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TRADITIONAL LOGS70% CONVERSIONSQUARE LOGS UP TO 90% CONVERSION
MAXIMISE YOUR PRODUCTION AND EFFICIENCY WITH SQUARE LOGS
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SQUARE LOGS ARE PRODUCED IN NEW ZEALAND BY THE PEDERSEN GROUP
The Pedersen name has been synonymous with forestry processing solutions for nearly 40 years. Just 10 years after the company was established to produce roundwood for New Zealand Forest Products, Paul Pedersen became Managing Director and set the company on a stellar growth path.
Paul set about hiring the best people he could find to help deliver his clients new levels of operational efficiency. The results the Pedersen Group were achieving didn’t go unnoticed and they earned a reputation for being the company to turn to if you needed an innovative capital solution.
Within a few short years the Pedersen Group had grown to include chipping for pulp and paper companies, and had taken on export debarking plants and chip mills. The Pedersen Group now employs more than 180 people across three countries and is widely regarded as the best in the business.
Pedersen’s latest venture, producing square logs, gives log buyers globally the option to purchase partially processed logs and enjoy faster, easier and more productive conversion rates.
SQUARE LOGS ARE MARKETED AND SOLD GLOBALLY BY TPT FORESTS
Every day, we help clients ship, market and sell sustainably produced forest products around the globe. Founded in 1997, our clients include many of the world’s largest forestry companies.
Our head office is located in New Zealand, with offices in the USA, Australia, Korea and China. We also have representation in India and the Middle East, which ensures close contact with markets, customers and clients.
While we export forest products to over 40 ports in the world, we specialise in the principal softwood markets of China, India, Japan, Korea, South East Asia and the Middle East. Forest products are supplied from our clients in New Zealand, Australia and the United States.
Our market presence and rigorous approach to sales and marketing enables us to diversify risk over multiple markets and between wholesalers and end users. Our scale ensures economies through the supply chain delivering competitive pricing to our customers. Our ongoing market presence ensures we are flexible and can respond quickly to market changes.
We have been closely involved in the development of the square log processing plant in Rotorua, New Zealand and we’re pleased to now offer square logs for sale to the international market.
INTRODUCING
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THE SQUARE LOG PROCESS
Square logs allow the END USER to achieve the MAXIMUM conversion rate at the lowest cost.
Customer-specific milling pattern can be QR coded to log if required.
Log is purchased from the grower and delivered to the square log processing plant.
Log is 3D scanned to generate the highest yield profile and processed into a square log.
Bark and residues remain in New Zealand for use by the pulp and paper industry and for bioenergy production.
BYPRODUCTS RECOVERED
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TRADITIONAL LOGVS SQUARE LOG LOGISTICS PROFILESQUARE LOGS PROMOTE LOGISTICAL EFFICIENCY AND REDUCE TRANSPORT, HANDLING, STORAGE AND PROCESSING COSTS
SQUARE LOGS INCREASE LOAD DENSITY MAKING TRANSPORT MORE EFFICIENT AND COST EFFECTIVE.
SQUARE LOGS REDUCE STORAGE AREA REQUIRED, INCREASING STORAGE CAPACITY.
THE CUSTOMER IS TRANSPORTING, STORING AND HANDLING 20% LESS RESIDUE.
CLEANER/TIDIER OPERATIONS.
SQUARE LOGS REQUIRE LESS PROCESSING, LESS HANDLING AND ARE MILL-READY.
FASTER PROCESSING, MORE VOLUME ON THE SAME EQUIPMENT.
LOWER PRODUCTION COSTS PER CBM.
