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Training CenterManitowoc
ME-Training Center
Dubai, United Arab Emirates
Training Courses 2012
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Middle East Training Center
Dubai
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METC TRAINING COURSES IN 2012
Quality training to improve your business, to share our know-how, to promote animproved knowledge in technology and safety
Following this guideline, our training achieves a greater appreciation of operatingsystems, functions, components, maintenance and repair of all products within theManitowoc Crane group brands ; Potain, Grove, Manitowoc ; from newcomer toadvanced phase.
On-site, Manitowoc Crane Care is the innovative leader in advanced crane industrytraining.
This brochure is a guideline of METC training in All Terrain cranes (GMK) and GroveRough Terrain, as well as Truck Mounted.
In the following list please find an overview of our training programs.
If you can not find the training courses or program you need, please do not hesitate tocontact us, we are always pleased to meet any special requirements that you mayhave.
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Contact at Manitowoc Crane Care Training Center
Middle East Training Center
Dubai
The Middle East Training Center
3
Contact: Contact:
Trainer CoordinatorJaco van Veen Firoz KavungalE-Mail:[email protected] E-Mail:[email protected]
Phone:++971 (0)4 8862677FAX:++971 (0)4 8862678/79
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COST: Refer to schedule
So as to avoid any misunderstandings, please inform alltrainees that Hotel room and meals are extra expenses, i.e.telephone, bar, weekend trips, Taxi etc., are not included andmust be paid for by the trainee.
TRAINEES JOURNEY: Please inform the Training Center of the trainees travelarrangements. If they are flying to Dubai, we can assist withhotel bookings, transportation, visa application etc.
REGISTRATION: You will find enclosed registration purchase order" formswhich must be filled in and returned to the Training Centerfor confirmation.Trainees must be over 18 years old and must be declared fitto work at heights.MANITOWOC denies responsibility for accidents and/orillnesses that might occur during the training courses. Wetherefore request, that you cover your trainees against anykind of risks and provide them with the necessary insurancecertificates and forms.
CLOTHING: Most of our training programs involve numerous practicalexercises outside. Please let the trainees know that theyshould therefore bring suitable shoes and clothing. We willlend gloves, safety glasses and helmets to the trainees.For the practical parts of the training: working clothes,gloves and steel-capped shoes are needed.
CANCELLATION: In case of cancellation, please inform the training Centerimmediately in order to avoid extra charges.
TRAINING ARRANGEMENTS
Middle East Training Center
Dubai
LAPTOP PC: For training courses, where a laptop is required, the PC must
have the following specifications:- Intel based system with Windows XP or Windows 7 - minimum 2MB RAM- 250MB free hard disc memory- Serial (RS232) interface or USB to serial converter- Local administration rights
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CRANE INTRODUCTION
COURSE # COURSE
METC-012 Crane Systems Theory
METC-010 Crane Technology & Operation
5 5
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Training CenterManitowoc
METC-010CRANE TECHNOLOGY AND OPERATION
7
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
x
x
Training duration 5 days
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 22.01.2012 26.01.2012
13.05.2012 17.05.2012
29.07.2012 02.08.2012
14.10.2012 18.10.2012
Cost Training cost $ 1,000.00
AIM OF TRAINING COURSE
This program assumes no basic service andoperational knowledge of Grove RoughTerrain, Truck Mounted and All Terrain cranesystems. We start the course with an in-depthreview of crane terminology and technologiesso the students can relate to a cranes individual components and systems. Programscovering Grove RT load charts are used toexpose the students to how load charts areconstructed and how to properly read andinterpret them. After completion of thedomestic built cranes, the study will moveforward into the GMK product line, here thestudents will be exposed to the GMK style loadcharts. Exercises will be conducted in class toassure a full grasp of both product types.
PROGRAM
Safety Devices, Load capacity charts,Outrigger loads, Wind loading, OperatorManuals, Crane terminology & symbols, PATand EKS/RCI appreciation, swing-away-lattice,power tilt jib, luffing jib, Mega wing lift
TRAINING METHODS
Detailed theory of operation,Use of specific documents
MATERIALS AND CLASSROOMS USED
Training roomTechnical documents
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
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NOTES
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Training CenterManitowoc
GROVE RT Intro
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
Crane Technology and Operation ANDCrane System Theory.
Laptop
Training duration 1 Week From Sunday 08.00 am
to Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates
11.03.2012 15.03.2012 27.05.2012 31.05.2012
12.08.2012 16.08.2012
28.10.2012 01.11.2012
Cost Training cost $ 1,200.00
AIM OF TRAINING COURSE
This course is designed as an introduction to thetechnology of Grove RT cranes. The student willgain an appreciation of applied technologiescovering component identity and function of carrier & superstructure
PROGRAM
Advanced understanding of the Grove RThydraulic and electrical schematics and their usein troubleshooting. Building and testing of advanced hydraulic and electric circuits on testbench. Introduction to Grove RT crane softwareand application.
