit your factory and work with youtowards a solution. We firmly believe that after-sales supportis as important as the sale itself, and we are committed tothis effort.


MODEL FX-275

Airflow 275 cfm

Fits machines with enclosure volume of: Up to 80 cubic feet

Motor

3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz:

208V – 2.7A230V – 2.5A460V – 1.3A

Weight 31 lbs.

Noise Level 65 dBA

Inlet Diameter 6"

Ø12.8"

Ø5.9"

15.5"(17.5" withAfter Filter)

1.8"

4 STUDS M8ON 9.9" PCD

• Used primarily on small, enclosed CNC machines withan internal volume of up to 80 cu. ft.

• Large 6" dia. intake results in a very low intake velocity,

reducing the likelihood that chips and large droplets willbe drawn into the unit.

• The model FX-275 comes complete with a collar seal,mounting hardware, and 5 ft. of oil return hose.

• Designed primarily for direct-mounting to the top of amachine, but stands and brackets are also available forapplications where direct-mounting is not possible.

• Stainless steel model available for special applications.

FX-275 Specifications

Direct Mount Hardware included with Filtermist Unit

Floor Stand use 30316 — Floor Stand ”A“

Machine Top Stand N/A

Wall Mount use 30328 — Wall Bracket ”A“

Machine Side Mount use 30330 — Side-Mount Bracket ”A“

Suspended N/A

Mounting Options — FX-275

B

A

A

B B

BA


MODEL FX-275

Description Cat. No. Price

After Filter “A” 30200 $218

Used for collecting dry smoke

and very fine mist particles.

Chip Deflector “A” 30222 $46

Protects intake from coolant

splash and chips.


FX-275 Filtermist Unit 30100 $1,540

Includes collar seal and all

necessary hardware to mount

unit directly to the top of a

machine. Also includes 5 ft. of

oil return hose.

FX-275 Stainless Steel Unit 30140 $3,030

See page 134 for

additional information.

Performance Accessories

Mounting Accessories


Side Mounting Bracket ”A“ 30330 $249

Allows unit to be mounted to

the side of a machine tool. Includes

hardware and chip deflector.

Floor Stand ”A“ 30316 $395

Fixed height of 6 ft.

Bolts to floor for safety.

Wall Bracket ”A“ 30328 $136

For mounting unit to a wall

or side of a machine.

Oil Return Hose 30335 $3 per ft.

3/4" diameter.

Ducting

Flexible vinyl 8" 30344 $12 per ft.

with heavy wire 6" 30342 $9 per ft.

support. 4" 30340 $8 per ft.

Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.

Hose Clamps

For securing 8" 30354 $5

ducting to 6" 30352 $5

accessories. 4" 30350 $4

Y-Junctions A B

For multiple 8" 6" 30368 $243

pickup 8" 4" 30366 $300

locations. 6" 6" 30364 $223

6" 4" 30362 $214

4" 4" 30360 $175

Flange Adapters

For securing ducting 8" 30374 $52

directly to an 6" 30372 $50

enclosed machine. 4" 30370 $48

Reducers A B

8" 6" 30382 $92

6" 4" 30380 $92

Fishtails A B

For use on 8" 11.75" x 5" 30394 $175

open machines. 6" 10" x 4.5" 30392 $158

4" 8.25" x 3.5" 30390 $146

Electrical Accessories

Filtermist Units


Starter Box Kit FX-275 & 550 30470 $429

Includes NEMA Low-Voltage

12 box, starter, (208/230V)

20 ft. of input

cable, 15 ft. of FX-275 & 550 30471 $429

output cable High Voltage

with turn-lock (460V)

connector

Check out the Royal FiltermistVideo at www.mistcollectors.com


MODEL FX-550

Airflow 550 cfm

Fits machines with enclosure volume of: 60–120 cubic feet

Motor

3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.

208V – 2.7A230V – 2.5A460V – 1.3A

Weight 35 lbs.

Noise Level 67 dBA

Inlet Diameter 6"


Direct Mount Hardware included with Filtermist Unit

Floor Stand use 30316 — Floor Stand ”A“

Machine Top Stand N/A

Wall Mount use 30328 — Wall Bracket ”A“

Machine Side Mount use 30330 — Side-Mount Bracket ”A“

Suspended N/A


• Replaces model FX-600.

• For use on enclosed machines with an internal volumebetween 60 cu. ft. and 120 cu. ft.

• Well suited to many swiss-style CNC’s and screw machines.

• Designed primarily for direct-mounting to the top of amachine, but stands and brackets are also available forapplications where direct-mounting is not possible.

• Stainless steel model available for special applications.

Ø12.8"

Ø5.9"

17.5"(19.5" withAfter Filter)

1.8"

4 STUDS M8ON 9.9" PCD


MODEL FX-550


After Filter “A” 30200 $218



Chip Deflector “A” 30222 $46


splash and chips.



Includes collar seal and all

necessary hardware to mount

unit directly to the top of a

machine. Also includes 5 ft. of

oil return hose.


See page 134 for additional

information.


Filtermist Units

B

A

A

B B

BA



Side Mounting Bracket ”A“ 30330 $249

Allows unit to be mounted to

the side of a machine tool. Includes

hardware and chip deflector.

Floor Stand ”A“ 30316 $395

Fixed height of 6 ft.

Bolts to floor for safety.

Wall Bracket ”A“ 30328 $136

For mounting unit to a wall

or side of a machine.


3/4" diameter.

Ducting




Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.

Hose Clamps




Y-Junctions A B

For multiple 8" 6" 30368 $243

pickup 8" 4" 30366 $300

locations. 6" 6" 30364 $223

6" 4" 30362 $214

4" 4" 30360 $175

Flange Adapters




Reducers A B

8" 6" 30382 $92

6" 4" 30380 $92

Fishtails A B

For use on 8" 11.75" x 5" 30394 $175

open machines. 6" 10" x 4.5" 30392 $158

4" 8.25" x 3.5" 30390 $146

Check out the Royal FiltermistVideo at www.mistcollectors.com






20 ft. of input

cable, 15 ft. of FX-275 & 550 30471 $429



connector


MODEL FX-900

Ø14.1"

22.9"(28" with

After Filter)

2.2"

4 HOLES M8ON 10.8" PCD

Ø5.9"

12.4"

15.7"

Eyebolt

to E

yebolt

• For use on enclosed machines with an internal volumebetween 90 cu. ft. and 180 cu. ft.

• Popular for open machines requiring a Y-junction andtwo intake points.

• Unit can be mounted directly to the machine, on stands,on brackets, or suspended. See pages 136-137 for mounting options.

Airflow 900 cfm

Fits machines with enclosure volume of: 90–180 cubic feet

Motor

3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.

208V – 8.8A230V – 8.2A460V – 4.1A

Weight 51 lbs.

Noise Level 70 dBA

Inlet Diameter 6"


Direct Mount use 30302 — FX-900 Direct Mount Kit

Floor Stand use 30315 — Floor Stand ”B“

Machine Top Stand use 30314 — Machine Stand ”B“

Wall Mount use 30320 — Wall Bracket ”B“

Machine Side Mount N/A

Suspended use 30310 — Suspension Kit ”B“



MODEL FX-900

A

A

A

B

B

B

B


After Filter “B” 30205 $234



Cyclonic Swarf Separator 30210 $664

For use on applications such

as grinding and cast iron

machining where very fine

solid particles are entrained

in the mist stream. Also acts

as a great pre-filter for high

pressure coolant applications.

Chip Deflector “B” 30220 $46


splash and chips.



Order performance

and mounting

accessories separately.



information.


Filtermist Units



Direct Mount Kit (FX-900) 30302 $66

Includes 6" collar seal, set of rigid

mounting studs, and hardware.

Floor Stand “B” 30315 $695

Adjusts from 6 ft. to 9 ft. Bolts

to floor for safety.

Machine Top Stand “B” 30314 $365

3 ft. tall stand bolts to the

top of a machine.

Wall Bracket “B” 30320 $245

Can be used to mount unit

to a wall or other suitable

mounting surface.

Suspension Kit “B” 30310 $104

Includes 30 ft. of chain, 4 eyebolts,

8 split links, and 1 adjustable link.


3/4" diameter.

Ducting




Warning — never use sheetmetal ducting or any other

type that could leak and cause a hazardous condition.

Hose Clamps




Y-Junctions A B

For multiple 8" 6" 30368 $243

pickup 8" 4" 30366 $300

locations. 6" 6" 30364 $223

6" 4" 30362 $214

4" 4" 30360 $175

Flange Adapters




Reducers A B

8" 6" 30382 $92

6" 4" 30380 $92

Fishtails A B

For use on 8" 11.75" x 5" 30394 $175

open machines. 6" 10" x 4.5" 30392 $158

4" 8.25" x 3.5" 30390 $146






20 ft. of input

cable, 15 ft. of FX-900 & 1200 30473 $429



connector


MODEL FX-1200

• For use on enclosed machines with an internal volumeof 120 cu. ft. or larger.

• Popular for machines requiring Y-junction and two intake points.

• Excellent choice for large machining centers.

• Unit can be mounted directly to the machine, on stands, on brackets, or suspended. See pages 136–137 for mounting options.

Ø14.1"

25.4"(31" with

After Filter)

2.2"

4 HOLES M8ON 10.8" PCD

Ø7.9"

15.0"

15.7"

Eyebolt

to E

yebolt

Airflow 1200 cfm

Fits machines with enclosure volume of: 120 cubic feet or larger

Motor

3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.

208V – 8.8A230V – 8.2A460V – 4.1A

Weight 64 lbs.

Noise Level 72 dBA

Inlet Diameter 8"


Direct Mount use 30304 — FX-1200 Direct Mount Kit

Floor Stand use 30315 — Floor Stand ”B“

Machine Top Stand use 30314 — Machine Stand ”B“

Wall Mount use 30320 — Wall Bracket ”B“

Machine Side Mount N/A

Suspended use 30310 — Suspension Kit ”B“



MODEL FX-1200


After Filter “B” 30205 $234



Cyclonic Swarf Separator 30210 $664

For use on applications such

as grinding and cast iron

machining where very fine

solid particles are entrained

in the mist stream. Also acts

as a great pre-filter for high

pressure coolant applications.

Chip Deflector “B” 30220 $46


splash and chips.



Order performance

and mounting

accessories separately.



information.


Filtermist Units

A

A

A

B

B

B

B




Includes 8" collar seal, set of rigid

mounting studs, and hardware.

Floor Stand “B” 30315 $695

Adjusts from 6 ft. to 9 ft. Bolts

to floor for safety.

Machine Top Stand “B” 30314 $365

3 ft. tall stand bolts to the

top of a machine.

Wall Bracket “B” 30320 $245

Can be used to mount unit

to a wall or other suitable

mounting surface.

Suspension Kit “B” 30310 $104

Includes 30 ft. of chain, 4 eyebolts,

8 split links, and 1 adjustable link.


3/4" diameter.

Ducting




Warning — never use sheetmetal ducting or any other

type that could leak and cause a hazardous condition.

Hose Clamps




Y-Junctions A B

For multiple 8" 6" 30368 $243

pickup 8" 4" 30366 $300

locations. 6" 6" 30364 $223

6" 4" 30362 $214

4" 4" 30360 $175

Flange Adapters




Reducers A B

8" 6" 30382 $92

6" 4" 30380 $92

Fishtails A B

For use on 8" 11.75" x 5" 30394 $175

open machines. 6" 10" x 4.5" 30392 $158

4" 8.25" x 3.5" 30390 $146






20 ft. of input

cable, 15 ft. of FX-900 & 1200 30473 $429



connector


FILTERMIST MAINTENANCE

One of the most popular features of the Royal Filtermist is the factthat it requires minimal maintenance. Unlike media-type systemsand electrostatic units, the Royal Filtermist works almost as well

when it is dirty as it does when it is clean.

For safety purposes, it is necessary to periodically inspect the maincomponents of the Royal Filtermist for wear or damage, especiallyif the unit is making loud noises or exhibiting vibration.Additionally, we recommend that these simple maintenance procedures be carried out every 2,000 operating hours, (every1,000 hours for more demanding applications):

Important — The recommended maintenance schedule and procedures outlined above are meant to serve as a guide formost common Filtermist applications. More detailed information is provided in the Royal Filtermist Installation andMaintenance Manual. When dealing with any equipment of this type, common sense must prevail. Any unsafe conditions pertaining to the Royal Filtermist must be immediately attended to. It is also important to understand that when RoyalFiltermist units are used in demanding applications such as grinding or cast iron machining, more frequent maintenancemay be required. If you have any questions regarding the maintenance or operation of your Royal Filtermist units, pleaserefer to the Royal Filtermist Installation and Maintenance Manual or contact one of our engineers at 1-800-645-4174.

• Replace the drum pads. The pads that line the Filtermistdrum are made from a specially manufactured foam containing thousands of tiny pores. These pores providedirect pathways from one side of the pad to the other for optimum airflow. They also assist in the coalescence of the mist particles for improved fluid collection. It is important that the pores of the drum pads be kept open formaximum flow.

• Inspect and replace the motor mounts and torque limiting straps if worn or damaged.

• Inspect silencer and replace if worn or damaged. If thesilencer is saturated with oil, it is important to investigatethe reason why. This could be the result of a clogged oilreturn channel or incorrect drum rotation. Important — theFiltermist will create suction regardless of which way thedrum spins, but it will only properly collect and return oilmist if the drum is spinning in the proper direction as indicated by the arrow on the housing.

• Inspect the housing seal and replace if necessary. This isespecially important on older series units. The redesignedhousing of the Filtermist FX Series virtually eliminates thechance of leakage around the seal area.

• Check all mounting fixtures such as stands and suspensionkits for damage or signs of fatigue. Repair or replace as necessary.

• Check all other accessories for wear and/or damage (ducting,flange adapters, etc.). Repair or replace as necessary.

