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2011 Sappi Fine Paper Europe Sustainability Report

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    Sappi Fine PaperEurope

    2011

    Sustainability

    Report

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    % + /

    contents

    03 WELCOME/WHO WE ARE

    06 MESSAGE

    FROM THE CEO

    08 CHARTER

    COMMITMENTS

    14 THE GREENPAPER TRAIL

    16 FORESTS

    20 PULP MILL

    24 PAPER MILL

    30 TRANSPORT

    32 PRINTER/CONSUMER

    38 PEOPLE

    44 KEY PERFORMANCE

    INDICATORS

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    welcome

    Our approachto sustainability is

    based on a holistic view

    of Planet, People andProsperity

    Sappi Europe has undergone manychanges in recent years. The companyhas been restructured, bringing

    forward new and innovative products,changing our practices and repositioningourself for the 21st century. Sappi Europe is

    the leading company in the coated fine papermarket and has sustainability at its heart.

    Sappis commitment to sustainabilitymanifests itself in the creation of TheEuropean Sustainable DevelopmentCouncil. This body consists of thecompanys most senior directors, and ischaired by the European EnvironmentalManager. Its existence and direct influenceensures that sustainability is given thehighest possible attention and that itreaches all parts of the organisation.

    Our approach to sustainability is basedon a holistic view of Planet, People and

    Prosperity (the 3Ps). These values andcommitments underpin everything we do,

    from our business decisions and processesto our dealings with stakeholders andcustomers.Planet: contributing to a world ofbiodiversity, renewable energy andenvironmental care

    People: adding to the wellbeing, safety andhealth of employees and communitiesProsperity: aiming at long-term profitabilityand customer satisfaction throughinnovation and ethical conduct

    Under these over-arching themes wehave placed our Charter Commitments.These commitments provide clear guidanceto all our staff, suppliers and shareholderson how the company will behave and howwe believe it must operate.

    We see ourself as a part of thecommunities in which we work, and whilewe strive to be a successful and profitable

    company, we must achieve this aim in asustainable way.

    Sustainability report

    This report spells out where Sappi has come from, where it is headed, and how the companybelieves it is going to get there. Sappi Fine Paper Europe (SFPE) has been publicly reportingprogress on sustainability initiatives since 2008 as part of a global sustainability report issuedannually by Sappi Limited after the financial year-end. Our financial year starts on 1 Octoberand ends on 30 September of the following year. This year marks the first time each regionaldivision issues its own sustainability report, with consolidated global sustainability performanceincluded in the annual report to shareholders. Sappi Limited will also continue to publish aseparate online report in conformance with the Global Reporting Initiatives 3G framework anddisclosing compliance with the UN Global Compact, to which we are a signatory. This regional

    reporting structure allows a deeper regional focus that reflects local markets and aspects, andcovers the financial year 2011 (1 October 2010 to 30 September 2011). Emission figures arebased on the operation of our operating mills in Europe unless it is specified otherwise. Allproduction and non-production activities on our mill premises are included. People andprosperity metrics are reported for the full region, including central facilities and sales offices.

    Sustainability Report 2011 | 3

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    who we are

    Sappi Fine Paper Europe is theleading European producer ofcoated fine paper used in premium

    magazines, catalogues, books and high-endprint advertising.

    Operating eight mills in Europe andheadquartered in Brussels, Belgium, SappiFine Paper Europe is recognised for

    innovation and quality. Our graphic paperbrands include Magno, Quatro, Royal, Galerieand GalerieArt ranges. Algro, Fusion, Leineand Parade are the brands for specialitylabelling, topliner, packaging papersand boards. Jaz is the paper brand fordigital printing.

    Sappi Fine Paper Europe is a division ofSappi Limited (listed on NYSE and JSE),a global company headquartered inJohannesburg, South Africa, with over 14,900employees and manufacturing operations innine countries on four continents, salesoffices in 50 countries, and customers in over

    100 countries around the world.Sappi Europe is a major part of

    the global companys operations, employingjust over 40% of its staff and providing over60% of its paper production capacity.

    Sappi Fine PaperEurope is the leadingEuropean producer of

    coated fine paper

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    Kirkniemi, Finland

    Alfeld, Germany

    Maastricht,

    The Netherlands

    Lanaken,

    Belgium

    Nijmegen,

    The Netherlands

    Brussels,

    Head Office

    Gratkorn,

    Austria

    Ehingen,

    Germany

    Stockstadt,

    Germany

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    Our reputationas a reliable companywith integrity serves

    us well

    Since I joined in 2007, Sappi hasundergone considerable change.The company has restructured itself,

    advanced new products and put theconcept of sustainable development at itscore. Through these changes we have

    developed a new strategy founded on the3Ps Planet, People and Prosperity.These themes encapsulate Sappisapproach for the 21st century and serveas a guide to all our employees.

    SustainabilitySustainability is at the heart of everythingthat Sappi does. This has led toimprovements in greenhouse gasreductions, waste management andcertified fibre usage. Our staff are alsocontinually being trained in the importanceof sustainability and how they can make

    it a reality.It is important, though, to understand how

    sustainability affects the bottom line; throughreduced costs, and also because goodbusiness depends on relationships withcommunities. Sappi relies on the goodwill ofgovernments and much smaller communitiesin the regions in which it operates. By placingsustainability at the heart of our organisation,we are sending out a strong message to thesegroups, which both reassures and delivers.

    Culture

    Sappi has developed a health and safety

    culture of which I am proud, and the level ofaccidents and injuries in our workplaces hasfallen significantly. However, there is more tobe done, especially to achieve our ultimateambition of a zero injury rate across the entire

    company. I really want our employees tofeel that Sappi is not only a great place towork, but also a safe one. This meansachieving the right engagement andexpectations at each of our sites, and thereare initiatives in place to do that, which we

    are, justifiably, excited about.

    Competition

    Sappi has been in a catch-up phase over thelast twelve months. We have substantiallyreduced our costs, cut our capacity to fit themarket and made improvements to ourservice offering, so that we are now easy todo business with and can deliver cost-effective solutions. Some of the decisionshave been hard the closure of the Biberistmill in Switzerland is a prime example.However, I am relieved and pleased that wewere able to give good support to the staff

    affected and that most of them got new jobsquickly. But we must ensure that theseactions were not in vain.

    With a more efficient company, we aregetting better at keeping our customerssatisfied and making profit. Our reputationas a reliable company with strong integrityserves us well.

    I now believe we have a bright future, aslong as we recognise the challenges aheadand act on them early. The digital age hasbrought an overall decline in demand forpaper products. We dont yet know wherethat will stop, but we have done the right

    things to deal with the consequences so far.More than ever, our focus is on ourcustomers. By delivering what they need andvalue in the most cost competitive way, wewill all prosper together.

    ceo

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    Berry Wiersum,

    CEO Sappi Fine PaperEurope

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    2008 2009 2010 2011

    8 | Sappi Fine Paper Europe

    Our commitmentto sustainability

    planetBy treading more lightly on the Planet withcleaner, more efficient manufacturing andwaste beneficiation processes, we canproduce more with less an approachwhich has obvious economic benefits. Thisapproach involves reducing the energyintensity of our business and reducing theassociated greenhouse gas emissions acrossthe full supply chain. It also necessitatesusing less water and improving effluent waterquality, mitigating our impact on biodiversityand promoting sustainable forestry through

    internationally accredited, independentenvironmental management and forestcertification systems.

    Reduction of Specific Water Use*

    We consider the water supply to our millsas abundant and have rarely experienceda stressed supply situation.

    According to the Global Water Tool of theWorld Business Council of SustainableDevelopment, the average water stress indexis considered as abundant at all but two ofour mill locations, those of Maastricht and

    Lanaken where the index is considered tobe at stress level due to the relatively highpopulation living in the area.

    In our experience, however, water hasalways been abundant and we do not see

    a water shortage risk. We also do not expectour impact to significantly change at any of

    our locations due to our water use anddischarge.

    In addition, water use has an impact onenergy, as it is heated up within the processand the mills lose energy through their waterdischarge.

    We have been able to reduce our specificwater use according to the target set, andare lower already than the 5% reductionenvisaged for 2012.

    chartercommitments

    25.0

    20.0

    15.0

    10.0

    5.0

    0.0

    Specific water use m3/t

    Spec. water use Target 5% base year

    Our approach to sustainability is based on a holistic view of Planet, Peopleand Prosperity (the 3Ps). These values and commitments underpin everything

    we do, from our business decisions and processes to our dealings withstakeholders and customers. Below are our charter commitments, outlining the

    way Sappi Fine Paper Europe wants to do business, our targets and results

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    Reduction of Specific CO2*

    Our 2012 target is the reduction of specificdirect fossil CO2 emissions (i.e. tons of CO2per tons of manufactured pulp and saleablepaper), including purchased power

    emissions (calculated at 400g/kWh) by1% per year*.

