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22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

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22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals
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Page 1: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

22 April 2014

Catalytic Conversion of Carbon Dioxide to Major Chemicals

Page 2: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

2 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Making today’s products with carbon dioxide

Industrial chemicals from CO2

…so everyday items can be

madewith CO2

Using CO2 benefits the economy and the environment

Page 3: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

3 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Basic Chemicals ($1 Trillion)

Renewable Chemicals and Fuels

Large direct applications now; more later

First product is ethylene glycol ($27B)

Specialty Chemicals ($800B)

Same technology also makes specialty chemicals

Page 4: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

4 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Example: ethanol producers lose carbon as CO2

Biomass(Primary cost driver)

1/3 lost as CO2

1/3 sold asEthanol $$$

1/3 sold asDistiller’s Grains

$$$

Page 5: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

5 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Electro-chemical

Hydro-genation

MEGOxalic Acid

Any electric power -Including renewables

H2

GlycolicAcidGlyoxylicAcid

AceticAcidEthanol

Get value from CO2; add value to fermentation• Meet low carbon fuel standards• Diversify product mix at an existing facility

Example: ethanol producers lose carbon as CO2

Page 6: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

6 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

< $80/t(1.58t CO2 / t MEG)

versus Conventional

$360/t ethylene

$510/t ethylene

$615/t ethylene

Ethane

CO2 is the lowest cost feedstock for MEG

$50/ton feedstock to

make a $1,200/t product

Page 7: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

7 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Potential operating margin per ton of CO2

Product Operating Margin$ / t CO2

Oxalic Acid $230

Formic Acid $140

Acrylic Acid $350

MEG $200

vs sequestration cost of $50 to $150 per ton

Analysis includes OpEx, CapEx, and ROCE

Page 8: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

8 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Example: “Bolt-on” MEG plant

82.5M gpy ethanol facility Releases ~278,800 tons of high purity CO2 annually

“Bolt-on” CO2 to Ethylene Glycol

Capacity 175 kta

CapEx $280 M

OpEx $77 M/yr

Revenue $210 M/yr

15 yr NPV $200 M

Page 9: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

9 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Advanced Chemistry

• Smart catalysts• Low energy• Highly selective• Builds multi-carbon

chemicals

Cost Advantag

e

Attributes of Liquid Light technology

Process Technology

• Fewer steps• Simpler scale-up• ‘Tunable’ to make varied

productsFirst Process for MEG:

• 25% lower cost of production

Catalysts Reactor and ProcessDesign

Page 10: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

10 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Rapid progress; starting process development

Cell Size: 0.0001 m2 .01 m2 0.2 m2 1-3 m2

Production Rate: 1 g/day 0.2 kg/day 5 kg/day 50 kg/dayScale Increase: - 100x 20x 5 to 15x

Batch Flow Reactors

2011- 2012

2013 Now1st Gen

Commercial Scale

2015-6Next

Generation

0.2 m2

100cm2

Page 11: 22 April 2014 Catalytic Conversion of Carbon Dioxide to Major Chemicals.

11 / © 2013 Liquid LIghtRES PECT BOLD INNOVAT ION TEAMWORK

Thanks!

For more information: [email protected]

Technology to make major chemicals from carbon dioxide

Turn a potential liability into an asset

Reaction chemistry demonstrated; next step is process integration


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