• For your convenience, Royal Products offers complete

maintenance kits for all Filtermist units. These value-pricedkits include a drum pad set, a motor mount set, a silencer,and a housing seal. These items are also available separately.

FX-275 FX-550 FX-900 FX-1200

Description Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. Price

Complete Maintenance Kit 30400 $116 30406 $137 30402 $166 30404 $175

Complete kit provides a cost savings over individual components. Includesthe following: drum pad set, silencer, housing seal, and motor mount set.

Drum Pad Set 30410 $28 30416 $44 30412 $52 30414 $58

Silencer 30420 $60 30420 $60 30422 $104 30422 $104

Housing Seal 30430 $13 30430 $13 30432 $16 30432 $16

Motor Mount Set 30440 $47 30440 $47 30442 $74 30442 $74

See page 152 for maintenance items for older series Filtermist units.

Maintenance Items


On this unit, the white label with theblack text indicates a series 8 model.

Royal Products offers a full array of replacement parts for all Filtermist models. Whenordering replacement parts, it is very important that you identify the correct series andmodel. The series is determined by the color of the serial number label, located on the upperportion of the housing near the motor. The color code is as follows:

Series 6 — Black label, silver text.Series 7 — Yellow label, black text.Series 8 — White label, black text.FX Series — Blue label, white text.

Serial Number

Label

Note — The parts on this page arefor Filtermist FX Series models with ablue serial number label. If youhave an older model Filtermistunit with a white, yellow, or blackserial number label, please seepage 152.

BlueItem Filtermist LabelNo. Description Model (FX Series)

FX-275 30450FX-550 30450FX-600 30452FX-900 30454

FX-1200 30454

FX-275 30440FX-550 30440FX-600 30442FX-900 30442

FX-1200 30442

FX-275 30420FX-550 30420FX-600 30422FX-900 30422

FX-1200 30422

FX-275 30460FX-550 30466FX-600 30462FX-900 30462

FX-1200 30464

FX-275 30410FX-550 30416FX-600 30412FX-900 30412

FX-1200 30414

FX-275 30430FX-550 30430FX-600 30432FX-900 30432

FX-1200 30432

FX-275 N/AFX-550 N/AFX-600 30300FX-900 30302

FX-1200 30304

FX-275 30400FX-550 30406FX-600 30402FX-900 30402

FX-1200 30404

FX-275 30200FX-550 30200FX-600 30205FX-900 30205

FX-1200 30205

1 Motor

Motor Mount Set

2 Includes four mountsand required hardware.

3 Silencer

4 Drum

5 Drum Pads (set of 4)

6 Housing Seal

Direct Mounting Kit

7 Includes collar seal, mounts,and required hardware.

8Complete Maintenance Kit

Includes items 2, 3, 5 and 6..

Complete After Filter

9Fits over the Filtermist motor.

Includes 1-pc. housing/filter element,and toggle clips.

For all other replacement parts, please contact us at 1-800-645-4174.

1

3

5

7

4

6

2

FX Series Only

9

REPLACEMENT PARTS – FX SERIES ONLY


REPLACEMENT PARTS – OLDER MODELS

White Yellow BlackItem Filtermist Label Label LabelNo. Description Model (Series 8) (Series 7) (Series 6)

F-275 R33-1439-926 R33-1439-926 R33-1439-926F-600 R35L234-672 R35L234-672 R35L234-672F-900 R35L234-863 R35L234-863 R35L234-863

F-1200 R35L234-863 N/A N/A

F-275 28195 28195 28195F-600 28198 28198 28198F-900 28198 28198 28198

F-1200 28198 N/A N/A

F-275 28182 28182 28182F-600 28181N 28181N N/AF-900 28181N 28181N N/A

F-1200 28181N N/A N/A

F-275 28013 28013 28013F-600 28167 28167 28167F-900 28167 28166 28166

F-1200 28166 N/A N/A

F-275 28214 28214 28214F-600 28209 28212 28212F-900 28209 28210 28210

F-1200 28207 N/A N/A

F-275 28176 28176 28179F-600 28178N 28178N 28178F-900 28178N 28178N 28178

F-1200 28178N N/A N/A

F-275 N/A 28194 28194F-600 28205 28203 28203F-900 28203 28203 28203

F-1200 28201 N/A N/A

F-275 28008 28008 N/AF-600 28015 28007 N/AF-900 28015 28006 N/A

F-1200 28017 N/A N/A

F-275 28158 28158 28158F-600 28164 28164 28164F-900 28164 28164 28164

F-1200 28164 N/A N/A

F-275 28159 28159 28159F-600 28165 28165 28165F-900 28165 28165 28165

F-1200 28165 N/A N/A

All Units 28014 28014 28014

1 Motor

Motor Mount Set

2 Includes four mountsand required hardware.

3 Silencer

4 Drum

5 Drum Pads (set of 4)

6 Housing Seal

Direct Mounting Kit

7 Includes collar seal, mounts,and required hardware.

8 Complete Maintenance Kit

Includes items 2, 3, 5 and 6.

Complete After Filter

9 Fits over the Filtermist motor.Includes housing, filter element,

and toggle clips.

10 After Filter — Replacement

Element Only

11 Drum Puller

For all other replacement parts, please contact us at 1-800-645-4174.

Series 6, 7, and 8 (Pre-2004)

Note — The parts on this page are for older seriesFiltermist units sold thru mid 2004. See page 151for Filtermist FX Series components.

1

9

10

2

3

4

7

6

5

1

2

4

7

5

6

3

F-600F-900F-1200

F-275


FILTERMIST ORDERING SHEET

Maintenance Items Cat. No. Qty. List Price

Complete Maintenance Kit (FX-275) 30400 $116



Complete Maintenance Kit(FX-1200) 30404 $175

Mounting Accessories Cat. No. Qty. List Price



Suspension Kit ”B“ 30310 $104

Floor Stand ”A“(FX-275 & 550) 30316 $395

Floor Stand ”B“(FX-900 & 1200) 30315 $695

Wall Bracket ”A“(FX-275 & 550) 30328 $136

Wall Bracket ”B“(FX-900 & 1200) 30320 $245

Machine Top Stand ”B“(FX-900 & 1200) 30314 $365

Side Mount Bracket ”A“(FX-275 & 550) 30330 $249


Ducting (4") 30340 $8 per ft.



Hose Clamp (4") 30350 $4

Hose Clamp (6") 30352 $5

Hose Clamp (8") 30354 $5

Y-Junction (4x4x4) 30360 $175

Y-Junction (6x4x4) 30362 $214

Y-Junction (6x6x6) 30364 $223

Y-Junction (8x4x4) 30366 $300

Y-Junction (8x6x6) 30368 $243

Flange Adapter (4") 30370 $48



Reducer (6x4) 30380 $92

Reducer (8x6) 30382 $92

Fishtail (4") 30390 $146

Fishtail (6") 30392 $158

Fishtail (8") 30394 $175

When placing a Filtermist order, please use this sheet to help our engineers verify that you have selected the correctFiltermist unit and accessories for your particular application.

Company: Contact Name:

Tel: Fax:

Machine Make and Model:

Internal Volume of Machine Enclosure (see page 138 for sizing information):

(LxWxH) Example 5x3.5x4=70 cu. ft.

Electrical Installation Packages Cat. No. Qty. List Price

Low-Voltage (208/230V)(FX-275 & 550) 30470 $429

High--Voltage (460V)(FX-275 & 550) 30471 $429

Low-Voltage (208/230V)(FX-900 & 1200) 30472 $429

High--Voltage (460V)(FX-900 & 1200) 30473 $429

Filtermist Units Cat. No. Qty. List Price

FX-275 30100 $1,540

FX-550 30108 $1,895

FX-900 30120 $2,370

FX-1200 30130 $2,495

FX-275 Stainless Steel 30140 $3,030




Performance Accessories Cat. No. Qty. List Price

After Filter ”A“ (FX-275 & 550) 30200 $218

After Filter ”B“ (FX-900 & 1200) 30205 $234

Cyclonic Swarf Separator(FX-900 & 1200) 30210 $664

Chip Deflector ”A“ (FX-275 & FX-550) 30222 $46

Chip Deflector ”B“ (FX-900 & 1200) 30220 $46

NOTES

Be Sure to Check Out These Videos at www.royalprod.com

Royal Filtermist Mist collectors

Royal Rota-Rack®

Part Accumulator

APC High Performance Milling Chucks

NEW

156 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com

Quality Without Compromise


100 Years of InnovationFor more than 100 years, the name Albrecht has been synonymous with innovation and quality. In 1908, the Joseph

Albrecht Bohrfutterfabrik GmbH & Co. was founded in Stuttgart, Germany, as a manufacturer of precision drill chucks.

In 1932, Albrecht developed the Classic Keyless Drill Chuck, a product that would become widely regarded by

metalworking professionals as the most consistently accurate drill chuck available anywhere in the world.

As manufacturing technology advanced over the years, Albrecht’s engineers kept ahead of the curve — continuously

developing new products specifically designed to maximize machine tool performance. Today, Albrecht’s most

advanced product — the APC High Performance Milling Chuck, is revolutionizing CNC machining. With

unmatched accuracy, rigidity, and vibration-dampening capabilities, the Albrecht APC plays a key role in helping

manufacturers squeeze every last drop of performance out of their machine tools.

If you are serious about maximizing your company’s productivity and profits, take advantage of Albrecht’s exclusive risk-

free performance guarantee and try an APC Milling Chuck today. We guarantee you’ll be impressed.

UPC CODE NUMBER=662636+5-DIGIT CATALOG NUMBER

Albrecht, Inc.200 Oser AvenueHauppauge, NY 11788U.S.A.

Quality Without CompromiseTel: 1-800 -468 -3008

1-631-231-5656

Fax: 1- 800 -354 -95521-631-231-5714

e-mail: [email protected]


TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 157TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 157

ALBRECHT APCMILLING CHUCKThe World's MostAdvanced Tool Holder

The Albrecht APC Milling Chuck offers

the ultimate in accuracy, rigidity, andvibration-dampening technology.

Maximize throughput, increase tool life, and

push your machine tools to their peak

performance levels with Albrecht APC.

Mold MakingHeavy-DutyRoughing

PrecisionFinish Milling

High-SpeedCutting

Hard Milling

Tapping

Drilling

Reaming

One Tool Holder Does It All




The Albrecht APC is a revolutionary tool holder that utilizes a patented two-stage clamping mechanism to produce extremelyhigh gripping torque on the cutting tool. Gripping torque is the rotational force that acts against cutting tool slippage.

Here’s How It Works:

Stage 1 A hex key rotates the worm, which drives a precision gear. The mechanical advantage achieved by this worm/gear assembly is much greater than that of a direct-drive system.

Stage 2A specially coated slow-taper collet is threaded into the gear, so as the gear rotates the collet is pulled back into the body of the APC. The angle between the collet and APC body conforms to the Morse Taper standard, producing a near-perfect locking interface between the two components.

The gripping torque achieved through the combination of these two mechanisms is truly amazing – significantly exceeding that of other commonly used systems. See graph below for test results.

Incredible Gripping TorqueBig Benefit #1

U.S. Patent #6,572,119

APC Gripping Torque Comparison

Tool Diameter = 12 mm (1/2")

Gripping Torque Achieved:Hydraulic ≈ 80 NmHeat Shrink ≈ 150 NmAlbrecht APC ≈ 200+ Nm

Example

The performance of a tool holder depends upon both its rigidity and its ability to dampen vibration. The illustration below representsthe results of an independent test comparing the maximum depth of cut that various holders were able to achieve up to the pointwhere chatter began to occur. As the results show, the extreme rigidity and vibration dampening ability of the Albrecht APC allowsfor much more aggressive cutting and optimal machine tool performance.

In this test, cutting tool life increased by as much as 60% when using the APC. The accuracy, rigidity, and vibration dampening capabilities of the Albrecht APC enable the use of the latest, most aggressive cutting tools on the market.



Excellent Rigidity & Vibration DampeningBig Benefit #2

Longer Tool LifeBig Benefit #3

Material AISI L6Process MillingOperation FinishingCutting Material HM (hard metal)Coating TiAlNEndmill Diameter 12 mm (.472)Number of Flutes 6

Width of Cut 1.2 mm (.047)Depth of Cut 18 mm (.709)Cutting Speed 97m/min (318 ft/min)RPM 2584Chip Load .110 mm (.0043)Feed Rate 1698 mm/min (66.9 in/min)Tool Life 110 m (360 ft.)

3,0 6,0 10,0

Heat-Shrink System- High Rigidity

Hydraulic Chuck- Positive Dampening

Albrecht APC- High Rigidity- Positive Dampening

Machine Deckel Maho 64VTaper HSK 63Material Steel CK45Tool Diameter 10mm, z=3Parameters n = 5412 rpm

fz = 0.06mmvf = 974 mm/minae = 100%

Data based on a study performed at University – Ulm, Germany, Professor Dr.-Ing. M. Kaufeld

Data based on a study performed at University – FH-Offenburg, Germany, Professor Dr. Herbert Schonherr

= cutting depth limitwhere vibration initially occurred.




MORE GREAT FEATURES AND BENEFITS

Outstanding RigidityCarefully optimized expansion tolerancesand unique vibration-dampening capabilitiesprovide smoother part finishes and up to a 60% increase in cutting tool life.

High-Speed BalancedAll APC Milling Chucks aredynamically balanced toG2.5@20,000 rpm for highspeed operation.

Wide Gripping RangeAPC-14 1/8" – 9/16"APC-20 1/8" – 3/4"APC-32 3/4" – 1-1/4"

Fast, Easy Tool ChangesChanging or adjusting a cutting tool inthe APC takes just a few seconds withthe simple turn of a hex key. There areno costly induction heaters or hydraulicpresses to hassle with.

