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27089448 Generator Set Diesel KTA38 Series Engine

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Generator Set Diesel KTA38 Series Engine 748kW - 1000kW 50Hz 837kW - 1020kW 60Hz Description This Cummins Power Generation commercial gen fully integrated power generation system, providi performance, reliability and versatility for station prime applications. This generator set is designe manufactured in facilities ce ISO9001. This generator set is availab Certification. The Prototype Test Support verifies the performance int generator set design. Cumm Generation products bearing symbol meet the prototype requirements of NFPA 110 f systems. Standby 50 Hz 60 Hz Model kW (kVA) kW (kVA) C825D5E 660 (825) NA C900D5E 720 (900) NA C1000D5E 800 (1000) NA DFJC 832 (1040) NA DFJD 906 (1132) NA C1250D5A 1000 (1250) NA Features nerator set is a • CE Listed Generator Set - The complete ge ding optimum assembly is available Listed to CE. nary standby and • Exhaust Emissions - Optional Engine certif EPA Nonroad Source Emission Standards, CF 60 Hz models. ed and • Cummins® Heavy-Duty Engine - Rugged 4- ertified to industrial diesel delivers reliable power, low fast response to load changes. ble with CE • Permanent Magnet Generator (PMG) - Off motor starting and fault clearing short circu (PTS) program • Alternator - Several alternator sizes Offer tegrity of the motor starting capability with low reactance mins Power windings; low waveform distortion with non g the PTS fault clearing short-circuit capability and test class H insulation. for Level 1 • Control System - The PowerCommand® ele control is standard equipment and provides system integration, including automatic rem starting/stopping, precise frequency and vo regulation, alarm and status message displa protection, output metering, auto-shutdown detection and NFPA 110 compliance. • Cooling System - Standard integral set-mo system, designed and tested for rated ambie temperatures, simplifies facility design requ rejected heat. • Structural Steel Skid Base - Robust skid bas the engine, alternator and radiator. • Warranty and Service - Backed by a compr warranty and worldwide distributor networ Prime Continuous D 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz kW (kVA) kW (kVA) kW (kVA) kW (kVA) 600 (750) NA NA 656 (820) NA NA NA 728 (910) NA NA NA 748 (936) NA NA NA 823 (1029) NA NA NA 900 (1125) NA NA NA enerator set fication to U.S. FR 40 on all -cycle w emissions and fers enhanced it capability. selectable e 2/3 pitch n-linear loads, ectronic s total genset mote oltage ay, AmpSentry n at fault ounted radiator ent uirements for se supports rehensive rk. DataSheet z 60 Hz
Transcript
Page 1: 27089448 Generator Set Diesel KTA38 Series Engine

Generator Set

Diesel

KTA38 Series Engine

748kW - 1000kW 50Hz

837kW - 1020kW 60Hz

Description

This Cummins Power Generation commercial generator set is a

fully integrated power generation system, providing optimum performance, reliability and versatility for stationary standby and prime applications.

This generator set is designed and

manufactured in facilities certified to

ISO9001.

This generator set is available with CE

Certification.

The Prototype Test Support (PTS) program

verifies the performance integrity of the generator set design. Cummins Power

Generation products bearing the PTS

symbol meet the prototype test

requirements of NFPA 110 for Level 1 systems.

Standby

50 Hz 60 Hz

Model kW (kVA) kW (kVA)

C825D5E 660 (825) NA

C900D5E 720 (900) NA

C1000D5E 800 (1000) NA

DFJC 832 (1040) NA

DFJD 906 (1132) NA

C1250D5A 1000 (1250) NA

Features

This Cummins Power Generation commercial generator set is a • CE Listed Generator Set - The complete generator set

fully integrated power generation system, providing optimum assembly is available Listed to CE. performance, reliability and versatility for stationary standby and

• Exhaust Emissions - Optional Engine certification to U.S.

EPA Nonroad Source Emission Standards, CFR 40 o60 Hz models.

This generator set is designed and • Cummins® Heavy-Duty Engine - Rugged 4-

manufactured in facilities certified to industrial diesel delivers reliable power, low emissions and

fast response to load changes.

This generator set is available with CE • Permanent Magnet Generator (PMG) - Offers enhanced

motor starting and fault clearing short circuit capability.