TRAINING METHODS
Lectures, practical exercises (measurements,adjustments, and inspections) and use of test
benches.
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic & Electrical test benches.
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate.
METC-014
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Training CenterManitowoc
GROVE RT 1
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
Grove RT Intro
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 25.03.2012 29.03.2012
10.06.2012 14.06.2012
26.08.2012 30.08.2012
11.11.2012 15.11.2012
Cost Training cost $ 1,200.00
AIM OF TRAINING COURSE
Identify superstructure and carrier hydraulic & electrical components and explain their basicfunction. Identification of hydraulic & electricschematic symbols. Read and understandhydraulic and electrical schematics. Troubleshoot possible system problems utilizingschematics. Conduct basic test procedures.
PROGRAM
This program assumes basic operationalknowledge of Grove Cranes. We start the coursewith a basic review of Hydraulic Theory,Principle and Hydraulic Symbols. The attendeeswill gain an understanding of the hydrauliccomponents and systems through the study of the hydraulic schematics. This will give studentsa working knowledge of a fully functioning Grovecrane and the foundation to learn proper
troubleshooting techniques and hydraulic testprocedures. Part 2 will involve basic ElectricalTheory and Principles along with electricalsymbols. Schematics will then be covered toassure students understand the function of Grove Crane electrical systems and are a basisfor troubleshooting and repairs. Hands-onsessions are conducted to reinforce classroomstudies. Hydraulic/Electrical test benches allowtechnicians to apply classroom theory topractical hydraulics and electrical tasks.
TRAINING METHODS
Lectures, practical exercises (measurements,adjustments, and inspections) and use of testbenches.
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic & Electrical test benches.
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate.
METC-110
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Training CenterManitowoc
GROVE RT 2
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
RT 1
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 08.04.2012 12.04.2012
22.06.2012 28.06.2012 09.09.2012 13.09.2012
25.11.2012 29.11.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
Identify hydraulic & electrical components usedon the RT cranes and explain their basicfunction. Read and understand hydraulic andelectrical schematics. Make system checks usingrecommended test procedures and be able tounderstand the indicated readings. Troubleshootsystem problems utilizing schematics andservice software.
PROGRAM
This program assumes basic knowledge of operation, and hydraulic & electrical systems ascovered in the previous courses. The coursestarts with a review of the basic principle of hydraulic & electrical systems. This programcovers current technology with Grove Cranehydraulic & electrical systems and components.Students will gain an understanding of
components and systems through the intensestudy of system schematics. This gives thestudents a working knowledge of these systemsand the foundation for proper troubleshootingtechniques and test procedures. HED ServiceSoftware will be loaded onto students laptops.The class is divided into groups and assigned toa machine specific simulator to review thehydraulic and electrical system components onthat model. Students are required to conducttest procedures to troubleshoot and repairproblems induced on their simulator.
TRAINING METHODS
Lectures and practical exercises (measurements,adjustments, and inspections)Trouble-shooting practical exercises
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic and electrical test benches andmachine specific simulators.
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-210
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Training CenterManitowoc
PAT 1
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
RT 2
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 22.04.2012 26.04.2012
08.07.2012 12.07.2012
23.09.2012 27.09.2012
09.12.2012 13.12.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
Have the basic understanding of LMI systemsand circuits. Have the basic understanding of how to diagnosis problems through error codesand troubleshooting procedures. Have theunderstanding of how to properly check thesystems voltage supplies and circuit measuringpoints. Be able to properly replace main boards,pressure transducers and perform basic system
adjustments. Receive the PAT LMI Error codeviewers.
PROGRAM
The course takes the students into the innerworkings of the LMI systems throughexplanations of the overall system schematics.In-depth sessions covering the individualcircuits, digital inputs, measuring channels, andbasic adjustments will give the student the
foundation necessary for the troubleshootingphase. The course will cover how to properlytroubleshoot system problems through the useof errors codes, flow charts and procedures.Students will learn how to remove and reinstallmain boards, pressure transducers, and how toproperly readjust the voltage settings. Systeminduced problems will provide students theopportunity to utilize the troubleshootingmanuals and procedures learned to diagnosisand repair the problems.
TRAINING METHODS
Lectures and practical exercises (measurements,adjustments, and inspections)Trouble-shooting practical exercises
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsPAT specific simulators.