VersatileThe APC is available in multiple lengthsand capacities to handle wide range ofapplications. Interchangeable colletsadd to its flexibility.

Thru-Coolant ReadyAll APC’s are high-pressurerated to 1400 psi. Sealedcollets are available for thru-tool coolant delivery.

Risk-Free Performance GuaranteeThe APC Milling Chuck carries Albrecht's exclusive risk-free performance guarantee. This guarantee enables you to try an APC on the toughest applications in your shop for 30 days, and if you aren't completely delighted with its performance, we will take it back and arrange to have your distributor issue full credit.*

*Some conditions apply. Please contact Albrecht, Inc. for further details.

Ultra-Precision AccuracyAll APC Milling Chucks are guaranteedto run within 0.00012" TIR or better at 2.5 x diameter. High accuracy isimportant not only for part quality, butalso because it ensures that cuttingtools stay on centerline, distributing the chip load evenly and significantlyextending tool life.

Unique ColletsA proprietary surface coating enables easyloosening and fast collet changes. Colletsare available in both inch and metric sizesand include a depth stop screw for preciselength adjustment of the cutting tool.



WHAT'S NEW WITH APC?

Wider Gripping Range

NEW Model APC-20, Type S – The Best of All Worlds

Sealed Collets

Our engineers have done it again! Just when we thought the APC Milling Chuck had reached a state of perfection, theywent ahead and improved it even further. Check out these latest developments:

The capacity of the APC-20 has beenexpanded to cover cutting tool diametersranging from 1/8" – 3/4", making the APC-20a great holder to standardize on.

The new Albrecht CAT 40, APC 20, Type S incorporates many of the advantages that our customers value most:

• Wide gripping range in a compact package – 1/8" – 3/4" capacity• Extremely short gage length of just 2.48" for maximum rigidity• Very aggressive pricing – at under $400, it’s an awesome value!

• Sealed APC Collets are now available for use with thru-coolant cutting tools.• By removing the coolant path through the collet slots, all coolant is

delivered to the tip of the cutting tool.• High pressure rated to 1400 psi.

NEW

NEW

ONLY $398!

NEW




APC MILLING CHUCK MODELS

A

A

L3

L2

L1

D1 D2

GAGEAPC CAPACITY LENGTH

MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1

APC-14 1/8 – 9/16 3 – 14 S 2.46 – 1.75 1.18 0.53 0.87 1.71 – 74330

APC-14 1/8 – 9/16 3 – 14 C 7.04 – 1.97 1.18 3.35 4.06 6.30 – 74312

APC-20 1/8 – 3/4 3 – 20 S 2.48 – 1.97 1.57 0.79 1.12 1.73 – 74702*

APC-20 1/8 – 3/4 3 – 20 A 3.66 – 1.97 1.57 0.79 1.12 2.91 – 74309

APC-20 1/8 – 3/4 3 – 20 B 5.51 – 1.97 1.57 0.79 1.12 4.76 – 74327

APC-32 3/4 – 1-1/4 20 – 32 A 5.31 – 2.76 2.20 0.12 0.91 4.57 – 74317

$461

683

398

461

693

702

CAT 40 TAPER



APC-14 1/8 – 9/16 3 – 14 S 2.78 – 1.97 1.18 0.43 1.12 1.71 – 74708

APC-14 1/8 – 9/16 3 – 14 C 6.61 – 1.97 1.18 3.35 4.06 5.55 – 74314

APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.17 – 74311

APC-20 1/8 – 3/4 3 – 20 B 4.33 – 1.97 1.57 0.79 1.12 3.27 – 74323

APC-32 3/4 – 1-1/4 20 – 32 A 5.31 – 2.76 2.20 0.12 0.91 4.25 – 74325

$475

699

475

714

723

BT 40 TAPER



APC-14 1/8 – 9/16 3 – 14 C 6.46 2.76 1.97 1.18 3.35 4.06 5.08 5.71 74313

APC-20 1/8 – 3/4 3 – 20 A 3.07 2.76 1.97 1.57 0.79 1.12 1.69 2.32 74310

APC-20 1/8 – 3/4 3 – 20 B 6.30 2.76 1.97 1.57 0.79 1.12 4.90 5.55 74328

APC-32 3/4 – 1-1/4 20 – 32 A 4.33 – 2.76 2.20 0.12 0.91 3.58 – 74319

$834

614

846

871

CAT 50 TAPER



APC-14 1/8 – 9/16 3 – 14 S 3.23 – 1.97 1.18 0.43 1.12 2.36 – 74299

APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.36 – 74329

$487

487

BT 30 TAPER

1 Includes standard 4mm hex key.

*No safety zone. Contact Albrecht for info.

TYPE S

A

L3

L2

L1

D1 D2

TYPE C

L3

L2L1

D1 D2CAT 50 APC 14-C

APC 20-AAPC 20-B

BT 50 APC 20-BHSK 100 APC 20-B

A

A

L3

L4

L2L1

D1 D2 D3

A

A

TYPE BTYPE A

A

A

L3

L2

L1

D1 D2




MODEL (inches) (millimeters) TYPE TAPER A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1

APC-14 1/8 – 9/16 3 – 14 S HSK-63A 3.62 – 1.97 1.18 0.43 1.12 2.60 – 74315

APC-14 1/8 – 9/16 3 – 14 C HSK-63A 6.93 – 1.97 1.18 3.35 4.06 5.91 – 74293

APC-20 1/8 – 3/4 3 – 20 A HSK-63A 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74295

APC-20 1/8 – 3/4 3 – 20 A HSK-63F 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74221

APC-20 1/8 – 3/4 3 – 20 B HSK-63A 5.12 – 1.97 1.57 0.79 1.12 4.09 – 74277

APC-32 3/4 – 1-1/4 20 – 32 A HSK-63A 5.51 – 2.76 2.20 0.12 0.91 4.49 – 74279

$604

794

604

627

808

849

HSK 63 TAPER



APC-14 1/8 – 9/16 3 – 14 C 7.05 – 1.97 1.18 3.35 4.06 5.55 – 74283

APC-20 1/8 – 3/4 3 – 20 A 3.66 – 1.97 1.57 0.79 1.12 2.17 – 74296

APC-20 1/8 – 3/4 3 – 20 B 6.30 2.76 1.97 1.57 0.79 1.12 4.41 4.80 74285

APC-32 3/4 – 1-1/4 20 – 32 A 5.12 – 2.76 2.20 0.12 0.91 3.62 – 74287

$859

632

871

897

BT 50 TAPER


MODEL (inches) (millimeters) TYPE TAPER A D3 D2 D1 L1 L2 L3 L4 CAT. NO. PRICE1

APC-14 1/8 – 9/16 3 – 14 C HSK-100A 7.32 – 1.97 1.18 3.35 4.06 6.18 – 74265

APC-20 1/8 – 3/4 3 – 20 A HSK-100A 3.94 – 1.97 1.57 0.79 1.12 2.80 – 74294

APC-20 1/8 – 3/4 3 – 20 B HSK-100A 6.30 2.76 1.97 1.57 0.79 1.12 4.53 5.16 74267

APC-32 3/4 – 1-1/4 20 – 32 A HSK-100A 5.31 – 2.76 2.20 0.12 0.91 4.17 – 74269

$1,028

798

1,098

1,121

HSK 100 TAPER



APC-14 1/8 – 9/16 3 – 14 C 6.54 – 1.97 1.18 3.35 4.06 5.67 – 74722

APC-20 1/8 – 3/4 3 – 20 A 3.15 – 1.97 1.57 0.79 1.12 2.28 – 74724

APC-32 3/4 – 1-1/4 20 – 32 A 4.53 – 2.76 2.20 0.12 0.91 3.66 – 74726

$1,039

898

998

COROMANT CAPTO2 — FORM C6

1 Includes standard 4mm hex key.2 Coromant Capto is a registered trademark of Sandvik AB Corporation.

• For maximum gripping torque, the contactsurfaces between the collet and APC shouldremain clean and dry.

• Taper wipers accomplish this task and areavailable for all three APC models.

• Heavy-duty torque wrench is pre-set for optimal tightening of the APC.

• Can be used in reverse direction for fast,easy loosening of the collet.

APC CAT.MODEL NO. PRICE

APC 14 74300APC 20 74302APC 32 74301

$3540

102

TAPER WIPERS


Torque Wrench 74399 $195

TORQUE WRENCH

APC Accessories




• All APC collets create a locking tapered fit with the holder. Their 3º included angle is similar to that of the locking Morse Tapersfound on live and dead centers.

• A special surface coating on the collet increases wear-resistanceand reduces friction, resulting in higher gripping torque whileenabling fast, easy tool changes.

• A deep throat and long, ground gripping surface producessuperior accuracy and rigidity.

• Sealed collets are available for use with thru-coolant cutting tools*. • APC sealed collets can be used with high pressure coolant systems

up to 1400 psi.• Additional sizes now available for APC-20.• An internal stop screw allows for precise presetting of the cutting

tool length.

APC COLLETS

SEALED COLLETS*CAT. NO. PRICE

74580745827458474532745347453674538

MAX THROAT STANDARD COLLETSDIAMETER DEPTH CAT. NO. PRICE

3/4" 1.97 743801" 2.20 74382

1-1/4" 2.36 7438420mm 1.97 7433222mm 1.97 7433425mm 2.20 7433632mm 2.36 74338

$255255255255255255255

$255255255255255255255

APC 32 COLLETS


74557745587456274564745667456874570745727457474576745787458374585745867458774588745897459074592745947459674598


1/8" 1.10 743573/16" 1.10 743581/4" 1.42 743625/16" 1.42 743643/8" 1.57 743667/16" 1.77 743681/2" 1.77 743709/16" 1.77 743725/8" 1.89 74374

11/16" 1.89 743763/4" 1.97 743783mm 1.10 743834mm 1.10 743855mm 1.10 743866mm 1.42 743878mm 1.42 7438810mm 1.57 7438912mm 1.77 7439014mm 1.77 7439216mm 1.89 7439418mm 1.89 7439620mm 1.97 74398

$114114114114114114114114114114114114114114114114114114114114114114

$153153153135135135135135135135135153153153153135135135135135135135

APC 20 COLLETS

*Slightly decreased gripping force with sealed collets. Contact factory for information.


7450374504745167451874520745227452474526745407454274544745467454874550745527455474556


1/8" 1.10 743033/16" 1.10 743041/4" 1.42 743165/16" 1.42 743183/8" 1.57 743207/16" 1.77 743221/2" 1.77 743249/16" 1.77 743263mm 1.10 743404mm 1.10 743425mm 1.10 743446mm 1.42 743468mm 1.42 743489mm 1.57 7435010mm 1.57 7435212mm 1.77 7435414mm 1.77 74356

$153153153135135135135135153153153153135135135135135

APC 14 COLLETS

$114114114114114114114114114114114114114114114114114

CHUCK REFURBISHINGSend It In or Do It Yourself



MICRO-CHUCK EXTENSIONS

• Albrecht Micro-Chuck Extensions provide access to hard-to-reachareas that cannot be machined with standard tool holders.

• These precision extensions use highly accurate coated collets that aresimilar in design and performance to the APC Milling Chuck collets.

• Model 74600 incorporates our model 15 keyless drill chuck with acapacity of 0.2–1.5 mm (0.008"–0.063").

• Accuracy of the Albrecht Micro-Chuck is guaranteed to 0.0003" TIR at 2.5 x diameter for the collet models, and 0.0012" TIR for the drill chuck model.

• Although Albrecht Micro-Chuck Extensions perform best when used inconjunction with Albrecht APC Milling Chucks, they can also be usedwith other types of tool holders such as ER collet chucks.

• Note that the models 74602 and 74604 have 9/16" diameter shankswhich enables them to be used with both the APC-14 and the APC-20Milling Chucks.

MICRO-CHUCK EXTENSIONSSHAFT NOSE OVERALL NOSE CAPACITY

DIAMETER DIAMETER LENGTH LENGTH STYLE (inches) (millimeters) CAT. NO. PRICE

9/16" 9/16" 4" – Collets 1/8–1/4 1–6 74602

9/16" 9/16" 6" – Collets 1/8–1/4 1–6 74604

3/4" 9/16" 4" 2" Collets 1/8–1/4 1–6 74606

3/4" 1/2" 6" 2-5/8" Collets 1/8–1/4 1–6 74608

5/8" 3/4" 6.3" – Drill Chuck 0.008–0.063 0.2–1.5 74600

$378

398

398

416

297

MICRO-CHUCK COLLETSSTANDARD COLLETS SEALED COLLETS

DIAMETER CAT. NO. PRICE CAT. NO. PRICE

1/8" 74610 74620

3/16" 74611 74621

1/4" 74612 74622

1 mm 74613 74623

2 mm 74614 74624

3 mm 74615 74625

4 mm 74616 74626

5 mm 74617 74627

6 mm 74618 74628

$126

126

126

145

145

126

126

126

126

$126

126

126

145

145

145

126

126

126

Albrecht APC Milling Chuck with Micro-Chuck Extension




KEY-LOCK CNC DRILL CHUCKS

NEW

• New, compact design provides increased capacity and better clearance• Extremely accurate – Albrecht Key-Lock Drill Chucks are the most accurate

drill chucks available• Unique worm/gear arrangement is similar to the APC and transmits

extremely high gripping force to the jaws• Short length and integral shank provide exceptional rigidity • Thru-coolant feature is standard on all Albrecht Key-Lock Drill Chucks• Non-rotating hood – chuck is opened and closed via a hex key inserted

into the side of the body• Balanced for use on all CNC machines up to 7000 rpm• Can be operated in both clockwise and counterclockwise directions

The key-operated worm and gear assembly generatesvery high grip force and ensures that the chuck can’tloosen during operation because a worm can drive a gearbut a gear cannot drive a worm.

