ROCOLcare®
It’s Lubrication Managed
Performance you can trust
Increased Efficiency
Risk Reduction
Rationalisation
Full Audit Compliance
Training
TPM Compatible
What is ROCOLcare® ?ROCOLcare is the premium service package for the food, clean and associated industries that offers the following features and benefits;
Increased Efficiency-Increaseslubricantefficiency,improvementsinplantproductivityandreductionincosts.
Risk Reduction-Establishesallyourlubricantrequirementsandensurescontaminationfreelubrication.
Rationalisation-Rationalisesyourlubricantusageandreducesyourstockholdingonsite.
Full Audit Compliance–ROCOL®istheUK’sfirstISO21469:2006certifiedlubricantsmanufacturer.ISO21469isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.
Training–bestpracticelubricationtrainingisavailable.
ROCOLcare® customers; Enjoy peace of mind–assurancethatyouandthe
lubricationexpertsareworkingtogetherinpartnership
Achieve operational excellence–efficienciesareincreasedthroughtheROCOLpreventativeandproactiveapproachtolubricationmanagement
Assurance of full traceability–AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite.
TPM Compatible ROCOLcareismodular
andcanbeintegratedintoyourcontinuousimprovementprogramme
LOOKFORTPMLogothroughoutthisbrochure
1.0 FOODLUBE® PRODUCTS
5.0 TRAINING
3.0 LUBRICATION MANAGEMENT
7.0 SERVICE ENGINEERING
2.0 SURVEY
6.0 TECHNICAL SUPPORT
4.0 PLANT MANAGEMENT
ROCOL® is committed to:
1.0 FOODLUBE® PRODUCTS
Development
Acomprehensiveproductrangeisavailable-fullrangeofaerosols,greases,hydraulic,compressorandgearoils,anti-seize,assemblyandcorrosionprotection.
Thisensurescompletefoodsafetyacrosseveryapplication.
ROCOLcanbeusedasthesinglesourcelubricantsupplier.
Innovationinnewproductsisofmajorimportance.PUROL™isthecompany’sfirstNSF-H1and3Hregisteredfoodgradegreasefordirectcontact.
ROCOLhaswithintherange
-NSFH1forincidentalcontact
-NSFH2fornocontact
-NSF3Hfordirectcontact
Diligence
ROCOLisproudtouseNSFastheindependentauditingbodyforallfoodgradeproducts-nocompromise.
ISO21469 Certification–ensurestraceability-isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.Fullauditcomplianceformajorsupermarkets,EuropeanFoodSafetyInspectionService(EFSIS)andBritishRetailConsortium(BRC).
What is ROCOL® FOODLUBE®?AllproductsintheROCOLFOODLUBErange:
AreISO21469Certified
AreNSFH1registeredforincidentalfoodcontact
AremanufacturedonlyfromF.D.Alistedingredients
Donotcontainmineralhydrocarbons
Donotcontaingeneticallymodifiedingredients
Donotcontainnutoilsorsyntheticglycerides/estersderivedfromnutoils.
FOODLUBE® PRODUCTS 1.0
Dedication
ROCOLisdedicatedtomanufacturingpremiumquality,highperformancelubricants–superiorperformanceequalsimprovedefficiencies,reduceddowntimeandcosts.
AllROCOLlubricantsaredevelopedandmanufacturedattheUKmanufacturingfacility.
Research&Development-onsitelaboratoriesandscientifictestingfacilities.
QualityControl–onsiteQualityAssuranceDepartmentensuresconsistencyacrossallproducts.
Despatch–deliveryfromtheonecentrallocation.
The Customised Lubrication Survey: Isabespokesurveyofalltheindividualplant
lubricationrequirements–thismatcheseveryapplicationwiththecorrectspecifiedproduct
Isadetailedphotographic/visualsurveyofthefullmanufacturingfacility
Alltheinformationiscompiledandpresentedinacustomisedfolder
ThesurveyiscarriedoutbyalocalROCOL®LubricationSpecialist
ALLROCOLSalesEngineersareofahighcalibre-qualifiedengineerswhoarefocussedonimprovedefficienciesforthecustomerandreducingcosts.
The Lubrication Survey results in:
Therightlubricant,correctapplication–resultinginefficientusage
Lubricationfrequenciesextended
Rationalisationofthelubricantsused
Recommendationsonbestpracticeapplicationmethods&efficientlubricationfrequencies
Plantefficiencywithreduceddowntime
Auditcompliance.
TPM Compatible Developingautonomous
maintenancestandards
Developingselfmanagedlinestaff
ImprovinglineavailabilityandOEE
2.0 SURVEY
This in-depth survey is made available to you in a detailed professional report.
ROCOLcare® Software
LUBRICATION MANAGEMENT 3.0
All ROCOLcare customers have access to ROCOL® Live Support which is installed on their PC's
Live Support means no delays
No switchboards or messages
Ideal for technical support
Minimal data usage
Secure chat connection
This special software allows your team a direct link to support right from their desktops.
Messages can be typed in your own time, when you are ready, even while you are busy with other things and response time is super fast.
ROCOL Live Support means solutions to problems, queries or general support are just a "click" away.
Type when you are ready
Live Support messaging makes multi-tasking easy
Files can even be sent, such as data sheets etc.
This premium service adds an additional layer of support to the ROCOLcare® package, by creating a direct link to ROCOL technical support.
