PJOE Facilities Description Jan,2014 Location Penglai, Shandong province, P.R. of China Quayside 700 m long, 10.07 m LAT Area Yard size ~ 535,000 sqm Agreed expansion ~ 315,000 sqm Workshops Total area covered workshops 69,030 sqm Tubular workshop 9,600 sqm Module workshop 30,500 sqm Warehouse incl. climate controlled stores 8,900 sqm Welding consumables store 160 sqm Painting stores 80 sqm Painting and blasting shops 10,230 sqm Piping shop carbon 4,400 sqm Piping shop GRE 1,350 sqm Piping shop exotic 1,620 sqm Mechanical shop 1,450 sqm E&I shop 480 sqm Profiling workshop 260 sqm X-ray bay 1,000 sqm Surfaced open air lay down area’s 36,000 sqm Tubular joining area’s 240,500 sqm Open air surfaced assembly area 50,000 sqm Skidways Length Capacity Skidway 1 258 m long, width varies Max 50,000T structures Skidway 2 258 m long, width varies 50 – 100 mt/m Skidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/m Skidway 4 258 m long, expandable to 400 m, width varies 50 – 150 mt/m Yard Utilities Capacity Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 bar Air Ingersoll and Rand 3 x 250 kW, 38.8 cum, 10 bar Electricity Network 380/220V Electricity Generator 480 V/1,000 kW Water Network, potable
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PJOE Facilities Description Jan,2014 Location Penglai, Shandong province, P.R. of China Quayside 700 m long, 10.07 m LAT Area Yard size ~ 535,000 sqm Agreed expansion ~ 315,000 sqm Workshops Total area covered workshops 69,030 sqm Tubular workshop 9,600 sqm Module workshop 30,500 sqm Warehouse incl. climate controlled stores 8,900 sqm Welding consumables store 160 sqm Painting stores 80 sqm Painting and blasting shops 10,230 sqm Piping shop carbon 4,400 sqm Piping shop GRE 1,350 sqm Piping shop exotic 1,620 sqm Mechanical shop 1,450 sqm E&I shop 480 sqm Profiling workshop 260 sqm X-ray bay 1,000 sqm Surfaced open air lay down area’s 36,000 sqm Tubular joining area’s 240,500 sqm Open air surfaced assembly area 50,000 sqm
Skidways Length Capacity Skidway 1 258 m long, width varies Max 50,000T structuresSkidway 2 258 m long, width varies 50 – 100 mt/mSkidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/mSkidway 4 258 m long, expandable to 400 m, width varies 50 – 150 mt/m
Yard Utilities Capacity Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 barAir Ingersoll and Rand 3 x 250 kW, 38.8 cum, 10 barElectricity Network 380/220VElectricity Generator 480 V/1,000 kWWater Network, potable
PJOE Main equipment No of units Capacity Crawler cranes 12 50t – 1,250t Wheel cranes 4 25t-50t Overhead cranes 33 5t~50t + up to 6 x 150 t module shop Gantry cranes 11 10t~30t Fork lifts 20 1.5t~20t Trailers 7 30t~320t Tractors 2 4.5t Rail mounted movers 11 25t ~100t Hydraulic man lift 1 36.6 m reach Trucks for various duties 3 Delivery, sweeping, spraying CNC bending machines 6 up to 170mm thickness, 3 m wide CNC pipe profile cutting machine 2 Up to 2,000 mm dia CNC plate flame cutting machine 2 CNC plate plasma cutting machine 4 Automatic cutting machines 41 Hydraulic press 2 4,000 t Boring machines 8 H-Beam machine 1