Thru-coolant featureis standard on allKey-Lock chucks.

CHUCK CAPACITY CATALOGMODEL (inches) (millimeters) TAPER A L1 L2 D1 D2 NO. PRICE

KL100-CAT40 1/64 – 3/8 0.5 – 10 CAT 40 3.03 3.39 1.48 1.50 1.75 75402

KL160-CAT40 1/32 – 5/8 1 – 16 CAT 40 3.90 4.37 – 1.97 – 75404

KL160-CAT50 1/32 – 5/8 1 – 16 CAT 50 3.31 3.78 1.93 1.97 2.76 75406

$498

456

583

D1

AL1

KEY-LOCK CNC DRILL CHUCKS

D1 D2

AL2

L1

Note – Other tapers available. Please contact Albrecht at 1-800-468-3008.

Precision Keyless Drill Chucks




ALBRECHTThe World's Most Consistently Accurate Drill Chucks

Collar Knurled steel collar gives good gripping surface when opening & closing chuck.

Shell Heat-treated alloy steel.

After heat treatment, shell threads are groundto exact size of mating threads in each hood.

This assembly then stays together through restof manufacturing process.

Internal taper ground concentricto outside ground surfaces.

Body Heat-treated alloy steel.

O.D. and shoulder groundsquare and concentric to

internal taper.

Drive Pin

Jaw Guide Angle ground to match hood.

Jaws Made from heat-treated high-carbon alloysteel. Each jaw undergoes 20–22 separate

machining operations during manufacture.

Internal hood angle ground square to face.

Two I.D.s and shoulder ground in the same chucking for accuracy.

Shoulder and face ground square to both inside diameters and shoulder.

Bearings Precision ground hardened balI bearings.

O.D. and shoulder ground square and concentricto internal taper.

Spindle Heat-treated alloy steel. Threads are lapped together at assembly to ensure maxi-mumclamping power.

Critical surfaces ground to exacting tolerances.

Hood Heat-treated alloy steel. Knurled for positive grip.

Surfaces ground for appearance.

For the past 100 years, Albrecht’s line of precision drill chucks has consistently earned thehighest praise for outstanding quality and accuracy.

At the Albrecht factory, located outside of Stuttgart, Germany, in-process air gages and custom test fixtures are used to inspect all components throughout each step of the manufacturing process. Upon assembly, each chuck is qualified with 4–6 different diametertest pins at two distinct locations on each pin, and then a quality control inspector repeats theprocess with 4–6 different pins before approving the chuck for packaging.

Drill chuck accuracy is critical to producing accurate hole sizing and promoting longer drill life.In today’s competitive environment of short lead times and slim margins, a few scrapped partscan quickly kill a job’s profits. Can you afford to take a chance on anything less than an Albrecht?

WHAT DOES IT TAKE TO MAKE A CLASSIC?



SELF-TIGHTENING DESIGN

CNC DRILL CHUCKSExcellent for CNC Machining Centers

CNC Drill Chuck Advantages

Although some manufacturers use collet chucks ortoolholders for holding drills, often an Albrecht CNCDrill Chuck would be a better choice.

• A drill chuck can hold any size drill shank within itscapacity. This is important because many tap drillshave odd-sized shanks that are not compatiblewith conventional toolholders and collets.

• As the jaws of a drill chuck close, they alwaysremain parallel to centerline. This results in uniformgripping force and maximum accuracy,regardless of the drill shank diameter.

For Best Performance, Equip Your Machining Centers with Albrecht CNC Drill ChucksKEY-LOCK WRENCH-LOCK

Albrecht offers two drill chuck models designed specifically for CNC machining centers:

FOR CARBIDE AND HARDENED-SHANK DRILLS

DIAMOND-IMPREGNATED JAWS

The more torque that is applied to the chuck, the tighter it grips!

All Albrecht Precision Drill Chucks, except for the Key-Lock models, incorporate a unique self-tightening feature that causes them to grip drills tighter as more torque is applied.

This self-tightening advantage, combined with the fact that keyless chucks are easily openedby hand, is causing many industries to abandon key-type drill chucks altogether.

Albrecht’s patented diamond-impregnated jaws eliminate the problems of drillslippage and jaw damage that often occur when using carbide or hardened-shank drills.

Because the diamond particles embedded in the jaws are harder than the drillshanks they are gripping, they are able to penetrate for a deep, no-slip bite.

U.S. patent number 5,340,128 The distinctive gold-colored hoodsindicate chucks withdiamond-coated jaws.




WRENCH-LOCK CNC DRILL CHUCKS

• Internal construction is very similar toAlbrecht Classic Drill Chucks

• Integral CAT and BT shanks make thesechucks shorter and more rigid than achuck /arbor combination, resulting in: - Greater accuracy- Greater rigidity- Larger work envelope

• Integral shank eliminates the possibility of a chuck slipping on its arbor

• Chuck can be easily tightened and openedby hand

• Extra tightening force can be achieved byusing a spanner wrench (included), althoughthis chuck also incorporates the same self-tightening feature as the Classic models(See Page 169)

L1 L2

D

WRENCH-LOCK CNC DRILL CHUCKS WITH CAT TAPERCHUCK SHANK MAX. WEIGHT

MODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE

WL130-CAT40 1 ⁄ 32–1 ⁄ 2 1-13 CAT 40 6,500 4.6 77100

WL160-CAT40 1 ⁄16–5 ⁄ 8 1.5 -16 CAT 40 6,500 5.1 77110

WL160-CAT50 1 ⁄16–5 ⁄ 8 1.5 -16 CAT 50 6,500 6.2 77120

DIMENSIONSCHUCKMODEL D L1 L2 THREAD

130-CAT40 2" 315⁄16" 47⁄16" 5⁄8 –11

160-CAT40 21⁄4" 41⁄32" 45⁄8" 5⁄8 –11

160-CAT50 21⁄4" 41⁄32" 45⁄8" 1–8

130-BT40 2" 35⁄8" 43⁄32" M16

160-BT40 21⁄4" 35⁄8" 45⁄16" M16

160-BT50 21⁄4" 41⁄8" 43⁄4" M24

CAPACITY

WRENCH-LOCK CNC DRILL CHUCKS WITH BT TAPER CHUCK

SHANK MAX. WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE

WL130-BT40 1 ⁄ 32–1 ⁄ 2 1-13 BT40 6,500 4.2 77160

WL160-BT40 1 ⁄16–5 ⁄ 8 1.5 -16 BT40 6,500 4.6 77170

WL160-BT50 1 ⁄16–5 ⁄ 8 1.5 -16 BT50 6,500 8.4 77180

CAPACITY

CAPACITY

$424

480

557

$424

480

557



CLASSIC PLUS DRILL CHUCKS WITH INTEGRAL SHANK

• Integral shank design is more compact than a combined drill chuck and arbor,resulting in:- Greater accuracy- Greater rigidity- Larger work envelope

• Integral shank eliminates the possibility of a chuck slipping on its arbor

• This unit is often less expensive than a separate chuck and arbor

• Keyless operation• Self-tightening design (See Page 169)• Balanced • Available with standard or diamond-

coated jaws ( See Page 169)L1 L2

D

L1 L2

D

L1 L2

D

R8 SHANK MORSE TAPER SHANK STRAIGHT SHANK


DIMENSIONSCHUCKMODEL D L1 L2

130-2MT 2" 33⁄8" 37⁄8"

130-3MT 2" 33⁄8" 37⁄8"

130-4MT 2" 37⁄16" 315⁄16"

130-R8 2" 35⁄16" 313⁄16"

130-5/8 2" 31⁄8" 35⁄8"

CHUCKMODEL D L1 L2

160-2MT 21⁄4" 31⁄2" 41⁄16"

160 -3MT 21⁄4" 31⁄2" 41⁄16"

160 -4MT 21⁄4" 39⁄16" 41⁄16"

160 -R8 21⁄4" 37⁄16" 315⁄16"

CLASSIC PLUS KEYLESS DRILL CHUCKS WITH INTEGRAL SHANKCHUCK CAPACITY SHANK MAXIMUM WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE

CP130-2MT 1 ⁄ 32–1 ⁄ 2 1–13 2MT 7,000 2.3 73010

CP130-3MT 1 ⁄ 32–1 ⁄ 2 1–13 3MT 7,000 2.6 73020

CP130-4MT 1 ⁄ 32–1 ⁄ 2 1–13 4MT 7,000 3.3 73030

CP130-R8 1 ⁄ 32–1 ⁄ 2 1–13 R8 7,000 2.6 73040

CP130-5 ⁄ 8 1 ⁄ 32–1 ⁄ 2 1–13 5 ⁄ 8˝SS 7,000 2.2 73050

CP160-2MT 1 ⁄ 8–5 ⁄ 8 3–16 2MT 4,000 2.9 73060

CP160-3MT 1 ⁄ 8–5 ⁄ 8 3–16 3MT 4,000 3.3 73070

CP160-4MT 1 ⁄ 8–5 ⁄ 8 3–16 4MT 4,000 4.0 73080

CP160-R8 1 ⁄ 8–5 ⁄ 8 3–16 R8 4,000 4.2 73090

CLASSIC PLUS KEYLESS DRILL CHUCKS WITH INTEGRAL SHANKAND DIAMOND-COATED JAWS

CHUCK CAPACITY SHANK MAXIMUM WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) CAT. NO. PRICE

CPD130-2MT 1 ⁄ 32–1 ⁄ 2 1–13 2MT 7,000 2.3 73110

CPD130-3MT 1 ⁄ 32–1 ⁄ 2 1–13 3MT 7,000 2.6 73120

CPD130-4MT 1 ⁄ 32–1 ⁄ 2 1–13 4MT 7,000 3.3 73130

CPD130-R8 1 ⁄ 32–1 ⁄ 2 1–13 R8 7,000 2.6 73140

CPD130-5/8 1 ⁄ 32–1 ⁄ 2 1–13 5 ⁄ 8"SS 7,000 2.2 73150

$330

332

350

363

329

366

369

387

399

$470

479

492

499

469




CLASSIC KEYLESS DRILL CHUCKS

L1 L2

D

• Excellent for EDM use- EDM fluid passes through the chuck- Electrode passes through the chuck

• Keyless operation• Self-tightening design (See Page 169)• Balanced• Can be used as a standard drill

chuck• Thru-hole allows the use of longer drills

• Keyless operation• Self-tightening design (See Page 169)• Balanced• For best accuracies, we recommend

mounting Albrecht chucks onAlbrecht Arbors (See Page 174)

DIMENSIONSCHUCKMODEL D L1 L2

15 3⁄4" 13⁄8" 11⁄2"

30 1" 13⁄4" 17⁄8"

50 13⁄16" 21⁄4" 27⁄16"

65 13⁄8" 27⁄16" 211⁄16"

80 11⁄2" 23⁄4" 31⁄16"

100 111⁄16" 31⁄8" 3 5⁄8"

130 2" 39⁄16" 41⁄16"

160 21⁄4" 33⁄4" 45⁄16"

CLASSIC KEYLESS DRILL CHUCKS WITH THRU-HOLETHRU-HOLE

CHUCK CAPACITY DIAMETER MAXIMUM WEIGHTMODEL (inches) (mm.) MOUNT (inches) (mm.) RPM (lbs.) CAT. NO. PRICE

CH15-J0 0*–1 ⁄ 16 0*–1.5 J0 1 ⁄ 16 1.8 50,000 0.1 73500

CH30-J0 0*–1 ⁄ 8 0*–3 J0 3 ⁄ 32 3 35,000 0.2 73510

CH30-J1 0*–1 ⁄ 8 0*–3 J1 3 ⁄ 32 3 35,000 0.2 73520

CH50-J1 0*–3 ⁄ 16 0*–5 J1 5 ⁄ 32 4 25,000 0.5 73530

CH65-J1 0*–1 ⁄ 4 0*–6.5 J1 5 ⁄ 32 4 20,000 0.7 73540

CH80-J2 0*–5 ⁄ 16 0*–8 J2 3 ⁄ 16 5.5 15,000 1.0 73550

CH100-J33 0*–3 ⁄ 8 0*–10 J33 7⁄ 32 6 12,000 1.4 73560

CH100-J2 0*–3 ⁄ 8 0*–10 J2 7⁄ 32 6 12,000 1.4 73570

CH130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 1 ⁄ 4 6.5 7,000 2.1 73580

CH130-J2 1 ⁄ 32–1 ⁄ 2 1–13 J2 1 ⁄ 4 6.5 7,000 2.1 73590

CH130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 1 ⁄ 4 6.5 7,000 2.1 73600

CH160-J6 1 ⁄ 8–5 ⁄ 8 3–16 J6 1 ⁄ 4 6.5 4,000 2.8 73610Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.

CLASSIC KEYLESS DRILL CHUCKS (Tapered Mount)CHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE

C15-J0 0*–1 ⁄ 16 0*–1.5 J0 50,000 0.1 70010

C30-J0 0*–1 ⁄ 8 0*–3 J0 35,000 0.2 70020

C30-J1 0*–1 ⁄ 8 0*–3 J1 35,000 0.2 70030

C50-J1 0*–3 ⁄ 16 0*–5 J1 25,000 0.5 70040

C65-J1 0*–1 ⁄4 0*–6.5 J1 20,000 0.7 70050

C80-J2 0*–5 ⁄ 16 0*–8 J2 15,000 1.0 70060

C100-J33 0*–3 ⁄ 8 0*–10 J33 12,000 1.4 70070

C100-J2 0*–3 ⁄ 8 0*–10 J2 12,000 1.4 70080

C130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 7,000 2.1 70090

C130-J2 1 ⁄ 32–1 ⁄ 2 1–13 J2 7,000 2.1 70100

C130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 7,000 2.1 70110

C160-J6 1 ⁄ 8– 5 ⁄ 8 3–16 J6 4,000 2.8 70120Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.