    The CO2 figures shown in the graph arethe sum of specific direct CO2 emissionsand the indirect CO2 emissions from theexternal electricity supply. It is calculatedwith the factor of 400g/kWh. The nationalaverage factors in the countries of operationare lower or higher than the 400g. The 400gis close to the European average and alsothe factor used by the EU-Flower criteria forcopying and graphic paper.

    This target has the disadvantage in thatthe capacity of the integrated chemical pulp

    production is limited, as is the availabilityof our most important biofuel black liquor,for which generation is proportional to thepulp production.

    When the paper production is increasedcompared with the integrated chemical pulpproduction, the share of fossil fuels isincreased and, in line with it, the fossil CO2emissions. This is the case for ourintegrated mills Alfeld, Ehingen, Gratkornand Stockstadt.

    For efficiency reasons it is of coursealmost always sensible to maximiseproduction of our machines. As a rule of

    thumb, the higher the machine utilisationthe lower the specific energy needed.We have been successful in reducing the

    specific CO2 level and are on track to meetthe 2012 target.

    Certified Fibre*

    Our 2012 target for certified fibres overallis 70%. We have achieved this highfigure from 2009 onwards. Increasing thecertified share further will be a challengeas we must also take operational targetsinto account, such as the preference tosource locally.

    The certification of the chain of custodyhas improved significantly over the past

    years with most of our suppliers followingthis route. All of our pulp suppliers arecertified, in most cases in accordance withboth FSCTM and PEFC certificationschemes. Some of our smaller woodsuppliers, however, are still not certified.Some certified wood material loses itscertification in the chain as a fewintermediary traders do not hold the samecertification as the traded material.

    Any non-certified material entering ourproducts is subject to strict risk assessmentprocesses, which meet the FSCTMControlled Wood requirements and those of

    the PEFC Due Diligence System.

    PEFC FSCTM Target

    Certified fibre share SFPE

    40

    50

    60

    70

    80

    90

    100

    30

    20

    10

    0

    2008 2009 2010 2011

    400

    500

    600

    300

    200

    100

    0

    2008 2009 2010 2011

    Spec. CO2 (fossil) kg/t Target 5% base year

    Specific fossil CO2 kg/t, inclpurchasing power at 400g CO2/kWh

    *Important to note: targets were initially set in 2008 to be achieved in 2012, but as we acquired

    several M-real mills in 2009 we had to adjust accordingly by including the performance of thosemills retrospectively in the targets as well. The benchmark is the average of the mill performancesof the year 2009 for Kirkniemi and Stockstadt, and 2008 for Alfeld, Gratkorn, Ehingen, Lanaken,Maastricht and Nijmegen. The reference year 2008 is actually better than 2009 due to the higheremission average of the new mills and mainly due to the extremely low utilisation of our papermachines in this year. The figures only include mills that are in operation to help comparability.Mills that do not produce anymore are not included.

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    The Lost Time Injury Frequency Rateachieved in 2011 (LTIFR) by Maastricht Mill

    0.26peopleBy creating a safe, healthy workplace forour People in which diversity is encouragedand valued, and people are provided withon-going development opportunities so thatthey can develop to their full potential, weenhance productivity and our ability toservice global markets. Active corporatecitizenship programmes relevant to theneeds of the communities where we operate

    ensure that we promote socio-economicdevelopment within these communities.

    Each employee should receive 30 hoursof training per annum. In 2011, we achievedan average of 25.52 hours of training peremployee. Our various people developmentinitiatives, which include training, havehelped us to ensure that our employees canwork more effectively and confidently andare able to take up different roles.

    A Safe and Healthy Workforce

    A true health and safety policy is somethingyou keep working on. Sappis safetyapproach is based on no less than fivefundamental principles:

    A zero-injury targetIntegrated health and safety planning and

    managementTraining at every organisational levelParticipative information and control

    structures

    Adherence to international best practiceand safety standards

    Other initiatives include an annual GlobalSafety Awareness Day at all our sites,offering preventive medical check-ups, andprograms to stay in excellent condition bothmentally and physically. Our 2011 targetwas to reduce the LTIFR (Lost Time InjuryFrequency Rate) to 0.39 (this includescentral units) and to report occupationalinjuries better and more comprehensively.

    We achieved a LTIFR rate of 1.3 in 2011with Maastricht Mill achieving an LTIFR of

    0.26. We have been continuously successfulin lowering our LTIFR each year, and in2012 we will continue our commitment toachieving a LTIFR target of 0.21 for theentire European operation.Hours training per employee 2012 Target

    Hours training per employee

    chartercommitments

    Sustainability Report 2011 | 11

    5

    10

    15

    20

    25

    30

    35

    0

    2009 2010 2011

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    prosperityBy generating Prosperity, we can continue toattract investors, leverage growth opportunitiesand invest more in our processes, people, andthe communities in which we operate. This

    ensures that the business becomes morecustomer-centric, and keeps us focused onongoing product, process and serviceinnovation. Investing in research anddevelopment ensures we maintain acompetitive global advantage.

    Generating Prosperity

    Sappi started the financial year with a strongperformance and produced good resultsduring the first half of the year. Increaseduncertainty in global markets, the deepening ofthe European debt crisis, as well as increasinginput costs, however, negatively affected sales

    volumes and profit margins. This resulted in thefinancial performance for the year falling shortof our targets, despite our best efforts.

    We took decisive action in 2011 to improvethe cost base and competitiveness of thebusiness. These actions have proven to bequite successful and made significantprogress. These actions were not easy toimplement and unfortunately, and regrettably,also resulted in the loss of a considerablenumber of jobs in Europe.

    We expect to see the results of these actionsin 2012 as we continue our cost-savingprograms, and our production efficiencies and

    customer service continue to improve,reaching very good levels. Our 2012 target isto achieve a RONA* of 7.13%.

    Focus on Innovation

    The speciality packaging business in Europeperformed very well in 2011. The variety ofspeciality products and the service offer makeSappi very competitive in this area.

    Sappi launched Fusion, a new generationtopliner in 2011, as well as Algro Nature, ahome compostable paper for flexiblepackaging. We will continue to grow ourspecialities business in 2012 and further

    penetrate the flexpack, release liner, premiumcartonboard and white top liner markets.

    Sappi launched Jaz silk in 2011, meetingour target to bring a digital paper to market.Jaz silks technology was developed incooperation with HP for high speed inkjetweb printing.

    After being introduced to the market in early2011, trial runs have been successful and theproduct is now commercially available. The Jazproduct will be extended, with the addition ofJaz Book, currently under development for lowgrammage high speed inkjet web printing andexpected to be brought to market in 2012.

    In the coming year we will continue to worktowards the further commercialisation of theJaz family, growing the market and extendingthe portfolio to include other OriginalEquipment Manufacturers (OEMs).

    The year Sappi launched Fusion, Algro Nature and Jaz

    2011

    *Return on net average operating assets

    chartercommitments

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    PAPER

    MACHINE

    WE SEND 2.7M m3 OFROUNDWOOD TO OUR PULPMILLS EACH YEAR, AS WELLAS 1.6M m3 OF WASTE WOODFROM SAWMILLS4

    All our fibre materialcomes from certified

    sustainable andcontrolled sources.

    As well as providinghabitat for wildlife andrecreation for people,

    forests protect soiland water. One

    hectare of forest alsoabsorbs about 2.5tonnes of carbondioxide a year3

    Our pulp mills aredesigned to avoid

    emissions of sulphurdioxide a raw material

    needed for chemical pulpproduction. They feed as

    much SO2

    as possibleback into the process and

    use it again

    225,000 PEOPLEARE EMPLOYED BY

    EUROPES PULP ANDPAPER INDUSTRY2

    At Gratkorn Mill, steamfrom the power-plantturbines, rather thanfossil fuels, is reused

    to warm up thegas supply

    34.2% OF THE FUELS USEDBY SFPE ARE BIOFUELS4

    665,000 PEOPLEARE EMPLOYED BYEUROPES FORESTRY

    INDUSTRY1

    273,000 PEOPLEARE EMPLOYED

    BY EUROPESSAWMILLS2

    In Finland, strict rules governeffluent discharges into

    Lake Lohja, nextto Kirkniemi Mill.State-of-the artprocesses mean

    the mill meets themby a large margin

    At Maastricht Mill, waste sludgeis dried and sold to farmers asbedding for cows (the cows love

    it). Sludge is also used as aningredient in bricks

    At Alfeld Mill, during waste-water treatment, 12,000m3of biogas is produced each

    day. This is used to generateenergy, and supplies about

    1.2% of the mill's needs

    The green

    paper trailSappi is determined to reduce the environmental impactof its processes. This report follows our product lifecycle,from forest to pulp, paper to print, and shows how thepeople at Sappi are instrumental in making this happen