Automatic Welding Machines No of units Lincoln welding machines 136 SAW machines 26 CO2 welding machines 543 Manual welding machine 154 Manipulators Chengdu Hanyan 14
Other facilities Capacity Yard office, 5 floors 4,100 sqm Canteen 6,700 sqm Main office tower 1 (mid 2012) 8,500 sqm Welding school 80 trainees Dormitory new 600 people Dormitory 100 people Canteen facilities workers and clients Environmental controlled waste storage area Equipment maintenance facilities Pipe joining area 2 x 50, 2 x 35, 4 x 5 T gantry cranes
PJOE
PJOE Structural Module Workshop Function: Preparation and pre-assembly manufacturing for deck and module (sections)
• Size: 260 m by 111 m, 22 m height under the hook, 30 m total, ~ 30,500 sqm • 3 bays, 39, 39, 33 m width each • 6 overhead cranes, 50 T capacity • 6 overhead cranes, 150 T capacity • 6 overhead cranes, 20 T capacity • Maximum doors width 36 m • Equipment:
1 DAVI MAV 30100 rolling machine, capacity up to cold rolling 170mm, ~3m wide”. welding machines CNC cutting and automatic shot blast and prime coating machine H-Beam machine
Plan view
Location on yard
PJOE Piping workshops carbon, GRE, plastic and exotic Function: Preparation of pipe-spools
GRE
exotic carbon
Carbon steel and plastic piping shop
▪ Size: 42 m by 105 m, 8 m height, ~ 4400 sqm ▪ 4 overhead cranes, 2 x 5T, 2 x 10T capacity ▪ Pivot swivel cranes 4 x 2 T ▪ Equipment: carbon; Welding machines Multi angle sawing cutting machines (2) Pipe cutting machine (1) Pipe bevelling machine (2)
Auto welding arms (2) plastic: Butt and fittings fusion tools PE & PP
PJOE
Carbon and plastic
Plan view carbon and plastics piping shop Exotic Piping
▪ Size: 42 m by 105 m, 8 m height, ~ 1,900 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: Welding machines
Multi angle sawing cutting machine Pipe bevelling machines (2) Small tools as per exotic steel type
Carbon and plastic
Exotic
GRE
Plan view
PJOEGRE Piping
▪ Size: 18 m by 90.6 m, 8 m height, ~ 1,600 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: shavers, arbors, heating blankets, work benches, clamps etc
central located dust vacuum cleaning system ▪ Area to be used by third party and/or PJOE personnel
Location on yard
PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls
Size: Blasting and painting halls 01/02/03: 3 times 36 m by 36 m, 20 m height, ~ 3,888 sqm
Blasting and painting halls 04/05: 81 m by 52 m, 14 m height, ~ 4,200 sqm Pre-treatment at Module Workshop: 36 m by 15 m, 9 m height, ~ 540 sqm 1 set of Block painting halls: 20 m by 40 m, 15 m height, ~ 1,600 sqm 1 overhead crane, 5 T capacity Equipment: ▪ Blasting equipment and portable paint spray machines
Climate control equipment Heathers Blasting material recycle equipment
A new facility is built in 2010. For location see below. A total of three blocks is being planned for.
