www.siemens.com.sg/SPACe Conference Guide SPACe 2015 | Grand Nikko Hotel, Indonesia | 18-21, August 2015 Theme: Greater reliability, safety and efficiency through innovative, integrated technology and expertise 2015 User Advisory Board Chairman David Ong, CEO Excel Marco Singapore Users Samekta Hadi, PT International Port Corporation, Indonesia Ayi Hardiansyah, PT Clariant, Indonesia Ari Azhar, PT Krakatau Daya Listrik Krakatau Steel Group, Indonesia Ronaldo Ruiz, Amherst Unilab, Philippines Willhelm Schellenberger, Soft Rock Technologies, Malaysia Rainier Schmipf, B. Braun, Malaysia Heinrich Bertl, Andritz, Singapore Bob Gill, ARC Advisory Group ASEAN, Singapore Arturo Lahip, Air Products, Singapore (Ms.) Tok Lay Mui, Baxter, Singapore Uten Iamtari, Linde, Singapore Daniel Hong, Evonik, Singapore (Ms.) Cinderella Basilio, Evonik, Singapore Mark Gerkema, Purac, Thailand Dr. Feng Chang Wu, CPC, Taiwan Dr. Jeng Fan Leu, CPC, Taiwan Vo Huynh Vu, Unilever, Vietnam Solution Partners Dinesh Sharma, DNR Process Solutions, Singapore Bill Hurder, Rovisys, Singapore Trung Ha Nguyen, Rovisys, Singapore Tran Thanh Nguyen, NamTech, Vietnam Low Ai Ming, Excel Marco, Singapore Quek Kheh Long, Precision Controls, Malaysia Rik van Mayden, Zi-Argus, Thailand Hung Chan, MESCADA, Australia Siemens Axel Lorenz, Siemens AG Stefan Bamberger, Siemens AG Dr. Friedhelm Geiger, Siemens ASEAN - Thailand Marie Princess Nuevo Caraan, Siemens ASEAN - Singapore
Transcript
2 3www.siemens.com.sg/SPACe
Conference Guide
SPACe 2015 | Grand Nikko Hotel, Indonesia | 18-21, August 2015
Theme: Greater reliability, safety and efficiency through innovative, integrated technology and expertise
2015 User Advisory Board
Chairman
David Ong, CEO Excel Marco Singapore
Users
Samekta Hadi, PT International Port Corporation, Indonesia
Ayi Hardiansyah, PT Clariant, Indonesia
Ari Azhar, PT Krakatau Daya Listrik Krakatau Steel Group, Indonesia
Ronaldo Ruiz, Amherst Unilab, Philippines
Willhelm Schellenberger, Soft Rock Technologies, Malaysia
Rainier Schmipf, B. Braun, Malaysia
Heinrich Bertl, Andritz, Singapore
Bob Gill, ARC Advisory Group ASEAN, Singapore
Arturo Lahip, Air Products, Singapore
(Ms.) Tok Lay Mui, Baxter, Singapore
Uten Iamtari, Linde, Singapore
Daniel Hong, Evonik, Singapore
(Ms.) Cinderella Basilio, Evonik, Singapore
Mark Gerkema, Purac, Thailand
Dr. Feng Chang Wu, CPC, Taiwan
Dr. Jeng Fan Leu, CPC, Taiwan
Vo Huynh Vu, Unilever, Vietnam
Solution Partners
Dinesh Sharma, DNR Process Solutions, Singapore
Bill Hurder, Rovisys, Singapore
Trung Ha Nguyen, Rovisys, Singapore
Tran Thanh Nguyen, NamTech, Vietnam
Low Ai Ming, Excel Marco, Singapore
Quek Kheh Long, Precision Controls, Malaysia
Rik van Mayden, Zi-Argus, Thailand
Hung Chan, MESCADA, Australia
Siemens
Axel Lorenz, Siemens AG
Stefan Bamberger, Siemens AG
Dr. Friedhelm Geiger, Siemens ASEAN - Thailand
Marie Princess Nuevo Caraan, Siemens ASEAN - Singapore
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Two years come and go in the blink of an eye. Here we are again. Meeting in person and in mind. Last two years has been like a
roller coaster ride. We have our highs and our lows. Being from the Oil and Gas industry, oil price is of particular interest to me. It hit a new high historically and now a new low since the financial crisis in 2008. We cannot control those external macro factors, but we could take stock and sharpen our tools in the meantime.
Let’s use this conference to sharpen our tools, our minds, our strategies by immersing in this rich network of people brought together by Siemens. Among us, I believe we have engineers, technical experts, marketing gurus, organizers, leaders, game changers and perhaps some unorthodox thinkers too. Then again, many of us are a bit of everything. Whoever you are, you can be sure that 3 days later, 3 days of immersion in this long anticipated SPACe event, you
will leave Bali with something that you don’t already have, something that you don’t already know.
The topics to be presented will focus on how to apply technology in achieving greater reliability, better safety and higher efficiency. They are all inter-related, interdependent and integrated. Science and Technology almost have a life of its own. The ability to find the right balance or right mix between reliability, safety and efficiency is what still makes people relevant. Without this ability, I fear that many people may become irrelevant, and robots and computers will replace most job functions. So while we people are in control, let’s take charge responsibly.
Let this event be the catalyst that changes all of us for the better. I believe if you look for positive return, you will find it. So enjoy learning and sharing. Enjoy sharpening your tools.
Enjoy SPACe at Bali!
