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Sappi Fine PaperEurope
2011
Sustainability
Report
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% + /
contents
03 WELCOME/WHO WE ARE
06 MESSAGE
FROM THE CEO
08 CHARTER
COMMITMENTS
14 THE GREENPAPER TRAIL
16 FORESTS
20 PULP MILL
24 PAPER MILL
30 TRANSPORT
32 PRINTER/CONSUMER
38 PEOPLE
44 KEY PERFORMANCE
INDICATORS
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welcome
Our approachto sustainability is
based on a holistic view
of Planet, People andProsperity
Sappi Europe has undergone manychanges in recent years. The companyhas been restructured, bringing
forward new and innovative products,changing our practices and repositioningourself for the 21st century. Sappi Europe is
the leading company in the coated fine papermarket and has sustainability at its heart.
Sappis commitment to sustainabilitymanifests itself in the creation of TheEuropean Sustainable DevelopmentCouncil. This body consists of thecompanys most senior directors, and ischaired by the European EnvironmentalManager. Its existence and direct influenceensures that sustainability is given thehighest possible attention and that itreaches all parts of the organisation.
Our approach to sustainability is basedon a holistic view of Planet, People and
Prosperity (the 3Ps). These values andcommitments underpin everything we do,
from our business decisions and processesto our dealings with stakeholders andcustomers.Planet: contributing to a world ofbiodiversity, renewable energy andenvironmental care
People: adding to the wellbeing, safety andhealth of employees and communitiesProsperity: aiming at long-term profitabilityand customer satisfaction throughinnovation and ethical conduct
Under these over-arching themes wehave placed our Charter Commitments.These commitments provide clear guidanceto all our staff, suppliers and shareholderson how the company will behave and howwe believe it must operate.
We see ourself as a part of thecommunities in which we work, and whilewe strive to be a successful and profitable
company, we must achieve this aim in asustainable way.
Sustainability report
This report spells out where Sappi has come from, where it is headed, and how the companybelieves it is going to get there. Sappi Fine Paper Europe (SFPE) has been publicly reportingprogress on sustainability initiatives since 2008 as part of a global sustainability report issuedannually by Sappi Limited after the financial year-end. Our financial year starts on 1 Octoberand ends on 30 September of the following year. This year marks the first time each regionaldivision issues its own sustainability report, with consolidated global sustainability performanceincluded in the annual report to shareholders. Sappi Limited will also continue to publish aseparate online report in conformance with the Global Reporting Initiatives 3G framework anddisclosing compliance with the UN Global Compact, to which we are a signatory. This regional
reporting structure allows a deeper regional focus that reflects local markets and aspects, andcovers the financial year 2011 (1 October 2010 to 30 September 2011). Emission figures arebased on the operation of our operating mills in Europe unless it is specified otherwise. Allproduction and non-production activities on our mill premises are included. People andprosperity metrics are reported for the full region, including central facilities and sales offices.
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who we are
Sappi Fine Paper Europe is theleading European producer ofcoated fine paper used in premium
magazines, catalogues, books and high-endprint advertising.
Operating eight mills in Europe andheadquartered in Brussels, Belgium, SappiFine Paper Europe is recognised for
innovation and quality. Our graphic paperbrands include Magno, Quatro, Royal, Galerieand GalerieArt ranges. Algro, Fusion, Leineand Parade are the brands for specialitylabelling, topliner, packaging papersand boards. Jaz is the paper brand fordigital printing.
Sappi Fine Paper Europe is a division ofSappi Limited (listed on NYSE and JSE),a global company headquartered inJohannesburg, South Africa, with over 14,900employees and manufacturing operations innine countries on four continents, salesoffices in 50 countries, and customers in over
100 countries around the world.Sappi Europe is a major part of
the global companys operations, employingjust over 40% of its staff and providing over60% of its paper production capacity.
Sappi Fine PaperEurope is the leadingEuropean producer of
coated fine paper
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Kirkniemi, Finland
Alfeld, Germany
Maastricht,
The Netherlands
Lanaken,
Belgium
Nijmegen,
The Netherlands
Brussels,
Head Office
Gratkorn,
Austria
Ehingen,
Germany
Stockstadt,
Germany
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Our reputationas a reliable companywith integrity serves
us well
Since I joined in 2007, Sappi hasundergone considerable change.The company has restructured itself,
advanced new products and put theconcept of sustainable development at itscore. Through these changes we have
developed a new strategy founded on the3Ps Planet, People and Prosperity.These themes encapsulate Sappisapproach for the 21st century and serveas a guide to all our employees.
SustainabilitySustainability is at the heart of everythingthat Sappi does. This has led toimprovements in greenhouse gasreductions, waste management andcertified fibre usage. Our staff are alsocontinually being trained in the importanceof sustainability and how they can make
it a reality.It is important, though, to understand how
sustainability affects the bottom line; throughreduced costs, and also because goodbusiness depends on relationships withcommunities. Sappi relies on the goodwill ofgovernments and much smaller communitiesin the regions in which it operates. By placingsustainability at the heart of our organisation,we are sending out a strong message to thesegroups, which both reassures and delivers.
Culture
Sappi has developed a health and safety
culture of which I am proud, and the level ofaccidents and injuries in our workplaces hasfallen significantly. However, there is more tobe done, especially to achieve our ultimateambition of a zero injury rate across the entire
company. I really want our employees tofeel that Sappi is not only a great place towork, but also a safe one. This meansachieving the right engagement andexpectations at each of our sites, and thereare initiatives in place to do that, which we
are, justifiably, excited about.
Competition
Sappi has been in a catch-up phase over thelast twelve months. We have substantiallyreduced our costs, cut our capacity to fit themarket and made improvements to ourservice offering, so that we are now easy todo business with and can deliver cost-effective solutions. Some of the decisionshave been hard the closure of the Biberistmill in Switzerland is a prime example.However, I am relieved and pleased that wewere able to give good support to the staff
affected and that most of them got new jobsquickly. But we must ensure that theseactions were not in vain.
With a more efficient company, we aregetting better at keeping our customerssatisfied and making profit. Our reputationas a reliable company with strong integrityserves us well.
I now believe we have a bright future, aslong as we recognise the challenges aheadand act on them early. The digital age hasbrought an overall decline in demand forpaper products. We dont yet know wherethat will stop, but we have done the right
things to deal with the consequences so far.More than ever, our focus is on ourcustomers. By delivering what they need andvalue in the most cost competitive way, wewill all prosper together.
ceo
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Berry Wiersum,
CEO Sappi Fine PaperEurope
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2008 2009 2010 2011
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Our commitmentto sustainability
planetBy treading more lightly on the Planet withcleaner, more efficient manufacturing andwaste beneficiation processes, we canproduce more with less an approachwhich has obvious economic benefits. Thisapproach involves reducing the energyintensity of our business and reducing theassociated greenhouse gas emissions acrossthe full supply chain. It also necessitatesusing less water and improving effluent waterquality, mitigating our impact on biodiversityand promoting sustainable forestry through
internationally accredited, independentenvironmental management and forestcertification systems.
Reduction of Specific Water Use*
We consider the water supply to our millsas abundant and have rarely experienceda stressed supply situation.
According to the Global Water Tool of theWorld Business Council of SustainableDevelopment, the average water stress indexis considered as abundant at all but two ofour mill locations, those of Maastricht and
Lanaken where the index is considered tobe at stress level due to the relatively highpopulation living in the area.
In our experience, however, water hasalways been abundant and we do not see
a water shortage risk. We also do not expectour impact to significantly change at any of
our locations due to our water use anddischarge.
In addition, water use has an impact onenergy, as it is heated up within the processand the mills lose energy through their waterdischarge.
We have been able to reduce our specificwater use according to the target set, andare lower already than the 5% reductionenvisaged for 2012.
chartercommitments
25.0
20.0
15.0
10.0
5.0
0.0
Specific water use m3/t
Spec. water use Target 5% base year
Our approach to sustainability is based on a holistic view of Planet, Peopleand Prosperity (the 3Ps). These values and commitments underpin everything
we do, from our business decisions and processes to our dealings withstakeholders and customers. Below are our charter commitments, outlining the
way Sappi Fine Paper Europe wants to do business, our targets and results
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Reduction of Specific CO2*
Our 2012 target is the reduction of specificdirect fossil CO2 emissions (i.e. tons of CO2per tons of manufactured pulp and saleablepaper), including purchased power
emissions (calculated at 400g/kWh) by1% per year*.