phase 1 new blasting and painting facilities
Module hall
PJOE The facility is to be fitted with the following features: • Blasting material recycling • Dust ventilation • Dehumidification equipment • Climate control • Ventilation
Plan view
Location on yard
PJOEPainting and Blasting
3 x 36 x 36 m chambers, ~ 20 m high, one blasting, two paintingAdditional blasting and coating facility planned for 2010 & 2011 in two stages, U shaped positioned;
1 x 3 chambers 36 x 36 m, 20 m high
1 x 2 chambers 36 x 36 m, 20 m high
Blasting grid recycling
Humidity control
Heating equipment
Blasting dust recycling
Ventilation equipment
PJOE Mechanical workshop Function: Preparation of all mechanical items including valves, machined items, drilling
(includes vehicle maintenance area)
▪ Size: 24 m by 68 m, 15 m height, ~ 1,610 sqm ▪ 2 overhead cranes, 10 T capacity ▪ Utilities and air ▪ Equipment: Welding machines Column boring machines (4) Lathe’s (3)
Plan view
Location on yard
PJOE E&I workshop Function: Preparation of all E&I, F&G, I&C, IT, telecom
▪ Size: 21 m by 22.5 m, 15 m height, ~ 475 sqm ▪ Containerized climate controlled store in warehouse (optional) ▪ Utilities and air ▪ Test facilities as required
Plan view
Location on yard
PJOE Structural Tubular Workshop Function: Handling of steel plates for rolling and tubular section welding
▪ Size: 78 m by 120 m, 18 m height, ~ 9400 sqm
3 bays ▪ Door size: maximum 18 m width ▪ No of overhead cranes: 7, 5 x 30T, 2 x 10T ▪ Equipment: 5 rollers: 1 MG S.R.L, MG3125V, capacity up to 120 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-80, capacity up to 80 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-30, capacity up to 50 mm, ~ 3 m wide 1 Zibo JiuJiu Machine Co, capacity up to 50 mm, ~ 3 m wide 1 Hubei Ezhong Heavy, capacity up to 60 mm, ~ 3 m wide
CNC flame and plasma plate cutting equipment
Hydraulic Press, 2000 T
PJOE
Automatic Longitudinal Welding machines
Plan view
Location on yard
PJOE Pipe profiling facility Function: Preparation of tube sections for tubular connections
Size:16 m by 16 m, 8 m height, 256 sqm Serviced by gantry cranes, max 50T capacity Equipment: HGG computer controlled, type RBPC 1500 profiling cutting machine Maximum size 1550 mm OD Maximum weight 25T
Plan view
Location on yard
PJOE Pre-assembly yard area’s (paved) Function: Preparation and welding of pre-assemblies
▪ Size: 200 m by 150 m and 150 m by 135 m, ~ 50,000 sqm ▪ 2 gantry cranes, 35 T capacity ▪ Equipment: Support utilities.
Plan view
Location on yard
PJOE Tubular joining area Function: Joining of rolled sections to tubulars
▪ Size: 345 m by 50 m, ~ 172,500 sqm ▪ 4 gantry cranes, maximum 50 T capacity, 2 small ▪ 12 Automatic circumferential welding machines ▪ Equipment: Welding machines.
Plan view
Location on yard
PJOEWarehouse Function: Storage of materials and supplies, warehousing consumables, E&I equipment
climate controlled storage by container.
Size: 72 m by 120 m, 8 m height, ~ 8600 sqm Equipment: Forklifts, K3 storage software system in use Climate controlled area’s available Includes welding consumables store and treatment equipment Bonded area under consideration
Plan view
Location on yard
PJOE Plate receiving facility Function: Receiving area plates and girders and apply traceability, inspection
▪ Size: plates for tubulars 195 m by 24 m, ~ 4,700 sqm ▪ plates and girders for modules 192 m by 36 m and 108 m by 21m ~ 9,300 sqm ▪ Serviced by 6 Gantry cranes, 4 x 30T, 2 x 20T capacity ▪ Plate cutting area
Plan view’s
Location on yard
PJOE PJOE offices We have two offices, one at the yard and one tunnel connected (future) opposite the yard. Function: Accommodating the management, staff, project management, clients and other support disciplines. Yard office: Size: 40.6 m by 20.2 m, total area ~4,100 sqm Floors: 5 Total office area: ~3,200 sqm Main office: Client Tower Size: 60.4 m by 18.4 m, total area ~ 8,500 sqm Floors: 8 Total office area: ~ 6,200 sqm Canteen: Size 64.5 m by 64.5 m, total area ~6,700 sqm Floors: 2 Capacity: 1,000 employees, 60 private dinning places Buffets: 2 PJOE personnel, 2 clients
PJOE office: Size: 102.4 m by 18.4 m plus 74 m by 25.5 m, total area ~43,960 sqm
Floors: 11 Total office area:~30,00 sqm (To be realized coming years)