Welcome Back Fellow Users
David OngChairman, SPACe 2015 User Advisory Board
Contents
Welcome from the SPACe Chairman 03
David Ong, CEO Excel Marco Singapore
Welcome from Siemens 04
Dr. Friedhelm Geiger, Head Process Automation and Engineering ASEAN, Siemens Process Industries and Drives
Sponsors
Arival of Delegates Schedule
Main User Conference Schedule and Details
Discovering Indonesia’s Industrial Competitiveness as Asia’s Next Manufacturing Hub 13
IIot - The Industrial Internet of Things: The New Frontier 14
Leveraging Potential of Digitalization in Process Industries 14
Industrie 4.0: Connecting Data, Machines and People 15
Case Study: Toshiba 15
Case Study: PT Kaltim Prima 16
Case Study: Phu My Fertilizer 16
Case Study: Evonik 17
Case Study: Pertamina 17
Case Study: Indocement 18
Case Study: Linde 18
Case Study: PT Krakatau Steel 19
Case Study: ASU Industrry 19
Case Study: SBM 20
Case Study: Cement Industry 20
Microfair Details 21
Break Out Sessions Schedule and Details 22
Track 1: Automation & Control 26
Track 2: Industrial Security, Wireless Communication & Virtualization 28
Track 3: Project Engineering, Service, Support and Solution Partners in ASEAN 30
Track 4: COMOS 32
Track 5: Process Measurements 33
Track 6: Energy Efficiency 34
Track 7: Process Safety 35
Track 8: Pressure Relief Systems Management 37
Track 9: Process Automation Opportunities in ASEAN 38
Industry Sessions and Details 38
Resort Map 42
SPACe Locations 43
2015 User Advisory Board 44
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We are pleased to welcome you to the 3rd SPACe ASEAN User Conference in Bali, Indonesia.
Siemens is very proud of its independent user group communities around the world - especially our SPACe ASEAN-Pacific Community.
Apart from the ASEAN-Pacific Community, Siemens has globally established user groups in UK, USA, China and India.
This conference is the first user conference under the newly formed Siemens Division Process Industries and Drives (PD), where Siemens has
shaped its organization according to the needs of our process customers.
Accordingly, we have now broadened its spectrum. We are proud to present new topics in Communication, Instrumentation & Analytics as well as Integrated Drive Systems, which results in improving the classical process automation arena.
Every good conversation starts by listening attentively.
Our user groups and Siemens understand the value of listening. This is the reason why we established the three (3) learning platforms of Engagemen – Technology, Experience and Community.
Dr. Friedhelm GeigerHead
Process Automation and Engineering ASEAN
Siemens Process Industries & Drives
Welcome to SPACe!
Siemens makes sure that the members of the user group meet to network, share best practices, and learn about Siemens latest technologies and services.
Technology – State of the Art Technologies and Future Trends
Day 1 of this years’ SPACe User Conference starts off with plenum speeches about latest trends in process industries and future technologies – Integrated Technology, Internet of Things, Digitalization in Process Industries and Connecting Data, Machines and People are sophisticated topics. Our aim is to enable you to become more competitive in the future.
We are also excited about an insightful view of a leading member of the Institut Teknologi Bandung about Indonesia’s Industrial Competitiveness.
Experience - Case Studies and User References
Also on Day 1 we are pleased to offer you a broad spectrum of 12 case studies & project examples, presented by our fellow user members from various industries.
Technology – Learning Experience in small break out sessions
On Day 2 we have organized break out sessions on (9) specific technology topics around process industries.
Topics, such as, challenges in process measurements, energy efficiency, safety, wireless communication and virtualization mixed with integrated
engineering, service and support organized in small sessions will help maximize your learning experience immensely.
In addition, we also invited a market analyst to present us opportunities in process automation from our fast-growing and increasingly important region.
Learning by Communication – Industry Sessions
On Day 3 we have planned three user specific sessions that give you the chance to learn about challenges and our solutions for the Mining, Cement and other Minerals, Sugar and Chemical Industry. These sessions are organized as presentations followed by moderated discussions. We are looking forward to hearing your feedback.
Siemens and User Process Automation Advisory Board
We are also excited to present you with the Siemens and User Process Automation Advisory Board in ASEAN-Pacific. The UAB is composed of 21 users and 4 Siemens from all over the Region.
Networking Nights
Siemens Process Industries and Drives organized two (2) networking activities for the community.
On Day 1, we arrange a “Traditional Balinese Dinner” at Kupu-kupu Amphitheater for all of us. We will be entertained by THE CENDRAWASIH DANCE. and TRIP TO BALI DANCE.
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On Day 2, let’s enjoy dinner with beautiful sunset view on the sea. Play games with the crew of pirates.
We invite you to continue with your communities as we reach out to learn more about the way you work together, your expectations and aspirations.
We also look forward to providing lots of information about Siemens. We are ready to engage with you and answer as many of your questions as we can. Our team of Siemens experts in every region of the world will ensure that all your concerns are received and addressed!
Above all, we want our users to understand the value of networking, sharing best practices and learning about our products and services. So please continue to communicate with each other and with our global team
of experienced Siemens experts. This is an exciting time for all of us. We are thrilled to work with you and hope that you will continue to participate as an active member of our community.
Listen Up.
We want to hear from you.
We look forward to learning more about you and engaging with you!
For questions, concerns or if your community wants to host a teleconference, event or meet with a member of our User Advisory Board, please contact our UAB Secretary at [email protected].
Again, a warm welcome to SPACe! Siemens is always delighted to seeing and hearing from you!
Enjoy the conference and have a pleasant learning experience!
Case Study: Evonik Oil Additives AsiaCinderella Basilio
16:20 16:40 0:20 IndonesiaIntegration of SIMATIC PCS 7 TDC with Media System Hot Strip
Case Study: PT Krakatau SteelWidada DS
16:40 17:00 0:20 Indonesia
Upgrading and Expanding KPC’s Coal Conveyors for Higher Capacity and Higher
Reliability using Siemens Control System, MV Drives Sinamics GM150
and Integrated Drives System
Case Study: PT Kaltim Prima Coal Indonesia
Poltak Sinaga
17:00 17:20 0:20 PhilippinesOptimized processes in the cement production industry
Case Study: Eagle Cement PhilippinesAlwyn Chua
17:20 17:40 0:20 ThailandSweet Taste of Success: Integrated Drives Solution in the Sugar Industry
Case Study: Allied Tek Engineering and Kaset Thai ThailandSomporn Pongkachorn
17:40 18:00 0:10 Announcements and Closing of Day 1 Emcee
18:00 19:00 Break before Dinner All
19:00 22:00
Dinner : Kupu Kupu Amphitheater, Grand Nikko Bali HotelMeeting Point: Hotel Lobby at 18:45 PM or at the Venue at 19:00 PM
Show starts at 19:30PMAll
Day 1: 19 August 2015 (Wednesday)
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Main User ConferenceDay 1: 19 August 2015 (Wednesday)
Welcome from Siemens Indonesia
Mr. Josef WinterCEO Siemens Indonesia
Welcome from the Chairman UABSPACe User Advisory Board
Theme: Greater Reliability, Safety and Efficiency through Innovative, Integrated Technology and Expertise
David Ong CEO, Excel Marco Singapore
Welcome from Siemens UABSPACe Siemens Advisory Board
Technological Trends, Challenges and Opportunities in the Process Industries
Dr. Friedhelm GeigerHead – Process Automation and Engineering ASEANSiemens Thailand
Key Note Discovering Indonesia’s Industrial Competitiveness as Asia’s Next Manufacturing Hub
Dr. Augie Widyotriatmo PhDInstitut Teknologi Bandung Indonesia
Indonesia has a potential to have a demography bonus, where ratio of dependents to working-age-population tends to be smaller, and therefore has demographic potential for high economic growth as promising dependency ratio to improve saving and investment of human capital. Indonesian Government has realized this potential and has anticipated through several appropriate strategies which include health improvement, education and skill enhancement, also economic policy that supports labor market flexibility, trade openness, and saving. One of the main threats is the middle-income-trap, in which their wages are on a rising trend, in the meantime they are not able to follow more developed economies in the high-value-added market. This talk will present the Indonesia current economic growth and projection, also industrial population. The third national medium-term development plan 2015-2019 of Indonesia will be discussed, where the economy transformation will be conducted through sustainable industrialization strategy which reinforces the advancement in mineral-based industry, agro-based industry, technology-based industry, and the enhancement of the role of small- and medium-sized industry. Policy directions and strategies which consists of development of industrial zone, increment of industrial population growth and industrial equitable distribution, as well as enhancement of productivity and competitiveness, to accelerate the industrial growth will also be discussed.
About the Speaker:
Augie Widyotriatmo received his bachelor degree in engineering physics and master degree in instrumentation and control from the Institut Teknologi Bandung (ITB), Indonesia. He obtained Ph.D. degree in mechanical engineering from Pusan National University, Korea. He is currently an assistant professor in Instrumentation and Research Group, Faculty of Industrial Technology, ITB, Indonesia. His current research include robotics, nonlinear control, energy optimization and automation, biomedical instrumentation, metrology, process automation system, and safety instrumented system. He has published many technical papers in national and international journals and conference proceedings. He is the vice chair of the IEEE Indonesia Section Control Systems and Robotics and Automation Societies (CSS/RAS).
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Topic Description
The Industrial Internet of Things (IIoT) represents a new and major opportunity for companies to improve plant asset performance, increase operational efficiency, and develop completely new service offerings and business models. Going beyond the hype, this presentation from ARC Advisory Group discusses the drivers behind IIoT, the key technologies, the applications, and how process industry companies already at this new frontier are realising the benefits of the Industrial Internet of Things.
Technology SpeakerLeveraging the Potential of Digitalization in Process Industries
Mareike Blettner Head of Marketing Automation & Engineering
Topic Description
The growth of data is exponential. From 2013 to 2020, the volume of the “digital universe” will increase ten times to 44 zettabytes, or a billion terabytes. So Digitalization represents a huge opportunity for Process Industries and is more than just technology. But what does it really mean to merge the virtual with the physical world? An how does Siemens drives digitalization? During the session you will find out more about the digital solutions that Siemens Process Automation is today already able to offer the world of tomorrow – for more efficiency, sustainability and security.
Technology SpeakerIIoT - The Industrial Internet of Things: The New Frontier - IIoT concepts and the applications and benefits in the process industries
Bob Gill, General Manager ARC Advisory Group SouthEast Asia
Topic Description
Production environments must be balanced to support a production model that delivers intelligent and appropriate customization on basic uniform product design: this is the key to driving the ‘mass customization’ reality. To achieve the full potential of Industrie 4.0, needed to meet customer and market needs and compete in today’s global, dynamic, competitive landscape, manufacturers need new operational scenarios to be considered, modeled and put in place. The Convergence of information technology (IT) and operational technology (OT), enabling cyber physical systems (CPS) will be the foundation of the next Generation of Manufacturing. Learn more how IT can support Manufacturers to stay one step ahead of the fast changing game.
User SpeakerCOMOS Implementation at Toshiba Plant Systems & Services Corporation
Hung ChanOperations Manager MESCADA Australia
Topic Description
This Award winning project started with a vision from Toshiba’s Plant Systems & Services (TPSC) to address the challenges on increasing complexity and requirements in terms of time-lines, costs and quality in Project deliveries. The goal of this project is to integrate all the engineering activities into a single and centralised database. TPSC decided to engage Mescada to implement such solution using COMOS System from Siemens as their central engineering platform. All disciplines are connected to COMOS through developed interfaces for state-of-the-art engineering and storing engineering input/output data in single and standardise platform. The benefits of this type of Engineering Platform implementation are saving engineering man-hours, shortening engineering lead-time as well as keeping high quality of the engineering output.
Technology SpeakerIndustrie 4.0, Connecting Data, Machines and People - Delivering the next Generation of Manufacturing
Thilo Stieber, APAC Head Manufacturing, Retail and Transportation ATOS Asia Pacific
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Topic Description
For years, a full service mining construction and engineering company has depended on a long list of vendors of drive train components. This process was time consuming, costly and lacked vendor accountability. Recently, the engineering company embarked on another mining conveyor project in Indonesia. However, instead of repeating the multi-vendor process, it tried something new that would dramatically cut the time it spent engineering the system, save thousands in product costs and hold a single point of contact accountable should issues arise before and after the installation is complete. Siemens Integrated Drive Systems enable noticeably shorter time to market and shorter time to profit. Integrating seamlessly in any drive train, any automation environment, and even in the entire lifecycle.
User SpeakerUpgrading a DCS Solution for Electrical Control System in a Fertilizer Plant.
Trinh Hoang PhucPLC Group LeaderPhu My Fertilizer Plant Vietnam
Topic Description
Electrical Control System or ECS was built on 2002 base on PCS 7 V5.2 and considered as one of most important system in Phu My Fertilizer Plant since then. The ECS supplies, controls, and monitors Power Supply of the plant . To ensure the plants’ continuous production maintain its competitive standing in the market, the company considered a system upgrade to the latest technology from PC, Controllers, Windows to DCS. And when it comes to DCS - they only trust only Siemens DCS which is SIMATIC PCS 7. For over 13 years operation, the SIMATIC PCS 7 has been very reliable and keep the plant in stable condition.