$269

218

218

220

237

253

269

269

298

298

298

337

$280

232

232

235

250

269

281

281

314

314

314

350

* The inherent design characteristics of a keyless drill chuck may prevent the jaws from closing down to absolute zero. Albrecht guarantees a minimum gripping diameter of 0.005" for Model 15 Classic Drill Chucks, and 0.015" forModels 30 –100 Classic Drill Chucks. If you need to grip a smaller diameter, please contact us at 1-800-468-3008.



CLASSIC KEYLESS DRILL CHUCKS

• Patented diamond-coated jaws for holding carbide and hardened-shank drills ( See Page 169)

• Keyless operation• Self-tightening design (See Page 169)• Balanced

• Keyless operation• Self-tightening design (See Page 169)• Balanced

• For use mainly in the medical and dentalfields where tools must be sterilized

• All stainless steel chucks have thru-holes• Keyless operation• Self-tightening design (See Page 169)• Balanced


STAINLESS STEEL CLASSIC KEYLESS DRILL CHUCKSTHRU-HOLE

CHUCK CAPACITY CHUCK DIAMETER MAXIMUM WEIGHTMODEL (inches) (mm) MOUNT (inches) (mm) RPM (lbs.) CAT. NO. PRICE

CS30-3 ⁄ 8 0*–1 ⁄ 8 0*–3 3 ⁄ 8–24 3 ⁄ 32 3 7,500 0.3 73700

CS50-3 ⁄ 8 1 ⁄ 32–1 ⁄ 4 0.6–7.4 3/8–24 5 ⁄ 32 4 5,000 0.5 73710

Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.

CLASSIC KEYLESS DRILL CHUCKS (Threaded Mount)CHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE

CT30-5 ⁄ 16 0*–1 ⁄ 8 0*– 3 5 ⁄ 16–24 7,500 0.2 73750

CT50-5 ⁄ 16 0*–3 ⁄ 16 0*–5 5 ⁄ 16–24 5,000 0.5 73760

CT65-5 ⁄ 16 0*–1 ⁄ 4 0*–6.5 5 ⁄ 16–24 4,000 0.7 73770

CT65-1 ⁄ 2 0*–1 ⁄4 0*–6.5 1 ⁄ 2–20 4,000 0.7 73790

CT80-3 ⁄ 8 0*–5 ⁄ 16 0*–8 3 ⁄ 8–24 3,500 1.0 73800

CT80-1 ⁄ 2 0*–5 ⁄ 16 0*–8 1 ⁄ 2–20 3,500 1.0 73810

CT100-5 ⁄ 8 0*–3 ⁄ 8 0*–10 5 ⁄ 8–16 3,000 1.4 73840

Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.

CLASSIC KEYLESS DRILL CHUCKS WITH DIAMOND-COATED JAWSCHUCK CAPACITY CHUCK MAXIMUM WEIGHTMODEL (inches) (millimeters) MOUNT RPM (lbs.) CAT. NO. PRICE

CD30-JO 0*–1 ⁄ 8 0*–3 J0 35,000 0.2 70220

CD30-J1 0*–1 ⁄ 8 0*–3 J1 35,000 0.2 70230

CD65-J1 0*–1 ⁄ 4 0*–6.5 J1 20,000 0.7 70250

CD130-J33 1 ⁄ 32–1 ⁄ 2 1–13 J33 7,000 2.1 70290

CD130-J6 1 ⁄ 32–1 ⁄ 2 1–13 J6 7,000 2.1 70300Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.

$349

349

378

435

435

$414

443

$219

221

241

241

260

260

271

Other models available. Please contact one ofour applications engineers at 1-800-468-3008for additional information.

* The inherent design characteristics of a keyless drill chuck may prevent the jaws from closing down to absolutezero. Albrecht guarantees a minimum gripping diameter of 0.005" for Model 15 Classic Drill Chucks, and 0.015" forModels 30 –100 Classic Drill Chucks. If you need to grip a smaller diameter, please contact us at 1-800-468-3008.




ARBORS

• Manufactured from high-grade alloy steels• Hardened for long life• Ground concentric within 0.0001"

• Guarantee: If an Albrecht chuck ever slips on anAlbrecht arbor, we will repair or replace them atno charge

SENSITIVE DRILL FEEDS• Makes drilling of small holes easy by giving

operator fingertip feed control independentof coarser quill feed

• Eliminates the need for special machines todrill small holes

• Reduces breakage and deflection of small drills

Simple to use:1. Grasp free-turning knurled ring and feed

with gentle finger pressure.2. Spring-loaded. When ring is released,

chuck retracts automatically.

CHUCK REMOVAL TOOLS• Tapered chuck removal tool can be used to

remove the chucks from their mounts• Simply match the Jacobs taper on the chuck

to the corresponding tool

Note: Spring is specifically balancedfor use with model 15-J0. The use ofother chucks could result in decreasedaccuracy and performance.

MORSE TAPERSHANK CHUCKTAPER TAPER CAT. NO. PRICE

0 MT J1 70503

1 MT J1 70514

1 MT J2 70515

1 MT J33 70518

1 MT J6 70521

2 MT J0 70524

2 MT J1 70527

2 MT J2 70530

2 MT J33 70533

2 MT J6 70536

3 MT J1 70542

3 MT J2 70545

3 MT J33 70548

3 MT J6 70551

4 MT J2 70554

4 MT J33 70557

4 MT J6 70560

5 MT J6 70563

R8 TAPERCHUCKMOUNT CAT. NO. PRICE

J1 70650

J2 70653

J6 70656

J33 70659

STRAIGHT SHANKSHANK SHANK CHUCKDIAMETER LENGTH TAPER CAT .NO. PRICE

3 ⁄ 8" 2-1 ⁄ 2" J0 70580

3 ⁄ 8" 2-1 ⁄ 2" J1 70583

1 ⁄ 2" 2-1 ⁄ 2" J0 70586

1 ⁄ 2" 2-1 ⁄ 2" J1 70589

1 ⁄ 2" 2-1 ⁄ 2" J2 70592

1 ⁄ 2" 2-1 ⁄ 2" J33 70595

1 ⁄ 2" 2-1 ⁄ 2" J6 70598

5 ⁄ 8" 2-1 ⁄ 2" J1 70601

5 ⁄ 8" 2-1 ⁄ 2" J2 70604

5 ⁄ 8" 2-1 ⁄ 2" J33 70607

5 ⁄ 8" 2-1 ⁄ 2" J6 70610

3 ⁄4" 3˝ J1 70613

3 ⁄4" 3˝ J2 70616

3 ⁄4" 3˝ J6 70619

1" 3˝ J2 70622

1" 3˝ J33 70625

1" 3˝ J6 70628

SHANK TAPER CAT. NO. PRICE

1 Morse Taper J0 70670

1 ⁄ 2" Diameter J0 70675

CHUCK CAT. MOUNT NO. PRICE

J0 70678

J1 70680

J2 70682

J33 70682

J6 70682

$63

63

63

63

$35

37

35

37

45

57

62

38

45

57

62

40

47

64

48

60

65

$308

282

$47

67

71

71

71

$23

23

23

23

23

23

23

23

23

23

29

29

29

29

45

45

45

87

ACCESSORIES



CHUCK REFURBISHINGSend It In or Do It Yourself

COLLAR

SHELL

BODY

BALLS

DRIVE PIN

SPINDLE

JAW GUIDE

HOOD

JAWS

BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN

CHUCK CAT. CAT. CAT. CAT. CAT. CAT. CAT. CAT.MODEL NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE

C15-J0 70796 70700 70716 70732 70748 70764 70780 71002C30-J0 70798 70702 70718 70734 70750 70766 70782 71004C30-J1 70800 70702 70718 70734 70750 70766 70782 71004C50-J1 70802 70704 70720 70736 70752 70768 70784 71006C65-J1 70804 70706 70722 70738 70754 70770 70786 71008C80-J2 70806 70708 70724 70740 70756 70772 70788 71010

C100-J33 70808 70710 70726 70742 70758 70774 70790 71012C100-J2 70810 70710 70726 70742 70758 70774 70790 71012C130-J33 70812 70712 70728 70744 70760 70776 70792 71014C130-J2 70814 70712 70728 70744 70760 70776 70792 71014C130-J6 70816 70712 70728 70744 70760 70776 70792 71014C160-J6 70818 70714 70730 70746 70762 70778 70794 71016

$564545464959636363636370

$705050525757606066666673

$353535353843484863636370

$118888888

11111111

$401919192020212121212123

$442929303335383844444450

$484545474950525255555561

$111111111111

CLASSIC KEYLESS CHUCKS

BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN

CHUCK CAT. CAT. CAT. CAT. CAT. CAT. CAT. CAT.MODEL NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE NO. PRICE

CP130-2MT 73250 70712 70728 73220 73210 73200 70792 71014CP130-3MT 73260 70712 70728 73220 73210 73200 70792 71014CP130-4MT 73270 70712 70728 73220 73210 73200 70792 71014CP130-5/8 73290 70712 70728 73220 73210 73200 70792 71014CP130-R8 74040 70712 70728 73220 73210 73200 70792 71014

CP160-2MT 74044 70714 70730 70747 70763 73205 70794 71016CP160-3MT 74042 70714 70730 70747 70763 73205 70794 71016CP160-4MT 74041 70714 70730 70747 70763 73205 70794 71016CP160-R8 74043 70714 70730 70747 70763 73205 70794 71016

$9510511685

121105105117131

$666666666673737373

$636363636370707070

$111111111111111111

$212121212122222222

$444444444450505050

$555555555561616161

$111111111

CLASSIC-PLUS CHUCKS

NOTE:CHUCK THREADS APART ATTHIS SEAM

REPLACEMENT PARTS

Many customers refurbish their own chucks by following these simple instructions. If you have questions regarding the refurbishing process, please call one of our applications engineers at 1-800-468-3008, or visitwww.albrechtchucks.com.

• Remove collar from chuck• There is an invisible seam between the hood and shell. Hold chuck by the

shell in a vise with soft jaws and loosen hood with a strap wrench – RH thread• Once hood has been loosened, unscrew by hand to prevent distortion• Slide jaws out of jaw guide and remove guide• Remove body and spindle assembly to expose balls• Clean all parts with a mild solvent• Replace worn or damaged parts• Reverse steps for assembly

Caution – do not lubricate acme thread on body/spindle assembly. Thread must be clean and dry for chuck to work correctly.

If you prefer to send you chucks back to our factory for refurbishing, pleasesend them to the address listed in this catalog. Be sure to include your name,telephone number, and either a fax number or email address so we can sendyou a free, no-obligation quotation. If our technicians determine that a chuckis beyond reasonable refurbishing condition, you will be offered a brand newAlbrecht chuck at a discounted price.

10002 . . . . . . . 7510003 . . . . . . . 7510004 . . . . . . . 7510005 . . . . . . . 7510061 . . . . . . . 7510062 . . . . . . . 7510063 . . . . . . . 7510064 . . . . . . . 7510065 . . . . . . . 7510071 . . . . . . . 7510072 . . . . . . . 7510073 . . . . . . . 7510074 . . . . . . . 7510075 . . . . . . . 7510082 . . . . . . . 7510083 . . . . . . . 7510084 . . . . . . . 7510085 . . . . . . . 7510091 . . . . . . . 7510102 . . . . . . . 5710103 . . . . . . . 5710104 . . . . . . . 5710105 . . . . . . . 5710106 . . . . . . . 5710212 . . . . . . . 5910213 . . . . . . . 5910214 . . . . . . . 5910215 . . . . . . . 5910216 . . . . . . . 5910306 . . . . . . . 7610307 . . . . . . . 7610308 . . . . . . . 7610309 . . . . . . . 7610364 . . . . . . . 6310365 . . . . . . . 6310366 . . . . . . . 6310368 . . . . . . . 6310412 . . . . . . . 5310413 . . . . . . . 5310414 . . . . . . . 5310415 . . . . . . . 5310445 . . . . . . . 5310446 . . . . . . . 5310475 . . . . . . . 5510476 . . . . . . . 5510522 . . . . . . . 6710523 . . . . . . . 6710524 . . . . . . . 6710525 . . . . . . . 6710526 . . . . . . . 6710527 . . . . . . . 6710532 . . . . . . . 6710533 . . . . . . . 6710534 . . . . . . . 6710535 . . . . . . . 6710662 . . . . . . . 5510663 . . . . . . . 5510664 . . . . . . . 5510665 . . . . . . . 5510682 . . . . . . . 6110683 . . . . . . . 6110684 . . . . . . . 6110685 . . . . . . . 6110692 . . . . . . . 6110693 . . . . . . . 6110694 . . . . . . . 6110695 . . . . . . . 6110701 . . . . . . . 7110702 . . . . . . . 7110704 . . . . . . . 7110705 . . . . . . . 7110706 . . . . . . . 7110707 . . . . . . . 7110831 . . . . . . . 6910832 . . . . . . . 6910833 . . . . . . . 6910834 . . . . . . . 6910835 . . . . . . . 6910836 . . . . . . . 6910851 . . . . . . . 6510852 . . . . . . . 6510853 . . . . . . . 6510854 . . . . . . . 6510855 . . . . . . . 6510902 . . . . . . . 7310903 . . . . . . . 7310904 . . . . . . . 7310905 . . . . . . . 7310906 . . . . . . . 7310907 . . . . . . . 7310909 . . . . . . . 7310910 . . . . . . . 7311001 . . . . . . . 7711002 . . . . . . . 7711003 . . . . . . . 7711004 . . . . . . . 7711011 . . . . . . . 7711012 . . . . . . . 77

