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2013-Présentation STS anglais

Date post: 23-Mar-2016
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Présentation société STS en anglais
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� Main features: start up company, created in 2010 (following FIME discontinuance of

Business) , involved in Surface and Cleanliness engineering with 40 years background in

surface treatment industry.

� Field of knowledge: material - metal working, polymers, process engineering in

1.Plating

2.Painting and stripping

3.Shot blasting

4. Thermal treatment

� Know-how : Design and boilermaking, special coatings (formulation and application) to

serve these 3 processes, with solutions approaches.

� Current developments :

1.Jigs-Stripping for painting process, in line, with compressed air thanks to F.A.A.X. coating

2.« in house » Pickling process of painting jigs and parts, by batch, with Agro-solvant

� Forecasted developments

1.Material (alloys or coating) to prevent zinc adhesion for galvanizing process

2.Hyperhydrophobic coating, applied by spray, using nanotechnology for helping

cleanliness in all industries.

3.Tin plating by wet process in substitution of immersion metal process

STS KEY FEATURES

Global solutions

For carrying parts

in harsh environnments

And Eco-stripping for painting proccess

ELECTROLYSIS:Jigs for

�plating

�anodizing

PAINTING:�Jigs

�Masking devices

� Stripping of overspray

SHOT BLASTING:�Wear free Jigs

�Masking devices

STS’ EXPERTISE

THERMAL

TREATMENT:�Baskets

�specific devices

STS PRODUCTS AND SOLUTIONS PORTOFOLIO

ELECTROLYSIS(Chromium plating-Cadmium

plating- Silver plating –

Chemical Nickel plating- Anodic

Oxydation-Alodine…)

PAINTING(Powder, Liquid,

Cataphoretic (PLC))

COATINGS(On eligible substrates)

CLEANING(stripping and pickling

processes by ecological

means)

SHOT BLASTING(suspended load)

THERMAL

TREATMENT

LOGISTICS(for transport added

value parts

between factories)

Coated specific

Jigs

Specific Jigs

for metallic

parts

ECOPLAST MODAC Wear-free shot

blasting Jigs

Specific

baskets and

devices

Containers

made to

tailor

Rack &Roll Jigs Specific Jigs

for plastic

parts

RILSAN UDECI Re-usable and

specific masking

devices

Standard

Titanium Jigs

Prototyper F.A.A.X.

Specific Titanium

Jigs

Re-usable

and

dedicated

device for

maskings

Specific baskets

� for anodic

load

� for treatment

A B C D E F G

EQUIPMENTS FOR ELECTROLYSIS PROCESS

1-Jigs with

technical

added value

for plating

3-Standards

and specific

jigs for

Anodizing

2-Specific

baskets

-Anodic

-Treatment

A

JIGS FOR PAINTING PROCESS

Specific

Jigs

for painting

Metallic

parts on

suspended

jigs

Plastic parts on groud conveyor

with automated process

Template of

control

Flame treatment

B

Table for painting with

F.A.A.X. coating

Solution A: Masking by dedicated

and re-usable

Aluminium devices

coated with FAAX

and stripped by

compressed air

MASKING BY DEDICATED AND RE-USABLE DEVICES FOR PAINTING PROCESS

Solution B: Masking by dedicated

devices using magnets

and F.A.A.X protection

to be cleaned

and re-used

Dedicated and re-usable

faax coated devices

with magnet, for

masking specific areas

Dedicated and re-usable

faax coated Aluminium

devices, for masking

specific areas

B

INNOVATION IN JIGS DESIGN FOR PLASTIC PARTS

1. To reach ambitious objectives of energy low

consumption and thus weight, the plastic

parts are very present in the automotive

sector

2. More and more models go to see the day

3. The cycles of these models are shorter and

shorter with more and more tightened lead

times

4. The series of parts are shorter

1. Time of launch of processes are

shortened

2. Time of development of Jigs are

shortened

3. The occupation rates of jigs are

to be optimized

4. The process of development of

painting jigs must be revised

again

It is in this context, that STS developed a concept of PROTOTYPER for:

� The Control of the deadlines of launch of new parts

� The Shortening of " time to market " of the car and equipment manufacturer

B

PROTOTYPER®

N° PIECE DATE

Positionnement Angulaire Positionnement linéaire

A A1 A A1

B B1 B B1

C C1 C C1

D D1 D D1

E E1 E E1

F F1 F F1

G G1 G G1

H H1 H H1

I I1 I I1

J J1 J J1

K K1 K K1

L L1 L L1

Basic device

for carrying the

plastic part in the

3 dimensions

Basic device

for attaching

and carrying,

with 3 points,

the plastic part

The Customer

possesses one

PROTOTYPER®

and send to STS

the marks of

angular and

linear positions,

in order to be

reproduced and

manufactured by

STS Customer’s

Prototyper®

STS’s

Prototyper®

Table of marks of angular

and linear positions

B

HIGH PERFORMANCES COATINGS

Ecoplast� Zero monomere of chloride of vynyl

� Zéro phtalate

� Dipping process

� High chemical, electrical and mechanical resistance

Rilsan� Fluidised bed

F.A.A.X.� Hydrophobic and anti-schratch coatings

� Compatible with Powder, Liquid,

Cataphoretic, sol gel paintings,

electrolytic baths…

� Very high anti-corrosion, and chemicals

resistance

� Conductivity, anti-adherence and surface

could be adapted to the needs

� Applied by electrostatic spray

� Running temperature 260°

� Authorize a cleaning of oversprays by

projection of compressed air, high-

pressure water or the use of a plastic

spatula.

C

OVERSPRAY STRIPPING FROM PARTS AND JIGS

UDECI

� STRIPPING BY PROJECTION

OF COMPRESSED AIR AT

EACH CONVEYOR CYCLE IN

A SPECIAL CLEANNING

MODULE (MODAC)

� PAINTING JIGS WITH

F.A.A.X. COATING

� « IN HOUSE AND IN

LINE »STRIPPING PROCESS

� COMPATIBLE WITH

POWDER, LIQUID, RILSAN..

si les

� PICKLING PROCESS IN AN

AGRO-SOLVANT

� ZERO LIQUID DISCHARGE

� JIGS AND PARTS

� METALLIC OR PLASTIC

SUBSTRATES

� « IN HOUSE PROCESS »

� POWDER, LIQUID OR

CATAPHORETIC PAINTS

� SHORT TIME CYCLE

STS SOLUTIONSCURRENT PRACTICES OF STRIPPING

THERMAL PROCESS

BY PYROLYSIS

CHEMICAL PROCESS

WITH CHLORIDE OF

METHYL ALCOHOL

MECHANICAL PROCESS

BY SHOT BLASTING

1. « in house » process

2. Double jigs

3. Losses of mechanical

properties

4. compatible with plastic

parts

5. Reduce life expectancy

1. « in house » process

2. Double jigs

3. Regulation

4. compatible with

plastic parts

1. « in house » process

2. Double jigs

3. Risks of deformation

4. Risks of presence of

abrasive

5. compatible with plastic

parts

1

2

NO YES

YES NO

YES NO

NO YES

YES NO

NO YES

YES NO

YES NO

NO YES

NO YES

YES NO

YES NO

YES NO

NO YES

D

OVERSPRAY STRIPPING FROM PARTS AND JIGSD

F.A.A.X coating on mechanical structure

with big dimensions

for helping cleanliness and easy stripping

by the means of HP water or compressed air

WEAR-FREE SHOT BLASTING JIGS AND MASKING

Wear free jigs are designed for:

� Shot Blasting Operations after heat

treatment, and in foundries for cleaning

metallic parts

� Shot peening operations for improving the

hardness of surface material

Masking operations by ECOSAVER,

� adaptable to the shape of parts

to be shot blasted

� re-usable

WEAR FREE

E

SPECIFIC DEVICES FOR THERMAL TREATMENTS

Design and manufacturing of specific Baskets and devices

made with refractory alloys for ovens used in thermal treatment processes

F

CONTAINERS FOR LOGISTIC APPLICATIONS

Design and manufacturing of specific containers for

transport of added value parts in the automotive market

G

THEY RELY ON US

� FAURECIA

� FORD

� P.O

� PSA

� SANDEN

� TRW

� VISTEON

�VOLVO

� DASSAULT

� LISI

Aerospace

� MANOIR

industry

� SAFRAN(Aircelle,Messier

Dowty-,

Turbomeca...)

� UTC(Ratier –Goodrich)

� ASSA ABLOY

� EUROLOCK

� MULLER Industrie

� SCHNEIDER

� URANIE

� NEXTER

� THALES

� CEODEUX� DESRUE

� WATERMAN

LUXURY MEDICAL MECANICS DEFENSE AEROSPACE AUTOMOTIVE

ADDED VALUE AND STS

Bring new ideas, new concepts, new solutions, for

contribution to customers’ process productivity and

reduction of environmental impact in the 7 process areas


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