The Prototype Test Support (PTS) program • Alternator - Several alternator sizes Offer selectable

verifies the performance integrity of the motor starting capability with low reactance 2/3 pitch Cummins Power windings; low waveform distortion with non

Generation products bearing the PTS fault clearing short-circuit capability and

symbol meet the prototype test class H insulation.

requirements of NFPA 110 for Level 1 • Control System - The PowerCommand® electronic

control is standard equipment and provides total genset system integration, including automatic remote

starting/stopping, precise frequency and voltage

regulation, alarm and status message display, AmpSentry protection, output metering, auto-shutdown at fault

detection and NFPA 110 compliance.

• Cooling System - Standard integral set-mounted radiator

system, designed and tested for rated ambient

temperatures, simplifies facility design requirements for

rejected heat.

• Structural Steel Skid Base - Robust skid base supports

the engine, alternator and radiator.

• Warranty and Service - Backed by a comprehensive

warranty and worldwide distributor network.

Prime Continuous DataSheet

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz

kW (kVA) kW (kVA) kW (kVA) kW (kVA)

600 (750) NA NA

656 (820) NA NA NA

728 (910) NA NA NA

748 (936) NA NA NA

823 (1029) NA NA NA

900 (1125) NA NA NA

The complete generator set

Optional Engine certification to U.S.

EPA Nonroad Source Emission Standards, CFR 40 on all

-cycle

industrial diesel delivers reliable power, low emissions and

Offers enhanced

motor starting and fault clearing short circuit capability.

zes Offer selectable

motor starting capability with low reactance 2/3 pitch windings; low waveform distortion with non-linear loads,

The PowerCommand® electronic

control is standard equipment and provides total genset system integration, including automatic remote

starting/stopping, precise frequency and voltage

regulation, alarm and status message display, AmpSentry shutdown at fault

mounted radiator

system, designed and tested for rated ambient

temperatures, simplifies facility design requirements for

Robust skid base supports

Backed by a comprehensive

warranty and worldwide distributor network.

DataSheet

50 Hz 60 Hz

Page 2: 27089448 Generator Set Diesel KTA38 Series Engine

Generator Set Specifications

Governor Regulation Class Voltage Regulation, No Load to Full Load

Random Voltage Variation

Frequency Regulation

Random Frequency Variation

Radio Frequency Emissions Compliance

Engine Specifications

Design

Bore

Stroke

Displacement Cylinder Block

Battery Capacity

Battery Charging Alternator

Starting Voltage Fuel System

Fuel Filter

Air Cleaner Type

Lube Oil Filter Type(s)

Standard Cooling System

Alternator Specifications

Design

Stator

Rotor

Insulation System

Standard Temperature Rise Exciter Type

Phase Rotation

Alternator Cooling

AC Waveform Total Harmonic Distortion

Telephone Influence Factor (TIF) Telephone Harmonic Factor (THF)

Available Voltages

50 Hz

Line – Neutral / Line - Line

110/190 240/416

115/200 255/440

120/208

127/220

220/380

230/400

Note: Consult factory for other voltages.

Generator Set Options

Engine

• Heavy duty air cleaner

• Coolant heater and thermostat • Lead acid batteries

• Sump drain pump

• Oil and water drain taps

• CE compliance (Guarding)

Exhaust Temp monitoring (PCCP only) • Tool kit

• Compliance TALuft

Cooling

• 50°C ambient radiator • Remote radiator cooling

• Oil temperature indication

Note: Some options may not be available on all models, consult factory for availability.

ISO8528 ± 1%

± 1%

Isochronous

±0.25%

IEC 801.2 through IEC 801.5; MIL STD 461C, Part 9

4 cycle, in line, turbo Charged and after-cooled

159mm (6.25in.)

159mm (6.25in.)

38 litre (2300in.³) Twelve-cylinder vee formation, direct injection, four

890 amps minimum at ambient temperature 32°F (0°C)

55 amps

24-volt, negative ground Direct injection

Dual spin on paper element fuel filters with standard water separator.

Dry replaceable element

Spin-on paper element full flow and bypass lube oil filters.