    FOREST

    European tree usage2:

    Energy 42%

    Sawmills 24%

    Pulp and paper 17%

    Other 17%

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    Sludge left over from effluenttreatment contains fibres andbiomass a perfect sourceof energy. Alfeld Mill turnsthe sludge into pellets and

    uses it as fuel

    SFPE PRODUCES 950,000TONNES OF PULP EACHYEAR AND BUYS INANOTHER 1.1M TONNES4

    PULP MILL

    908,000 PEOPLEARE EMPLOYED

    BY EUROPESPRINTING

    INDUSTRY2

    CONSUMER

    PRINTER

    Digital printingis increasingly

    popular. It allowsshort runs,

    personalisedprinting and

    less waste

    The paper we sell4:

    Coated fine paper: 2.4M tonnes

    Mechanical coated: 1.4M tonnes

    Uncoated: 284k tonnes

    Speciality papers: 162k tonnes

    Lignosulfonates a by-product from the pulpingprocess can be used

    in making buildingmaterials. In 2010,

    lignosulfonates fromSFPE pulp mills helped

    create 18M m3of concrete

    The black liquor createdduring pulping is a great

    source of renewableenergy. In our integrated

    mills it is burned toproduce steam

    and power

    All SFPE mills bleachpulp without using

    chlorine

    All the power plants supplyingour European mills are

    combined heat and powerplants. As well as generatingelectricity from gas, they alsouse the heat generated in theprocess, raising their energyefficiency to about 80%

    twice as much as traditionalpower plants

    Paper brings joyto people. It's

    relaxing to read,

    easy to use andmore effectivethan screensfor education

    SOURCES: 1) FAO, 'State of the World's Forest 2011' 2) Eurostat, 'Forestry in the EU and the world', 2011 3) approximation, value can varydepending on factors such as tree species, location and density 4) 2011 SFPE 5) Sappi sustainability leaflet, 2011 6) CEPI Sustainability Report 2011

    69% OFPAPER IN

    EUROPE GETS

    RECYCLED6 UP TO

    SEVEN TIMES

    Sustainability Report 2011 | 15

    45% of our deliveries

    now go by rail or canal5.To reduce our carbon

    footprint we're switchingfrom road to railwherever we can

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    Sappi Europe iscommitted to sustainableforestry and to reducing

    our carbon footprint

    73%

    To be a sustainable industry, papermanufacturers need to have effectiveand transparent policies dedicated

    to the long-term survival of the worldsforests, woodlands and other naturalhabitats. Sustainable forestry and thereduction of our carbon footprint must be apriority for all companies, and Sappi Europehas focused on this area. This involves

    working with partners to ensure that thewood purchased can be traced throughoutits supply chain, ensuring strict sustainableforestry practices.

    Supply chain

    Sappi is committed to purchasing onlywood and fibre when it understandsprecisely how it came to market. The bestway to combat illegal logging and non-sustainable practices is for all wood andfibre to be certified or at least controlled.

    Understanding the supply chain is crucial,and certification is required if we are to besure of how our products are made. Sappiset a target that 70% of all the fibre wepurchase should be certified, and we arepleased that this goal was exceeded bya large margin. In 2011, 73% of the fibreswe used were certified, placing us astep above the European average. The

    remainder of the fibre came from knownand controlled sources.

    forest

    The amount of fibres weused that were certified

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    DID YOU KNOW?European forests grow by

    the equivalent of 1.5 million

    football pitches each year

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    CERTIFICATIONAs part of our commitment to

    sustainable practices, Sappi has worked

    with the Programme for the

    Endorsement of Forest Certification

    (PEFC) and the Forest Stewardship

    Council (FSCTM) to achieve globally

    recognised standards. One of our

    milestones was that we were the first

    paper company to achieve multi-site,

    cross border group chain-of-custody

    certification for our entire European

    operations from both bodies. These

    standards cover an array of

    environmental, social and economic

    factors pertinent to the safeguarding of

    the worlds forests. Crucially, they

    provide a mechanism for tracking

    certified material from forest to final

    product. Therefore, when you buy or

    sell Sappi products you can be certain

    the wood fibre in the product supported

    the sustainable management of our

    forest resources.

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    In order to be committed to purchasingwood only from sustainable forests andcontrolled sources, it is crucial that our

    efforts extend to the entire supply chain. Inthe forests that we purchase from, the cycleof planting, growing and logging ismeticulously managed. Such a sustainableapproach ensures that there is always moregrowth than what is harvested.

    Working closely with partners

    The forests of Austria hold a special affectionin the hearts of its people. Therefore, Sappiworks closely with its wood purchasingcompany Papierholz Austria (PHA) tomaintain the biodiversity of the forests andharvest its wood in a sustainable way. In fact,the Sappi Gratkorn mill was one of thefounder companies of PHA in 1997. The keytasks of PHA are wood supply, wood logisticsand administration. Through this co-operation, the mill is able to produce almostone million tonnes of paper every year, while

    maintaining a sustainable approach.Key market information is shared, which

    means the two companies can ensure theirapproaches are aligned and optimised.Both Sappi and PHA hold high standardsand have independent certification todemonstrate this fact, such as PEFC, FSCTMand ISO 14001 certifications. Sappi aims toengage with the communities its operationsare based in. Similarly, the wood purchasersof PHA are well-trained forestry experts thatsupport wood land owners with theirexpertise with forest management andwood harvesting.

    The Gratkorn mill is a key part of the localeconomy. However, its future must besustainable and this means the wood fromAustrian forests needs to be used in themost efficient way possible. It is worth

    mentioning that Austrian forest law is one ofthe strictest in the world and both Sappi andPHA are able to work within its boundaries.In fact, over the past 50 years, the forest hasgrown by over 300,000 hectares in Austria seven times the size of Vienna.

    Sustainability across the chain

    The way in which Sapin the exclusive wood

    supplier to Sappi Lanaken in Belgium manages the forests in which it operates hasalso helped Sappi Europe realise itsenvironmental aims in terms of its fibrecertification. Sapin has been at the forefrontof sustainable forestry practices for overeight years. In 2004, the company gainedPEFC certification, and the following year itgained FSCTM certification. In the years sincethen, the world as a whole has altered itsviews on the types of products it buys asmore and more consumers are demandingeco-friendly products. Sapin and itssuppliers are very aware of this fact, and the

    company is committed to environmentalprotection. Indeed, the growth of the certifiedmarket means there is little other choice forcompanies in the wood and paper markets.

    Many of Sapins achievements mirrorSappis in terms of accreditations. Forinstance, the company has long led the wayin certification, holding ISO 9001 and ISO14001 standards, as well as FSCTM andPEFC accreditations. For both companies, itis important that accreditation goes all theway down the supply chain, indeed it is arequirement of such standards. Sapin haslong worked with all its suppliers to

    encourage a more sustainableapproach, and the result of thiswork can be seen in theincreasingly higher yieldsof certified wood.

    Our goal: sustainablepaper production

    forest

    Employees ofPapierholz Austria

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    Sappi Europe is thebiggest producer of sulphite

    pulp on the continent,producing 675,000tonnes per year

    T

    he work that takes place in SappiEuropes pulp mills is central to our

    efforts to be a truly sustainablecompany. In fact, Sappi Europe is thebiggest producer of sulphite pulp on thecontinent, with the capacity to produce675,000 tonnes of sulphite pulp every year.

    We are commited to reducing our energyuse and emissions, and the production ofsulphite pulp goes a long way towardsachieving this.

    There are several advantages tomanufacturing sulphite pulp, ratherthan kraft (sulphate). It produces higherfibre yields and requires fewer bleachingchemicals, for example all our pulp mills

    are totally chlorine-free (TCF). In addition,less energy is required in the refiningprocess, and there are fewer odorousemissions. Wood is also used moreefficiently, as a high proportion of residues

    from the saw mills can be added to the mix.Sulphite pulping also lends itself well to

    smaller operations; the Alfeld Mill, forinstance is our smallest pulp mill.

    Sappis mills take wood with a lowresin content, such as spruce or beech. Thewood arrives either as logs or chips fromthe saw mills. The logs are debarked,reduced to chips and then added to thechip mix. The chips are cooked in acid forsix to eight hours at temperatures of 140Cand a pressure of eight bar. During thisprocess the binding elements of wood turninto liquid. The resulting by-product (ligninand acid) is called lignosulphate.

    Lignosulphate has useful applications

    in the building and construction industry,but Sappi Europe uses most of it is asa biofuel to power its mills. The pulpingchemicals are recycled in this processas well.

    pulp mill

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    The manufacture ofsulphite pulpproduces higher fibreyields, and requiresless specific energythan kraft pulping

    Sustainability Report 2011 | 21

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    Sustainability

    The raw materials begin their transformationinto paper products in Sappi Europes pulpmills where there has been considerableinnovation in recent years.

