Seite 1 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG © 2011 Dichtungstechnik G.Bruss GmbH & Co.KG www.bruss.de
Seite 2 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
GREEN skills for enterprises - Sustainable
Training for Automotive suppliers cluster
Mestre (Italy) 9 – 10 december 2013
Seite 3 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Bruss Group
Locations
Products
Customers & Sales
Bruss Durango
Products
Customers & Sales
Components & Processes
Management system certificates
Main environmental successes
Main environmental targets
Index
Seite 4 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Locations & Co-operations
Introduction of the BRUSS-Group
Durango plant Foundation 1967
Currently with ~ 215 employees, the plant
was owned along the time by:
Foundation 1959 Privately held and owned company
With ~2300 employees
Federal Mogul from 1967 to 1989
BRUSS-Federal Mogul from 1989 to 1999
Dichtungstechnik BRUSS from 1999
Seite 5 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Sealing the powertrain through innovation and integration
pure rubber gaskets and metal carrier gaskets for
miscellaneous engine applications
plastic cam cover modules
oil seals for cam shaft
oil seals for crank shaft front
(as well as rear and retainer)
plastic oilpan modules
valve stem seals
o-ring (for steering gear system)
oil seal for pinion shaft
oil seal for rack-shaft of steering gear system
clutch cover for double
clutch transmission
oil seals for transmission input shaft
o-rings, seal rings, gasket for cover / pans
pistons oil seals for transmission output shaft
dust seal for hub bearing
integrated oil seal with sensor
front end cover
transmission oil pan
Product Portfolio
Seite 6 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Multiple functions from a single source: our cover modules
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Your complete partner for dynamic sealing systems
Microlip Cut PTFE Coined PTFE F-LESS®
Seite 8 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Bonded pistons: the driving force for your transmission
Seite 9 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Expertise in elastomer gasket technology
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If you want precision: then BRUSS multipole has to be the answer
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Sales by customers and regions 2012
Turnover BRUSS-Group
Sales by customers 2012: 215 Mio € Sales by regions 2012
Germany43,1%
Rest of Europe
25,9%
North America22,6%
South and Central
America5,2%
Asia3,0%
Africa0,1%
Australia & Oceania
0,2%VW, Audi
14%
Ford, JLR13%
Daimler AG11%
Chrysler14%
GM11%
BMW11%
Other OEM4%
ET / Service Customers
1%
Automotive Suppliers
21%
Seite 12 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
BRUSS plant in Durango / Spain
BRUSS Juntas Técnicas S. en Com.
Estanislao Labairu, 2
48200 Durango
Spain
Phone: +34 94 621 76-30
Fax: +34 94 621 76-67
E-Mail: [email protected]
2012: 197 Employees
Seite 13 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Shaft seals (RWDR) Cassette seals
Bonded pistons
Product range
Sales percentage: 45%
Application: (mainly) Gear gox
Production technology: IM und CM
Customers: Ford, Getrag, Daimler,
Renault, GM, ...
Sales percentage: 45%
Application: Truck axles
Production technology: IM und CM
Customers: Schaeffler FAG, M.A.N.,
Scania, Arvin Meritor, Nissan,
Sales percentage: 10%
Application: Automatic gear-box
Production technology: (mainly) IM
Customersn: Daimler, Ford, ZF, VW.
Seite 14 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Sales development and distribution D
istr
ibution p
er
custo
mer
Tota
l sale
s
Ventas en miles €
19.69120.992
20.075
22.154 22.149
23.89025.098
27.869
25.075
16.518
23.550 23.42024.206
10.000
15.000
20.000
25.000
30.000
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
FORD
15%DAIMLER
13%
RENAULT
10%
GM
9%
M.A.N.
6%
Other
5%GETRAG FORD
6%
ZF Group
2% Meritor
2% Schaeffler Group
32%
Seite 15 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Production process
Stamped Packaging
Metal case material
Steel Elastomeric Steel Plastic / Cardboard
Pro
cess
Manual integrated in the manufacturing cells
Manual or by automatic machine
Post-curing in oven
Vulcanisation in press Moulding
process
Postcuring
Final and assembly
operations
Packaging
Rubber Spring
Materials
Material
preparation
Degreasing +
phoscoating Preforming
Seite 16 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Management System Certificates
ISO/TS 16949:2009 valid till March 2015
ISO 14001:2009 valid till April 2016 (By TÜV Nord Cert. GmbH.)
Spanish law 31/1995 for H&S at work valid till April 2018 (By Crossber Audit S.L.)
Seite 17 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Main envirommental success
Substitution of solvent based adhesives by water based
adhesives for AEM and FKM products.
Instalation of a biological treatment for exahust air from painting
cabines polluted with solvents
Installation of a low temperature geothermal system for hot water
and climatization purposes.
Seite 18 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Main environmental targets
Optimization of rubber waste disposal: From current land-filling
to reuse/recycling/valorisation.
Industrial net philosophy according to ZeroWIN European
networking project (visit www.zerowin.eu).
Implication of all the personnel of the company in the
development and daily application of the environmental system.
Seite 19 von ?? ©Dichtungstechnik G.Bruss GmbH & Co.KG
Thank you very much
for your attention