11013 . . . . . . . 7711014 . . . . . . . 7711021 . . . . . . . 7711022 . . . . . . . 7711023 . . . . . . . 7711024 . . . . . . . 7711031 . . . . . . . 7711032 . . . . . . . 7711033 . . . . . . . 7711034 . . . . . . . 7711041 . . . . . . . 7711042 . . . . . . . 7711043 . . . . . . . 7711044 . . . . . . . 7711051 . . . . . . . 7711052 . . . . . . . 7711053 . . . . . . . 7711054 . . . . . . . 7711524 . . . . . . . 7911525 . . . . . . . 7911526 . . . . . . . 7911527 . . . . . . . 7911530 . . . . . . . 7811531 . . . . . . . 7811532 . . . . . . . 7811540 . . . . . . . 7811541 . . . . . . . 7811542 . . . . . . . 7811550 . . . . . . . 7811551 . . . . . . . 7811552 . . . . . . . 7816001 . . . . . . . 8516002 . . . . . . . 8517200 . . . . . . . 8517201 . . . . . . . 8517202 . . . . . . . 8517203 . . . . . . . 8517204 . . . . . . . 8517210 . . . . . . . 8517211 . . . . . . . 8519302 . . . . . . . 8819303 . . . . . . . 8819304 . . . . . . . 8819305 . . . . . . . 8819306 . . . . . . . 8819307 . . . . . . . 8819308 . . . . . . . 8819309 . . . . . . . 8819310 . . . . . . . 8819311 . . . . . . . 8819312 . . . . . . . 8819313 . . . . . . . 8819314 . . . . . . . 8819315 . . . . . . . 8819316 . . . . . . . 8819317 . . . . . . . 8819318 . . . . . . . 8819319 . . . . . . . 8819320 . . . . . . . 8819321 . . . . . . . 8819322 . . . . . . . 8819323 . . . . . . . 8819324 . . . . . . . 8819325 . . . . . . . 8819326 . . . . . . . 8819327 . . . . . . . 8819328 . . . . . . . 8819329 . . . . . . . 8819330 . . . . . . . 8819331 . . . . . . . 8819332 . . . . . . . 8819333 . . . . . . . 8819334 . . . . . . . 8819335 . . . . . . . 8819336 . . . . . . . 8819337 . . . . . . . 8819338 . . . . . . . 8819339 . . . . . . . 8819340 . . . . . . . 8819341 . . . . . . . 8819342 . . . . . . . 8819343 . . . . . . . 8819344 . . . . . . . 8819345 . . . . . . . 8819346 . . . . . . . 8819347 . . . . . . . 8819348 . . . . . . . 8819349 . . . . . . . 8819350 . . . . . . . 8819351 . . . . . . . 8819352 . . . . . . . 8819353 . . . . . . . 8819354 . . . . . . . 8819355 . . . . . . . 8819356 . . . . . . . 8819357 . . . . . . . 8819358 . . . . . . . 8819359 . . . . . . . 88

19360 . . . . . . . 8819361 . . . . . . . 8819362 . . . . . . . 8819363 . . . . . . . 8819364 . . . . . . . 8819365 . . . . . . . 8819366 . . . . . . . 8819367 . . . . . . . 8819368 . . . . . . . 8819369 . . . . . . . 8819370 . . . . . . . 8819371 . . . . . . . 8819372 . . . . . . . 8819373 . . . . . . . 8819374 . . . . . . . 8819375 . . . . . . . 8819376 . . . . . . . 8819420 . . . . . . . 8819421 . . . . . . . 8819422 . . . . . . . 8819423 . . . . . . . 8819430 . . . . . . . 8819435 . . . . . . . 8819437 . . . . . . . 8819504 . . . . . . . 9019506 . . . . . . . 9019508 . . . . . . . 9019510 . . . . . . . 9019512 . . . . . . . 9019514 . . . . . . . 9019516 . . . . . . . 9019518 . . . . . . . 9019520 . . . . . . . 9019522 . . . . . . . 9019524 . . . . . . . 9019526 . . . . . . . 9019528 . . . . . . . 9019530 . . . . . . . 9019532 . . . . . . . 9019534 . . . . . . . 9019536 . . . . . . . 9019538 . . . . . . . 9019540 . . . . . . . 9019542 . . . . . . . 9019544 . . . . . . . 9019546 . . . . . . . 9019548 . . . . . . . 9019550 . . . . . . . 9019552 . . . . . . . 9019554 . . . . . . . 9019560 . . . . . . . 9019561 . . . . . . . 9019562 . . . . . . . 9020020 . . . . . . . 9020022 . . . . . . . 9020024 . . . . . . . 9020025 . . . . . . . 9020026 . . . . . . . 9020030 . . . . . . . 2020100 . . . . . . . 8920101 . . . . . . . 8920102 . . . . . . . 8920103 . . . . . . . 8920104 . . . . . . . 8920107 . . . . . . . 8920108 . . . . . . . 8920109 . . . . . . . 8920112 . . . . . . . 8920117 . . . . . . . 8920127 . . . . . . . 8920128 . . . . . . . 8920130 . . . . . . . 8920131 . . . . . . . 8920132 . . . . . . . 8920133 . . . . . . . 8920135 . . . . . . . 8920136 . . . . . . . 8921702 . . . . . . 12421704 . . . . . . 12422002 . . . . . . 11222008 . . . . . . 11222022 . . . . . . 11422025 . . . . . . 11022026 . . . . . . 11022027 . . . . . . 11022030 . . . . . . 11022034 . . . . . . 11022035 . . . . . . 11022036 . . . . . . 11022037 . . . . . . 11022039 . . . . . . 11022040 . . . . . . 11022046 . . . . . . 11022050 . . . . . . 11422060 . . . . . . 11622065 . . . . . . 11622067 . . . . . . 11622075 . . . . . . 112

22077 . . . . . . 11222105 . . . . . . 11422107 . . . . . . 11422108 . . . . . . 11422109 . . . . . . 11022110 . . . . . . 11022112 . . . . . . 11022113 . . . . . . 11022117 . . . . . . 11022118 . . . . . . 11022120 . . . . . . 11022121 . . . . . . 11022130 . . . . . . 11022135 . . . . . . 11022136 . . . . . . 11522137 . . . . . . 11522139 . . . . . . 11522149 . . . . . . 11522151 . . . . . . 11522152 . . . . . . 11522155 . . . . . . 11222160 . . . . . . 11222165 . . . . . . 11222166 . . . . . . 11422172 . . . . . . 11422276 . . . . . . 11322302 . . . . . . 11222410 . . . . . . 11322420 . . . . . . 11322432 . . . . . . 11322442 . . . . . . 11322455 . . . . . . 11522465 . . . . . . 11522472 . . . . . . 11522475 . . . . . . 11522490 . . . . . . 11622500 . . . . . . 11622502 . . . . . . 11622506 . . . . . . 11622508 . . . . . . 11622510 . . . . . . 11622512 . . . . . . 11622520 . . . . . . 11622530 . . . . . . 11622540 . . . . . . 11622550 . . . . . . 11622570 . . . . . . 11422600 . . . . . . 11122610 . . . . . . 11122614 . . . . . . 11122620 . . . . . . 11122633 . . . . . . 11122650 . . . . . . 11222665 . . . . . . 11222680 . . . . . . 11322695 . . . . . . 11222710 . . . . . . 11222730 . . . . . . 11322745 . . . . . . 11322760 . . . . . . 11322764 . . . . . . 11322768 . . . . . . 11322770 . . . . . . 11222783 . . . . . . 11222800 . . . . . . 11222810 . . . . . . 11122820 . . . . . . 11122841 . . . . . . 11422842 . . . . . . 11424100 . . . . . . . 9224200 . . . . . . . 9224205 . . . . . . . 9224210 . . . . . . . 9224215 . . . . . . . 9224220 . . . . . . . 9224225 . . . . . . . 9224230 . . . . . . . 9224235 . . . . . . . 9224250 . . . . . . . 9224255 . . . . . . . 9224260 . . . . . . . 9224265 . . . . . . . 9224266 . . . . . . . 9224268 . . . . . . . 9224285 . . . . . . . 9224290 . . . . . . . 9224295 . . . . . . . 9224300 . . . . . . . 9224325 . . . . . . . 9224330 . . . . . . . 9224335 . . . . . . . 9225200 . . . . . . 12125210 . . . . . . 12125300 . . . . . . 12026010 . . . . . . 12026011 . . . . . . 12027001 . . . . . . 11927002 . . . . . . 119

27003 . . . . . . 11927004 . . . . . . 11927005 . . . . . . 11927007 . . . . . . 11927008 . . . . . . 11927009 . . . . . . 11927404 . . . . . . 12127409 . . . . . . 12127414 . . . . . . 12127419 . . . . . . 12127423 . . . . . . 12127426 . . . . . . 12127429 . . . . . . 12127432 . . . . . . 12127434 . . . . . . 12127451 . . . . . . 12127454 . . . . . . 12127456 . . . . . . 12127458 . . . . . . 12130100 . . . . . . 14330108 . . . . . . 14530120 . . . . . . 14730130 . . . . . . 14930140 . . . . . . 14330141 . . . . . . 15130142 . . . . . . 15130160 . . . . . . 14730161 . . . . . . 15130170 . . . . . . 14930171 . . . . . . 15130180 . . . . . . 14530200 . . . . . . 14330205 . . . . . . 14730210 . . . . . . 14730220 . . . . . . 14730222 . . . . . . 14330302 . . . . . . 14730304 . . . . . . 14930310 . . . . . . 14730314 . . . . . . 14730315 . . . . . . 14730316 . . . . . . 14330320 . . . . . . 14730328 . . . . . . 14330330 . . . . . . 14330335 . . . . . . 14330340 . . . . . . 14330342 . . . . . . 14330344 . . . . . . 14330350 . . . . . . 14330352 . . . . . . 14330354 . . . . . . 14330360 . . . . . . 14330362 . . . . . . 14330364 . . . . . . 14330366 . . . . . . 14330368 . . . . . . 14330370 . . . . . . 14330372 . . . . . . 14330374 . . . . . . 14330380 . . . . . . 14330382 . . . . . . 14330390 . . . . . . 14330392 . . . . . . 14330394 . . . . . . 14330400 . . . . . . 15030402 . . . . . . 15030404 . . . . . . 15030406 . . . . . . 15030410 . . . . . . 15030412 . . . . . . 15030414 . . . . . . 15030416 . . . . . . 15030420 . . . . . . 15030422 . . . . . . 15030430 . . . . . . 15030432 . . . . . . 15030440 . . . . . . 15030442 . . . . . . 15030450 . . . . . . 15130452 . . . . . . 15130454 . . . . . . 15130460 . . . . . . 15130462 . . . . . . 15130464 . . . . . . 15130466 . . . . . . 15130470 . . . . . . 14330471 . . . . . . 14330472 . . . . . . 14730473 . . . . . . 14742052 . . . . . . . 1742053 . . . . . . . 1742054 . . . . . . . 1742055 . . . . . . . 1742056 . . . . . . . 1742057 . . . . . . . 1742058 . . . . . . . 1742059 . . . . . . . 17

42060 . . . . . . . 1742061 . . . . . . . 1742062 . . . . . . . 1742063 . . . . . . . 1742064 . . . . . . . 1742065 . . . . . . . 1742067 . . . . . . . 1742068 . . . . . . . 1742069 . . . . . . . 1742071 . . . . . . . 1742072 . . . . . . . 1742330 . . . . . . . 1542332 . . . . . . . 1542334 . . . . . . . 1542336 . . . . . . . 1542338 . . . . . . . 1542340 . . . . . . . 1542342 . . . . . . . 1542344 . . . . . . . 1542345 . . . . . . . 1542346 . . . . . . . 1542348 . . . . . . . 1542350 . . . . . . . 1542351 . . . . . . . 1542352 . . . . . . . 1542354 . . . . . . . 1542360 . . . . . . . 1542362 . . . . . . . 1542363 . . . . . . . 1542364 . . . . . . . 1542366 . . . . . . . 1542368 . . . . . . . 1542370 . . . . . . . 1543106 . . . . . . . 4343140 . . . . . . . 4343145 . . . . . . . 4343150 . . . . . . . 4343170 . . . . . . . 4343175 . . . . . . . 4343180 . . . . . . . 4343185 . . . . . . . 4343190 . . . . . . . 4343300 . . . . . . . 3843302 . . . . . . . 3843304 . . . . . . . 3843306 . . . . . . . 3843339 . . . . . . . 4343340 . . . . . . . 4443345 . . . . . . . 4443360 . . . . . . . 3943366 . . . . . . . 3943370 . . . . . . . 3943372 . . . . . . . 3943376 . . . . . . . 3943400 . . . . . . . 3943402 . . . . . . . 3943404 . . . . . . . 3943452 . . . . . . . 4143456 . . . . . . . 4143460 . . . . . . . 4143464 . . . . . . . 4143468 . . . . . . . 4143500 . . . . . . . 3843502 . . . . . . . 3843505 . . . . . . . 3843510 . . . . . . . 3943512 . . . . . . . 3943520 . . . . . . . 4143522 . . . . . . . 4143615 . . . . . . . 4143625 . . . . . . . 4143635 . . . . . . . 4143680 . . . . . . . 3843684 . . . . . . . 3843688 . . . . . . . 3844000 . . . . . . . 2044002 . . . . . . . 2044004 . . . . . . . 2044006 . . . . . . . 2044007 . . . . . . . 2044008 . . . . . . . 2044009 . . . . . . . 2044010 . . . . . . . 2044011 . . . . . . . 2044020 . . . . . . . 1144022 . . . . . . . 1144024 . . . . . . . 1144028 . . . . . . . 1144030 . . . . . . . 1144032 . . . . . . . 1144050 . . . . . . . . 944052 . . . . . . . . 944054 . . . . . . . . 944056 . . . . . . . . 944060 . . . . . . . . 944062 . . . . . . . . 944064 . . . . . . . . 944066 . . . . . . . . 9