The CO2 figures shown in the graph arethe sum of specific direct CO2 emissionsand the indirect CO2 emissions from theexternal electricity supply. It is calculatedwith the factor of 400g/kWh. The nationalaverage factors in the countries of operationare lower or higher than the 400g. The 400gis close to the European average and alsothe factor used by the EU-Flower criteria forcopying and graphic paper.
This target has the disadvantage in thatthe capacity of the integrated chemical pulp
production is limited, as is the availabilityof our most important biofuel black liquor,for which generation is proportional to thepulp production.
When the paper production is increasedcompared with the integrated chemical pulpproduction, the share of fossil fuels isincreased and, in line with it, the fossil CO2emissions. This is the case for ourintegrated mills Alfeld, Ehingen, Gratkornand Stockstadt.
For efficiency reasons it is of coursealmost always sensible to maximiseproduction of our machines. As a rule of
thumb, the higher the machine utilisationthe lower the specific energy needed.We have been successful in reducing the
specific CO2 level and are on track to meetthe 2012 target.
Certified Fibre*
Our 2012 target for certified fibres overallis 70%. We have achieved this highfigure from 2009 onwards. Increasing thecertified share further will be a challengeas we must also take operational targetsinto account, such as the preference tosource locally.
The certification of the chain of custodyhas improved significantly over the past
years with most of our suppliers followingthis route. All of our pulp suppliers arecertified, in most cases in accordance withboth FSCTM and PEFC certificationschemes. Some of our smaller woodsuppliers, however, are still not certified.Some certified wood material loses itscertification in the chain as a fewintermediary traders do not hold the samecertification as the traded material.
Any non-certified material entering ourproducts is subject to strict risk assessmentprocesses, which meet the FSCTMControlled Wood requirements and those of
the PEFC Due Diligence System.
PEFC FSCTM Target
Certified fibre share SFPE
40
50
60
70
80
90
100
30
20
10
0
2008 2009 2010 2011
400
500
600
300
200
100
0
2008 2009 2010 2011
Spec. CO2 (fossil) kg/t Target 5% base year
Specific fossil CO2 kg/t, inclpurchasing power at 400g CO2/kWh
*Important to note: targets were initially set in 2008 to be achieved in 2012, but as we acquired
several M-real mills in 2009 we had to adjust accordingly by including the performance of thosemills retrospectively in the targets as well. The benchmark is the average of the mill performancesof the year 2009 for Kirkniemi and Stockstadt, and 2008 for Alfeld, Gratkorn, Ehingen, Lanaken,Maastricht and Nijmegen. The reference year 2008 is actually better than 2009 due to the higheremission average of the new mills and mainly due to the extremely low utilisation of our papermachines in this year. The figures only include mills that are in operation to help comparability.Mills that do not produce anymore are not included.
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The Lost Time Injury Frequency Rateachieved in 2011 (LTIFR) by Maastricht Mill
0.26peopleBy creating a safe, healthy workplace forour People in which diversity is encouragedand valued, and people are provided withon-going development opportunities so thatthey can develop to their full potential, weenhance productivity and our ability toservice global markets. Active corporatecitizenship programmes relevant to theneeds of the communities where we operate
ensure that we promote socio-economicdevelopment within these communities.
Each employee should receive 30 hoursof training per annum. In 2011, we achievedan average of 25.52 hours of training peremployee. Our various people developmentinitiatives, which include training, havehelped us to ensure that our employees canwork more effectively and confidently andare able to take up different roles.
A Safe and Healthy Workforce
A true health and safety policy is somethingyou keep working on. Sappis safetyapproach is based on no less than fivefundamental principles:
A zero-injury targetIntegrated health and safety planning and
managementTraining at every organisational levelParticipative information and control
structures
Adherence to international best practiceand safety standards
Other initiatives include an annual GlobalSafety Awareness Day at all our sites,offering preventive medical check-ups, andprograms to stay in excellent condition bothmentally and physically. Our 2011 targetwas to reduce the LTIFR (Lost Time InjuryFrequency Rate) to 0.39 (this includescentral units) and to report occupationalinjuries better and more comprehensively.
We achieved a LTIFR rate of 1.3 in 2011with Maastricht Mill achieving an LTIFR of
0.26. We have been continuously successfulin lowering our LTIFR each year, and in2012 we will continue our commitment toachieving a LTIFR target of 0.21 for theentire European operation.Hours training per employee 2012 Target
Hours training per employee
chartercommitments
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5
10
15
20
25
30
35
0
2009 2010 2011
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prosperityBy generating Prosperity, we can continue toattract investors, leverage growth opportunitiesand invest more in our processes, people, andthe communities in which we operate. This
ensures that the business becomes morecustomer-centric, and keeps us focused onongoing product, process and serviceinnovation. Investing in research anddevelopment ensures we maintain acompetitive global advantage.
Generating Prosperity
Sappi started the financial year with a strongperformance and produced good resultsduring the first half of the year. Increaseduncertainty in global markets, the deepening ofthe European debt crisis, as well as increasinginput costs, however, negatively affected sales
volumes and profit margins. This resulted in thefinancial performance for the year falling shortof our targets, despite our best efforts.
We took decisive action in 2011 to improvethe cost base and competitiveness of thebusiness. These actions have proven to bequite successful and made significantprogress. These actions were not easy toimplement and unfortunately, and regrettably,also resulted in the loss of a considerablenumber of jobs in Europe.
We expect to see the results of these actionsin 2012 as we continue our cost-savingprograms, and our production efficiencies and
customer service continue to improve,reaching very good levels. Our 2012 target isto achieve a RONA* of 7.13%.
Focus on Innovation
The speciality packaging business in Europeperformed very well in 2011. The variety ofspeciality products and the service offer makeSappi very competitive in this area.
Sappi launched Fusion, a new generationtopliner in 2011, as well as Algro Nature, ahome compostable paper for flexiblepackaging. We will continue to grow ourspecialities business in 2012 and further
penetrate the flexpack, release liner, premiumcartonboard and white top liner markets.
Sappi launched Jaz silk in 2011, meetingour target to bring a digital paper to market.Jaz silks technology was developed incooperation with HP for high speed inkjetweb printing.
After being introduced to the market in early2011, trial runs have been successful and theproduct is now commercially available. The Jazproduct will be extended, with the addition ofJaz Book, currently under development for lowgrammage high speed inkjet web printing andexpected to be brought to market in 2012.
In the coming year we will continue to worktowards the further commercialisation of theJaz family, growing the market and extendingthe portfolio to include other OriginalEquipment Manufacturers (OEMs).
The year Sappi launched Fusion, Algro Nature and Jaz
2011
*Return on net average operating assets
chartercommitments
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PAPER
MACHINE
WE SEND 2.7M m3 OFROUNDWOOD TO OUR PULPMILLS EACH YEAR, AS WELLAS 1.6M m3 OF WASTE WOODFROM SAWMILLS4
All our fibre materialcomes from certified
sustainable andcontrolled sources.