    One approach is Sappi Europes ongoingcommitment to reducing waste sent tolandfill. Our organic waste material is burntto make energy. By creating heat out ofbiomass and using it to power Sappis ownoperations, as well as helping others tomeet their energy needs, the company is

    adding positive value. It is mainly ash thatgoes to landfill, when its not used in theproduction of cement, other buildingmaterial, fertilizer and soil substrates.

    Currently, the use of chemicals at the pulp

    HOW SAPPI HELPED

    BUILD AN AIRPORTOne byproduct of the pulp productionprocess, produced by the reaction of

    cooking acid and lignins, is called

    lignosulphate. This liquid chemical is

    used as a biofuel and is used to

    power Sappis pulp and paper mills.

    However, in modified form it can also

    be used as a speciality chemical with

    many beneficial applications.

    This useful byproduct is actually all

    around us everyday, as it is used in

    the production of plasterboard,

    chipboard, bricks and paving stones.

    Lignosulphates have the

    advantage of being non-toxic and

    environmentally friendly, unlike many

    other industrial chemical substances.

    Some of Sappis byproduct has been

    used in building materials at high-

    profile locations, such as Frankfurt

    International Airport buildings.

    22 | Sappi Fine Paper Europe

    pulp mill

    mill is process-given. However, SappiEurope has strict policies designed to ensurethat the environmental impact of this part ofthe operation is as low as possible. Sappisbleaching processes are entirely TCF, webleach with peroxide which leaves behind noharmful chemicals. Our market pulp can alsobe elementary chlorine free (ECF).

    Water usage is a crucial part of Sappisoperations, so its important that thecompany continues to make strenuousefforts to minimise water intake and to

    recycle and reuse it as much as possible.After use, Sappi cleanses effluents in highlysophisticated waste water treatment plantsto meet local legislation, before they arereturned to the environment.

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    The number of times paper canbe recycled. Virgin fibres areneeded to start the cycle

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    We continue to raisethe bar in terms of

    certification and energy

    management

    Sappis paper mills are at the forefront ofour move towards increasedsustainability. New technologies,

    initiatives and changes in culture have beenthe drivers for some exciting developments,and amid a changing industry and challengingeconomic landscape, the commitment to ourpeople, planet and prosperity across Sappis

    mills is stronger than ever.

    Navigating a changing market

    Economic conditions in the paper marketcontinue to challenge even the mostresourceful. Overcapacity in the market andmacroeconomic uncertainty across Europeare key factors, as is the longer-termbackdrop of efforts by Sappi and others tocreate and preserve a level playing fieldagainst global competition.

    Sappi has made some timely andnecessary adjustments to its operations inthe face of these conditions, with the

    closure of the Biberist mill in Switzerlandperhaps the most notable.There is no doubt that the closure of

    Biberist had a major impact on the lives andcareers of the many staff based there.

    Nonetheless, we worked hard to ensure thatour employees had a good prospect ofalternative employment, and were positionedas well as possible after the closure. Theresults have been promising: within fourmonths of our confirmation of the millsclosure, 70% of staff had found new jobs.Furthermore, all of the mills apprentices were

    found positions in other companies, and wereable to complete their apprenticeships.

    These results speak well of the excellentskills and experience levels of the Biberiststaff, and of the hard work on Sappis part inensuring that potential negative impacts ofthe closure were minimised for all concerned.

    Custodians of our environment

    We have spent a considerable amount oftime, money and effort in reducing pollutionand waste in our mills. Conserving water,decreasing emissions and discharges, andusing energy more efficiently, are key

    priorities for the company. These aims arenot just environmentally beneficial, but arealso regarded as essential for the long-termgrowth and prosperity of the company.

    All of Sappi Europes mills are located near

    paper mill

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    WARM EXCHANGESappi Europes mill in Maastricht hasinstalled a heat exchanger in thechimney of its plant to capturewarmth, which is then used to warmand cool nearby buildings in theMosae Forum.

    The Mosae Forum, which is 700m

    from the Sappi mill, is a large sitecontaining residential apartments,offices and retail units. Maastrichtaims to reduce its CO2 emissions byhalf as of 2050. As a result of thecollaboration with Sappi, this is nowcloser to becoming a reality, as excessheat from the mill is supplied tomunicipal buildings.

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    to rivers or surface waters where watersupply is plentiful all year. Water gatheredfrom these sources is cleaned before useand then used several times before it isthoroughly treated to remove impurities andreturned to the environment. Recycling waterin this way makes our mills more efficientand reduces our environmental impact.

    The way in which water is used isconstantly monitored. Sophisticated piping

    and instrumentation allows onlinevisualisation of how Sappis water circuitsoperate, in order to maintain a high efficiencylevel, reducing waste and increasingrecycling. One breakthrough has been toestablish that waste water impurities areturned into biogas which is recoveredand used as fuel.

    At Sappi Europe, we operatecombined heat and power(CHP) plants in all of ourmills. These plants not onlygenerate electricity butalso heat, which is used at

    the paper machines to drythe paper. Such efficienciesmean the companys CHPunits are twice as energyefficient as conventional powerplants. We make such investmentswith consideration to our long-termplans, which are designed to create prosperitytoday as well as in the future.

    Innovation and energy efficiency

    With energy prices increasing, energyefficiency remains a financial imperative,as well as an environmental concern.

    Sappi Europe has made considerableheadway in reducing its carbon emissionsand improving energy efficiency. But whilethese efforts have won recognition, they arejust part of an ongoing drive for moreefficient use of energy across the business.

    Specific carbon dioxide emissions fromfossil fuels in our paper mills has droppedan impressive 6.7 per cent over the pastthree years outperforming all our statedemissions targets.

    While Sappis European mills wereamong the first to achieve internationalenvironmental ISO14001 and EMAS

    accreditation, we continue to raise thebar in terms of certification and energymanagement. We publish our Environmental(EMAS) declaration, covering the operation,environmental performance and the

    environmental programs on our website. Formaximum efficiency, and because verysimilar procedures are used across thegroup, Sappi mostly uses group certification.

    Sappis management system encompassesorganisational structure, planning,responsibilities, procedures, processes andthe provision of resources for developing,implementing, achieving and reviewing theactivities of the company. This management

    system has a long record of certification; firstwith quality management, then thecertification of environmental managementstandards, health and safety, forestry chain ofcustody, and energy management.

    Our environmental and health and safetystandards also undergo aspect and

    impact analyses, the results drivingour mills health, safety and

    environmental programs. Andthe push for ever highercertification continues.Pleasingly, Sappi EuropesStockstadt and Kirkniemi

    mills were the first papermills to gain EN160001

    certification, while Nijmegenexpects to receive the

    ISO50001 certificate in 2012;with accreditation of all of our mills

    to follow by 2014.The example of the Netherlands shows

    the uniqueness of our approach: there areonly four EMAS registered companies in thecountry, two of them are our Maastricht andNijmegen mills.

    Less waste, smaller footprint

    Sappi is committed to increasing prosperityboth now and in the long term, and tointernational treaties and legislationpromoting best environmental practice, aswell as the importance of reporting andmeasuring impact.

    Sappi Europes mill in Alfeld has found aninnovative way to deal with its waste itconverts it into fuel. Sludge from the plantcontains enough fibres and biomass to giveit a heating power comparable to that ofbrown coal. Since 2009, weve beenconverting the waste into pellets and usingit as fuel in the plants bark boiler to

    generate steam for the production process.This process uses around 18,000 tonnes ofwaste and saves on 900 truck journeys overan average distance of 100km.

    Waste sludge from the production

    DID YOU KNOW?Specific emissions from

    fossil fuels in our paper

    mills has dropped by 6.7%

    over the past three years

    paper mill

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    process is oten urther used in applications

    such as the manuacturing o bricks or

    cement. However, there are also more

    novel applications.

    When companies innovate, there are

    sometimes unexpected benets rom their

    eorts. Sappi Europe ound that the dried

    residual paper sludge rom its waste water

    was very popular with some local

    inhabitants the cows in the stables o the

    region. Their armer attests to the act that

    his cows are happier sleeping upon Sappisdried waste sludge than their more

    traditional bedellows o sawdust and straw.

    The material keeps the animals cleaner, as it

    is less sticky, and is more comortable. The

    improved hygiene also means the number

    o white cells in the cows milk has

    increased and is thereore more healthy too.

    At Sappi Europes Gratkorn Mill in Austria,

    too, we have ound a more ecient way o

    using natural gas. Previously, the incoming

    natural gas was pre-heated by burning

    ossil uels. Now, hot steam rom the mills

    turbines is used to power the water heat

    exchanger. And while our Stockstadt millalready uses a mixture o ossil uels and

    renewable energy sources to power its

    paper production, the mill is moving

    towards the implementation o more

    sophisticated energy management systems.