User SpeakerUpgrading and Expanding KPC’s Coal Conveyors for Higher Capacity and Higher Reliability using Siemens Control System, MV Drives Sinamics GM150 and Integrated Drives System
Poltak Sinaga, Manager - Expansion Projects Division PT Kaltim Prima Coal Indonesia
Topic Description
The fundamental purpose of alarm annunciation is to alert the operator to deviations from normal operating conditions, i.e. abnormal operating situations. The ultimate objective is to prevent, or at least minimize, physical and economic loss through operator intervention in response to the condition that was alarmed. For most digital control system users, losses can result from situations that threaten environmental safety, personnel safety, equipment integrity, economy of operation, and product quality control as well as plant throughput. A key factor in operator response effectiveness is the speed and accuracy with which the operator can identify the alarms that require immediate action.
User SpeakerSIMATIC PCS 7 Integrated Control & Safety System for Terminal Automation System LPG Pertamina, Tj. Priok - Jakarta
Ato Ansori Business Development ManagerPT Java Diamond Indonesia
Topic Description:
Integrated Terminal Automation System or TAS provides monitoring, control and management of the entire product handling from receiving to storage and to distribution in Oil & Gas industry. In this presentation, the user will describe the integrated control and safety system for TAS . He will also tell us his experience using Siemens’ SIMATIC PCS 7 and how it provides seamless operations with Pertamina’s Terminal Automation System.
User SpeakerEfficient Plant Operations using SIMATIC PCS 7 Alarm Management Solution
Cinderella Basilio, Process Control Engineer Evonik Oil Additives Asia Pacific Pte Ltd Singapore
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Topic Description
Given the variety of process control systems that have been used since the 80s and 90s and considering the dwindling support and fading know-how, a mid-term and long-term migration plan is a crucial prerequisite to not only keep your production running but to match it to the increased demands on flexibility, product quality, resource conservation and documentation. Compared to older systems, a modern process control system, such as SIMATIC PCS 7, offers tremendous benefits of which you need to take advantage. Each plant is unique and each migration project comes with its own special challenges and constraints. This case will discuss Indocement Indonesia ‘s DCS Systems upgrade on seven lines - Plant 6-11, Plant 7-8, Plant 9-10, Plant 12 and Coal Mill 6,7,8 in three (3) several locations - Citeureup, Cirebon and Plant.
User SpeakerDCS System Architecture on Virtual Platform
Uten Iamtarl RSE Process ControlLinde Public Co. Ltd Thailand
Topic Description
Virtualization for control systems is a new technology adopted from the IT and office sector expanding now to the production level. Virtualization means to have on one real physical computer (host system) and one various separate virtual machines (VM) which have their own hardware resources each. These act as real computers and can run applications the same way. This case will discuss Linde Thailand’s: (1) Standard Architectures for various plant types and (2) - Linde Software Library
User SpeakerManaging a DCS Upgrade for multiple lines and several locations - Seven lines in three different locations: (Citeureup, Cirebon and Tarjun Plant )
Elman Rudolf Pakpahan, Electrical Department Head PT. Indocement Tunggal Prakarsa, Heidelberg Cement Group Indonesia
Topic Description
In this presentation, we will discuss a solution called Integrated Media System which is a part of the equipment system in a Hot Strip Mill. This presentation will highlight the advantages of using the SIMATIC S7 300 PLC on the following systems: (1) Lubrication System which lubricates the bearing Back Up Roll and gear box. This also similar to an MOS ( Morgan Oil System) and ZOS ( Zentral Oel Schmierung ). MOS is used to lubricate Bearing Back Up Roll for all Stand while ZOS is used to lubricated Gear box for all stand. (2) Hydraulic System which energizes the equipment such as: Hydraulic Gap Cylinder at stand Finishing Mill, Bender and Shifting cylinder at stand Finishing Mill, Work Roll Change cylinder at Roughing Mill and Finishing Mill, - Back Up Roll Balancing at Roughing Mill and Finishing Mill, Looper cylinder at Stand F3 Finishing Mill, Pinchroll gap Descaler Area Crop Shear
User SpeakerPCS7 Advance Control System Solution in Air Separation Plant ( ASU ) for Industrial Gases Industry
Lee Cher Hau, Project Manager Precision Controls Malaysia
Topic Description:
The risks in process plants especially in an Air Separation Plant in the Industrial Gas Industry can not only be controlled reliably but also minimized with an efficient Alarm Management which is integrated in the process control system. In effect, operations will be both more safely and more economically. An air separation plant is to separates the atmospheric air into its primary components, typically nitrogen and oxygen, and sometimes also argon and other rare inert gases.
User SpeakerIntegration of SIMATIC PCS 7 TDC with Media System Hot Strip
User SpeakerICSS for FPSO – history, current and its future
Judi Soetjahjo, Technology Development Manager of SBM Offshore
David Ong, CEO of Excel Marco Singapore
Topic Description
With the advent of control technology, extracting oil from the deep ocean is no longer and mechanical only or petroleum engineer’s process. It demands the best of proven control technology to be applied in the best possible ways in terms of reliability, availability and safety. Conventional DCS or PLC is no longer conventional these days as there has been great advancement for integrating control and safety while at the same time maintaining functional segregation and safety integrity.
A bit of background with FPSOs, from Wikipedia, “Oil has been produced from offshore locations since the late 1940s. Originally, all oil platforms sat on the seabed, but as exploration moved to deeper waters and more distant locations in the 1970s, floating production systems came to be used. The first oil FPSO was the Shell Castellon, built in Spain in 1977. Today, over 270 vessels are deployed worldwide as oil FPSOs.”
SBM has been the early adopter of ICSS for its FPSO since Generation 1 up till now which is Generation 3. Even as the FPSO technology continuously evolved to become more and more complex in order to cope with the demands of deeper and harsher ocean, ICSS has fundamentally not changed from a hardware perspective. This is not to say the processing power and speed of control and safety controllers remain the same, but the nature of I/O modules and its ability to be connected in the a remote manner (RIO) has not really changed over the years.
This presentation attempts to challenge conventional wisdom and to offer alternative design concepts with the objective of bringing about shorter engineering and design cycle, shorter assembly lead time, shorter testing time and shorter site commission duration. Beyond these benefits, it also hopes to achieve design considerations for greater ease of product migration and life extension. The authors believe that such innovation is possible today as it does not have to rely on breakthrough technology that has yet to be invented. It does however requires that one has to be audacious and to have a sense of urgency in accepting change. After all as the old adage goes, “change is the only constant”.