As well as providinghabitat for wildlife andrecreation for people,
forests protect soiland water. One
hectare of forest alsoabsorbs about 2.5tonnes of carbondioxide a year3
Our pulp mills aredesigned to avoid
emissions of sulphurdioxide a raw material
needed for chemical pulpproduction. They feed as
much SO2
as possibleback into the process and
use it again
225,000 PEOPLEARE EMPLOYED BY
EUROPES PULP ANDPAPER INDUSTRY2
At Gratkorn Mill, steamfrom the power-plantturbines, rather thanfossil fuels, is reused
to warm up thegas supply
34.2% OF THE FUELS USEDBY SFPE ARE BIOFUELS4
665,000 PEOPLEARE EMPLOYED BYEUROPES FORESTRY
INDUSTRY1
273,000 PEOPLEARE EMPLOYED
BY EUROPESSAWMILLS2
In Finland, strict rules governeffluent discharges into
Lake Lohja, nextto Kirkniemi Mill.State-of-the artprocesses mean
the mill meets themby a large margin
At Maastricht Mill, waste sludgeis dried and sold to farmers asbedding for cows (the cows love
it). Sludge is also used as aningredient in bricks
At Alfeld Mill, during waste-water treatment, 12,000m3of biogas is produced each
day. This is used to generateenergy, and supplies about
1.2% of the mill's needs
The green
paper trailSappi is determined to reduce the environmental impactof its processes. This report follows our product lifecycle,from forest to pulp, paper to print, and shows how thepeople at Sappi are instrumental in making this happen
FOREST
European tree usage2:
Energy 42%
Sawmills 24%
Pulp and paper 17%
Other 17%
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Sludge left over from effluenttreatment contains fibres andbiomass a perfect sourceof energy. Alfeld Mill turnsthe sludge into pellets and
uses it as fuel
SFPE PRODUCES 950,000TONNES OF PULP EACHYEAR AND BUYS INANOTHER 1.1M TONNES4
PULP MILL
908,000 PEOPLEARE EMPLOYED
BY EUROPESPRINTING
INDUSTRY2
CONSUMER
PRINTER
Digital printingis increasingly
popular. It allowsshort runs,
personalisedprinting and
less waste
The paper we sell4:
Coated fine paper: 2.4M tonnes
Mechanical coated: 1.4M tonnes
Uncoated: 284k tonnes
Speciality papers: 162k tonnes
Lignosulfonates a by-product from the pulpingprocess can be used
in making buildingmaterials. In 2010,
lignosulfonates fromSFPE pulp mills helped
create 18M m3of concrete
The black liquor createdduring pulping is a great
source of renewableenergy. In our integrated
mills it is burned toproduce steam
and power
All SFPE mills bleachpulp without using
chlorine
All the power plants supplyingour European mills are
combined heat and powerplants. As well as generatingelectricity from gas, they alsouse the heat generated in theprocess, raising their energyefficiency to about 80%
twice as much as traditionalpower plants
Paper brings joyto people. It's
relaxing to read,
easy to use andmore effectivethan screensfor education
SOURCES: 1) FAO, 'State of the World's Forest 2011' 2) Eurostat, 'Forestry in the EU and the world', 2011 3) approximation, value can varydepending on factors such as tree species, location and density 4) 2011 SFPE 5) Sappi sustainability leaflet, 2011 6) CEPI Sustainability Report 2011
69% OFPAPER IN
EUROPE GETS
RECYCLED6 UP TO
SEVEN TIMES
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45% of our deliveries
now go by rail or canal5.To reduce our carbon
footprint we're switchingfrom road to railwherever we can
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Sappi Europe iscommitted to sustainableforestry and to reducing
our carbon footprint
73%
To be a sustainable industry, papermanufacturers need to have effectiveand transparent policies dedicated
to the long-term survival of the worldsforests, woodlands and other naturalhabitats. Sustainable forestry and thereduction of our carbon footprint must be apriority for all companies, and Sappi Europehas focused on this area. This involves
working with partners to ensure that thewood purchased can be traced throughoutits supply chain, ensuring strict sustainableforestry practices.
Supply chain
Sappi is committed to purchasing onlywood and fibre when it understandsprecisely how it came to market. The bestway to combat illegal logging and non-sustainable practices is for all wood andfibre to be certified or at least controlled.
Understanding the supply chain is crucial,and certification is required if we are to besure of how our products are made. Sappiset a target that 70% of all the fibre wepurchase should be certified, and we arepleased that this goal was exceeded bya large margin. In 2011, 73% of the fibreswe used were certified, placing us astep above the European average. The
remainder of the fibre came from knownand controlled sources.
forest
The amount of fibres weused that were certified
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DID YOU KNOW?European forests grow by
the equivalent of 1.5 million
football pitches each year
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CERTIFICATIONAs part of our commitment to
sustainable practices, Sappi has worked
with the Programme for the
Endorsement of Forest Certification
(PEFC) and the Forest Stewardship
Council (FSCTM) to achieve globally
recognised standards. One of our
milestones was that we were the first
paper company to achieve multi-site,
cross border group chain-of-custody
certification for our entire European
operations from both bodies. These
standards cover an array of
environmental, social and economic
factors pertinent to the safeguarding of
the worlds forests. Crucially, they
provide a mechanism for tracking
certified material from forest to final
product. Therefore, when you buy or
sell Sappi products you can be certain
the wood fibre in the product supported
the sustainable management of our
forest resources.
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In order to be committed to purchasingwood only from sustainable forests andcontrolled sources, it is crucial that our
efforts extend to the entire supply chain. Inthe forests that we purchase from, the cycleof planting, growing and logging ismeticulously managed. Such a sustainableapproach ensures that there is always moregrowth than what is harvested.
Working closely with partners
The forests of Austria hold a special affectionin the hearts of its people. Therefore, Sappiworks closely with its wood purchasingcompany Papierholz Austria (PHA) tomaintain the biodiversity of the forests andharvest its wood in a sustainable way. In fact,the Sappi Gratkorn mill was one of thefounder companies of PHA in 1997. The keytasks of PHA are wood supply, wood logisticsand administration. Through this co-operation, the mill is able to produce almostone million tonnes of paper every year, while
maintaining a sustainable approach.Key market information is shared, which
means the two companies can ensure theirapproaches are aligned and optimised.Both Sappi and PHA hold high standardsand have independent certification todemonstrate this fact, such as PEFC, FSCTMand ISO 14001 certifications. Sappi aims toengage with the communities its operationsare based in. Similarly, the wood purchasersof PHA are well-trained forestry experts thatsupport wood land owners with theirexpertise with forest management andwood harvesting.
The Gratkorn mill is a key part of the localeconomy. However, its future must besustainable and this means the wood fromAustrian forests needs to be used in themost efficient way possible. It is worth
mentioning that Austrian forest law is one ofthe strictest in the world and both Sappi andPHA are able to work within its boundaries.In fact, over the past 50 years, the forest hasgrown by over 300,000 hectares in Austria seven times the size of Vienna.
Sustainability across the chain
The way in which Sapin the exclusive wood
supplier to Sappi Lanaken in Belgium manages the forests in which it operates hasalso helped Sappi Europe realise itsenvironmental aims in terms of its fibrecertification. Sapin has been at the forefrontof sustainable forestry practices for overeight years. In 2004, the company gainedPEFC certification, and the following year itgained FSCTM certification. In the years sincethen, the world as a whole has altered itsviews on the types of products it buys asmore and more consumers are demandingeco-friendly products. Sapin and itssuppliers are very aware of this fact, and the
company is committed to environmentalprotection. Indeed, the growth of the certifiedmarket means there is little other choice forcompanies in the wood and paper markets.
Many of Sapins achievements mirrorSappis in terms of accreditations. Forinstance, the company has long led the wayin certification, holding ISO 9001 and ISO14001 standards, as well as FSCTM andPEFC accreditations. For both companies, itis important that accreditation goes all theway down the supply chain, indeed it is arequirement of such standards. Sapin haslong worked with all its suppliers to
encourage a more sustainableapproach, and the result of thiswork can be seen in theincreasingly higher yieldsof certified wood.
Our goal: sustainablepaper production
forest
Employees ofPapierholz Austria
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Sappi Europe is thebiggest producer of sulphite
pulp on the continent,producing 675,000tonnes per year
T
he work that takes place in SappiEuropes pulp mills is central to our
efforts to be a truly sustainablecompany. In fact, Sappi Europe is thebiggest producer of sulphite pulp on thecontinent, with the capacity to produce675,000 tonnes of sulphite pulp every year.
We are commited to reducing our energyuse and emissions, and the production ofsulphite pulp goes a long way towardsachieving this.
There are several advantages tomanufacturing sulphite pulp, ratherthan kraft (sulphate). It produces higherfibre yields and requires fewer bleachingchemicals, for example all our pulp mills
are totally chlorine-free (TCF). In addition,less energy is required in the refiningprocess, and there are fewer odorousemissions. Wood is also used moreefficiently, as a high proportion of residues
from the saw mills can be added to the mix.Sulphite pulping also lends itself well to
smaller operations; the Alfeld Mill, forinstance is our smallest pulp mill.
Sappis mills take wood with a lowresin content, such as spruce or beech. Thewood arrives either as logs or chips fromthe saw mills. The logs are debarked,reduced to chips and then added to thechip mix. The chips are cooked in acid forsix to eight hours at temperatures of 140Cand a pressure of eight bar. During thisprocess the binding elements of wood turninto liquid. The resulting by-product (ligninand acid) is called lignosulphate.
Lignosulphate has useful applications
in the building and construction industry,but Sappi Europe uses most of it is asa biofuel to power its mills. The pulpingchemicals are recycled in this processas well.
pulp mill
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The manufacture ofsulphite pulpproduces higher fibreyields, and requiresless specific energythan kraft pulping
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Sustainability
The raw materials begin their transformationinto paper products in Sappi Europes pulpmills where there has been considerableinnovation in recent years.