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TRADITIONAL LOGLOGISTICS PROFILE
EQUIVALENT SQUARE LOGLOGISTICS PROFILE
= RESIDUES <10%
= WOODEN PRODUCT APPROX. >90%
= RESIDUES +/-30%
= WOODEN PRODUCT +/-70%
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USING THE WORLD’S MOST ADVANCED LOG SCANNING TECHNOLOGY, SQUARE LOGS SET NEW BENCHMARKS IN LOG CONVERSION RATES
4m_Apr_2014_Lumber_SamplePlotsSAWSIM Sawmill Simulation ProgramR
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Log: D20L4003/ 1 Pattern: 140x150 No. of Logs: 1.00
Dia Len Taper Sweep --Offset-- Pcs Lbr Log Lbr Chip Lumber Cost Gross Value cm m cm/m cm Hor Ver Lbr cu.m Volume Recov Vol $ $ $ Recov 20.6 4.00 1.0 4.0 0 0 3 0.067 0.161 0.418 0.087 33.60 0.00 33.60 209
--Chips-- -Sawdust- Shavings Dry-trimg Shrink Defect FinLum Total cu.m $ cu.m $ cu.m $ cu.m $ cu.m cu.m cu.m cu.m 0.087 0.00 0.007 0.00 0.000 0.00 0.000 0.00 0.000 0.000 0.067 0.161% 54.16 4.18 0.00 0.00 0.00 0.00 41.67 100
Machine OMCanter Bmill SorterPasses 1 4 3
OMCanter
40x140 4.0
40x140 4.0
40x140 4.0
two cm
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Log: D22L4003/ 1 Pattern: 150x160 No. of Logs: 1.00
Dia Len Taper Sweep --Offset-- Pcs Lbr Log Lbr Chip Lumber Cost Gross Value cm m cm/m cm Hor Ver Lbr cu.m Volume Recov Vol $ $ $ Recov 22.6 4.00 1.0 4.0 0 0 3 0.067 0.191 0.353 0.117 33.60 0.00 33.60 176
--Chips-- -Sawdust- Shavings Dry-trimg Shrink Defect FinLum Total cu.m $ cu.m $ cu.m $ cu.m $ cu.m cu.m cu.m cu.m 0.117 0.00 0.007 0.00 0.000 0.00 0.000 0.00 0.000 0.000 0.067 0.191% 61.23 3.59 0.00 0.00 0.00 0.00 35.18 100
Machine OMCanter Bmill SorterPasses 1 6 3
OMCanter
40x140 4.0 40x140 4.0 40x140 4.0
two cm
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Top Left View
Top View
L.H.S. Elevation
Log: D20L4003/ 1Pattern: 140x150Dia= 20.6 Len= 4.00Tap= 1.00 Swe= 4.0Hor= 0 Ver= 0Val= 33.60 Rec= 0.418
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Top Left View
Top View
L.H.S. Elevation
Log: D22L4003/ 1Pattern: 150x160Dia= 22.6 Len= 4.00Tap= 1.00 Swe= 4.0Hor= 0 Ver= 0Val= 33.60 Rec= 0.353
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SQUARE LOG PROCESSING PLANT LOG IN CAPACITY PA (TONNES)
1,450,000SQUARE LOG PROCESSING PLANT OUTPUT P/A (M3)
1,000,000
SQUARE LOG PROCESSINGPLANT CHIP OUTPUT P/A (TONNES)
430,000SQUARE LOG PROCESSING PLANT
BARK & RESIDUES OUTPUT P/A (TONNES)
75,000
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Square logs are treated using Antiblu® Combo Antisapstain. For over 10 years, Antiblu® Combo has been the choice of New Zealand’s leading green timber exporters. No other commercial product has yet matched Antiblu® Combo’s consistent performance for protection of sawn timber against mould, sapstain and other fungi.
The operating room for the chemical spray system is self-contained, clean and safe for the operators. Normally the system will work automatically with occasional operator checks to ensure that solution stock is sufficient or to attend to any maintenance and housekeeping tasks.
All chemical storage, handling and application areas are protected from weather and contained on impervious concrete surfaces within bunded areas to prevent loss or spill of chemical to the exterior environment. It is worth noting that a similar chemical treatment program was previously run on this site for 15 years without environmental incident.
SQUARE LOG TREATMENT
THE ANTI-SAPSTAIN TREATMENT USED ON SQUARE LOGS IS APPLIED BY AN INLINE LINEAR SPRAY SYSTEM SUPPLIED BY GLOBAL LEADER LONZA.
THE ENDS ARE SPRAYED THROUGH A DEDICATEDEND SPRAY UNIT.