Topic Description
Additional CEMAT benefits for the cement industry include excellent operation and integrated diagnostic features, which help detect potential faults quickly - before a problem - and minimize outages. The CEMAT process control system offers an entirely new approach and is the best way to optimize cement production potential - at all corporate levels and throughout the value chain. CEMAT helps reduce cement production costs through resource management and productivity monitoring - from raw materials to finished products. With just a few mouse clicks, you can access all relevant cement production data in virtual real time. As a result, CEMAT makes a significant contribution to optimizing cement production capacities facility-wide.
User SpeakerOptimized processes in the cement production industry
Alwyn Broderic Chua, Technical Director Avant Equinox Group Industry Solutions Inc. (AEGIS) Philippines
Microfair Demo Units
Booth # Description
1 SIMATIC PCS 7 Demo Wall
2 Sugar NAHMAT Demo
3 Cement CEMAT Demo
4 COMOS
5 SIMATIC PCS 7 Virtualization
6 SinaSave - The Energy Efficiency Tool
7 Process Analytics
8 SITRANS Flow Meters - Magflo Demo Units
9 Clamp On Flow Meter Demo Units
10 S7 1500 PLC + TIA Portal Demo Unit
11 SINAMICS Low Voltage Converters Demo Unit
12 RuggedCom Communication
13 SCALANCE Network Components
14 PS Pressure Protection Manager
15-23 Technology & Solution Partners
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Track 1 Venue: MPF Ballroom 3
From To MinsTechnical Speaker
Automation and Control
8:00 09:30 90Jessica
LiaoPCS7 V8.1Innovation
Experience
09:30 10:00 30 Coffee Break
10:00 12:00 120Lee
WingCheong
SIMIT Simulation & Testing
12:00 13:00 60 Lunch
Break Out Sessions
Track 5 Venue: MPF Ballroom 3
From To MinsTechnical Speaker
Process Instrumentation and Control
ProcessMeasurements
13:00 14:30 90Wei Song
Peng
Process Analyzer Technology for the Process Industries –
Introduction, history, main drivers,
application and future challenges
14:30 15:00 30 Coffee Break
15:00 17:00 120MichaelNuber
Challenges in Process Measurements
Dinner CruiseTheme: Pirates Night / Attire: Casual
Meet at the Hotel Lobby at 17:45
Track 2 Venue: MPF Ballroom 2
From To MinsTechnical Speaker
Industrial Security, Wireless
Communication and Virtualization
8:00 09:30 90Lothar
Krudewig
Virtualization in Process Automation to optimize system
lifecycle Management
09:30 10:00 30 Coffee Break
10:00 12:00 120
Philip
Taylor
++
Taipark
Akkara-
aketalin
Wireless
Communication
in Process Industries –
Making the Most of Air
+++
Industrial Security:
How to make your
plant is secure?
Track 6 Venue: MPF Ballroom 2
From To MinsTechnical Speaker
Energy Efficiency
13:00 14:30 90Danny
TeyPCS 7 Energy Management
14:30 15:00 30 Coffee Break
15:00 17:00 120Gerd
SandmannEnergy Efficient
Solutions
Dinner CruiseTheme: Pirates Night / Attire: Casual
Meet at the Hotel Lobby at 17:45
Day 2: 20 August 2015 (Thursday)
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Track 3 Venue: MPF Boardroom 1
From To MinsTechnical Speaker
Project Engineering and Support
8:00 09:30 90Friedhelm
Geiger
Project Engineering and Support Services
++Introduction of
Siemens Solution Partners in
ASEAN
09:30 10:00 30 Coffee Break
10:00 12:00 120Friedhelm
Geiger
cont...Project Engineering
and Support ServicesIntroduction of
Siemens Solution Partners in
ASEAN
12:00 13:00 60 Lunch
Track 7 Venue: MPF Boardroom 1
From To MinsTechnical Speaker
Process Safety
13:00 14:30 90Franz
Handermann
Process Safety Management
14:30 15:00 30 Coffee Break
15:00 17:00 120Lee Wing Cheong
Process Safety Application
Example
Dinner CruiseTheme: Pirates Night / Attire: Casual
Meet at the Hotel Lobby at 17:45
Track 4 Venue: MPF Boardroom 2
From To MinsTechnical Speaker
COMOS
09:30 10:00 30 Coffee Break
10:00 12:00 120ThomasHaerteis
Integrated Engineering with
COMOS and SIMATIC PCS 7
Track 4 Venue: MPF Boardroom 2
From To MinsTechnical Speaker
COMOS
13:00 14:30 90Wilhelm
Schellenberger
Automation Intelligence with COMOS & PCS7 under the context of
Industrie 4.0
14:30 15:00 30 Coffee Break
Dinner Cruise/ Theme: Pirates Night / Attire: Casual Meet at the Hotel Lobby at 17:45
Track 8 Venue: MPF Boardroom 2
From To MinsTechnical Speaker
Pressure Relief Systems Management and
Consulting
8:00 09:30 90StanleyJoseph
Process Safety Consulting
09:30 10:00 30 Coffee Break
12:00 13:00 60 Lunch
Track 9 Venue: MPF Boardroom 2
From To MinsTechnical Speaker
Process Automation Opportunities
in ASEAN
14:30 15:00 30 Coffee Break
15:00 17:00 120 Bob GillProcess Automation
Opportunitiesin ASEAN
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PCS7 V8.1 Innovation Experience
Trainor: Jessica Liao, Siemens Singapore
Today, process industries face many challenges, whether it is the pressure of trying to reduce plant costs, global competition or environmental demands. So, managers, operators, as well as engineers, are always looking for ways to reduce
time to market, operate their plant more effectively, and improve the availability of their plant. As a result, there are different requirements regarding a process control system. That is what Siemens answers with the SIMATIC PCS 7 control system, Version 8.1. It offers innovation and experience. Take a look at the new features and the new possibilities that await you. SIMATIC PCS 7: significantly reduces engineering and commissioning times, improves everyday performance in operation, makes the application and maintenance of automation assets even simpler and more efficient
Besides PCS 7 V8.1 this track also addresses topics link: SIMATIC Industry Library - Integration of Local PLC and Operator Station in PCS 7 and Roadmap of PCS 7 and S7-400.