One approach is Sappi Europes ongoingcommitment to reducing waste sent tolandfill. Our organic waste material is burntto make energy. By creating heat out ofbiomass and using it to power Sappis ownoperations, as well as helping others tomeet their energy needs, the company is
adding positive value. It is mainly ash thatgoes to landfill, when its not used in theproduction of cement, other buildingmaterial, fertilizer and soil substrates.
Currently, the use of chemicals at the pulp
HOW SAPPI HELPED
BUILD AN AIRPORTOne byproduct of the pulp productionprocess, produced by the reaction of
cooking acid and lignins, is called
lignosulphate. This liquid chemical is
used as a biofuel and is used to
power Sappis pulp and paper mills.
However, in modified form it can also
be used as a speciality chemical with
many beneficial applications.
This useful byproduct is actually all
around us everyday, as it is used in
the production of plasterboard,
chipboard, bricks and paving stones.
Lignosulphates have the
advantage of being non-toxic and
environmentally friendly, unlike many
other industrial chemical substances.
Some of Sappis byproduct has been
used in building materials at high-
profile locations, such as Frankfurt
International Airport buildings.
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pulp mill
mill is process-given. However, SappiEurope has strict policies designed to ensurethat the environmental impact of this part ofthe operation is as low as possible. Sappisbleaching processes are entirely TCF, webleach with peroxide which leaves behind noharmful chemicals. Our market pulp can alsobe elementary chlorine free (ECF).
Water usage is a crucial part of Sappisoperations, so its important that thecompany continues to make strenuousefforts to minimise water intake and to
recycle and reuse it as much as possible.After use, Sappi cleanses effluents in highlysophisticated waste water treatment plantsto meet local legislation, before they arereturned to the environment.
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The number of times paper canbe recycled. Virgin fibres areneeded to start the cycle
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We continue to raisethe bar in terms of
certification and energy
management
Sappis paper mills are at the forefront ofour move towards increasedsustainability. New technologies,
initiatives and changes in culture have beenthe drivers for some exciting developments,and amid a changing industry and challengingeconomic landscape, the commitment to ourpeople, planet and prosperity across Sappis
mills is stronger than ever.
Navigating a changing market
Economic conditions in the paper marketcontinue to challenge even the mostresourceful. Overcapacity in the market andmacroeconomic uncertainty across Europeare key factors, as is the longer-termbackdrop of efforts by Sappi and others tocreate and preserve a level playing fieldagainst global competition.
Sappi has made some timely andnecessary adjustments to its operations inthe face of these conditions, with the
closure of the Biberist mill in Switzerlandperhaps the most notable.There is no doubt that the closure of
Biberist had a major impact on the lives andcareers of the many staff based there.
Nonetheless, we worked hard to ensure thatour employees had a good prospect ofalternative employment, and were positionedas well as possible after the closure. Theresults have been promising: within fourmonths of our confirmation of the millsclosure, 70% of staff had found new jobs.Furthermore, all of the mills apprentices were
found positions in other companies, and wereable to complete their apprenticeships.
These results speak well of the excellentskills and experience levels of the Biberiststaff, and of the hard work on Sappis part inensuring that potential negative impacts ofthe closure were minimised for all concerned.
Custodians of our environment
We have spent a considerable amount oftime, money and effort in reducing pollutionand waste in our mills. Conserving water,decreasing emissions and discharges, andusing energy more efficiently, are key
priorities for the company. These aims arenot just environmentally beneficial, but arealso regarded as essential for the long-termgrowth and prosperity of the company.
All of Sappi Europes mills are located near
paper mill
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WARM EXCHANGESappi Europes mill in Maastricht hasinstalled a heat exchanger in thechimney of its plant to capturewarmth, which is then used to warmand cool nearby buildings in theMosae Forum.
The Mosae Forum, which is 700m
from the Sappi mill, is a large sitecontaining residential apartments,offices and retail units. Maastrichtaims to reduce its CO2 emissions byhalf as of 2050. As a result of thecollaboration with Sappi, this is nowcloser to becoming a reality, as excessheat from the mill is supplied tomunicipal buildings.
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to rivers or surface waters where watersupply is plentiful all year. Water gatheredfrom these sources is cleaned before useand then used several times before it isthoroughly treated to remove impurities andreturned to the environment. Recycling waterin this way makes our mills more efficientand reduces our environmental impact.
The way in which water is used isconstantly monitored. Sophisticated piping
and instrumentation allows onlinevisualisation of how Sappis water circuitsoperate, in order to maintain a high efficiencylevel, reducing waste and increasingrecycling. One breakthrough has been toestablish that waste water impurities areturned into biogas which is recoveredand used as fuel.
At Sappi Europe, we operatecombined heat and power(CHP) plants in all of ourmills. These plants not onlygenerate electricity butalso heat, which is used at
the paper machines to drythe paper. Such efficienciesmean the companys CHPunits are twice as energyefficient as conventional powerplants. We make such investmentswith consideration to our long-termplans, which are designed to create prosperitytoday as well as in the future.
Innovation and energy efficiency
With energy prices increasing, energyefficiency remains a financial imperative,as well as an environmental concern.
Sappi Europe has made considerableheadway in reducing its carbon emissionsand improving energy efficiency. But whilethese efforts have won recognition, they arejust part of an ongoing drive for moreefficient use of energy across the business.
Specific carbon dioxide emissions fromfossil fuels in our paper mills has droppedan impressive 6.7 per cent over the pastthree years outperforming all our statedemissions targets.
While Sappis European mills wereamong the first to achieve internationalenvironmental ISO14001 and EMAS
accreditation, we continue to raise thebar in terms of certification and energymanagement. We publish our Environmental(EMAS) declaration, covering the operation,environmental performance and the
environmental programs on our website. Formaximum efficiency, and because verysimilar procedures are used across thegroup, Sappi mostly uses group certification.
Sappis management system encompassesorganisational structure, planning,responsibilities, procedures, processes andthe provision of resources for developing,implementing, achieving and reviewing theactivities of the company. This management
system has a long record of certification; firstwith quality management, then thecertification of environmental managementstandards, health and safety, forestry chain ofcustody, and energy management.
Our environmental and health and safetystandards also undergo aspect and
impact analyses, the results drivingour mills health, safety and
environmental programs. Andthe push for ever highercertification continues.Pleasingly, Sappi EuropesStockstadt and Kirkniemi
mills were the first papermills to gain EN160001
certification, while Nijmegenexpects to receive the
ISO50001 certificate in 2012;with accreditation of all of our mills
to follow by 2014.The example of the Netherlands shows
the uniqueness of our approach: there areonly four EMAS registered companies in thecountry, two of them are our Maastricht andNijmegen mills.
Less waste, smaller footprint
Sappi is committed to increasing prosperityboth now and in the long term, and tointernational treaties and legislationpromoting best environmental practice, aswell as the importance of reporting andmeasuring impact.
Sappi Europes mill in Alfeld has found aninnovative way to deal with its waste itconverts it into fuel. Sludge from the plantcontains enough fibres and biomass to giveit a heating power comparable to that ofbrown coal. Since 2009, weve beenconverting the waste into pellets and usingit as fuel in the plants bark boiler to
generate steam for the production process.This process uses around 18,000 tonnes ofwaste and saves on 900 truck journeys overan average distance of 100km.
Waste sludge from the production
DID YOU KNOW?Specific emissions from
fossil fuels in our paper
mills has dropped by 6.7%
over the past three years
paper mill
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process is oten urther used in applications
such as the manuacturing o bricks or
cement. However, there are also more
novel applications.
When companies innovate, there are
sometimes unexpected benets rom their
eorts. Sappi Europe ound that the dried
residual paper sludge rom its waste water
was very popular with some local
inhabitants the cows in the stables o the
region. Their armer attests to the act that
his cows are happier sleeping upon Sappisdried waste sludge than their more
traditional bedellows o sawdust and straw.
The material keeps the animals cleaner, as it
is less sticky, and is more comortable. The
improved hygiene also means the number
o white cells in the cows milk has
increased and is thereore more healthy too.
At Sappi Europes Gratkorn Mill in Austria,
too, we have ound a more ecient way o
using natural gas. Previously, the incoming
natural gas was pre-heated by burning
ossil uels. Now, hot steam rom the mills
turbines is used to power the water heat
exchanger. And while our Stockstadt millalready uses a mixture o ossil uels and
renewable energy sources to power its
paper production, the mill is moving
towards the implementation o more
sophisticated energy management systems.