44080 . . . . . . . 2044081 . . . . . . . 2044085 . . . . . . . 2144086 . . . . . . . 2144090 . . . . . . . 2144091 . . . . . . . 2144094 . . . . . . . 2144095 . . . . . . . 2144097 . . . . . . . 1244098 . . . . . . . 1244101 . . . . . . . 1344102 . . . . . . . 1344103 . . . . . . . 1344104 . . . . . . . 1344105 . . . . . . . 1344106 . . . . . . . 1344107 . . . . . . . 1344108 . . . . . . . 1344109 . . . . . . . 1344110 . . . . . . . 1344111 . . . . . . . 1344112 . . . . . . . 1344113 . . . . . . . 1344114 . . . . . . . 1344115 . . . . . . . 1344116 . . . . . . . 1344117 . . . . . . . 1344118 . . . . . . . 1344119 . . . . . . . 1344120 . . . . . . . 1344121 . . . . . . . 1344122 . . . . . . . 1344123 . . . . . . . 1344124 . . . . . . . 1344125 . . . . . . . 1344126 . . . . . . . 1344127 . . . . . . . 1344128 . . . . . . . 1344129 . . . . . . . 1344130 . . . . . . . 1344131 . . . . . . . 1344132 . . . . . . . 1344133 . . . . . . . 1344134 . . . . . . . 1344135 . . . . . . . 1344136 . . . . . . . 1344137 . . . . . . . 1344138 . . . . . . . 1344139 . . . . . . . 1344140 . . . . . . . 1344141 . . . . . . . 1344142 . . . . . . . 1344143 . . . . . . . 1344144 . . . . . . . 1344145 . . . . . . . 1344146 . . . . . . . 1344147 . . . . . . . 1344155 . . . . . . . 1344156 . . . . . . . 1344157 . . . . . . . 1344158 . . . . . . . 1344159 . . . . . . . 1344160 . . . . . . . 1344161 . . . . . . . 1344162 . . . . . . . 1344163 . . . . . . . 1344164 . . . . . . . 1344165 . . . . . . . 1344166 . . . . . . . 1344167 . . . . . . . 1344168 . . . . . . . 1344169 . . . . . . . 1344170 . . . . . . . 1344171 . . . . . . . 1344172 . . . . . . . 1344173 . . . . . . . 1344174 . . . . . . . 1344175 . . . . . . . 1344176 . . . . . . . 1344177 . . . . . . . 1344178 . . . . . . . 1344179 . . . . . . . 1344180 . . . . . . . 1344181 . . . . . . . 1344182 . . . . . . . 1344183 . . . . . . . 1344184 . . . . . . . 1344185 . . . . . . . 1344186 . . . . . . . 1344201 . . . . . . . 1344202 . . . . . . . 1344203 . . . . . . . 1344204 . . . . . . . 1344205 . . . . . . . 1344206 . . . . . . . 1344207 . . . . . . . 1344208 . . . . . . . 1344209 . . . . . . . 13

44210 . . . . . . . 1344211 . . . . . . . 1344212 . . . . . . . 1344213 . . . . . . . 1344214 . . . . . . . 1344215 . . . . . . . 1344216 . . . . . . . 1344217 . . . . . . . 1344218 . . . . . . . 1344219 . . . . . . . 1344220 . . . . . . . 1344221 . . . . . . . 1344222 . . . . . . . 1344223 . . . . . . . 1344224 . . . . . . . 1344225 . . . . . . . 1344226 . . . . . . . 1344227 . . . . . . . 1344228 . . . . . . . 1344229 . . . . . . . 1344230 . . . . . . . 1344231 . . . . . . . 1344232 . . . . . . . 1344233 . . . . . . . 1344234 . . . . . . . 1344235 . . . . . . . 1344236 . . . . . . . 1344237 . . . . . . . 1344238 . . . . . . . 1344239 . . . . . . . 1344240 . . . . . . . 1344241 . . . . . . . 1344242 . . . . . . . 1344243 . . . . . . . 1344244 . . . . . . . 1344245 . . . . . . . 1344246 . . . . . . . 1344247 . . . . . . . 1344248 . . . . . . . 1344249 . . . . . . . 1344250 . . . . . . . 1344251 . . . . . . . 1344252 . . . . . . . 1344253 . . . . . . . 1344254 . . . . . . . 1344255 . . . . . . . 1344256 . . . . . . . 1344257 . . . . . . . 1344258 . . . . . . . 1344259 . . . . . . . 1344260 . . . . . . . 1344261 . . . . . . . 1344262 . . . . . . . 1344263 . . . . . . . 1344264 . . . . . . . 1344265 . . . . . . . 1344266 . . . . . . . 1344267 . . . . . . . 1344268 . . . . . . . 1344269 . . . . . . . 1344270 . . . . . . . 1344271 . . . . . . . 1344272 . . . . . . . 1344273 . . . . . . . 1344274 . . . . . . . 1344275 . . . . . . . 1344276 . . . . . . . 1344277 . . . . . . . 1344278 . . . . . . . 1344306 . . . . . . . 1344307 . . . . . . . 1344308 . . . . . . . 1344309 . . . . . . . 1344310 . . . . . . . 1344311 . . . . . . . 1344312 . . . . . . . 1344313 . . . . . . . 1344314 . . . . . . . 1344315 . . . . . . . 1344316 . . . . . . . 1344317 . . . . . . . 1344318 . . . . . . . 1344319 . . . . . . . 1344320 . . . . . . . 1344321 . . . . . . . 1344322 . . . . . . . 1344323 . . . . . . . 1344324 . . . . . . . 1344325 . . . . . . . 1344326 . . . . . . . 1344327 . . . . . . . 1344328 . . . . . . . 1344329 . . . . . . . 1344330 . . . . . . . 1344331 . . . . . . . 1344332 . . . . . . . 1344333 . . . . . . . 1344334 . . . . . . . 13

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Part Number Index

44335 . . . . . . . 1344336 . . . . . . . 1344337 . . . . . . . 1344338 . . . . . . . 1344339 . . . . . . . 1344340 . . . . . . . 1344341 . . . . . . . 1344342 . . . . . . . 1344343 . . . . . . . 1344344 . . . . . . . 1344345 . . . . . . . 1344346 . . . . . . . 1344347 . . . . . . . 1344348 . . . . . . . 1344349 . . . . . . . 1344350 . . . . . . . 1344351 . . . . . . . 1344352 . . . . . . . 1345108 . . . . . . . 1745110 . . . . . . . 1745112 . . . . . . . 1745114 . . . . . . . 1745115 . . . . . . . 1745116 . . . . . . . 1745118 . . . . . . . 1745119 . . . . . . . 1745120 . . . . . . . 1745134 . . . . . . . 1845135 . . . . . . . 1845136 . . . . . . . 1845137 . . . . . . . 1845138 . . . . . . . 1845139 . . . . . . . 1845140 . . . . . . . 1845141 . . . . . . . 1845142 . . . . . . . 1945143 . . . . . . . 1945144 . . . . . . . 1945145 . . . . . . . 2145146 . . . . . . . 2145147 . . . . . . . 2145148 . . . . . . . 2145149 . . . . . . . 2145150 . . . . . . . 2145151 . . . . . . . 2045152 . . . . . . . 2045153 . . . . . . . 2045154 . . . . . . . 2045155 . . . . . . . 2045160 . . . . . . . 2145161 . . . . . . . 2145162 . . . . . . . 2145165 . . . . . . . 2145166 . . . . . . . 2145167 . . . . . . . 2148010 . . . . . . 12348017 . . . . . . 12348019 . . . . . . 12349005 . . . . . . 12349010 . . . . . . 12349020 . . . . . . 12349080 . . . . . . 12349085 . . . . . . 12349090 . . . . . . 12349095 . . . . . . 12351002 . . . . . . . 3551022 . . . . . . . 3553002 . . . . . . . 9653004 . . . . . . . 9653006 . . . . . . . 9653008 . . . . . . . 9653010 . . . . . . . 9653012 . . . . . . . 9653014 . . . . . . . 9653020 . . . . . . . 9653022 . . . . . . . 9653024 . . . . . . . 9653026 . . . . . . . 9653028 . . . . . . . 9653030 . . . . . . . 9653032 . . . . . . . 9653034 . . . . . . . 9653036 . . . . . . . 9653038 . . . . . . . 9653040 . . . . . . . 9653042 . . . . . . . 9653050 . . . . . . . 9653052 . . . . . . . 9653054 . . . . . . . 9653056 . . . . . . . 9653058 . . . . . . . 9653060 . . . . . . . 9653062 . . . . . . . 9653064 . . . . . . . 9653066 . . . . . . . 9653068 . . . . . . . 9653070 . . . . . . . 9653072 . . . . . . . 96

53074 . . . . . . . 9653076 . . . . . . . 9653078 . . . . . . . 9653090 . . . . . . . 9653092 . . . . . . . 9653094 . . . . . . . 9653096 . . . . . . . 9653098 . . . . . . . 9653100 . . . . . . . 9653102 . . . . . . . 9653104 . . . . . . . 9653106 . . . . . . . 9653108 . . . . . . . 9653110 . . . . . . . 9653112 . . . . . . . 9653114 . . . . . . . 9653116 . . . . . . . 9653118 . . . . . . . 9653120 . . . . . . . 9653122 . . . . . . . 9653124 . . . . . . . 9653126 . . . . . . . 9653140 . . . . . . . 9653142 . . . . . . . 9653144 . . . . . . . 9653146 . . . . . . . 9653148 . . . . . . . 9653150 . . . . . . . 9653152 . . . . . . . 9653154 . . . . . . . 9653156 . . . . . . . 9653158 . . . . . . . 9653160 . . . . . . . 9653162 . . . . . . . 9653164 . . . . . . . 9653166 . . . . . . . 9653168 . . . . . . . 9653170 . . . . . . . 9653172 . . . . . . . 9653174 . . . . . . . 9653176 . . . . . . . 9653178 . . . . . . . 9653180 . . . . . . . 9653182 . . . . . . . 9653184 . . . . . . . 9653186 . . . . . . . 9653200 . . . . . . . 9653202 . . . . . . . 9653204 . . . . . . . 9653206 . . . . . . . 9653208 . . . . . . . 9653210 . . . . . . . 9653212 . . . . . . . 9653214 . . . . . . . 9653216 . . . . . . . 9653218 . . . . . . . 9653220 . . . . . . . 9653222 . . . . . . . 9653224 . . . . . . . 9653226 . . . . . . . 9653228 . . . . . . . 9653230 . . . . . . . 9653232 . . . . . . . 9653234 . . . . . . . 9653236 . . . . . . . 9653238 . . . . . . . 9653240 . . . . . . . 9653242 . . . . . . . 9653244 . . . . . . . 9653246 . . . . . . . 9653248 . . . . . . . 9653250 . . . . . . . 9653252 . . . . . . . 9653254 . . . . . . . 9653256 . . . . . . . 9653300 . . . . . . . 9553302 . . . . . . . 9553304 . . . . . . . 9553306 . . . . . . . 9553308 . . . . . . . 9553310 . . . . . . . 9553402 . . . . . . . 9753404 . . . . . . . 9753406 . . . . . . . 9753408 . . . . . . . 9753410 . . . . . . . 9753412 . . . . . . . 9753414 . . . . . . . 9753430 . . . . . . . 9753432 . . . . . . . 9753434 . . . . . . . 9753436 . . . . . . . 9753438 . . . . . . . 9753440 . . . . . . . 9753442 . . . . . . . 9753444 . . . . . . . 9753446 . . . . . . . 9753448 . . . . . . . 97

53460 . . . . . . . 9753462 . . . . . . . 9753464 . . . . . . . 9753466 . . . . . . . 9753468 . . . . . . . 9753470 . . . . . . . 9753472 . . . . . . . 9753474 . . . . . . . 9753476 . . . . . . . 9753478 . . . . . . . 9753480 . . . . . . . 9753482 . . . . . . . 9753502 . . . . . . . 9753504 . . . . . . . 9753506 . . . . . . . 9753508 . . . . . . . 9753510 . . . . . . . 9753512 . . . . . . . 9753514 . . . . . . . 9753516 . . . . . . . 9753518 . . . . . . . 9753520 . . . . . . . 9753522 . . . . . . . 9753524 . . . . . . . 9753526 . . . . . . . 9753528 . . . . . . . 9753530 . . . . . . . 9753550 . . . . . . . 9753552 . . . . . . . 9753554 . . . . . . . 9753556 . . . . . . . 9753558 . . . . . . . 9753560 . . . . . . . 9753562 . . . . . . . 9753564 . . . . . . . 9753566 . . . . . . . 9753568 . . . . . . . 9753570 . . . . . . . 9753572 . . . . . . . 9753574 . . . . . . . 9753576 . . . . . . . 9753578 . . . . . . . 9753580 . . . . . . . 9753582 . . . . . . . 9753584 . . . . . . . 9753602 . . . . . . . 9753604 . . . . . . . 9753606 . . . . . . . 9753608 . . . . . . . 9753610 . . . . . . . 9753612 . . . . . . . 9753614 . . . . . . . 9753616 . . . . . . . 9753618 . . . . . . . 9753620 . . . . . . . 9753622 . . . . . . . 9753624 . . . . . . . 9753626 . . . . . . . 9753628 . . . . . . . 9753630 . . . . . . . 9753632 . . . . . . . 9753634 . . . . . . . 9753636 . . . . . . . 9753638 . . . . . . . 9753640 . . . . . . . 9753642 . . . . . . . 9753644 . . . . . . . 9753646 . . . . . . . 9753700 . . . . . . . 9553702 . . . . . . . 9553704 . . . . . . . 9553706 . . . . . . . 9553708 . . . . . . . 9553710 . . . . . . . 9554006 . . . . . . 10454008 . . . . . . 10454010 . . . . . . 10454012 . . . . . . 10454014 . . . . . . 10454016 . . . . . . 10454018 . . . . . . 10454020 . . . . . . 10454022 . . . . . . 10454024 . . . . . . 10454026 . . . . . . 10454028 . . . . . . 10454030 . . . . . . 10454032 . . . . . . 10454034 . . . . . . 10454036 . . . . . . 10554038 . . . . . . 10554040 . . . . . . 10554042 . . . . . . 10554044 . . . . . . 10554046 . . . . . . 10554048 . . . . . . 10554050 . . . . . . 10554052 . . . . . . 105