    Culture and values

    However, the drive towards greater energy

    eciency isnt just about changing

    technologies, but changing mindsets, too.

    The eorts by management and employees

    at the Stockstadt mill demonstrate the

    challenges that exist in this area, and point

    to some o the ways in which thosechallenges can be overcome.

    Eorts are also already underway to

    urther improve energy usage. Management

    is constantly engaging with employees on

    ways to change practices that are

    energy intensive and to promote

    best practice. Sta have been

    provided with special training

    in energy conservation, there

    are special quizzes with prizes,

    awareness days and the

    promotion o energy eciency

    via newsletters and company

    literature. The eects o thesecampaigns is that the Stockstadt

    mill achieved a total reduction in

    energy use o 3.6% in 2011, well

    above the mills 2% target.

    Increasing efciency, reducing waste

    Sappis Kirkniemi mill is located by

    Lake Lohja in Finland an important natural

    resource, which is used by locals or

    recreational shing among other things.

    Conservation o this lake and o the many

    others in Finland is crucial, however it is

    also an opportunity; water is so abundant in

    this part o the world that by producing

    products in Finland there is less pressure on

    countries where water is scarce.

    Although there are no restrictions onwater usage there are tight limits on efuent

    discharges, and Kirkniemi mill remains well

    within these limits. Water usage is 25% less

    than the general level or a paper mill

    process and it is circulated 18 times.

    Efuent discharges into the environment

    have also been minimised. The efuent

    treatment plant in Kirkniemi consists o

    mechanical, biological and chemical

    treatment steps. Kirkniemi was the rst

    paper mill in Finland to use biological

    treatment methods or its waste water and

    this, and other environmental policies, have

    had benecial eects.The efuent discharges containing

    suspended organic matter have

    caused there to be a biological oxygen

    demand in the lake. However, in response

    to this, Sappi has installed our oxygenation

    pumps in the deep-water site to help

    restore the biological condition o the

    lake. The company also supports eorts

    to increase sh stocks by sponsoring

    the introduction o over 20,000 whitesh

    annually.

    As a result o Kirkniemis eective water

    protection actions, the Kirkniemi mill

    accounts or only about 7% o phosphorusand 5% o the nitrogen loading in Lake

    Lohja, although it is the biggest industrial

    establishment by the lake. As an indication

    o the mills good work, Salla Leskinen, who

    is responsible or the waste water treatment

    plant in Kirkniemi, was named Water

    Protector o the Year by The Western

    Uusimaa Water and Environment

    Association. This was the rst time that

    the association had chosen an industrial

    representative or this award.

    Sappi Europes dedication to the

    environment has also been highlighted by

    its success at awards held by the DutchPaper Industry Association. Sappis mill in

    Nijmegen won the VNP Trophy or the

    lowest energy use, and Sappis mill in

    Maastricht came third.

    In 2011 Salla Leskinen,

    who is responsible orthe waste watertreatment plant inKirkniemi, was namedWater Protector o theYear by The WesternUusimaa Water andEnvironment

    Association

    paper mill

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    A DAY IN THE LIFEHenri Welman heads up the Utilities

    department at Maastricht Mill. He tells

    us about his job. Along with my team,

    I ensure that the mill has the energy it

    needs to unction the electricity,

    steam and water. But we also use

    energy to make money or Sappi. The

    power plant at Maastricht produces

    more energy than we need, so

    residential neighbourhoods take our

    excess heat, and we sell electricity on

    the open market, which can be

    lucrative. We also clean waste

    water rom local rms in our efuent

    treatment plant.

    Turning waste into value is another

    speciality. We dry waste-water sludge

    rom the mill with residual heat rom our

    power plant. Farmers use the dried

    sludge as bedding or cows, and the

    construction industry or bricks.

    There are 20 o us in the team.

    Everyone is always coming up with

    new ideas. Thats what makes the

    department special enthusiastic

    people. My job is to keep them

    that way! I also try to keep things

    calm when they get hectic. The mill

    depends on us.

    Each day is dierent but I alwaysspend some time looking or the best

    price we can get or our electricity.

    Mills ProductsPaper

    Capacity(tons ps)

    PulpCapacity(tons pa)

    Certifcations

    Aleld,Germany

    GraphicPaper,

    SpecialityPaper

    330,000 125,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /

    PEFC CoC / FSCTM CoC /FSCTM CW / EN 15595hygiene management

    Ehingen,

    Germany

    Graphic

    Paper250,000 135,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /

    PEFC CoC / FSCTM

    CoC /FSCTM CW

    Stockstadt,Germany

    Coated anduncoatedfne paper

    430,000 160,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /PEFC CoC / FSC CoC

    / FSC CW / ISO 50001energy management

    Kirkniemi,Finland

    CoatedMagazine

    Paper730,000 330,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /

    PEFC CoC / FSCTM CoC /EN 16001 energy

    management

    Lanaken,Belgium

    CoatedMagazine

    Paper,GraphicPaper

    500,000 180,000ISO 9001 / ISO 14001 /

    OHSAS 18001 / PEFC CoC/ FSCTM CoC / FSCTM CW

    Maastricht,The

    Netherlands

    GraphicPaper

    280,000ISO 9001 / ISO 14001 /

    OHSAS 18001 / PEFC CoC/ FSCTM CoC / FSCTM CW

    Nijmegen,

    TheNetherlands

    GraphicPaper 240,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /

    PEFC CoC / FSCTM CoC/ FSCTM CW / ISO 50001

    energy management

    Gratkorn,Austria

    GraphicPaper

    950,000 255,000

    ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /

    PEFC CoC / FSCTM CoC /FSCTM CW

    TotalCapacity1

    3,710,000 1,175,000

    PEFC Programme or the Endorsement o Forest CertifcationFSCTM Forest Stewardship CouncilEMAS Eco Management and Adult System: a voluntary clean citizenship initiative,constituting the highest environmental standards in EuropeOHSAS Occupational Health and Saety

    Sustainability Report 2011 | 29

    Sappi Fine Paper Europe - Mills

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    Sappi transportsaround four million

    tonnes per year and

    were committedto minimising ourenvironmental impact

    Sappi Europe has a large andextensive supply chain comprisingmany individuals, vehicles and

    depots. The company transports aroundfour million tonnes of finished paper everyyear. Understandably, such a largeorganisation must look at its impact,which could be considerable if notmanaged correctly.

    Less road, more rail

    Much of Sappis raw material and finished

    produce is now transported by rail or canal,rather than road. Investment in railinfrastructure at the mills plays an importantrole in this. For example, Sappis mill inGratkorn, Austria, recently shifted 17,000tons of material to cargo train. Previously,these materials were carried by truck.

    Sappi aims to increase this capacity tothe maximum, and block trains from

    Gratkorn to its operations in Wesel nowtow some 22 wagons. Similar effortswere taken with regard to the Lanakenand Maastricht operations, wheretransportation to the south of Europe

    was shifted from road to intermodal(rail and road).Nevertheless, road transportcontinues to be an importantmeans of distribution; most

    customers simply do not have access torail or canals, and road is often the onlypractical method of transport for shortdistances. However, the move to intermodaltransport means that 45% of all Sappisfinished paper is transported by rail orcanal; both comparatively energy efficientmeans of transport.

    Intermodal transport

    Produce from Sappi Europes mills inLanaken, Belgium, and Maastricht, the

    Netherlands, is now taken to the southof Europe via a combination of rail androad transport. This intermodal approachmakes sense from both a financial andenvironmental point of view. Intermodaltransport is a cost saver, good for theenvironment and more reliable, says DanielThiemann of Sappi Logistics Wesel.

    The move to intermodal transportationalso means that Sappis delivery fleet hasbeen significantly reduced. There are now5,000 fewer truck deliveries per year asa result of using trains for long distancejourneys to deliver and collect materials.

    Sometimes the benefits are even greater,as it is possible for trains to be powered byhydro-electricity. This means emissions canbe cut by over 30,000 tonnes per yearcompared to road transport.

    transport

    Daniel Thiemannof SappiLogistics Wesel

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    45%of all Sappis finished paper istransported by rail or canal

    FROM NORTHTO SOUTHSappi Europes distribution centre at

    Wesel in northern Germany offers a

    clear example of how intermodal

    transport can be simple, effective and

    environmentally beneficial. Trucks carry

    shipments to the nearest rail port.

    There, the entire trailer gets heavedonto a train where it sets off to

    a destination in Europe. Another

    truck picks up the trailer at this

    destination and completes the last

    leg of the journey.

