2010 PWCS Symposium Presentation

PRESENTATION BY MIKE GARSKE, JOHN GIGLIO

Gentz Facility• 130,000 sq ft

• Milling and Turning

• Dedicated Manufacturing Cells

• Heat Treat/Braising Furnaces

• Sheet Metal Presses

• X-ray & FPI lines

• Welding (e-beam, TIG, resistance)

• EDM

• Plasma Metal Deposition

• Tool Shop

•Engineering/CNC programming

•Full business systems (IT/ERP)

• Engine Model: PW100• Repair Scope: Remove & Replace• Original Fireseal Band

PW100 Gas Generator

DIFFUSER PIPE

+ =

• Part: PW100 Gas Generator• Repair Scope: Mill to Remove from

GG, Salvage Diffuser Pipes, and Trim Pipe & Weld New Ferrule

LP DIFFUSER / Under Development

• Engine Model: PW100• Repair Scope: Remove

& Replace the LP Diffuser Case Seal Section Replacement

LP Diffuser ID

Turbine Support Case

• Engine Model PW150• Repair Scope: Dimensional • HPT Full Section Replacement• HPT Partial Section

Replacement

Turbine Support Case

Engine Model: PW206 / PW207Repair Scope: DimensionalShroud Segment Support Section Replacement

PT SHROUD

• Engine Model: PT6A / All Models• Part Number: 3113037-01• Repair Scope: Dimensional

Restoration and Rear Flange Replacement

Impeller Housing

Engine Model: PW600/JT15DRepair Scope: Dimensional Restoration of Bleed Valve Bearing Surface

MONOCASE / Development

• Engine Model: PW600 Series

• Repair Scope: Dimensional Restoration, Brazing & Welding of Replacement Pipe

Monocase Pipe

TURBINE EXHAUST DUCT

• Engine Model: PW901• Repair Scope:

Dimensional Restoration, Fairing Replacement, and Tube Replacement

NO. 3 Bearing Seal

Engine Model: PW901/JT15DRepair Scope:Dimensional Restoration Seal Replacement

TURBINE EXHAUST DUCT

• Engine Model: JT8D• Repair Scope: Remove &

Replace Flange, Dimensional Restoration, and Patch Repair

Damaged Flange

Forging