Day 2 - Break Out Sessions
Track 1: Automation and Control
Topic Date/Time Room
PCS 7 v8.1 Innovation Experience 19 Aug - 8:00 AM MPF Ballroom 3
SIMIT Simulation and Testing 19 Aug - 10:00 AM MPF Ballroom 3
SIMIT Simulation & Testing
Trainor: Lee Wing Cheong, Siemens Singapore
Market competition is continually increasing pressure to shorten project schedules and achieve higher profitability in automation. Globalization and growing product diversity require shorter setup and startup times for new production lines or plant
migrations. In addition, the need of qualified personnel in the last project phases, e.g. during commissioning is very challenging. The answer: SIMIT – a user-friendly, effective tool to easily set up the testing of your automation projects.
SIMIT fulfills the complete scope of real-time simulation requirements for automation. It covers three modeling and simulation levels as well as comprehensive visualization features: IOs / signals, Sensors and actuators, Plant equipment and process.
SIMIT function and scope ensures you the best fit to your present auto-mation configuration and simulation requirements with the lowest investment possible.
Track 1: Automation and Control
Day 2: 20 August 2015 (Thursday)
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Virtualization in Process Automation to Optimize System Lifecycle Management
Trainor: Lothar Krudewig, Siemens Germany
Virtualization of servers is already widely used in information technology. In process automation technology the advantages of virtualization shall
also be utilized.
Besides increasing the system flexibility and availability, virtualization can reduce time for service and maintenance of PCs in Process Control System (DCS).
Today the Windows Operating System is rapidly developed and usually delivered with a new PC. Replacing a PC with a new one in system used for only five years could already lead to an automation software version upgrade necessary to be compatible with the latest Windows Operating System. Besides that plant extensions and modification can be handled much easier and at lower cost in a virtual environment.
Highlights: ■ Objective & Benefit of PCS 7 Virtualization ■ Architectures for various plant sizes and requirements ■ Siemens pre-tested solutions (SiVaaS) ■ Multiple project and version engineering environment
Track 2: Industrial Security, Wireless Communication and Virtualization
Topic Date/Time Room
Virtualization in Process Automa-tion to Optimize System Lifecycle
Management 19 Aug - 08:00 AM MPF Ballroom 2
Wireless Communication in Process Industries – Making the Most of Air
19 Aug - 10:00 AM MPF Ballroom 2
Industrial Security - How to make your plant secure
19 Aug - 11:00 AM MPF Ballroom 2
Wireless Communication in Process Industries – Making the Most of Air
Reliable wireless communication solution at various automation levels according to IEEE 802.11n standard - Various products allow applications to be scaled in terms of price and performance.
These range from price-sensitive applications to high-performance ap-plications with data rates of up to 450 Mbps and special industrial func-tions for PROFINET using PROFIsafe for indoors and outdoors.
The wireless Path to success - Application of wireless technology networks for Industries:
A prime example for the implementation of a consistently integrated automation concept, from the control system down to the field, is the new Technical Service Center for Food Technology of Zeppelin Systems.
The food experts wished to have as few cables as possible so that the modular test facility could be converted as fast and efficiently as possible. The data required for the plant control and for operator monitoring and control are therefore transferred as far as possible through IWLAN. Which proves: Wireless communication in an industrial environment is reliable.
Another example is one of the biggest waterworks in Europe that counts on an integrated telemetry solution of Siemens. The Italian water company Acquedotto Pugliese is today one of the most impressive and exemplary works of hydraulic engineering in terms of length and capacity. Its change to an integrated and automatically controlled system has written an admirable success story. Currently 650 plants and 3,500 sensors
Other application are: Remote Monitoring and Control of Oil Wells, Biogas Plants and Telecontrol solution makes water supply reliable
Track 2: Industrial Security, Wireless Communication and Virtualization
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Industrial Security - How to make your plant secure
Trainor: Philip Taylor, Siemens Thailand
Industrial Security solutions require a holistic approach based on different protection layers such as Plant - , Network - and System Security.
The Session talks about guidelines and detailed measures to be taken to make your secure at all levels. Defense-in-Depth architecture to protect automated production plants, network security as well as Systems integrity such as patch management is the key elements of Industrial Security.
Highlights: ■ Plant, Network, System Security ■ Defense in Depth Architecture ■ Network Security ■ System Integrity
Track 3: Project Engineering & Support and Siemens Solution Partners in South East Asia
Topic Date/Time Room
Project Engineering & Support Services and Siemens Solution
Partners in South East Asia19 Aug - 08:00 AM MPF Boardroom 1
Project Engineering & Support and Siemens Solution Partners in South East Asia
Speaker: Dr. Friedhelm Geiger, Siemens Thailand
Besides first class products the engineering services and support are key for the delivery of the best solution for our customers. Siemens has defined a uniform, world-wide introduced clear
structure of project phases and quality Gates called PM@SIEMENS. This framework with well defined with inputs and outputs deliverables guarantees quality project execution across all industries and countries.
Siemens offers a variety of vertical and horizontal solutions developed for a specific industry, for example Software to control the Sugar Crystallization Process or the Kiln of a Cement factory.
Besides these specific solutions Siemens is the partner for a complete seamless integrated Electrical & Automation Solution.
Apart from the process and solution the people that execute the project and deliver the necessary life cycle service and support are the key to success. This track will also give an overview about the SIEMENS ASEAN Engineering & Support Team, their capabilities and cooperation.
The session will be rounded up by the presentation of our partners with their portfolio.
Highlights ■ PM@SIEMENS Quality Process for Project Execution ■ Industry Specific solutions ■ SIEMENS Execution & Support Portfolio ■ Solution Partner Profiles
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Automation Intelligence with COMOS & PCS7 under the context of Industrie 4.0
Trainor: Wilhelm Schellenberger, Soft Rock Technologies, Malaysia
■ Definition of the terms “ Automation Intelligence” & “Industrie 4.0
■ Idea/Concept of a “Smart Factory”
■ Necessary Building Blocks, Interfaces/Protocols and Pre-Conditions
Track 4: COMOS
Topic Date/Time Room
Automation Intelligence with COMOS & PCS7 under the context
of Industrie 4.019 Aug - 13:00 PM MPF Boardroom 2
Integrated Engineering with COMOS and SIMATIC PCS 7
19 Aug - 10:00 AM MPF Boardroom 2
Integrated Engineering with COMOS and SIMATIC PCS 7Speaker: Thomas Haerteis, MESCADA Australia
COMOS allow efficient engineering and management throughout the entire life cycle of a plant. That means: plant engineers and operators benefit from a consistent information flow from the first planning phase, through basic and detailed engineering, right
down to operation. COMOS manage all the plant data, including the corresponding docu-mentation, on a single integrated data platform. Up-to-date information is always available to the user at any time and in any place.