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    We have streamlinedand refocused our brands,

    making it easier for

    customers to understandour offering

    printer/consumer

    Print communication remains apowerful medium that plays a vitalrole in any media mix. Despite the

    rise of digital media and the challengingeconomic climate, the paper industry isadapting to new circumstances and print istaking its place alongside new media. Inorder to maintain our position as a marketleader, it is vital that Sappi rises to thechallenges of this new environment. To doso, we must continue to sharpen ourcompetitiveness and deliver the productsand services our customers need at a

    cost-effective price. We are committed toadding value to the businesses of theprinters and end-users that depend on thequality of our paper, technical knowledge,and reliable service.

    Seizing opportunities

    Sappi has embarked on a journey to bringus even closer to our customers; to providethem with the right offering of products andservices at a competitive price. ThroughProject Breakthrough, in addition to regularbusiness interaction, we continue to engagewith our major customers in creating new

    value propositions, product positioning,brands and services, and working with themto create a business model that createssustainable value for both parties.

    Sappi has long been focused on improving

    customer service and today has adopted amore structured approach. By making abetter assessment of customer needs anddeveloping cost-effective solutions, we addvalue to the supply chain without addingcosts, while becoming more flexible andresponsive to customer needs. Usingeffective tools to measure the added value ofnew initiatives, the business has madesignificant changes to the way it interactswith its customers. For instance, in the pastthe company used to send customers manyshipping documents and we discovered that

    this was considered to be excessive. Nowsuch dispatches have been greatly reducedand customers have welcomed this servicechange. This is just one example of our manyinitiatives. Customers appreciate the effortswe have made on this front and a recentsurvey on customer service showed that wehave earned a score of 8.17 on a scale of 10.This result demonstrates the excellence ofour logistics service and puts us among thebest in the industry.

    Over the last year, we have significantlyreduced our cost base and improved ourefficiency and will continue to reduce our

    fixed and variable costs. Sappi has awell-respected reputation for reliability andis working hard to maintain this reputationwhile meeting customers needs, at acompetitive price.

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    STREAMLINING OURPRODUCT OFFERINGSappi Europe has streamlined and

    refocused its brands, making it easier

    for customers to do business with us

    and easier for them to understand

    our offering. By simplifying our brand

    ranges, customers benefit from more

    targeted products that better suit

    their needs. Not only that, our

    steamlined product ranges provide

    a one-stop-shopping option for

    customers, allowing them to choose

    from a range of products within a

    familiar brand name. The change will

    allow Sappi to concentrate our

    efforts on just a few brands.

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    JAZ: A COATEDPAPER DESIGNEDFOR FULL COLOURPERSONALISATIONThe move to personalisation has led to

    an increase in the need to tailor

    information to consumers. The transfer

    of information from web to print

    (e.g. printed photo albums, personal

    publishing) in a cost and time efficient

    manner is also driving demand.

    Launched in 2011, Jaz silk is a

    coated paper that delivers excellent

    print quality for high-speed inkjet

    printing with full-colour personalisation.

    But its not just an aesthetic choice; its

    also a practical one. Its technology is

    jointly developed with HP and further

    fine-tuned to perform perfectly well on

    other high speed inkjet printers. Jaz silk

    eliminates the use of bonding agents

    and reduces ink consumption. The

    market response has been positive and

    Sappis ongoing partnerships with mainOEMs have resulted in our market

    innovator position being maintained.

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    Sappis commitment to innovation isbest expressed through its productrange. We have considerable

    expertise in creating special grades ofpaper designed for specific markets.Several of our most recent productlaunches demonstrate this point clearly.

    Fusion: The premium white top liner

    Sappi launched Fusion premium top liner in2011 in response to the increasing demandfor high-quality print finishing for packagingand displays. Fusion is the first liner wehave produced and it opens up an excitingnew business market for us. In anincreasingly tough economic environment,there is a need and interest for creative andbusiness-savvy ways to differentiate brandsand to maximise point of sale presence, andFusion meets this need.

    Fusion offers a whiteness and brightness

    that was rarely achieved previously withliners. In addition to the extra dimensionthat Fusion can bring to packaging anddisplays, it has numerous other benefits thatcan be experienced throughout theproduction chain. These include lessdowntime related to washing intervals in theprinting process, reduced glue consumptionin the lamination process, and a choicebetween sheet and reel formats from theoutset. A simplified pricing model and thelighter weight of the paper itself meansmore sheets per stack, and reducedtransport costs. By coating and calendering

    the paper, the Fusion surface offers asuperior quality and gloss that other topliners cant match, all elements thatour customers were asking for combined inone product.

    Algro Nature

    Sappi joined forces with Innovia Films Ltd in2011 to demonstrate potential laminatestructures, using their respective products,suitable for end users in the food,confectionery and pharmaceuticalindustries. These bio plastic laminates

    provide technical functionality in addition tobeing made from renewable resources andoffering compostability.

    Both companies recognise that the bestend-of-life options for flexible paper/filmlaminates are either industrial, homecomposting or ultimately anaerobicdigestion, which turns waste into a usefulenergy source, compared to current landfillor incineration solutions.

    Innovia Films Ltd with its NatureFlexproduct range, brings its unique expertisein manufacturing renewable andcompostable cellulose-based films with

    tailored moisture and barrier properties.Sappi brings our expertise in manufacturingflexible packaging papers, and now offerscoated and uncoated compostable paperoptions; Algro Nature is a homecompostable one side coated paper; LeineNature is an uncoated equivalent, which isalso compostable. The products have beenindependently tested and have received theOK Compost Home certification byVinotte, and also the compostability DINE13432 certification by DIN CERTCO.

    Trials have been made on both extrusionand adhesive laminate systems, targeting

    end users who are seeking alternatives toexisting non-compostable structures.

    We have considerableexpertise in creating

    special grades of paper

    printer/consumer

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    Initiatives that youshould know about

    Ideas that Matter

    The Ideas that Matter competition run bySappi for over a decade places the

    emphasis on the realisation of designprojects to generate awareness of wellknown, and less well known issues in thebroad categories of Environment, Culture,Education, Healthcare, Human Rights andSociety. The strong partnership approachbetween designers, non-profit organisationsand Sappi that has been established duringthe lifetime of this initiative has proved tomake a difference, helping people anddoing our planet some good. The winners ofthe 12th edition of the competition havebeen announced and can be found on thededicated Ideas that Matter website.

    sappi-ideasthatmatter.eu

    Sappi European Printers of

    the Year Awards

    The Sappi European Printers of the YearAwards (SEPOTY Awards for short), firstlaunched in 1993, were established bySappi to reward and recognise excellence inprint. The competition has evolved

    alongside the industry, by recognisinginnovation in the sector and adding newcategories along the way, such as digitalprint and both sheet fed and webmagazines. The SEPOTY Awards encourageprinters to find the best processes, find thebest papers and find the best combinationof experience and graphic materials toachieve the best results for their customers.Recognising printers who give their utmostand set new standards in print excellence,the contest is open to any printer fromEurope and the Middle East who has his orher work commercially printed on mainly

    Sappi paper. Out of an average of 5,000entries, the best print job in each continentis rewarded and competes for the globalPrinters of the Year Award.sappi.com

    printer/consumer

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    Whats NextWhats Nextis first and foremost a support tool for Sappi and itscustomers. With several grades and types of paper used in everyissue, Sappi combines sight and touch to bring the articles aliveand provide new ideas and tools for printers. The magazine is theultimate showcase of Sappi papers. The diverse content featuredin Whats Nextreflects Sappis passion for print. By focusing onhow innovation in paper and publishing can help push theboundaries of creativity, Sappi aims to show that paper is morerelevant than ever, providing engaging and sensory functionalitiesthat set it apart from the online world. A recent survey has shownthat the magazine is very much appreciated amongst publishersand design agencies who are pleased that Sappi supports theindustry in such an innovative way. They appreciate the source of

    inspiration it provides. And the figures are showing this with anincreased membership and paper sample ordering. Also, thecomplementary content on the Whats Nextwebsite serves toamplify and add to the story in the magazine paper versiondemonstrating how print and digital can work well together.whatsnextmagazine.net

    My Life in Print

    My Life in Print, released by Sappi in 2011, celebrates therichness that print has brought, and continues to bring, tothe lives of people in all walks of life, in all sorts ofsituations and for all sorts of reasons. A myriad ofexamples in a creatively and specially designed publicationthat looks like a magazine but reads like a book, reflect

    how print andpaper is integral toour daily lives.

    In it, fascinatingcontent onsubjects rangingfrom print and theenvironment, toprint and business,to print and theintimate detail ofpeoples lives, isshared withcurious readers.