Users get instantly connected to a lubrication engineer
The ROCOLcare ®
Live Support Software
Stores Management and Handling
Storagecabinetsandstorageunits–aselectionofROCOLstorageoptionsareavailablegivingeasyaccesstoROCOLproductsandmaintainingstocksarethecorrectlevels.
Lubricantequipment–ROCOLoffersROCOLcarecustomersadviceandprovidesthecorrectequipmentthatshouldbeusedforefficientandsafeusewhenhandling,transportingandapplyinglubricants.
Signage and Labelling
Equipmentlabellingforlubricationease–everylubricationpointcanbelabelledwithmetaldetectablelabelsindicatingthecorrectlubricanttouse.
Signageindicatingapplication&product–bespokecustomersignagecanbedesigneddemonstratingwhichROCOLproductshouldbeusedonthecorrectapplication.
Standard Operating Procedure (SOP)
Wallboardsthatvisuallysimplifytheselectionofthecorrectlubricantfromthestoresdemonstratedthroughdetailedphotographyshowingthespecificmachinelubricated.
Anti-Slip Flooring and Line Marking
ROCOLoffersacompleteon-sitesafetysurveyandcompleterangeofproductstopreventpotentialslips,tripsandfalls.
Waste Disposal
Preferentialrateswithregisteredwastedisposalcompanies.
Lubrication Equipment
Preferentialratesforlubricationequipment.Automatic Datasheet Uploading
ElectronicautomatednotificationofthelatestTDSorMSDS.
ROCOL®drives‘BestPractice’plantmanagementandcanimprovebusinessperformanceforallROCOLcare®customersthroughaprofessionalandstructuredapproachtoPlantManagement.
ROCOLcarecustomersareofferedarangeofservicesincluding;
TPM Compatible Integratingwithautonomous
maintenanceactivity Developingtrainingaids,
onepointlessons(OPL)andwallboards
4.0 PLANT MANAGEMENT
Fundamentals&ImportanceofLubrication
ROCOL®offerscertifiedtrainingforallTechnicalOperatives
ResultinginimprovementstoTechnicalOperatives/Operatorslubricationawareness
Lubricationisanessentialelementofanefficientmaintenanceprogramme–thisisemphasisedinthetraining
ThetrainingprogrammecanlinktoyourStandardOperatingProcedures
Involveshandsonlearning,improvingthelevelofunderstanding,increasingknowledgeandencouragingconfidence.
FlexibleApproachtoworkinginPartnership
Orascheduleoftrainingsessionsatyourfacility
Tailoredforvaryingskillssetse.g.Apprentices,Fitters,Operatorsetc
ROCOLExperienceandCustomerCommitment
ProfessionalandhighlyqualifiedROCOLtrainers
PremiumstandardoftrainingofferedtoallROCOLcare®customers
IndividuallytailoredprogrammestosuitallTechnicalOperativesrequirementsrangingfrom“TheEssentialPrinciplesofLubrication”to“TrainTheTrainer”courses
TPM Compatible Tailoredtraining
programmesforengineersandoperators
TRAINING 5.0
On site at training at ROCOL South Africa
We can even video conference if you prefer, it's up to you!
Adapts to complement existing employer training programmes
On & Off Site Support
AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite
ROCOLtechnicalsupportteam–ismadeupofacombinationofknowledgeablechemistsandprofessionalengineers
ROCOLsalesteamarehighlyskilledengineerswithawealthofindustryknowledgeprovidinginnovativesolutionsforalllubricantapplications
In-houseexpertiseofdealingwithcontaminationissues,fullspectrumandproblemanalysis
Fullrangeoftestingandanalysislaboratoryequipment-ROOTcauseanalysissolutionsoffered
Extensivemechanicallubricanttestingequipmente.g.SaltSpray,Timkin,SRV,EMCORandSKF
Testing & Analysis
6.0 TECHNICAL SUPPORT
ROCOL® SA has a UK based manufacturing and development facility with an “open house” policy
Our Labs in the U.K. are renowned for extensive in-house laboratories supported by a team of senior chemists using specialised laboratory equipment
ROCOL offers technical support through your representative and Live Support App
ROCOL – has the flexibility to develop bespoke products depending on the requirements.
ROCOL becomes an integrated part of your engineering team
ROCOL has a dedicated team of Service Engineers
Completeconfidencethatthecorrectlubricantisbeingusedattherighttimeandintherightplace
Assurancethatallpreventativemaintenanceistoppriorityonyourfacility
Peaceofmindthatlubricationmaintenanceprogrammesareeffectiveandefficient.
Scheduled Review Meetings
Agreeandreviewjointlyagreedperformancemeasures
Continuousongoingadviceandassistanceonallpreventativelubricationmaintenance
TPM Compatible Resolving
longstandingefficiencyloss
Supplyingdata&expertadvicetoKaizenactivity
SERVICE ENGINEERING 7.0
ROCOLcare®
It’s Lubrication Managed
BS EN ISO 9001
Certificate No. FM 12448BS EN ISO 14001
Certificate No. EMS 67596OHSAS 18001
Certificate No. OHS 78173
ROCOL®A division of Ltd
Performance you can trust
ROCOL® Lubricants SA (Pty) Ltd, Olivedale, Randburg,T - (011) 462-1730 F - (011) 462-1963
ROCOL ® is a trademark of ITW inc www.rocol.co.za