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-310
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Training CenterManitowoc
GMK CRANESCOURSE # COURSE
METC-016 GMK Intro
METC-120 GMK 1
METC-220 GMK 2
METC-320 ECOS/EKS 1
METC-420 ECOS/EKS 2
15 15 15
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Training CenterManitowoc
GMK Intro
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
Crane Technology and Operation ANDCrane System Theory.
Laptop
Training duration 5 days From Sunday 8:00 am
to Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates
04.03.2012 08.03.2012 20.05.2012 24.05.2012
05.08.2012 09.08.2012
21.10.2012 25.10.2012
Cost Training cost $ 1,200.00
AIM OF TRAINING COURSE
This course is designed as an introduction tothe technology of GMK cranes. The student willgain an appreciation of applied technologiescovering component identity and function of carrier & superstructure
PROGRAM
Overview of function groups, components,steering, engines and transmissions,appreciation of incorporated hydraulics,electrical and pneumatic systems, use andnavigation of circuit diagrams. Introduction toELAN & SEE electric schematics.
TRAINING METHODS
First steps in electrics, hydraulics andpneumatics schematics
Lectures and practical exercises on simulator
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic and electrical test benches
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-016
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Training CenterManitowoc
GMK 1
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
GMK Intro
Laptop
Training duration 5 days
From Sunday 8:00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 18.03.2012 22.03.2012
03.06.2012 07.06.2012 19.08.2012 23.08.2012
04.11.2012 08.11.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
This course is designed to further developskills in maintenance and troubleshooting of GMK cranes. The student will gain furtherappreciation of applied technologies coveringcomponent identity and function of carrier & superstructure
PROGRAM
Advanced understanding of the GMK hydraulicand electrical schematics and their use introubleshooting. Building and testing of advanced hydraulic and electric circuits ontestbench. Introduction to GMK crane softwareand application.
TRAINING METHODS
Lectures and practical exercises on simulatorInteractive presentations and use of testbenches.
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic and electrical test benches
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-120
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Training CenterManitowoc
GMK 2
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
GMK 1
Laptop
Training duration 5 days
From Sunday 8:00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 01.04.2012 05.04.2012
17.06.2012 21.06.2012 02.09.2012 06.09.2012
18.11.2012 22.11.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
This course is designed to fully develop skills inmaintenance, repair and troubleshooting of GMK cranes and fully develop supportingknowledge.
PROGRAM
Complete understanding of Grove GMKschematics and their use in troubleshooting.Building complex combined hydraulic andelectrical circuits on test bench. Use of GMKsoftware and applications in troubleshootingfaults.
TRAINING METHODS
Lectures and practical exercises on simulatorInteractive presentations and use of testbenches.
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsHydraulic and electrical test benches
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-220
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Training CenterManitowoc
ECOS /EKS 1
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
GMK 1
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 15.04.2012 19.04.2012
01.07.2012 05.07.2012
16.09.2012 20.09.2012
02.12.2012 06.12.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
Introduction to the ECOS and the EKS/RCL 4and EKS/RCL 5 principles and technology. Thecourse provides a detailed theory of theoperating and LMI systems.
PROGRAM
Understanding the GMK operating and LMIprincipals. Introduction to ECOS 1 & 2,EKS 4, 5 and 5 Light systems.
TRAINING METHODS
Lectures and practical exercises,Detailed theory of operationTraining bench
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsSimulator
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-320
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Training CenterManitowoc
ECOS /EKS 2
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
ECOS/EKS 1
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates 29.04.2012 03.05.2012
15.07.2012 19.07.2012
30.09.2012 04.10.2012
16.12.2012 20.12.2012
Cost Training cost $ 1,500.00
AIM OF TRAINING COURSE
Advanced knowledge of ECOS and theEKS/RCL 4 and EKS/RCL 5 principles andtechnology. The course provides a detailedtheory of the operating and LMI systems.
PROGRAM
Programming and using the GMK operatingand LMI systems. Fully understanding theECOS/EKS schematics and their use introubleshooting.
TRAINING METHODS
Lectures and practical exercises,Detailed theory of operationTraining bench
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsSimulator
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
METC-420
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Training CenterManitowoc
MASTER STAGE
21 21 21
COURSE # COURSE
METC-510 Grove RT 3 (Master)
METC-520 GMK 3 (Master)
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Training CenterManitowoc
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
Successfully passed Grove RT 2
Successfully passed PAT 1
Laptop
Training duration 1 Week
From Monday 10.00 amto Friday 12.30 pm(training notification)
Training capacity 6 people
Dates This course is by invitation only
Cost Training cost $ 3,000.00
METC-510Grove RT 3 (Master)
AIM OF TRAINING COURSE
To fully develop skills in troubleshooting of Grove RT cranes. Using software and fullydevelop supporting knowledge.