    The bookcontains fivechapters, exploring

    how print puts us intouch with ourselves; the unique place of print in the mediamix; why print and paper are key to a sustainable future; theenduring adaptability of print and paper; and how printallows us the space to be who we really are. Intimate storiesusing real life examples bring our relationship with paper tolife in a relevant and meaningful way. This latest publicationby Sappi Fine Paper Europe belongs to the Life With Print(LWP) initiative, the objective of which is to show theefficient and effective use of the right media mix.sappi.com

    Houston

    Sappi developed a brand new onlineknowledge platform in 2011 called Houston,specifically designed as a support toolfor professionals working in the paperand graphic industries. As well as easilyaccessible information on paper, printing

    and converting-related topics, live expertswill work with professionals to find solutionsto issues in real time. Once users register,they will be able to access information onthe latest printing techniques and papertypes, market trends etc. Polls, marketfeedback and opinions will also be hostedon the regularly updated site providingvaluable news to users about the broaderindustry environment they are working in.sappi.com/houston

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    people

    Every one of the6,000 people employedby Sappi across Europe

    underpin our successas a business

    Acommitment to People is one of thepillars on which Sappis businessrests. Our employees are vitally

    important to the success of our businessand we want our mills and offices to begreat places to work. Sappis ethos of the3Ps Planet, People and Prosperity illustrates this commitment. However, thereis no single policy that can make thishappen, but rather, a series of differentinitiatives, which help to create a culture ofhealth and well-being.

    Sappi is very committed to having a

    fulfilled and engaged workforce that deliverson its key business drivers.

    We believe it is important that thework of each and everyone of ouremployees is connected to our overallstrategy. As a result, Sappi focuses oncreating work environments that stimulateand support our employees in buildingstrong skills through various training anddevelopment initiatives. This, in turn, willhelp staff to improve their performancesand increase the prosperity of the companyas a whole. It is needless to say that ourleaders play a key role in that process!

    Strong and effective leadership willmake the difference be it towardsengaging our staff, further transforming thework place, or leading the changes neededin response to the constantly evolving

    environment we are operating in.We strongly believe, and are confident

    that, our people initiatives are wellestablished and support the variouschallenges we are facing, and aregoing to face.

    Skills and sustainability

    We are committed to building a sustainablefuture for our business and staff. Skills andtraining play an important role in thisambition. However, responsibility for thisrests with both management and staff.

    Sappi creates a work environment thatstimulates and supports employees tocontinuously increase their skills. This desireto improve must, however, be driven by thestaff members themselves otherwise theprogramme wont work.

    An ever increasing skill and experiencebase means more flexibility, enablingmanagers to more easily realign thecompanys operations with customerdemands as they change.

    The paper industry is going througha period of many challenges at themoment and this dynamic period is

    likely to continue for the foreseeablefuture. But by increasing and improvingtheir skills, staff wil l provide a resourcefrom which management can continuouslydraw upon.

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    Connecting our

    people to our

    business

    Sappismanagement takesconsiderableefforts to discussthe future of thebusiness with allemployees. Its

    processes enable them to understand fullywhat they need to do in their roles tocontribute to the overall achievement of thestrategy and annual business targets.Sappis communication and strategyinitiatives include:Annual roadshows by the CEO,supported by the respective EuropeanFunctional Heads. The last roadshow,which took place in the fall of 2011, wasa great successlAnnual strategy deployment sessions toensure that the targets of the managementpopulation are well aligned

    lActively working to ensure allemployees participate in the performancemanagement process

    During the past year, we have continuedin our efforts to reach a 100% participationrate in our performance managementprocess. One major step toward achievingthis was an agreement with the workscouncil at our Lanaken Mill to launch thepilot for the performance managementprocess with the blue-collar staff.Meanwhile, discussions to include blue-collar employees at our Stockstadt millin the performance management process

    are on-going.

    Training and development

    Our focus on training and development,whether it is to learn new skills, improveperformance or to prepare for a futurecareer step, is recognised as a strategic toolfor Sappis continued growth, productivityand its ability to retain valuable employees.Together with our employees we aim tofoster a culture of life-long learning. Thisapproach is becoming increasingly critical

    for our success, especially in the contextof ageing workforces, rapidly changingdemands, declining numbers of apprenticesand a lack of skilled workers in theforeseeable future.

    The industry is going through manychanges. Continuously investing in ourpeople, as well as bringing in new/youngerstaff with potentially different skills andmind-sets, will help us to remaincompetitive. Sappis apprenticeshipprogramme provides over 220 schoolleavers with training for roles such as papermakers, process operators, engineering

    artisans and business clerks. This trainingcomprises both formal learning andpractical on-the-job experience, and meansa new generation of workers are cominginto Sappis operations. At the managementlevel, Sappis pan-European two-yeargraduate trainee program enables thecompany to source and grow managerialtalent. Meanwhile there are company-widetargets to ensure that every employee gets30 hours of training per year. In the past twoyears (2010 and 2011) the average amountwas 25-26 hours.

    Developing a strong leadership cultureSappi focuses on building leadershipcapability at all levels of the business and iscommitted to bringing through these peoplefrom within the existing workforce. We

    believe that a strongleadership culture drivesothers and that this iscrucial for effectiveexecution of our strategicpriorities. Sappi hasdefined a set of leadershipcompetencies, which statewhat qualities and

    behaviors are expectedfrom our leaders. It alsoruns an annual bottom-uptalent review process toidentify, validate and

    BusinessYear

    Total numberof employees

    in Europe

    Total numberof population

    eligible toparticipate inPerformanceManagement

    Total numberof completedperformance

    appraisals

    CompletionRate

    2009 6,870 3,200 2,400 75%

    2010 6,615 5,600 3,976 71%

    2011 6,010 5,233 3,980 76%

    Performance management process

    1.4%The voluntary staffturnover rate at Sappi

    people

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    further develop all its talents acrossthe organisation.

    Over the last six to seven years,approximately 80 managers haveparticipated in Sappis LeadershipAcademy. During this 12-month program,participants undergo a series ofdevelopment initiatives focusing on Sappissix leadership competencies. The companyaims to run this initiative for a group of up to

    15 participants on a regular basis.By continuously developing the

    leadership skills of managers and ensuringthey have an understanding of leadershipappropriate for the times, Sappi isestablishing some of the essentialprerequisites for attracting, retaining anddeveloping good people. All managerial andsupervisory staff have been trained in-housein Situational Leadership II. This training istargeted to further enable managers toadjust their leadership style to the task-related development level of the employee,and thereby improve the overall

    effectiveness of process and results.Over 130 employees have participated in

    the Business Academy over the past six toseven years. This program provides insightsinto the pan-European business and

    functional strategiesand networkingopportunities.

    A series ofprofessional toolsare used to give itsleaders regularfeedback on howtheir environment

    sees them behaving,as well ascontinuouslygrowing their

    self-awareness to build effective relationsacross the organisation (MBTI, 360feedback tools, etc.).

    Women and diversity

    As a global company, we employ a diverseworkforce. We value this diversity, believingthat it contributes to innovative thinking andour ability to serve diverse global markets.A workplace free of discrimination and

    harassment is the minimum requirementfor all modern companies, and Sappi haseffective policies in place that take thisinto account.

    Sappi has recently had some success in

    bringing forward people with differentnationalities, backgrounds and experienceinto management positions. Of the mostrecent 25 new management appointmentstwo-thirds were from a different function,location or nationality or any combinationof the three.

    Sappi has also intensified its efforts torecruit, retain and promote women.

    This will be a challenge because women

    traditionally have been underrepresented inengineering domains. Sappi is aware of theneed to appoint women at managementlevels and continuously strives to findopportunities to address this shortage.

    Business Year2010

    Business Year2011

    Women as %of total

    Europeanworkforce

    12.5% 12.2%

    Women as % inEuropean

    Managementpositions

    12.0% 12.4%

    Engagement and staff retention

    The Sappi Group employee engagementsurvey measures staff attitudes with regardsto their work. It looks at the employees levelof discretionary effort and intent to remainwith the company by measuring theirrational and emotional commitment.

    In the most recent survey (2011)

    European employees said working for theirteam, their boss and Sappi, in general, isgiving them the best opportunities forpersonal growth and recognition. This, inturn, has a positive impact on their intent tostay with the company.

    One area that requires further attention,though, is employee commitment andwillingness to go beyond the minimumrequirements of their jobs. Whilediscretionary effort is at good levels for ourmanagement population, it decreases forour middle-management, and is below thebenchmark for our white- and blue-collar

    populations. Efforts are underway toaddress this issue staff will be engagedthrough workshops, team analyses,feedback sessions and action plans. Inaddition we have launched our Driving

    220Sappis apprenticeshipprogramme provides trainingfor over 220 school leavers

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    Change program, which will supportaddressing some of the organisationaltopics identified.

