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249596

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1 … 6 WhirlWind Combined fully integrated gas/air control and safety system GB-WND 057 D01 3.13 Technical Description Integrated gas-air system with high power density based on DUNGS zero pressure multiple actuator GB-ND 057 D01 to EN 126 for modulating or multi- stage mode: - Pneumatic integrated system com- prising zero pressure mode and integrated signal gain - Modulation range up to 1:10 - Breaks up flow pattern and reduces resonances - Offset correction of gas/air ratio at servo regulator - Limits maximum flow by restricting at low hysteresis, injector requires no replacement on change to different gas families - Inlet pressure up to max. 65 mbar (6.5 kPa) Printed in Germany • Edition 05.11 • Nr. 249 596 - Implemented by adapting system components and optimising to spe- cific application and design require- ments. Versions with valve on left or right available. Application Suitable for gases to EN 437 and other gaseous inert media. Approvals EU type test approval as per EU Gas Appliance Directive. GB-WND 057 D01 CE-0085 CM 0036 Approvals in other important gas- consuming countries.
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Page 1: 249596

1 … 6

WhirlWindCombined fully integrated gas/air control and safety system

GB-WND 057 D01

3.13

Technical DescriptionIntegrated gas-air system with high power density based on DUNGS zero pressure multiple actuator GB-ND 057 D01 to EN 126 for modulating or multi-stage mode:

- Pneumatic integrated system com-prising zero pressure mode and integrated signal gain

- Modulation range up to 1:10- Breaksupflowpatternandreduces

resonances- Offset correctionofgas/air ratioat

servo regulator-Limitsmaximumflowbyrestrictingat

low hysteresis, injector requires no replacementonchangetodifferentgas families

- Inlet pressure up to max. 65 mbar (6.5 kPa)

PrintedinGermany•Edition05.11•N

r.249596

- Implemented by adapting system components and optimising to spe-cificapplicationanddesignrequire-ments. Versions with valve on left or right available.

ApplicationSuitableforgasestoEN437andothergaseous inert media.

ApprovalsEU type test approval as per EU Gas Appliance Directive.

GB-WND057D01CE-0085CM0036

Approvals in other important gas-consuming countries.

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2 … 6

Combinations Multifunctional gas control valve GB-WND 057 D01

Main types

GB-WND 057 D01

Specification

Zero

pre

ssur

e se

rvo

regu

lato

r

Ope

ratin

g va

lveSo

leno

id va

lve

[cla

ss]

Safe

ty va

lveSo

leno

id va

lve

[cla

ss]

Max

imum

re

stric

tor

Offsetcorrection

Dirt

trap

de

vice

Baffletosignal

amplifier

Gas

pre

ssur

e sw

itch

Blow

er a

dapt

er

Line

soc

ket

standard optional not available

Valve and pressure regulatorThe pressure control unit and servo pressure regulator compensates for pressure fluctuations in the supply network. This ensures a constant volumeflowatconstantinjectorpres-sure. The servo regulator regulates the nozzle pressure at the valve outlet, dependent on the vacuum generated, towards zero.

Solenoid valvesSolenoid valve to EN 161, Class B. DC coil, protected against voltage transients.

FilterFine-meshedstrainertoprotectfitting.

Side cover plate with nozzleCover plate mounted on the side be-tweenvalveandbaffletoguidesupplyair and act as noise insulation. The noz-zle is mounted between the valve and the cover plate and can be replaced in the event of changes in gas families.

Description of main components Swirl plateThe integratedbaffleactsasa two-stagecascadedsignalamplifierandpermits safe operation over a modula-tion range up to 1:10. The specially de-signed, patented. Swirl plate changes flowpatternstoreduceresonances.

Blower adapterRepresents the interface to the se-lectedblowerandensuredefinedflowratiosattheinletanddesignflexibilityinthevalve/blowerarrangement.

Gas pressure switch Optional equipmentMonitors gas pressure on the inlet side for gas leakage protection. The pres-sure switch can be pre-adjusted and sealedtocustomerspecifications.