Culture and values
However, the drive towards greater energy
eciency isnt just about changing
technologies, but changing mindsets, too.
The eorts by management and employees
at the Stockstadt mill demonstrate the
challenges that exist in this area, and point
to some o the ways in which thosechallenges can be overcome.
Eorts are also already underway to
urther improve energy usage. Management
is constantly engaging with employees on
ways to change practices that are
energy intensive and to promote
best practice. Sta have been
provided with special training
in energy conservation, there
are special quizzes with prizes,
awareness days and the
promotion o energy eciency
via newsletters and company
literature. The eects o thesecampaigns is that the Stockstadt
mill achieved a total reduction in
energy use o 3.6% in 2011, well
above the mills 2% target.
Increasing efciency, reducing waste
Sappis Kirkniemi mill is located by
Lake Lohja in Finland an important natural
resource, which is used by locals or
recreational shing among other things.
Conservation o this lake and o the many
others in Finland is crucial, however it is
also an opportunity; water is so abundant in
this part o the world that by producing
products in Finland there is less pressure on
countries where water is scarce.
Although there are no restrictions onwater usage there are tight limits on efuent
discharges, and Kirkniemi mill remains well
within these limits. Water usage is 25% less
than the general level or a paper mill
process and it is circulated 18 times.
Efuent discharges into the environment
have also been minimised. The efuent
treatment plant in Kirkniemi consists o
mechanical, biological and chemical
treatment steps. Kirkniemi was the rst
paper mill in Finland to use biological
treatment methods or its waste water and
this, and other environmental policies, have
had benecial eects.The efuent discharges containing
suspended organic matter have
caused there to be a biological oxygen
demand in the lake. However, in response
to this, Sappi has installed our oxygenation
pumps in the deep-water site to help
restore the biological condition o the
lake. The company also supports eorts
to increase sh stocks by sponsoring
the introduction o over 20,000 whitesh
annually.
As a result o Kirkniemis eective water
protection actions, the Kirkniemi mill
accounts or only about 7% o phosphorusand 5% o the nitrogen loading in Lake
Lohja, although it is the biggest industrial
establishment by the lake. As an indication
o the mills good work, Salla Leskinen, who
is responsible or the waste water treatment
plant in Kirkniemi, was named Water
Protector o the Year by The Western
Uusimaa Water and Environment
Association. This was the rst time that
the association had chosen an industrial
representative or this award.
Sappi Europes dedication to the
environment has also been highlighted by
its success at awards held by the DutchPaper Industry Association. Sappis mill in
Nijmegen won the VNP Trophy or the
lowest energy use, and Sappis mill in
Maastricht came third.
In 2011 Salla Leskinen,
who is responsible orthe waste watertreatment plant inKirkniemi, was namedWater Protector o theYear by The WesternUusimaa Water andEnvironment
Association
paper mill
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A DAY IN THE LIFEHenri Welman heads up the Utilities
department at Maastricht Mill. He tells
us about his job. Along with my team,
I ensure that the mill has the energy it
needs to unction the electricity,
steam and water. But we also use
energy to make money or Sappi. The
power plant at Maastricht produces
more energy than we need, so
residential neighbourhoods take our
excess heat, and we sell electricity on
the open market, which can be
lucrative. We also clean waste
water rom local rms in our efuent
treatment plant.
Turning waste into value is another
speciality. We dry waste-water sludge
rom the mill with residual heat rom our
power plant. Farmers use the dried
sludge as bedding or cows, and the
construction industry or bricks.
There are 20 o us in the team.
Everyone is always coming up with
new ideas. Thats what makes the
department special enthusiastic
people. My job is to keep them
that way! I also try to keep things
calm when they get hectic. The mill
depends on us.
Each day is dierent but I alwaysspend some time looking or the best
price we can get or our electricity.
Mills ProductsPaper
Capacity(tons ps)
PulpCapacity(tons pa)
Certifcations
Aleld,Germany
GraphicPaper,
SpecialityPaper
330,000 125,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /
PEFC CoC / FSCTM CoC /FSCTM CW / EN 15595hygiene management
Ehingen,
Germany
Graphic
Paper250,000 135,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /
PEFC CoC / FSCTM
CoC /FSCTM CW
Stockstadt,Germany
Coated anduncoatedfne paper
430,000 160,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /PEFC CoC / FSC CoC
/ FSC CW / ISO 50001energy management
Kirkniemi,Finland
CoatedMagazine
Paper730,000 330,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /
PEFC CoC / FSCTM CoC /EN 16001 energy
management
Lanaken,Belgium
CoatedMagazine
Paper,GraphicPaper
500,000 180,000ISO 9001 / ISO 14001 /
OHSAS 18001 / PEFC CoC/ FSCTM CoC / FSCTM CW
Maastricht,The
Netherlands
GraphicPaper
280,000ISO 9001 / ISO 14001 /
OHSAS 18001 / PEFC CoC/ FSCTM CoC / FSCTM CW
Nijmegen,
TheNetherlands
GraphicPaper 240,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /
PEFC CoC / FSCTM CoC/ FSCTM CW / ISO 50001
energy management
Gratkorn,Austria
GraphicPaper
950,000 255,000
ISO 9001 / ISO 14001 /EMAS / OHSAS 18001 /
PEFC CoC / FSCTM CoC /FSCTM CW
TotalCapacity1
3,710,000 1,175,000
PEFC Programme or the Endorsement o Forest CertifcationFSCTM Forest Stewardship CouncilEMAS Eco Management and Adult System: a voluntary clean citizenship initiative,constituting the highest environmental standards in EuropeOHSAS Occupational Health and Saety
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Sappi transportsaround four million
tonnes per year and
were committedto minimising ourenvironmental impact
Sappi Europe has a large andextensive supply chain comprisingmany individuals, vehicles and
depots. The company transports aroundfour million tonnes of finished paper everyyear. Understandably, such a largeorganisation must look at its impact,which could be considerable if notmanaged correctly.
Less road, more rail
Much of Sappis raw material and finished
produce is now transported by rail or canal,rather than road. Investment in railinfrastructure at the mills plays an importantrole in this. For example, Sappis mill inGratkorn, Austria, recently shifted 17,000tons of material to cargo train. Previously,these materials were carried by truck.
Sappi aims to increase this capacity tothe maximum, and block trains from
Gratkorn to its operations in Wesel nowtow some 22 wagons. Similar effortswere taken with regard to the Lanakenand Maastricht operations, wheretransportation to the south of Europe
was shifted from road to intermodal(rail and road).Nevertheless, road transportcontinues to be an importantmeans of distribution; most
customers simply do not have access torail or canals, and road is often the onlypractical method of transport for shortdistances. However, the move to intermodaltransport means that 45% of all Sappisfinished paper is transported by rail orcanal; both comparatively energy efficientmeans of transport.
Intermodal transport
Produce from Sappi Europes mills inLanaken, Belgium, and Maastricht, the
Netherlands, is now taken to the southof Europe via a combination of rail androad transport. This intermodal approachmakes sense from both a financial andenvironmental point of view. Intermodaltransport is a cost saver, good for theenvironment and more reliable, says DanielThiemann of Sappi Logistics Wesel.
The move to intermodal transportationalso means that Sappis delivery fleet hasbeen significantly reduced. There are now5,000 fewer truck deliveries per year asa result of using trains for long distancejourneys to deliver and collect materials.
Sometimes the benefits are even greater,as it is possible for trains to be powered byhydro-electricity. This means emissions canbe cut by over 30,000 tonnes per yearcompared to road transport.
transport
Daniel Thiemannof SappiLogistics Wesel
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45%of all Sappis finished paper istransported by rail or canal
FROM NORTHTO SOUTHSappi Europes distribution centre at
Wesel in northern Germany offers a
clear example of how intermodal
transport can be simple, effective and
environmentally beneficial. Trucks carry
shipments to the nearest rail port.
There, the entire trailer gets heavedonto a train where it sets off to
a destination in Europe. Another
truck picks up the trailer at this
destination and completes the last
leg of the journey.
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We have streamlinedand refocused our brands,
making it easier for
customers to understandour offering
printer/consumer
Print communication remains apowerful medium that plays a vitalrole in any media mix. Despite the
rise of digital media and the challengingeconomic climate, the paper industry isadapting to new circumstances and print istaking its place alongside new media. Inorder to maintain our position as a marketleader, it is vital that Sappi rises to thechallenges of this new environment. To doso, we must continue to sharpen ourcompetitiveness and deliver the productsand services our customers need at a
cost-effective price. We are committed toadding value to the businesses of theprinters and end-users that depend on thequality of our paper, technical knowledge,and reliable service.
