DUGARDMachine Tools That Create Solutions Since 1939
www.dugard.com [email protected] 01273 732286DUGARDMachineTools
DBM RangeDugard Heavy Duty 5 Axis
VMCsDUGARD
Vertical Machining Centres
DUGARD DBM Range
1 2
Dugard DBM1000 Dugard DBM 2600
Dugard DBM 3200Dugard DBM 1250
• Table dimensions 1500 x 710mm• X axis travel 1400mm• Y axis travel 1200mm (1400 opt)• Z axis travel 1000mm• Table load 1500kg
• Table dimensions 2650 x 1220mm• X axis travel 2600mm• Y axis travel 1400mm• Z axis travel 1100mm• Table load 4500kg
• Table dimensions 3250 x 1220mm• X axis travel 3200mm• Y axis travel 1400mm• Z axis travel 1100mm• Table load 5000kg
• Table dimensions 2200 x 1220mm• X axis travel 2150mm• Y axis travel 1400mm• Z axis travel 1100mm• Table load 4000kg
DBM 1250 - 5 axis VMC with 32 tool automatic tool changer (horizontal changing) and the following options:• 1200 x 1200mm indexing table• Full guard with roof
DBM 2600/3200 with 32 tool ATC (horizontal changing) and full roof guarding
Heavily ribbed castings to maximise machine stability and accuracy
Extra wide interior space
4 boxways base, table is fully supported on the 4000mm length saddle
Rigid framework
6 boxway base table is fully supported on the 4900mm (DBM 2600), 6100mm (DBM 3200) length saddle
DUGARD DBM Range
3 4
BT40, 40/60 tools swing arm automatic tool changer, exchange tools at horizontal spindle position, maximum tool length - 400mm, weight - 15kg, diameter - 125 or 250mm with adjacent empty pockets
90° Vertical Milling Head
ISO 50 (1° manual rotation on front and rear axis, 3500rpm)
Torque motor indexing built in spindle (two types)
Speed range 12,000rpm 18,000rpmSpindle power(built-in)
22kW (70nM) 35kW (190nM)
Spindle taper BT40 (CAT/DIN/HSK63 opt)
BT50 (CAT/DIN/HSK100 opt)
Manual Rotation Universal Milling Head
B Axis Head
5 Face CuttingOptional Accessories
1
23
4
5
800mm x 700mm built-in indexing table for DBM 1000
6
32 tool automatic tool changer (tools exchange at a vertical position)
7
Automatic vertical and horizontal 2 position milling head, 3000rpm
8
Automatic Tool Changer
Direct Drive Spindle
Up to 15,000rpm (BT40 taper) or 10,000rpm (BT50 taper)
ISO 50, 3500rpm
DUGARD DBM Range
5 6
Powerful planetary gearbox driven spindle head
Large diameter ultra precision ballscrews directly coupled to the feed motor are arranged between each guideway and close to the cutting point
Each ballscrew end is supported with pre tensioned devices for maximum straightness and long life
Std Opt
Spindle motor 11kW/15kW 15kW/18.5kW
Max torque 39KG-M (382Nm) 48KG-M (471Nm)
Description Unit DBM 1000 DBM 1250 DBM 2600 DBM 3200
Table
Table size mm 1500 X 710 2200 X 1200 2650 X 1220 3250 X 1220
Working area mm 1500 x 710 1200 x 1200 2650 x 1100 3250 x 1100
T slots (size x no x pitch) mm 18 x 6 x 125 22 x 7 x 125 22 x 7 x 125 22 x 7 x 125
Table load (max) kg 1500 4000 4500 5000
Travel
X / Y / Z travel mm 1400/1200 (1400)/1000 2150/1400/1100 2600/1400/1100 3250/1400/1100
Distances
Spindle nose to table edge mm 246.5~243.5 -249~930 -249~930 -249~930
Spindle centre to table top mm 250~1450 (245~1645) 190~1590 190~1590 190~1590
Spindle nose to column surface mm 250 249 249 249
Floor to table mm 980 995 995 995
Spindle (see page 3)
Taper ISO BT40 (BT50 opt)
Speed rpm 4000 / 10,000 / 12,000 / 16,000
Axis Motors
X & Z axis NM 22 / 22 27 / 27 27 / 50 70 / 70
Y axis NM 22 with brake 27 with brake 27 with brake 27 with brake
Cutting feedrate mm/min 1~5000
Rapid feedrate m/min 10 (15 opt)
Minimum setting mm 0.001
Swing Arm Automatic Tool Changer
No of tools 32 (40, 60 opt )
Max tool (dia / length) mm 250 / 300
Max tool weigt kg 15
Tool to tool sec 3.5
Ballscrews on X / Y / Z
Diameter mm 50 / 50 / 50 63 / 50 / 63
Precision class (C3) mm/300mm 0.008
Coolant and Lubrication
Coolant motor power kW 0.86
Coolant tank volume L 200 350
Coolant motor capacity L/min 20
Lubrication motor power Watt 25
Lubrication tank volume L 4
Accuracy
Positioning mm JIS 6388: ±0.005mm / 300mm VDI3441: P0.014mm
Repeatability mm JIS 6388: ±0.003mm VDI3441: PS0.01mm
Roundness mm JIS 6388: ±0.01mm / 300mm diameter
Miscellaneous
Machine net weight kg 15,000 21,000 23,000 25,000
Power required KVA 30 35 40 40
Standard Features• Programmable coolant system• Automatic lubrication system• Spindle air blast system• Working lamp
• Alarm/indication lamp• Levelling bolts and pads• BT50 spindle• Pre tensioned ballscrews
• RS-232 terminal interface port• Machine and control manuals• Toolbox with spanners &
wrenches
State of the Art ControlsChoice of various controls to meet your requirements. Each one features user-friendly
operation, powerful functions and maximum reliability
Standard ControlHeidenhain iTNC 530• 18” TFT LCD colour
monitor• Super high speed • Huge programme
storage• Conversational
programming
Other Available ControlsFanuc 0iMD Alpha Package• 10.4” TFT LCD colour
monitor• AICC with 200 block
look ahead• Background edit• Manual Guide i
Siemens 828D • 10.4” TFT LCD colour
monitor• Shopmill conversational
programming• Super high speed • USB/PC card storage
• CF memory card• RS-232C• Ethernet
Various interfaces for programme saving, loading and software updating including:
