Date post: | 19-Oct-2014 |
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Part 01: General considerations and clinical case studies
Biomedical applications of Additive Manufacturing
Masterclass:
Masterclass part 01: • Entirely dedicated to current and mature industrial
applications • Theory – basic principles, technologies, applications and
software • Case studies and general future applications of AM
Masterclass part 02: • Futuristic applications: bio-printing & organ-printing • More theoretical • Current applications, future perspectives and case studies
Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing 2
11h45: Reception & lunch 12h40: Welcome session – introduction
• Carsten Engel, SIRRIS 13h10: Taking into consideration the technical aspects
• Julien Magnien, SIRRIS 13h50: Taking into consideration the medical aspects
• Bernardo Innocenti, ULB 14H30: From medical images to design of a custom medical
device • Herlien Declerck, Materialise
15h15: Coffee Break (and snow fight)
3 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
15h25: Case study 01 - Practical clinical case study using MIMICS software from Materialise • Bram Lenaerts, Mobelife
16h00: Case study 02 - Clinical support requirement for Additive Manufacturing to be successful: Lessons learned from the Walter Reed Army Medical Center • Stephen Rouse, AM consultant
16h35: Case study 03 - Veterinary case studies – successful AM manufactured bone replacements • Vojislav Petrovic, AIMME
17H10: New features and functions in implants through an innovative design approach and Additive Manufacturing (Laser Beam Melting) • Thomas Töppel, Fraunhofer IWU
17h45: 2nd Coffee Break
4 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
17h50: Future perspectives and business opportunities of Additive Manufacturing. Market overview, latest trends in technologies, applications and materials • Thierry Dormal, SIRRIS
18h20: Networking
5 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Welcome session and general introduction
Biomedical applications of Additive Manufacturing
Masterclass:
7 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Aerospace Automotive Construction products
Contracting & Maintenance Electrical engineering Industrial automation Mechatronical engineering
Information and communication technologies (ICT) Metals & materials Metal processing Mounting & cranes
Plastics & composites Security & defence
8 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leuven Mechatronics
Technology Coaching
Hasselt Materials Engineering
Production Technology
Charleroi Additive Manufacturing Bio- Manufacturing Platform
Brussels Software Engineering & ICT Technology Coaching
Ghent Materials Engineering
Liège Additive Manufacturing
Materials Engineering Nanomaterials
9 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Case study: Femoral & Total hip implants • Today : Mass fabrication of standard femoral implants (& others)
10 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Yes, it will work. But ….
11 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Next generation pre-operative manufactured implants: • Custom implant manufacture :
• CT-Scan • CAD File of the patient is produced • Engineer + Surgeon 3D implant approved • FEM analysis (when needed) • Custom manufacturing (low cost) • Surgery • Follow up
12 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Medical Additive Manufacturing Software:
• Materialise: Mimics • Materialise: 3matic • Marcam: Autofab • Able Software Corp: 3D Doctor • Medicim: Maxilim • ProEngineer • New: Lenexa: Analyze • New: Brisbane: Anatomics • (…)
[Mimics & 3-matic - Materialise]
13 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Trends in biocompatible materials used in Rapid Prototyping / Manufacturing:
Metals: • Titanium (Ti6Al4V) • Ti-alloys • Stainless steel • Shape memory alloys (Ni-Ti) – in research • Noble materials (Gold) • …
Ceramics: • Hydroxyapatite (HAP) • Zirconium • Tricalcium phosphate (TCP) • Alumina • …
Polymers: • PTFE (Polytetrafluoroethylene) • PMMA (Polymethyl methaacrylate) • PE (Polyethylene) • PEEK • PEKK • … others, too but not implantable
Others: • Hydrogels + Human cells
14 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Pre-surgical planning:
• Custom implant manufacture
• Physician to physician communication
• Powerful patient presentation tool
• Medical student/resident education
• 3D Surface Scanning/Custom Prosthesis Design
[Z. Corp Medical Modeling Solutions]
[Z. Corp Medical Modeling Solutions]
[Arcam & Objet technology]
[Sirris ADD]
15 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Objet]
[Objet] [Objet Connex Eden 500]
“No matter how good our 3-D graphics are, there is nothing like a model in your hands . . .”
Leading applications: • Pre-surgical planning:
• Implant pre-contouring • Screw trajectory • Screw selection/location • Instrument selection • Technique rehearsal
[Objet]
16 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Pre-surgical planning advantages:
• Significantly reduces O.R. time • Lowers cost • Reduces O.R. team fatigue
• Enhances patient outcomes • Reduces “re-do” procedures • Minimizes size of incisions • Speeds recovery time • Improves anatomical alignment • Enables multiple procedure rehearsals
[Z. Corp Medical Modeling Solutions]
[Case study: The Alfred Hospital, Melbourne, Australia]
17 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Physician to physician communication • Powerful patient presentation tool • Medical student/resident education • Custom Prosthesis Design • Complex parts manufacturing
[Sirris ADD]
[Sirris ADD] [Sirris ADD] [Sirris ADD]
[Sirris ADD]
[Sirris ADD]
18 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
0,5mm
[Sirris ADD] [Sirris ADD] [Sirris ADD]
[Sirris ADD] [Sirris ADD]
19 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Dr J. Poukens - UHasselt]
[Walter Reed Army Medical Center, Washington DC, USA ]
20 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
21 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[UHasselt, Layerwise, Xilloc, Sirris, CamBioceramics, Orbis Medisch Centrum, Xios, KUL]
22 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Ti6Al4V: E(GPa) = 110 !
23 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Case study: Femoral & Total hip implants • Tomorrow: Custom-fit femoral implants & adapted Young’s modulus
• Patient custom-fit implants • Better distribution of the stresses • Reducing stress-shielding • Reducing micro-motion between bone & sinkage • Surface roughness for strong fixation • Hydroxyapatite coating eased up • Complex biodegradable scaffolds combining HAP & βTCP
+ + [Sirris - ADD]
[Sirris - ADD]
24 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Université de Mons, Faculté Polytechnique]
Finger implant (Dr. P. Ledoux, Prof. G. Guerlement UMONS)
25 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
26 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
« Medical Additive Manufacturing & Rapid Prototyping »
« Sirris »
27 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Carsten ENGEL Biomedical Engineer Additive Manufacturing Department Mail: [email protected] Mobile: +32 498 91 94 50 Skype: Carsten-Engel SIRRIS Rue Auguste Piccard, 20 B-6041 GOSSELIES BELGIUM http://www.sirris.be