Seizing opportunities
Sappi has embarked on a journey to bringus even closer to our customers; to providethem with the right offering of products andservices at a competitive price. ThroughProject Breakthrough, in addition to regularbusiness interaction, we continue to engagewith our major customers in creating new
value propositions, product positioning,brands and services, and working with themto create a business model that createssustainable value for both parties.
Sappi has long been focused on improving
customer service and today has adopted amore structured approach. By making abetter assessment of customer needs anddeveloping cost-effective solutions, we addvalue to the supply chain without addingcosts, while becoming more flexible andresponsive to customer needs. Usingeffective tools to measure the added value ofnew initiatives, the business has madesignificant changes to the way it interactswith its customers. For instance, in the pastthe company used to send customers manyshipping documents and we discovered that
this was considered to be excessive. Nowsuch dispatches have been greatly reducedand customers have welcomed this servicechange. This is just one example of our manyinitiatives. Customers appreciate the effortswe have made on this front and a recentsurvey on customer service showed that wehave earned a score of 8.17 on a scale of 10.This result demonstrates the excellence ofour logistics service and puts us among thebest in the industry.
Over the last year, we have significantlyreduced our cost base and improved ourefficiency and will continue to reduce our
fixed and variable costs. Sappi has awell-respected reputation for reliability andis working hard to maintain this reputationwhile meeting customers needs, at acompetitive price.
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STREAMLINING OURPRODUCT OFFERINGSappi Europe has streamlined and
refocused its brands, making it easier
for customers to do business with us
and easier for them to understand
our offering. By simplifying our brand
ranges, customers benefit from more
targeted products that better suit
their needs. Not only that, our
steamlined product ranges provide
a one-stop-shopping option for
customers, allowing them to choose
from a range of products within a
familiar brand name. The change will
allow Sappi to concentrate our
efforts on just a few brands.
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JAZ: A COATEDPAPER DESIGNEDFOR FULL COLOURPERSONALISATIONThe move to personalisation has led to
an increase in the need to tailor
information to consumers. The transfer
of information from web to print
(e.g. printed photo albums, personal
publishing) in a cost and time efficient
manner is also driving demand.
Launched in 2011, Jaz silk is a
coated paper that delivers excellent
print quality for high-speed inkjet
printing with full-colour personalisation.
But its not just an aesthetic choice; its
also a practical one. Its technology is
jointly developed with HP and further
fine-tuned to perform perfectly well on
other high speed inkjet printers. Jaz silk
eliminates the use of bonding agents
and reduces ink consumption. The
market response has been positive and
Sappis ongoing partnerships with mainOEMs have resulted in our market
innovator position being maintained.
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Sappis commitment to innovation isbest expressed through its productrange. We have considerable
expertise in creating special grades ofpaper designed for specific markets.Several of our most recent productlaunches demonstrate this point clearly.
Fusion: The premium white top liner
Sappi launched Fusion premium top liner in2011 in response to the increasing demandfor high-quality print finishing for packagingand displays. Fusion is the first liner wehave produced and it opens up an excitingnew business market for us. In anincreasingly tough economic environment,there is a need and interest for creative andbusiness-savvy ways to differentiate brandsand to maximise point of sale presence, andFusion meets this need.
Fusion offers a whiteness and brightness
that was rarely achieved previously withliners. In addition to the extra dimensionthat Fusion can bring to packaging anddisplays, it has numerous other benefits thatcan be experienced throughout theproduction chain. These include lessdowntime related to washing intervals in theprinting process, reduced glue consumptionin the lamination process, and a choicebetween sheet and reel formats from theoutset. A simplified pricing model and thelighter weight of the paper itself meansmore sheets per stack, and reducedtransport costs. By coating and calendering
the paper, the Fusion surface offers asuperior quality and gloss that other topliners cant match, all elements thatour customers were asking for combined inone product.
Algro Nature
Sappi joined forces with Innovia Films Ltd in2011 to demonstrate potential laminatestructures, using their respective products,suitable for end users in the food,confectionery and pharmaceuticalindustries. These bio plastic laminates
provide technical functionality in addition tobeing made from renewable resources andoffering compostability.
Both companies recognise that the bestend-of-life options for flexible paper/filmlaminates are either industrial, homecomposting or ultimately anaerobicdigestion, which turns waste into a usefulenergy source, compared to current landfillor incineration solutions.
Innovia Films Ltd with its NatureFlexproduct range, brings its unique expertisein manufacturing renewable andcompostable cellulose-based films with
tailored moisture and barrier properties.Sappi brings our expertise in manufacturingflexible packaging papers, and now offerscoated and uncoated compostable paperoptions; Algro Nature is a homecompostable one side coated paper; LeineNature is an uncoated equivalent, which isalso compostable. The products have beenindependently tested and have received theOK Compost Home certification byVinotte, and also the compostability DINE13432 certification by DIN CERTCO.
Trials have been made on both extrusionand adhesive laminate systems, targeting
end users who are seeking alternatives toexisting non-compostable structures.
We have considerableexpertise in creating
special grades of paper
printer/consumer
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Initiatives that youshould know about
Ideas that Matter
The Ideas that Matter competition run bySappi for over a decade places the
emphasis on the realisation of designprojects to generate awareness of wellknown, and less well known issues in thebroad categories of Environment, Culture,Education, Healthcare, Human Rights andSociety. The strong partnership approachbetween designers, non-profit organisationsand Sappi that has been established duringthe lifetime of this initiative has proved tomake a difference, helping people anddoing our planet some good. The winners ofthe 12th edition of the competition havebeen announced and can be found on thededicated Ideas that Matter website.
sappi-ideasthatmatter.eu
Sappi European Printers of
the Year Awards
The Sappi European Printers of the YearAwards (SEPOTY Awards for short), firstlaunched in 1993, were established bySappi to reward and recognise excellence inprint. The competition has evolved
alongside the industry, by recognisinginnovation in the sector and adding newcategories along the way, such as digitalprint and both sheet fed and webmagazines. The SEPOTY Awards encourageprinters to find the best processes, find thebest papers and find the best combinationof experience and graphic materials toachieve the best results for their customers.Recognising printers who give their utmostand set new standards in print excellence,the contest is open to any printer fromEurope and the Middle East who has his orher work commercially printed on mainly
Sappi paper. Out of an average of 5,000entries, the best print job in each continentis rewarded and competes for the globalPrinters of the Year Award.sappi.com
printer/consumer
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Whats NextWhats Nextis first and foremost a support tool for Sappi and itscustomers. With several grades and types of paper used in everyissue, Sappi combines sight and touch to bring the articles aliveand provide new ideas and tools for printers. The magazine is theultimate showcase of Sappi papers. The diverse content featuredin Whats Nextreflects Sappis passion for print. By focusing onhow innovation in paper and publishing can help push theboundaries of creativity, Sappi aims to show that paper is morerelevant than ever, providing engaging and sensory functionalitiesthat set it apart from the online world. A recent survey has shownthat the magazine is very much appreciated amongst publishersand design agencies who are pleased that Sappi supports theindustry in such an innovative way. They appreciate the source of
inspiration it provides. And the figures are showing this with anincreased membership and paper sample ordering. Also, thecomplementary content on the Whats Nextwebsite serves toamplify and add to the story in the magazine paper versiondemonstrating how print and digital can work well together.whatsnextmagazine.net
My Life in Print
My Life in Print, released by Sappi in 2011, celebrates therichness that print has brought, and continues to bring, tothe lives of people in all walks of life, in all sorts ofsituations and for all sorts of reasons. A myriad ofexamples in a creatively and specially designed publicationthat looks like a magazine but reads like a book, reflect
how print andpaper is integral toour daily lives.
In it, fascinatingcontent onsubjects rangingfrom print and theenvironment, toprint and business,to print and theintimate detail ofpeoples lives, isshared withcurious readers.