    Sappi needs to keep our best people, anda low staff turnover rate is a clear indicatorof whether or not this is happening. In 2011,Sappis turnover rate was 14.2% up from7.4% the year before, although this wasprimarily due to restructuring activities. Thecompanys voluntary turnover numbers are

    considerably lower 1.4%.Sappis aim is to keep voluntary turnover

    below 1.5%.

    Trade unions

    The Industrial Relations climate betweenSappi Fine Paper Europe and its unions andemployee representatives is generallyconstructive and good bargaining andnegotiations overall take place in goodfaith. The company will continue to keepdialogues open and cordial and ensure staffare properly represented.

    Health and safety in the workplaceSappis health and safety approach has fivekey ambitions: a zero injury rate, integratedhealth and safety management, training atall levels, participative information andcontrol structure, adherence to internationalbest practice and safety standards. We holda Safety Awareness Day at all our sitesaround the world. The purpose of the day isto focus the attention on health and safetyissues and to ensure that all staff behave ina responsible way for the sake ofthemselves and their colleagues. Sappismills are getting safer and the majority of

    the companys plants have achieved thetarget of one million hours without an injury.The company officially recognises plantswhen they surpass this milestone.

    Another measure of good health andsafety is the Lost Time Injury Frequency rate(LTIFR). The table (right) demonstratesSappis progress.

    Sappi supports its staff in maintainingtheir physical and mental capacity toperform, and in encouraging them to adopthealthy lifestyles throughout their workinglives. The company offers preventivemedical check-ups and programs. Activities

    range from flu vaccinations and counselingfor employees whose well-being is affectedby work or external factors, support ofemployee sports and social activities, toconsultation with a dietician, and stop-

    smoking support programs.Sappi has advanced its health and safety

    programme through the development ofSARA its new state-of-the-art Europe-wideIT system for improving safety andenvironmental management. The systemsupports that all of Sappis European millsand workplaces conform to the sameprotocols and reporting standards. Thismakes measurement easier and has

    improved management.

    Compensation philosophy

    Sappis compensation policy is aboutrewarding staff fairly and equitably inrelation to job level, experience andemployment market. Variable rates of paydesigned to drive individual and teamperformance are part of this policy.

    The majority of staff participate in avariable bonus program which will pay out abonus if certain thresholds and targets aremet. In addition we have a Sales IncentivePlan in place for our sales staff, as well as a

    globally aligned Management IncentiveScheme for our management employees.Long-term incentive awards are granted toour management group across Europethrough the Sappi Limited Share IncentiveScheme and the Sappi Limited PerformanceShare Trust.

    Pensions

    The majority of our employees are coveredthrough social security funded state pensionschemes. Sappi offers company pensionschemes to:

    (i) All employees where minimal statepension schemes are provided (e.g. TheNetherlands)

    (ii) Certain employees (seniormanagement) where state pension schemes

    provide a replacement income only up to acertain salary level (e.g. managementpension schemes in Germany and Austria);

    (iii) All employees in line with marketpractice and in response to relatively low

    Business YearLTIFR (own

    employees)

    LTIFR

    (contractors)

    2009 1,85 6,77

    2010 1,44 4,77

    2011 1,30 3,67

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    state pensions (e.g. Belgium). While ourexisting schemes are a combination ofDefined Contribution and Defined Benefitplans, the way forward will be to offerDefined Contribution plans only whereappropriate.

    In summary

    Sappi can secure its future by attractingskilled employees, continuously developingtheir skills, and building loyalty through awide range of initiatives and services as

    detailed in this report. Measures that willhelp us to achieve our goals include:

    Offering attractive conditions and trainingprograms to prepare young, skilledemployees for their future work andensuring that we retain employees with keyskills for the long termAnalysing individual competencies and

    focusing on developing them through ourcompetency and talent managementprograms

    Showing our appreciation for ouremployees dedication for example,through competitive remuneration and a

    range of additional benefitsPromoting the mental and physical health

    of our employees and providing them withsecure, healthy jobs

    Supporting collaboration within thecompany between people of differentcultural backgrounds, age groups andgenders

    Complying with all the relevant standardsand declarations at all times (e.g. ILO)

    It takes inspirational and engagingleadership to attract, develop and retaintalented and motivated employees whoform the heart of a high performance

    culture. At Sappi we are confident that ourprogrammes are sufficiently rigorous andfar-reaching to enable the company tocreate a high performance culture and forthe business to fulfill its ambitions.

    DID YOU KNOW?The majority of staff

    participate in a variable bonus

    program which will pay out a

    bonus if certain thresholds

    and targets are met

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    The managementof the environmental

    aspects of our production

    processes is part of ourday-to-day work

    Our paper is based on fibres derivedfrom wood a renewable resourcewith high levels of renewable energy,

    and a resource that is completelyrecyclable. The pulp and paper productionrequires sophisticated processes, raw

    materials and energy. The managementof the environmental aspects of theseprocesses and their impact is part of ourday-to-day work.

    The following performance indicatorsoffer readers a deeper look at ourenvironmental performance data over thepast five yearsfrom fibre procurementand energy usage to how our operationsimpact on air, water and solid waste.They are based on actual production,and include production of those papermachines and mills that have sinceclosed (Blackburn, Maastricht PM5, Kangas

    and Biberist).

    It is important to note:

    that 2009 was a significant year for SappiFine Paper Europe with the integration offour paper mills from m-real Kirkniemi andKangas in Finland, Stockstadt in Germanyand Biberist in Switzerland. This, coupled

    with extreme production curtailments due topoor market demand from the economiccrisis, had a negative impact on theenvironmental performance indicators.Paper machines are designed forcontinuous production. Starting andstopping them required extra water andenergy and impacted on the raw materialefficiency of the production process.If the indicators are also GRI indicatorsthey are reported according to theseguidelines. SO2 and NOx (GRI indicatorEN-20), water use (GRI indicator EN-8 andEN21), COD and TSS (EN-21), solid waste

    to landfill (EN-22).

    Keyperformance

    indicators

    % + /

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    Total fibre input 2011

    Waste to landfill (kg/adt)

    Certified

    Controlled wood

    Own made fibre

    Purchased fibre

    Fibre-split 2011

    FibreOver the last five years we were able to increasethe share of certified fibres and keep it well above 70%.

    Our European mills predominantly use PEFCcertification for their fibre sources. In a few regions,including Finland and the state-owned forest in someareas of Germany, both FSCTM and PEFC certification isplanned. Overall the number of certified forests is slowlyincreasing in Western and Central Europe.

    Any non-certified material entering our products issubject to strict risk assessment processes which meetFSCTM Controlled Wood requirements and the PEFCDue Diligence System.

    We are the Europe market leader in integratedsulphite pulp production. Together with the CTMP(Chemical Thermo Mechanical Pulp) production at ourLanaken and Kirkniemi mills we produce 47% of ourfibre needs ourselves.

    Certified fibre share SFPE

    PEFC FSCTM Target

    100

    2007 2008 2009 2010 2011

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    WasteThe material that is landfilled is to a large extent ash,which can be used for other things, such as theproduction of cement, other mineral building material,fertiliser and soil substrates. The majority of our ashesare already recycled and we are further working toreduce the amount of material to landfill.

    There is no organic material from our mills going tolandfill. Where possible, the organic waste materialgenerated at our sites is used as a renewable fuel onsite to produce by-products.

    Waste paper, scrap metal, scrap electronics and evenmost of the hazardous waste and building rubble isrecycled, while residual waste is sent to sorting centres

    where recyclable material is recovered.

    1.0

    2007 2008 2009 2010 2011

    2.03.04.05.06.07.0

    8.09.0

    10.0

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    EmissionsThe emission parameter which is receiving most ofthe attention is carbon dioxide due to its impact onclimate change. We are addressing this with ourreduction target (see page 9).

    SO2 and NOx are two emission parameters importantto control as they can contribute to acid rain which, inturn, negatively impact our forests health, as well asthe health of the plant and wildlife around us.

    SO2 is emitted from the use of fossil fuels, such

    as coal and oil. More significant, however, are theemissions from our recovery boilers which usethe black liquor from the pulping process. The SO2in the off gas of the incineration process is recoveredin a cascade of wet scrubbers and recycled intocooking acid.

    NOx emissions are caused by any combustionprocess where nitrogen (air) is present. Hightemperatures, which are sometimes needed to increaseefficiency, can increase the generation of theseemissions. A small downward trend can be shown overthe past three years.

    Water

    emissionsCOD and TSS are key indicators for organic pollution to water.Our highly sophisticated waste water treatment plantsdramatically reduce the organic pollution. Some of the COD isresidual lignin that our treatment plants cannot reduce further.However, it is inert and does not reduce oxygen levels inreceiving waters. The general specific trend is downwardswith a small increase in COD in 2011.

    0.05

    2007 2008 2009 2010 2011

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.10

    2007 2008 2009 2010 2011

    0.20

    0.30

    0.40


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