Highlights: Increased plant availability through error-free data transfer be-tween COMOS and PCS 7, Always up-to-date system documentation, Complete integration of all processes during plant engineering and operation, Automated engineering for PCS 7 hardware and software, Increased work efficiency and reduced planning time through integrated engineering, covering all disciplines, Simplified engineering processes and lower engineering costs through optimum change management
Process Analyzer Technology for the Process Industries – Introduction, history, main drivers, application and future challenges.
Trainor: Wei Song Peng, Siemens Singapore
Since late 1950s and early 1960s, Process Analytical Technology plays an important role on the improvement of quality and efficiency of
production for the process industries especially Oil & Gas, Chemical and Petrochemical. Process Analyzer, is a combination of chemical basis and practical elec-tronic aspect of process instrumentation. However the system and solution of process analyzer is a mixture of analytical chemistry, process chemistry & engineering, electrical, basic structure, communication and multivariate data analysis. It is a multidisciplinary field that works best, supported by a cross-functional team including members from manufacturing, analytical chemistry and plant maintenance.
Therefore, it is clear that with the process analyzer, we will be able to see a positive impact on the company’s bottom line – mainly to achieve a better control which means improve product quality, result in less waste, increase the operational safety and etc. How process analytical technology is implemented is then more complex and difficult to generalize or standardize. Many of us work in this field continuously finding new ways to gather information that allows optimizing of process parameters and better control of the process. This is the reason for us to work harder to improve the technology today, from having more reliable Gas Chromatography Technology to looking deeper into a new technology in spectroscopy like laser.
Track 5: Process Instrumentation and Analytics (Process Measurements)
Topic Date/Time Room
Process Analyzer Technology for the Process Industries – Introduction, history, main drivers, application
and future challenges.
19 Aug - 13:00 PM MPF Ballroom 3
Challenges in Process Measurements
19 Aug - 15:00 PM MPF Ballroom 3
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Challenges in Process Measurements
Trainor: Michael Nuber Siemens Germany
Measurement is the base for everything else in process automation. Without knowing the value of what your process is about, you can’t put any control into practice. But just putting in any sensor
doesn’t solve the problem, because the number of pitfalls is high and very often the knowledge is limited about which measurement principle is to be applied for what application.
After a short introduction of the Siemens Process Instrumentation portfolio the basic principles behind will be explained: the differences, the advantages compared to traditional instrumentation and the benefits of accurate measurement.
Every industry, every customer, every application has their own re-quirements. What works well for one doesn’t have to work for the next. With the help of some challenging application examples it will be shown how to overcome critical conditions for the sake of a stable and reliable process. Also examples how combining Siemens Process Instrumentation with other offerings from Siemens can further greatly reduce your downtime and allow safeguarding your plants and processes will be introduced.
Track 5: Process Instrumentation and Analytics (Process Measurements)
Track 6: Energy Efficiency
PCS 7 Energy Management
Trainor: Danny Tey, Siemens Singapore
Using intelligent power management together with energy-efficient components can easily optimize energy management in process plants and
significantly reduce operating costs. With SIMATIC PCS 7 Power Control it is now possible to combine process automation and automation of electrical switchboards for medium voltages from 4 to 30 kV in a control system. This raises your plant’s degree of integration, standardizes process control, permits effective energy management and thus contributes to cost minimization across the entire lifecycle of the plant.
Track 6: Energy Efficiency
Topic Date/Time Room
PCS 7 Energy Management 19 Aug - 13:00 PM MPF Ballroom 2
Energy Efficient Solutions 19 Aug - 15:00 PM MPF Ballroom 2
Energy Efficient Solutions
Trainor: Gerd Sandmann, Siemens Germany
Having the right drive technology plays a key role in the cement and mining industry. Both industries are very electrical energy-intensive and the better the drive solution is tailored to match the specific
characteristic of the process, the more economical and reliable the procedure can be set up.
In close cooperation with customers of the mining and cement industry, we develop complete drive solutions for maximum performance, operation reliability and high energy utilization. Drive system for every processing step in the cement industry from crusher via raw mill and rotary kiln to cement mill and dispatch.
For the mining industry the portfolio starts in the extraction with drive system for shovels, draglines and bucket excavators, includes the whole range of transportation with trucks or conveyor and offers full range of drive system for all kind of mills (gearless or conventional).
With Integrated Drive System (IDS), Siemens is the only supplier for world first true one-stop solution for entire drive trains. IDS stands for perfect interaction of all components, reduced engineering effort, high CAPEX security and reduced maintenance cost.
Track 7: Process Safety
Topic Date/Time Room
Process Safety Management 19 Aug - 13:00 PM MPF Boardroom 1
Process Safety Application Examples
19 Aug - 15:00 PM MPF Boardroom 1
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Process Safety Management
Trainor: Franz Handemann, Siemens Germany
Safety is the freedom from unacceptable risk of harm.
Process safety management addresses the necessary steps that need to be taken to reduce any
risk in a process environment and protect the safety of personnel, assets and the environmental.
This session addresses the basics of Process Safety Management defined in international codes & standards as well as architectures of Safety Systems to fit the specific requirements of the process industry.
Highlights: ■ Functional Safety Management (FSM) ■ The International Process Safety Standard - IEC 61511 ■ Safety System Architecture Comparison
Track 7: Process Safety
Process Safety Application Examples
Trainor:Lee Wing Cheong, Siemens Singapore
This Session gives and overview of typical safety system applications in process industries and shows how a specific application can be controlled in a safe manner. Besides the classical safety system for
boiler management and emergency shutdown systems also adjacent topics like Fire & Gas Protection System design will be discussed. An online demonstration of the SIEMENS Cause and Effect Matrix for easy operator guidance and fast plant safety status overview will also be given.