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WITHIN A 60KM RADIUSOF THE SQUARE LOGPROCESSING PLANT
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+ HIGHER CONVERSION RATES+ MILL READY+ LESS BYPRODUCT+ SAFER TREATMENT PROCESS+ CLEANER OPERATION+ MORE EFFICIENT HANDLING+ MORE EFFICIENT STORAGE+ ANTI SAPSTAIN TREATED
(ENVELOPE TREATMENT)
+ INCREASED RECOVERY+ LOWER COSTS= MORE PROFIT
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SQUARE LOG SIZES
End dimensions available from 310 x 310mm - 400 x 400mm in 10mm increments
GRADE : LARGE
GRADE : MEDIUM
End dimensions available from 210 x 210mm - 300 x 300mm in 10mm increments
GRADE : SMALL
End dimensions available from 140 x 140mm - 200 x 200mm in 10mm increments
End dimensions available from 410 x 410mm - 460 x 460mm in 10mm increments
GRADE : X-LARGE
410mm 310mm 210mm 140mm
460mm 400mm 300mm 200mm
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SQUARE LOG PACKET BUILD
Grade Square Log Dimension (mm)
Width (pieces)
Height (pieces) Piece Count Packet Width
(mm) Packet Height
(mm) Vol (m3)
S 140 x 140 8 8 64 1120 1120 5.018
S 150 x 150 8 8 64 1200 1200 5.760
S 160 x 160 7 7 49 1120 1120 5.018
S 170 x 170 7 7 49 1190 1190 5.664
S 180 x 180 6 6 36 1080 1080 4.666
S 190 x 190 6 6 36 1140 1140 5.198
S 200 x 200 6 6 36 1200 1200 5.760
M 210 x 210 5 5 25 1050 1050 4.410
M 220 x 220 5 5 25 1100 1100 4.840
M 230 x 230 5 5 25 1150 1150 5.290
M 240 x 240 5 5 25 1200 1200 5.760
M 250 x 250 4 4 16 1000 1000 4.000
M 260 x 260 4 4 16 1040 1040 4.326
M 270 x 270 4 4 16 1080 1080 4.666
M 280 x 280 4 4 16 1120 1120 5.018
M 290 x 290 4 4 16 1160 1160 5.382
M 300 x 300 4 4 16 1200 1200 5.760
L 310 x 310 3 3 9 930 930 3.460
L 320 x 320 3 3 9 960 960 3.686
L 330 x 330 3 3 9 990 990 3.920
L 340 x 340 3 3 9 1020 1020 4.162
L 350 x 350 3 3 9 1050 1050 4.410
L 360 x 360 3 3 9 1080 1080 4.666
L 370 x 370 3 3 9 1110 1110 4.928
L 380 x 380 3 3 9 1140 1140 5.198
L 390 x 390 3 3 9 1170 1170 5.476
L 400 x 400 3 3 9 1200 1200 5.760
XL 410 x 410 2 2 4 820 820 2.690
XL 420 x 420 2 2 4 840 840 2.822
XL 430 x 430 2 2 4 860 860 2.958
XL 440 x 440 2 2 4 880 880 3.098
XL 450 x 450 2 2 2 900 900 3.240
XL 460 x 460 2 2 2 920 920 3.386
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LENGTH3.6m (3.610m actual cut length) 4.0m (4.010m actual cut length) 4.2m (4.210m actual cut length)
DESCRIPTIONRoughly squared log
MOISTURE CONTENTGreen
TREATMENTAntisapstain - Antiblue combo coated Insectiside - Vascol SK 500
BEARERS100mm x 70mm. Two bearers placement < 650mm from each end. Treated in accordance with ISPM 15 certification standard.
STRAPPING PET 32mm x 1mm
END TRIM Squared end trim
SQUARE LOG PACKET BUILD
PRODUCT LABEL
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INDIA Gavin Feast Mobile: +64 21 882 418 Email: [email protected]
CHINA Andrew Esson Mobile: +64 27 241 9360 Email: [email protected]
SOUTH EAST ASIA MIDDLE EAST Jason Smith Mobile: +64 21 284 9666 Email: [email protected]
JAPAN/KOREA Stuart Marshall Mobile: +64 21 284 0022 Email: [email protected]
CONTACTS
TPTFORESTS.COM
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