The bookcontains fivechapters, exploring
how print puts us intouch with ourselves; the unique place of print in the mediamix; why print and paper are key to a sustainable future; theenduring adaptability of print and paper; and how printallows us the space to be who we really are. Intimate storiesusing real life examples bring our relationship with paper tolife in a relevant and meaningful way. This latest publicationby Sappi Fine Paper Europe belongs to the Life With Print(LWP) initiative, the objective of which is to show theefficient and effective use of the right media mix.sappi.com
Houston
Sappi developed a brand new onlineknowledge platform in 2011 called Houston,specifically designed as a support toolfor professionals working in the paperand graphic industries. As well as easilyaccessible information on paper, printing
and converting-related topics, live expertswill work with professionals to find solutionsto issues in real time. Once users register,they will be able to access information onthe latest printing techniques and papertypes, market trends etc. Polls, marketfeedback and opinions will also be hostedon the regularly updated site providingvaluable news to users about the broaderindustry environment they are working in.sappi.com/houston
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people
Every one of the6,000 people employedby Sappi across Europe
underpin our successas a business
Acommitment to People is one of thepillars on which Sappis businessrests. Our employees are vitally
important to the success of our businessand we want our mills and offices to begreat places to work. Sappis ethos of the3Ps Planet, People and Prosperity illustrates this commitment. However, thereis no single policy that can make thishappen, but rather, a series of differentinitiatives, which help to create a culture ofhealth and well-being.
Sappi is very committed to having a
fulfilled and engaged workforce that deliverson its key business drivers.
We believe it is important that thework of each and everyone of ouremployees is connected to our overallstrategy. As a result, Sappi focuses oncreating work environments that stimulateand support our employees in buildingstrong skills through various training anddevelopment initiatives. This, in turn, willhelp staff to improve their performancesand increase the prosperity of the companyas a whole. It is needless to say that ourleaders play a key role in that process!
Strong and effective leadership willmake the difference be it towardsengaging our staff, further transforming thework place, or leading the changes neededin response to the constantly evolving
environment we are operating in.We strongly believe, and are confident
that, our people initiatives are wellestablished and support the variouschallenges we are facing, and aregoing to face.
Skills and sustainability
We are committed to building a sustainablefuture for our business and staff. Skills andtraining play an important role in thisambition. However, responsibility for thisrests with both management and staff.
Sappi creates a work environment thatstimulates and supports employees tocontinuously increase their skills. This desireto improve must, however, be driven by thestaff members themselves otherwise theprogramme wont work.
An ever increasing skill and experiencebase means more flexibility, enablingmanagers to more easily realign thecompanys operations with customerdemands as they change.
The paper industry is going througha period of many challenges at themoment and this dynamic period is
likely to continue for the foreseeablefuture. But by increasing and improvingtheir skills, staff wil l provide a resourcefrom which management can continuouslydraw upon.
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Connecting our
people to our
business
Sappismanagement takesconsiderableefforts to discussthe future of thebusiness with allemployees. Its
processes enable them to understand fullywhat they need to do in their roles tocontribute to the overall achievement of thestrategy and annual business targets.Sappis communication and strategyinitiatives include:Annual roadshows by the CEO,supported by the respective EuropeanFunctional Heads. The last roadshow,which took place in the fall of 2011, wasa great successlAnnual strategy deployment sessions toensure that the targets of the managementpopulation are well aligned
lActively working to ensure allemployees participate in the performancemanagement process
During the past year, we have continuedin our efforts to reach a 100% participationrate in our performance managementprocess. One major step toward achievingthis was an agreement with the workscouncil at our Lanaken Mill to launch thepilot for the performance managementprocess with the blue-collar staff.Meanwhile, discussions to include blue-collar employees at our Stockstadt millin the performance management process
are on-going.
Training and development
Our focus on training and development,whether it is to learn new skills, improveperformance or to prepare for a futurecareer step, is recognised as a strategic toolfor Sappis continued growth, productivityand its ability to retain valuable employees.Together with our employees we aim tofoster a culture of life-long learning. Thisapproach is becoming increasingly critical
for our success, especially in the contextof ageing workforces, rapidly changingdemands, declining numbers of apprenticesand a lack of skilled workers in theforeseeable future.
The industry is going through manychanges. Continuously investing in ourpeople, as well as bringing in new/youngerstaff with potentially different skills andmind-sets, will help us to remaincompetitive. Sappis apprenticeshipprogramme provides over 220 schoolleavers with training for roles such as papermakers, process operators, engineering
artisans and business clerks. This trainingcomprises both formal learning andpractical on-the-job experience, and meansa new generation of workers are cominginto Sappis operations. At the managementlevel, Sappis pan-European two-yeargraduate trainee program enables thecompany to source and grow managerialtalent. Meanwhile there are company-widetargets to ensure that every employee gets30 hours of training per year. In the past twoyears (2010 and 2011) the average amountwas 25-26 hours.
Developing a strong leadership cultureSappi focuses on building leadershipcapability at all levels of the business and iscommitted to bringing through these peoplefrom within the existing workforce. We
believe that a strongleadership culture drivesothers and that this iscrucial for effectiveexecution of our strategicpriorities. Sappi hasdefined a set of leadershipcompetencies, which statewhat qualities and
behaviors are expectedfrom our leaders. It alsoruns an annual bottom-uptalent review process toidentify, validate and
BusinessYear
Total numberof employees
in Europe
Total numberof population
eligible toparticipate inPerformanceManagement
Total numberof completedperformance
appraisals
CompletionRate
2009 6,870 3,200 2,400 75%
2010 6,615 5,600 3,976 71%
2011 6,010 5,233 3,980 76%
Performance management process
1.4%The voluntary staffturnover rate at Sappi
people
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further develop all its talents acrossthe organisation.
Over the last six to seven years,approximately 80 managers haveparticipated in Sappis LeadershipAcademy. During this 12-month program,participants undergo a series ofdevelopment initiatives focusing on Sappissix leadership competencies. The companyaims to run this initiative for a group of up to
15 participants on a regular basis.By continuously developing the
leadership skills of managers and ensuringthey have an understanding of leadershipappropriate for the times, Sappi isestablishing some of the essentialprerequisites for attracting, retaining anddeveloping good people. All managerial andsupervisory staff have been trained in-housein Situational Leadership II. This training istargeted to further enable managers toadjust their leadership style to the task-related development level of the employee,and thereby improve the overall
effectiveness of process and results.Over 130 employees have participated in
the Business Academy over the past six toseven years. This program provides insightsinto the pan-European business and
functional strategiesand networkingopportunities.
A series ofprofessional toolsare used to give itsleaders regularfeedback on howtheir environment
sees them behaving,as well ascontinuouslygrowing their
self-awareness to build effective relationsacross the organisation (MBTI, 360feedback tools, etc.).
Women and diversity
As a global company, we employ a diverseworkforce. We value this diversity, believingthat it contributes to innovative thinking andour ability to serve diverse global markets.A workplace free of discrimination and
harassment is the minimum requirementfor all modern companies, and Sappi haseffective policies in place that take thisinto account.
Sappi has recently had some success in
bringing forward people with differentnationalities, backgrounds and experienceinto management positions. Of the mostrecent 25 new management appointmentstwo-thirds were from a different function,location or nationality or any combinationof the three.
Sappi has also intensified its efforts torecruit, retain and promote women.
This will be a challenge because women
traditionally have been underrepresented inengineering domains. Sappi is aware of theneed to appoint women at managementlevels and continuously strives to findopportunities to address this shortage.
Business Year2010
Business Year2011
Women as %of total
Europeanworkforce
12.5% 12.2%
Women as % inEuropean
Managementpositions
12.0% 12.4%
Engagement and staff retention
The Sappi Group employee engagementsurvey measures staff attitudes with regardsto their work. It looks at the employees levelof discretionary effort and intent to remainwith the company by measuring theirrational and emotional commitment.
In the most recent survey (2011)
European employees said working for theirteam, their boss and Sappi, in general, isgiving them the best opportunities forpersonal growth and recognition. This, inturn, has a positive impact on their intent tostay with the company.
One area that requires further attention,though, is employee commitment andwillingness to go beyond the minimumrequirements of their jobs. Whilediscretionary effort is at good levels for ourmanagement population, it decreases forour middle-management, and is below thebenchmark for our white- and blue-collar
populations. Efforts are underway toaddress this issue staff will be engagedthrough workshops, team analyses,feedback sessions and action plans. Inaddition we have launched our Driving
220Sappis apprenticeshipprogramme provides trainingfor over 220 school leavers
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Change program, which will supportaddressing some of the organisationaltopics identified.
Sappi needs to keep our best people, anda low staff turnover rate is a clear indicatorof whether or not this is happening. In 2011,Sappis turnover rate was 14.2% up from7.4% the year before, although this wasprimarily due to restructuring activities. Thecompanys voluntary turnover numbers are
considerably lower 1.4%.Sappis aim is to keep voluntary turnover
below 1.5%.