Highlights: ■ Cause & Effect Matrix ■ Boiler Management / Protection Systems ■ Pipeline Applications ■ FPSO ■ Fire & Gas Protection Systems ■ High Integrity Pressure Protection System(HIPPS)
Track 8: Pressure Relief Systems Management
Topic Date/Time Room
Process Safety Consulting 19 Aug - 08:00 AM MPF Boardroom 2
Pressure Relief Systems Management
Trainor: Stanley Joseph, Siemens Singapore
Process Safety Consulting
Pressure Relief System Management
With more than 3,500 studies conducted worldwide, we offer a best in-class approach, expertise, and powerful software to analyze, design, document and manage your relief systems. And because experience has shown us what to look for, we perform plant-wide audits quickly and efficiently, with minimal disruption to your operations:
■ Equipment-based pressure relief analysis (to verify overpressure protection of all process equipment and adequacy of existing Pressure Relief Devices)
■ Flare/vent system analysis (closed, i.e., flare) and atmospheric disposal system analysis)
■ Pressure relief valve and flare design verification, and etc.
Mechanical Integrity
Siemens fuses core competencies, effective engineering information management and workflow optimization to deliver streamlined framework, organization, implementation and management of facility-wide mechanical integrity programs that help:
■ Reduce and minimize mechanical integrity implementation and sustenance costs
■ Manage risks and compliance more effectively ■ Minimize the potential for failures and loss of production
Software Demonstration
As one of the world’s leading providers of process safety systems technology, Siemens offers thorough, systematic and efficient platforms for managing the process safety system data to enable design, analysis and documentation of new and existing systems:
Focusing on the fast-growing and increasingly important region that is Southeast Asia, this presentation from ARC Advisory Group provides an overview of the ASEAN economies, the growth
drivers, the industry dynamics, and the likely opportunities for process automation over the next few years. With ARC’s recently released market research report on Indonesia, more detailed information will be shared on the country that plays host to this year’s SPACe event.
Track 9: Process Automation Opportunities in ASEAN
Topic Date/Time Room
Process Automation Opportunities in ASEAN
19 Aug - 15:00 PM MPF Boardroom 2
Session 1: Technological Solutions for Mining, Cement and other Minerals in Southeast Asia
Moderator: Mr. Sukirman Utomo, Siemens Indonesia
CEMAT Process Control Systems for the cement industry
The greatest challenge for the cement industry today is to maintain competitive production costs, despite tighter caps on emissions and rising energy prices. For over four decades, the integrated process control system CEMAT, Siemens process control system has helped the industry face those challenges. The latest upgrade introduced is based on the newly released version V8.1 of PCS 7, Siemens’ powerful distributed system and it makes wide use of Simatic S7 modular PLC controllers.
Integrated Drives System
Whether you are in mining, cement, or coal fired power plants, energy bills normally takes around 40% to 60% of your production cost. Most of the energy bills comes from conveying, grinding, and processing sections of the plant. Integrated Drive System (IDS) portfolio from Siemens, combines Variable Speed Drives, High Efficiency Motors, Couplings and Gear Units as a single energy efficient and rugged package. With vast references in Mining and Cement industry we continue to innovate with cutting edge technology that always gives the EPC, OEM, and End User’s alike the best technology possible and also highest dependability and reliability.
Topics:
■ Introduction
■ SIMATIC PCS7 – CEMAT for Cement Industry
■ CEMAT - process control system designed for the cement production industry
■ The basis for CEMAT: SIMATIC PCS 7
■ Optimized processes for the cement production industry
■ Increased efficiency for the cement industry
■ Instrumentation by Mr. Benny Adenan Rusadi
■ IDS (Integrated Drives System) for Minerals Sector by Mr. Teguh Yulianto
■ Q&A
Day 3: 21 August 2015 (Friday)
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Session 2: Challenges, Trends and Solutions for Sugar Industry in Southeast Asia
In a tough global market environment with world market price almost at all-time-low IDEAS are needed on how to survive such challenge and position yourself in the pole position to get started as fast as possible.
Increasing efficiency however is said easy but has many different aspects. As Siemens we cover most of those.
Be it in providing new electric integrated drive systems (IDS) into the mills in order to increase milling performance in all aspects and to reduce the steam consumption. Or in modernizing the centrifugal drives to new generation of motors and drives achieving higher throughout with less energy. Or last but not least installing state of the art automation into the entire plant.
The global trend to integrate all available information in order to be able to monitor what is going on inside the plant and to adjust plant performance and quality parameters at the earliest possible indication of deviation from the market demand criteria.
Questions
When does Automation help and when is it only a nice to have?
What is the benchmark of successful investment?
Topics:
■ Introduction
■ Solutions in the Sugar Industry
■ Totally Integrated Automation
■ Integrated Drive Systems
■ References: Fully automated Sugar Refinery in Medan
■ How to operate a fully integrated refinery successful
■ Benchmark of Automation: Reduction of process
operation by Operators to 3 per hour!
■ References: The Largest Sugar Mill In the World Driven by SIEMENS IDS
■ Modernize from Steam Turbine setup to a new solution with Electro- Mechanical Drives
■ References: Upgrade of old centrifugal packages
■ Higher throughput, less energy per cycle, fully integrated process control
■ Q&A
Session 3: Technological Solutions for the Chemical Industry in South East Asia
Reliable and constant supply of fuels and raw materials in ports, refineries, industrial plants and airport are important to operations.
Storage management system monitor precisely every such pumping, filling and handling operations from the tankers to the tank vehicles and vessels.
An integrated solution for all loading units, pipe bridges and pipelines to the storage tanks, pumps and compressors means fast loading and unloading time.
Our Terminal Management System based on Totally Integrated Automation overseas such smooth operation including the protection against explosion, over filling and emergency shutdown.
Combined with our Totally Integrated Power, we monitor and manage energy consumption for optimal usage and alert operation of any unplanned disturbances.
Topics
■ Introduction
■ Value propositions and benefits
■ Storage facilities
■ Railcar loading facilities
■ Ship loading facilities
■ Truck loading facilities
■ Pipeline delivering
■ LPG facilities
■ TMS – Tank Farm Automation and Management System
■ References
■ Q&A
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Resort Map
1 Reception Lounge2 Benkay Japanese Resto 3 Brasserie des Celebrites4 Graha Swangan Ballroom5 MPF - “SPACe Location”