PROGRAM
Advanced understanding of Grove RTschematics and their use in troubleshooting.
Building and testing complex combinedhydraulic and electrical circuits on test bench.Use of Grove RT crane software andapplications in troubleshooting faults. Reviewof advanced troubleshooting techniques.Provision of software, cable set, etc.
TRAINING METHODS
Pre testDetailed theory
Training CDPractical tasks on the crane
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsGrove RT CraneSimulator
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
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Training CenterManitowoc
Prerequisites The trainees must be over 18 years old
The trainees have to bring safetyshoes and working clothes
Successfully passed ECOS/EKS 1&2
Successfully passed GMK 1&2
Laptop
Training duration 1 Week
From Sunday 08.00 amto Thursday 12.30 pm(training notification)
Training capacity 6 people
Dates This course is by invitation only
Cost Training cost $ 3,000.00
METC-520GMK 3 (Master)
AIM OF TRAINING COURSE
To fully develop skills in troubleshooting of GMK cranes. Using software and fully developsupporting knowledge.
PROGRAM
Advanced understanding of GMK schematics
and their use in troubleshooting. Building andtesting complex combined hydraulic andelectrical circuits on test bench. Use of GMKcrane software and applications introubleshooting faults. Review of advancedtroubleshooting techniques. Provision of software, switchbox, dongle set incl.authorization and agreement.
TRAINING METHODS
Pre testDetailed theoryTraining CDPractical tasks on the crane
MATERIALS AND CLASSROOMS USED
Training roomTechnical documentsGMK craneSimulator
VALIDATION OF KNOWLEDGE
Final test at the end of the training coursePresentation of certificate
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REGISTRATION PURCHASE ORDER to return to :MANITOWOC CRANE GROUP MIDDLE EAST TRAINING CENTER Jebel Ali Free Zone Dubai-UAE
E-mail: [email protected] / FAX: +971 (0)4 8862678/79
Training CenterManitowoc
RegistrationDate of the registration:
Course Name/#
Course Date
Course Location
Costs
Company
Contact
Address
Contact Phone
Contact E-mail
Invoice recipient
Purchase Number
Participant 1
2
3
4
56
Fllight details: Arrival Flight number
Remark:
Manitowoc CraneCare Middle East Training Center
Firoz Kavungal
Phone: +971 (0)4 8862677 / Fax: +971 (0)4 8862678/79
Hotel booking
Transfer needed?
Dubai
clothes are required.
For the practical part additional working shoes and
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ADDRESS MAP
MANITOWOC CRANE GROUP ME FZE
TRAINING CENTER
Jebel Ali Free Zone
P.O. Box: 261734
Dubai, United Arab Emirates
Phone: +971 (0)4 886 2677
Fax: +971 (0)4 886 2678/79
E-Mail: [email protected]
GPS: 2457 12.84 N 5505 21.71 E
Training CenterManitowoc
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AmericasManitowoc, Wisconsin, USA Tel: +1920 684 6621Fax: +1920 683 6277
Shady Grove, Pennsylvania, USA Tel: +1717 597 8121Fax: +1717 597 4062
Europe, Middle East & Africa Ecully, FranceTel: +33 (0)4 72 18 20 20Fax: +33 (0)4 72 18 20 00
Greater Asia Pacic
SingaporeTel: +65 6264 1188Fax: +65 6862 4040
Regional ofces
AmericasBrazil
AlphavilleMexicoMonterrey ChileSantiago
Europe, Middle East& AfricaCzech RepublicNetvoriceFranceBaudemontCergy DecinesGermany LangenfeldHungary BudapestItaly LainateNetherlandsBredaPoland
Warsaw PortugalBaltar
RussiaMoscow U.A.E.DubaiU.K.Buckingham
ChinaBeijingChengduGuangzhouXian
Greater Asia - Pacic Australia AdelaideBrisbane
MelbourneSydney IndiaCalcuttaChennaiDelhiHyderabadPuneKoreaSeoulPhilippinesMakati City Singapore
Factories Brazil
AlphavilleChinaTaiAnZhangjiagang
France CharlieuMoulins
Germany WilhelmshavenIndia PuneItaly Niella TanaroPortugalBaltarFnzeres
SlovakiaSarisUSA ManitowocPort WashingtonShady Grove
Regional headquarters
This document is non-contractual. Constantimprovement and engineering progress make itnecessary that we reserve the right to makespecication , equipment, and price changes
without notice. Illustrations shown may includeoptional equipment and accessories and may notinclude all standard equipment.
ChinaShanghai, ChinaTel: +86 21 6457 0066Fax: +86 21 6457 4955