GB- XXXXX XXX DXX SXX

Gas train schematic diagram1 = two class B solenoid valves with pressure regulator2 = two class B solenoid valves without pressure regulator

Design type (generation) D

Construction size, nominal diameter05 = pmax. = 65 mbar

3 = Rp 1/4 5 = Rp 1/2 7 = Rp 3/4

Opening behaviour + main volume restrictorwithout = fast-opening, fast-closing-L = slow-opening-E = adjustable start gas-P = pilotgas connection-G = Gas/Air ratio-D = main flow setting-N = Zero-Governor-M = electrical modulating type-W = Whirlwind version-Z = two stage

GasBloc

S = Series (type-independent)

Outlet pressure Inlet pressure0 = 0 mbar bis 65 mbar2 = 1,5 - 20 mbar bis 65 mbar4 = 3 - 40 mbar bis 65 mbar

Control of V1 and V20 = common2 = separated

Valve design 0 = Double valve1 = Single valve, right angle2 = Single valve, straight

Type key of Gasbloc

A FilterB Automaticshut-offvalvesC Pressure regulatorD Servo-pressure regulatorE MainflowrestrictorF NozzleG BaffleforsignalgainH Fanp1 Test nipple, inletp2 Test nipple, outlet

Air/differential pressure switch(Optional equipment)Thesystemoffers theoptionofcon-nectinganairordifferentialpressureswitch for monitoring blower function. Theairordifferentialpressureswitchcan be pre-adjusted and sealed to customerspecifications.

Pressure instrument glandsOn inlet and outlet sides

Solenoid valve modesV1 and V2 can be activated and opened either together or separately.

Block diagram

B B

V1 V2

C

Pamb

B B D

EP2P1A HGF

Supp

ly ai

r col

lect

or

MPA109x

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3 … 6

Setting the CO2 characteristic GB-WND 057 D01

Legend

1 Fine-meshed strainer 2 Housing 3ValveV1 4Closingspring 5 Plunger V1 6 Test nipple 7 Solenoid V1 8 Valve V2 9Startgassetting 10 Solenoid V2

11 Working diaphragm 12 Return spring13Operatingvalve14Electricalconnection 15 Servo-pressure regulator16 Injector17 Swirl plate18 Blower adapter19Sidecoverplate

RatingQ [%]

9

5040

7

6

5

4

3

2

1

03020100 60 70 80

CO2 [%]

90 100

8

10

Emis

sion

Setting by means ofmaximum restrictor

Setting by means ofoffset adjustment

Functional diagram GB-WND 057 D01

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Adjustment instructions

Rapid and simple adjustment by means of:

•Adjustoffsetcorrectionusingsettingscrew on servo regulator.

•Adjustmaximumflowusing flow-restriction screw.

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Dimensions [mm]

Electrical connection

StandardBoxwithcableconnectionIP40MolexCrimpSystem3001

Adjusting devices

Solenoid coils

Pressure regulatoroffsetadjustment

Pressure test nipple P2

Pressure test nipple P1

Maximum restrictor

5828

111

ø9

40,5ø5

536

36

82

4xM5-9deep

Rp3/4ISO7/1

105XX:90kW:26mm

120 kW: 28,5 mm

ø110

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Permissible deviationPressure regulator class C

p2 ±10 % as per EN 126

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Volume flow pressure difference characteristicGB-WND 057 D01 - pneumatic to DIN EN 126

Swirl Plate GB-WND 057 D01

Integrated venturi2.Signalamplifier

Spiralbaffleplates1.Signalamplifier

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6 … 6

We reserve the right to make any changes in the interest of technical progress.

WhirlWindCombined fully integrated gas/air control and safety system

GB-WND 057 D01

Head Offices and Factory Karl Dungs GmbH & Co. KGSiemensstraße 6-10D-73660 Urbach, GermanyTelefon +49 (0)7181-804-0Telefax +49 (0)7181-804-166

Nominal diameterGas connectionFlange with tube threadMax. inlet pressureNominalflow

Ambient temperature

Automaticshut-offvalvesGroupPressure regulatorProportional adjustment range VMinimum signal pressureOffsetcorrectionDegree of protectionOpening timeClosing timeSwitch on durationVoltage/frequency

Loadofcoil(24V,230V)Electrical connection

Optional equipment

Installation position

Specifications DN 15Rp3/4 ISO7/1Rp1/2 ISO7/1ID65 mbar (6.5 kPa)15.4m3/h(Air)at∆p30mbar(3.0kPa),governed-15 °C to +70 °C0 °C to +70 °C at LPGClass B as per EN 1262Class CV = pGas/pAIR=0,45-10.3mbar(0.03kPa)at∆poffset = 0 Pa± 0.2 mbar (0.02 kPa)IP40Fast-opening < 1 s< 1 s100 % ED~(AC)50-60Hz24V+10%–15%~(AC)50-60Hz230V+10%–15%2 x 12.5 VAMolex System connection coil orOption: Connection box with integrated cable Electrical connections in Rast 5AirpressureswitchLGW…A3AutomaticburnercontrolMPA109xGas pressure switch GW A5Supply air collectorSolenoid at any position between ver-tical and horizontal axis.

Postal adressKarl Dungs GmbH & Co. KGPostfach 12 29D-73602 Schorndorf, Germanye-mail [email protected] www.dungs.com


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