54054 . . . . . . 10554056 . . . . . . 10554058 . . . . . . 10554060 . . . . . . 10554062 . . . . . . 10554064 . . . . . . 10554066 . . . . . . 10554068 . . . . . . 10554070 . . . . . . 10554072 . . . . . . 10554074 . . . . . . 10554076 . . . . . . 10554078 . . . . . . 10554100 . . . . . . 10054102 . . . . . . 10054104 . . . . . . 10054106 . . . . . . 10054108 . . . . . . 10054110 . . . . . . 10054112 . . . . . . 10054114 . . . . . . 10054116 . . . . . . 10054118 . . . . . . 10054120 . . . . . . 10054122 . . . . . . 10054124 . . . . . . 10054126 . . . . . . 10054128 . . . . . . 10054130 . . . . . . 10054132 . . . . . . 10054134 . . . . . . 10054136 . . . . . . 10054200 . . . . . . 10154202 . . . . . . 10154204 . . . . . . 10154206 . . . . . . 10154208 . . . . . . 10154210 . . . . . . 10154212 . . . . . . 10154214 . . . . . . 10154216 . . . . . . 10154218 . . . . . . 10154220 . . . . . . 10154222 . . . . . . 10154224 . . . . . . 10154226 . . . . . . 10154270 . . . . . . 10054271 . . . . . . 10054272 . . . . . . 10054273 . . . . . . 10054274 . . . . . . 10054275 . . . . . . 10054280 . . . . . . 10054281 . . . . . . 10054282 . . . . . . 10054283 . . . . . . 10054284 . . . . . . 10054285 . . . . . . 10054290 . . . . . . 10054291 . . . . . . 10054292 . . . . . . 10054293 . . . . . . 10054294 . . . . . . 10054295 . . . . . . 10054306 . . . . . . 10654308 . . . . . . 10654310 . . . . . . 10654312 . . . . . . 10654314 . . . . . . 10654316 . . . . . . 10654318 . . . . . . 10654320 . . . . . . 10654322 . . . . . . 10654324 . . . . . . 10654326 . . . . . . 10654328 . . . . . . 10654330 . . . . . . 10654332 . . . . . . 10754334 . . . . . . 10754336 . . . . . . 10754338 . . . . . . 10754340 . . . . . . 10754342 . . . . . . 10754344 . . . . . . 10754346 . . . . . . 10754348 . . . . . . 10754350 . . . . . . 10754352 . . . . . . 10754354 . . . . . . 10754356 . . . . . . 10754358 . . . . . . 10754360 . . . . . . 10754362 . . . . . . 10754364 . . . . . . 10754366 . . . . . . 10754368 . . . . . . 10754370 . . . . . . 10754372 . . . . . . 107

54402 . . . . . . 10254404 . . . . . . 10254406 . . . . . . 10254408 . . . . . . 10254410 . . . . . . 10255400 . . . . . . 10855401 . . . . . . 10855402 . . . . . . 10862002 . . . . . . . 8762004 . . . . . . . 8762006 . . . . . . . 8762008 . . . . . . . 8762010 . . . . . . . 8662012 . . . . . . . 8662014 . . . . . . . 8662020 . . . . . . . 8662030 . . . . . . . 8770010 . . . . . . 17270020 . . . . . . 17270030 . . . . . . 17270040 . . . . . . 17270050 . . . . . . 17270060 . . . . . . 17270070 . . . . . . 17270080 . . . . . . 17270090 . . . . . . 17270100 . . . . . . 17270110 . . . . . . 17270120 . . . . . . 17270220 . . . . . . 17370230 . . . . . . 17370250 . . . . . . 17370290 . . . . . . 17370300 . . . . . . 17370503 . . . . . . 17470514 . . . . . . 17470515 . . . . . . 17470518 . . . . . . 17470521 . . . . . . 17470524 . . . . . . 17470527 . . . . . . 17470530 . . . . . . 17470533 . . . . . . 17470536 . . . . . . 17470542 . . . . . . 17470545 . . . . . . 17470548 . . . . . . 17470551 . . . . . . 17470554 . . . . . . 17470557 . . . . . . 17470560 . . . . . . 17470563 . . . . . . 17470580 . . . . . . 17470583 . . . . . . 17470586 . . . . . . 17470589 . . . . . . 17470592 . . . . . . 17470595 . . . . . . 17470598 . . . . . . 17470601 . . . . . . 17470604 . . . . . . 17470607 . . . . . . 17470610 . . . . . . 17470613 . . . . . . 17470616 . . . . . . 17470619 . . . . . . 17470622 . . . . . . 17470625 . . . . . . 17470628 . . . . . . 17470650 . . . . . . 17470653 . . . . . . 17470656 . . . . . . 17470659 . . . . . . 17470670 . . . . . . 17470675 . . . . . . 17470678 . . . . . . 17470680 . . . . . . 17470682 . . . . . . 17470700 . . . . . . 17570702 . . . . . . 17570704 . . . . . . 17570706 . . . . . . 17570708 . . . . . . 17570710 . . . . . . 17570712 . . . . . . 17570714 . . . . . . 17570716 . . . . . . 17570718 . . . . . . 17570720 . . . . . . 17570722 . . . . . . 17570724 . . . . . . 17570726 . . . . . . 17570728 . . . . . . 17570730 . . . . . . 17570732 . . . . . . 17570734 . . . . . . 17570736 . . . . . . 17570738 . . . . . . 175

70740 . . . . . . 17570742 . . . . . . 17570744 . . . . . . 17570746 . . . . . . 17570747 . . . . . . 17570748 . . . . . . 17570750 . . . . . . 17570752 . . . . . . 17570754 . . . . . . 17570756 . . . . . . 17570758 . . . . . . 17570760 . . . . . . 17570762 . . . . . . 17570763 . . . . . . 17570764 . . . . . . 17570766 . . . . . . 17570768 . . . . . . 17570770 . . . . . . 17570772 . . . . . . 17570774 . . . . . . 17570776 . . . . . . 17570778 . . . . . . 17570780 . . . . . . 17570782 . . . . . . 17570784 . . . . . . 17570786 . . . . . . 17570788 . . . . . . 17570790 . . . . . . 17570792 . . . . . . 17570794 . . . . . . 17570796 . . . . . . 17570798 . . . . . . 17570800 . . . . . . 17570802 . . . . . . 17570804 . . . . . . 17570806 . . . . . . 17570808 . . . . . . 17570810 . . . . . . 17570812 . . . . . . 17570814 . . . . . . 17570816 . . . . . . 17570818 . . . . . . 17571002 . . . . . . 17571004 . . . . . . 17571006 . . . . . . 17571008 . . . . . . 17571010 . . . . . . 17571012 . . . . . . 17571014 . . . . . . 17571016 . . . . . . 17573010 . . . . . . 17173020 . . . . . . 17173030 . . . . . . 17173040 . . . . . . 17173050 . . . . . . 17173060 . . . . . . 17173070 . . . . . . 17173080 . . . . . . 17173090 . . . . . . 17173110 . . . . . . 17173120 . . . . . . 17173130 . . . . . . 17173140 . . . . . . 17173150 . . . . . . 17173200 . . . . . . 17573205 . . . . . . 17573210 . . . . . . 17573220 . . . . . . 17573250 . . . . . . 17573260 . . . . . . 17573270 . . . . . . 17573290 . . . . . . 17573500 . . . . . . 17273510 . . . . . . 17273520 . . . . . . 17273530 . . . . . . 17273540 . . . . . . 17273550 . . . . . . 17273560 . . . . . . 17273570 . . . . . . 17273580 . . . . . . 17273590 . . . . . . 17273600 . . . . . . 17273610 . . . . . . 17273700 . . . . . . 17373710 . . . . . . 17373750 . . . . . . 17373760 . . . . . . 17373770 . . . . . . 17373790 . . . . . . 17373800 . . . . . . 17373810 . . . . . . 17373840 . . . . . . 17374040 . . . . . . 17574041 . . . . . . 17574042 . . . . . . 17574043 . . . . . . 17574220 . . . . . . 162

74221 . . . . . . 16374265 . . . . . . 16374267 . . . . . . 16374269 . . . . . . 16374277 . . . . . . 16374279 . . . . . . 16374283 . . . . . . 16374285 . . . . . . 16374287 . . . . . . 16374293 . . . . . . 16374294 . . . . . . 16374295 . . . . . . 16374296 . . . . . . 16374299 . . . . . . 16274300 . . . . . . 16374301 . . . . . . 16374302 . . . . . . 16374303 . . . . . . 16474304 . . . . . . 16474309 . . . . . . 16274310 . . . . . . 16274311 . . . . . . 16274312 . . . . . . 16274313 . . . . . . 16274314 . . . . . . 16274315 . . . . . . 16374316 . . . . . . 16474317 . . . . . . 16274318 . . . . . . 16474319 . . . . . . 16274320 . . . . . . 16474322 . . . . . . 16474323 . . . . . . 16274324 . . . . . . 16474325 . . . . . . 16274326 . . . . . . 16474327 . . . . . . 16274328 . . . . . . 16274329 . . . . . . 16274330 . . . . . . 16274331 . . . . . . 16274332 . . . . . . 16474334 . . . . . . 16474336 . . . . . . 16474338 . . . . . . 16474340 . . . . . . 16474342 . . . . . . 16474344 . . . . . . 16474346 . . . . . . 16474348 . . . . . . 16474350 . . . . . . 16474352 . . . . . . 16474354 . . . . . . 16474356 . . . . . . 16474357 . . . . . . 16474358 . . . . . . 16474362 . . . . . . 16474364 . . . . . . 16474366 . . . . . . 16474368 . . . . . . 16474370 . . . . . . 16474372 . . . . . . 16474374 . . . . . . 16474376 . . . . . . 16474378 . . . . . . 16474380 . . . . . . 16474382 . . . . . . 16474383 . . . . . . 16474384 . . . . . . 16474385 . . . . . . 16474386 . . . . . . 16474387 . . . . . . 16474388 . . . . . . 16474389 . . . . . . 16474390 . . . . . . 16474392 . . . . . . 16474394 . . . . . . 16474396 . . . . . . 16474398 . . . . . . 16474503 . . . . . . 16474504 . . . . . . 16474516 . . . . . . 16474518 . . . . . . 16474520 . . . . . . 16474522 . . . . . . 16474524 . . . . . . 16474526 . . . . . . 16474532 . . . . . . 16474534 . . . . . . 16474536 . . . . . . 16474538 . . . . . . 16474540 . . . . . . 16474542 . . . . . . 16474544 . . . . . . 16474546 . . . . . . 16474548 . . . . . . 16474550 . . . . . . 16474552 . . . . . . 164

74554 . . . . . . 16474556 . . . . . . 16474557 . . . . . . 16474558 . . . . . . 16474562 . . . . . . 16474564 . . . . . . 16474566 . . . . . . 16474568 . . . . . . 16474570 . . . . . . 16474572 . . . . . . 16474574 . . . . . . 16474576 . . . . . . 16474578 . . . . . . 16474580 . . . . . . 16474582 . . . . . . 16474583 . . . . . . 16474584 . . . . . . 16474585 . . . . . . 16474586 . . . . . . 16474587 . . . . . . 16474588 . . . . . . 16474589 . . . . . . 16474590 . . . . . . 16474592 . . . . . . 16474594 . . . . . . 16474596 . . . . . . 16474598 . . . . . . 16474600 . . . . . . 16574602 . . . . . . 16574604 . . . . . . 16574606 . . . . . . 16574608 . . . . . . 16574610 . . . . . . 16574611 . . . . . . 16574612 . . . . . . 16574613 . . . . . . 16574614 . . . . . . 16574615 . . . . . . 16574616 . . . . . . 16574617 . . . . . . 16574618 . . . . . . 16574620 . . . . . . 16574621 . . . . . . 16574622 . . . . . . 16574623 . . . . . . 16574624 . . . . . . 16574625 . . . . . . 16574626 . . . . . . 16574627 . . . . . . 16574628 . . . . . . 16574708 . . . . . . 16274722 . . . . . . 16374724 . . . . . . 16374726 . . . . . . 16375010 . . . . . . 16775030 . . . . . . 16775050 . . . . . . 16775070 . . . . . . 16775110 . . . . . . 16775130 . . . . . . 16775150 . . . . . . 16775160 . . . . . . 16775170 . . . . . . 16775180 . . . . . . 16775190 . . . . . . 16775200 . . . . . . 16775210 . . . . . . 16775215 . . . . . . 16775220 . . . . . . 16775225 . . . . . . 16775230 . . . . . . 16775235 . . . . . . 16775240 . . . . . . 16775245 . . . . . . 16775300 . . . . . . 16775350 . . . . . . 16776020 . . . . . . 16776040 . . . . . . 16776080 . . . . . . 16776090 . . . . . . 16776100 . . . . . . 16776110 . . . . . . 16776120 . . . . . . 16776140 . . . . . . 16777100 . . . . . . 17077110 . . . . . . 17077120 . . . . . . 17077160 . . . . . . 17077170 . . . . . . 17077180 . . . . . . 170

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200 Oser Avenue Hauppauge, New York 11788

Tel: 1-631-273-1010Fax: 1-631-273-1066

Toll-Free USA and CanadaTel: 1-800-645-4174Fax: 1-800-424-2082

Email: [email protected]

Division of Curran Manufacturing Corporation

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