Trade unions
The Industrial Relations climate betweenSappi Fine Paper Europe and its unions andemployee representatives is generallyconstructive and good bargaining andnegotiations overall take place in goodfaith. The company will continue to keepdialogues open and cordial and ensure staffare properly represented.
Health and safety in the workplaceSappis health and safety approach has fivekey ambitions: a zero injury rate, integratedhealth and safety management, training atall levels, participative information andcontrol structure, adherence to internationalbest practice and safety standards. We holda Safety Awareness Day at all our sitesaround the world. The purpose of the day isto focus the attention on health and safetyissues and to ensure that all staff behave ina responsible way for the sake ofthemselves and their colleagues. Sappismills are getting safer and the majority of
the companys plants have achieved thetarget of one million hours without an injury.The company officially recognises plantswhen they surpass this milestone.
Another measure of good health andsafety is the Lost Time Injury Frequency rate(LTIFR). The table (right) demonstratesSappis progress.
Sappi supports its staff in maintainingtheir physical and mental capacity toperform, and in encouraging them to adopthealthy lifestyles throughout their workinglives. The company offers preventivemedical check-ups and programs. Activities
range from flu vaccinations and counselingfor employees whose well-being is affectedby work or external factors, support ofemployee sports and social activities, toconsultation with a dietician, and stop-
smoking support programs.Sappi has advanced its health and safety
programme through the development ofSARA its new state-of-the-art Europe-wideIT system for improving safety andenvironmental management. The systemsupports that all of Sappis European millsand workplaces conform to the sameprotocols and reporting standards. Thismakes measurement easier and has
improved management.
Compensation philosophy
Sappis compensation policy is aboutrewarding staff fairly and equitably inrelation to job level, experience andemployment market. Variable rates of paydesigned to drive individual and teamperformance are part of this policy.
The majority of staff participate in avariable bonus program which will pay out abonus if certain thresholds and targets aremet. In addition we have a Sales IncentivePlan in place for our sales staff, as well as a
globally aligned Management IncentiveScheme for our management employees.Long-term incentive awards are granted toour management group across Europethrough the Sappi Limited Share IncentiveScheme and the Sappi Limited PerformanceShare Trust.
Pensions
The majority of our employees are coveredthrough social security funded state pensionschemes. Sappi offers company pensionschemes to:
(i) All employees where minimal statepension schemes are provided (e.g. TheNetherlands)
(ii) Certain employees (seniormanagement) where state pension schemes
provide a replacement income only up to acertain salary level (e.g. managementpension schemes in Germany and Austria);
(iii) All employees in line with marketpractice and in response to relatively low
Business YearLTIFR (own
employees)
LTIFR
(contractors)
2009 1,85 6,77
2010 1,44 4,77
2011 1,30 3,67
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state pensions (e.g. Belgium). While ourexisting schemes are a combination ofDefined Contribution and Defined Benefitplans, the way forward will be to offerDefined Contribution plans only whereappropriate.
In summary
Sappi can secure its future by attractingskilled employees, continuously developingtheir skills, and building loyalty through awide range of initiatives and services as
detailed in this report. Measures that willhelp us to achieve our goals include:
Offering attractive conditions and trainingprograms to prepare young, skilledemployees for their future work andensuring that we retain employees with keyskills for the long termAnalysing individual competencies and
focusing on developing them through ourcompetency and talent managementprograms
Showing our appreciation for ouremployees dedication for example,through competitive remuneration and a
range of additional benefitsPromoting the mental and physical health
of our employees and providing them withsecure, healthy jobs
Supporting collaboration within thecompany between people of differentcultural backgrounds, age groups andgenders
Complying with all the relevant standardsand declarations at all times (e.g. ILO)
It takes inspirational and engagingleadership to attract, develop and retaintalented and motivated employees whoform the heart of a high performance
culture. At Sappi we are confident that ourprogrammes are sufficiently rigorous andfar-reaching to enable the company tocreate a high performance culture and forthe business to fulfill its ambitions.
DID YOU KNOW?The majority of staff
participate in a variable bonus
program which will pay out a
bonus if certain thresholds
and targets are met
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The managementof the environmental
aspects of our production
processes is part of ourday-to-day work
Our paper is based on fibres derivedfrom wood a renewable resourcewith high levels of renewable energy,
and a resource that is completelyrecyclable. The pulp and paper productionrequires sophisticated processes, raw
materials and energy. The managementof the environmental aspects of theseprocesses and their impact is part of ourday-to-day work.
The following performance indicatorsoffer readers a deeper look at ourenvironmental performance data over thepast five yearsfrom fibre procurementand energy usage to how our operationsimpact on air, water and solid waste.They are based on actual production,and include production of those papermachines and mills that have sinceclosed (Blackburn, Maastricht PM5, Kangas
and Biberist).
It is important to note:
that 2009 was a significant year for SappiFine Paper Europe with the integration offour paper mills from m-real Kirkniemi andKangas in Finland, Stockstadt in Germanyand Biberist in Switzerland. This, coupled
with extreme production curtailments due topoor market demand from the economiccrisis, had a negative impact on theenvironmental performance indicators.Paper machines are designed forcontinuous production. Starting andstopping them required extra water andenergy and impacted on the raw materialefficiency of the production process.If the indicators are also GRI indicatorsthey are reported according to theseguidelines. SO2 and NOx (GRI indicatorEN-20), water use (GRI indicator EN-8 andEN21), COD and TSS (EN-21), solid waste
to landfill (EN-22).
Keyperformance
indicators
% + /
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Total fibre input 2011
Waste to landfill (kg/adt)
Certified
Controlled wood
Own made fibre
Purchased fibre
Fibre-split 2011
FibreOver the last five years we were able to increasethe share of certified fibres and keep it well above 70%.
Our European mills predominantly use PEFCcertification for their fibre sources. In a few regions,including Finland and the state-owned forest in someareas of Germany, both FSCTM and PEFC certification isplanned. Overall the number of certified forests is slowlyincreasing in Western and Central Europe.
Any non-certified material entering our products issubject to strict risk assessment processes which meetFSCTM Controlled Wood requirements and the PEFCDue Diligence System.
We are the Europe market leader in integratedsulphite pulp production. Together with the CTMP(Chemical Thermo Mechanical Pulp) production at ourLanaken and Kirkniemi mills we produce 47% of ourfibre needs ourselves.
Certified fibre share SFPE
PEFC FSCTM Target
100
2007 2008 2009 2010 2011
90
80
70
60
50
40
30
20
10
0
WasteThe material that is landfilled is to a large extent ash,which can be used for other things, such as theproduction of cement, other mineral building material,fertiliser and soil substrates. The majority of our ashesare already recycled and we are further working toreduce the amount of material to landfill.
There is no organic material from our mills going tolandfill. Where possible, the organic waste materialgenerated at our sites is used as a renewable fuel onsite to produce by-products.
Waste paper, scrap metal, scrap electronics and evenmost of the hazardous waste and building rubble isrecycled, while residual waste is sent to sorting centres
where recyclable material is recovered.
1.0
2007 2008 2009 2010 2011
2.03.04.05.06.07.0
8.09.0
10.0
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EmissionsThe emission parameter which is receiving most ofthe attention is carbon dioxide due to its impact onclimate change. We are addressing this with ourreduction target (see page 9).
SO2 and NOx are two emission parameters importantto control as they can contribute to acid rain which, inturn, negatively impact our forests health, as well asthe health of the plant and wildlife around us.
SO2 is emitted from the use of fossil fuels, such
as coal and oil. More significant, however, are theemissions from our recovery boilers which usethe black liquor from the pulping process. The SO2in the off gas of the incineration process is recoveredin a cascade of wet scrubbers and recycled intocooking acid.
NOx emissions are caused by any combustionprocess where nitrogen (air) is present. Hightemperatures, which are sometimes needed to increaseefficiency, can increase the generation of theseemissions. A small downward trend can be shown overthe past three years.
Water
emissionsCOD and TSS are key indicators for organic pollution to water.Our highly sophisticated waste water treatment plantsdramatically reduce the organic pollution. Some of the COD isresidual lignin that our treatment plants cannot reduce further.However, it is inert and does not reduce oxygen levels inreceiving waters. The general specific trend is downwardswith a small increase in COD in 2011.
0.05
2007 2008 2009 2010 2011
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.10
2007 2008 2009 2010 2011
0.20
0.30
0.40