122°F (50°C) ambient radiator

Brushless, 4 pole, drip proof revolving field

2/3 pitch

Direct coupled by flexible disc

Class H

150°C Standby PMG (Permanent Magnet Generator)

A (U), B (V), C (W)

Direct drive centrifugal blower fan

No load < 1.5%. Non distorting balanced linear load < 5%

<50 per NEMA MG1-22.43 <3%

60 Hz

Line – Neutral / Line - Line

240/416 110/190 230/380

255/440 115/200 240/416

120/208 255/440

127/220 277/480

139/240 347/600

220/380

• High fuel level warning

Alternator • Low fuel level shutdown

• Anti-condensation heater Thermistors Generator Set•

• Weather protective enclosures

Exhaust System • Silenced enclosures

• Industrial silencer

• Residential silencer Control Panel • Flexible exhaust & bellows • 3 or 4 pole Breaker

• Battery Charger

Fuel System • CE compliance and PCC systems

• Hand fuel transfer pump • Cable entrance box

• Automatic Fuel transfer pump • Free-standing fuel tanks with stand

• Fuel tank level switch

Note: Some options may not be available on all models, consult factory for availability.

cylinder vee formation, direct injection, four-cycle diesel engine

890 amps minimum at ambient temperature 32°F (0°C)

Dual spin on paper element fuel filters with standard water separator.

flow and bypass lube oil filters.

distorting balanced linear load < 5%

• Weather protective enclosures

• CE compliance and PCC systems

Page 3: 27089448 Generator Set Diesel KTA38 Series Engine

pcc3100 Control SystemPowerCommand™ 3100

Description The PowerCommand™ 3100 Control is a microprocessor

control system. The control provides an operator interface to the genset, digital voltage regulation,

digital governing and generator set protective functions.

The PowerCommand™ 3100 generator set control is suitable for use on a wide range of generatorsets in non-paralleling and paralleling applications

The PowerCommand™ Control can be configured for any frequency, voltage

configuration from 120 to13,800 VAC for for 50Hz or 60Hz operation.

Power for the control is derived from the generator set starting batteries. The control functions over a

voltage range from 8VDC to 35VDC.

Major Features

Digital Governing and Voltage Regulation, including digital overcurrent fault regulation.

Digital Voltage Regulation with 3

AmpSentry™ Protection for true alternator overcurrent Analog and Digital AC Output Metering.

Battery Monitoring System to sense and warn against a weak battery condition.

Digital Alarm and Status Message Display

Generator set Monitoring: Displays status of all critical engine and alter

Smart Starting Control System: Integrated fuel ramping to limit black smoke and frequency overshoot,Advanced Serviceability using InPower™, a PC

PowerCommand Network (optional) Provides LonMark interface to external devices

Control SystemIncludes all functions to locally or remotely start and stop, and protect the generator set.

Control Switch - RUN/OFF/AUTO

OFF Mode - RUN mode the generator set will execute its start sequence

AUTO mode, the generator set can be started with a start signal from a remote device

LED Indicating Lamps

Not-in-Auto mode

Common warning Shutdown

Phase and Scale Indication

Fault Reset Switch. Allows the operator to reset the control after a warning or shutdown condition.

Emergency Stop Switch. Immediate shut down of the generator set on operation.

Base Engine Protection Overspeed Shutdown

Low Oil Pressure Warning / Shutdown

High Engine Temperature Warning / Shutdown

Underspeed / Sensor Fail Shutdown

Fail to Start / Fail to Crank Low / High Battery Voltage

Options

Integrated PowerCommand Digital Paralleling Controls

Key Type Mode Selector Switch

Exhaust Temperature MonitoringPowerCommand Network

Refer to the PowerCommand Controls Technical Bulletin for detailed information

(S1025C-Non-Paralleling / S1005c

Control System PowerCommand™ 3100 - Generator Set Control

The PowerCommand™ 3100 Control is a microprocessor-based generator set monitoring, and

system. The control provides an operator interface to the genset, digital voltage regulation,

digital governing and generator set protective functions.

The PowerCommand™ 3100 generator set control is suitable for use on a wide range of generatorparalleling and paralleling applications

The PowerCommand™ Control can be configured for any frequency, voltage and power connection

configuration from 120 to13,800 VAC for for 50Hz or 60Hz operation.

Power for the control is derived from the generator set starting batteries. The control functions over a

voltage range from 8VDC to 35VDC.

Major Features

Digital Governing and Voltage Regulation, including digital overcurrent fault regulation.

Digital Voltage Regulation with 3-phase sensing

AmpSentry™ Protection for true alternator overcurrent protection. Analog and Digital AC Output Metering.

Battery Monitoring System to sense and warn against a weak battery condition.

Digital Alarm and Status Message Display

Generator set Monitoring: Displays status of all critical engine and alternator generator set functions.

Smart Starting Control System: Integrated fuel ramping to limit black smoke and frequency overshoot,Advanced Serviceability using InPower™, a PC-based software service tool.

PowerCommand Network (optional) Provides LonMark interface to external devices

Control System Includes all functions to locally or remotely start and stop, and protect the generator set.

RUN/OFF/AUTO

the generator set is shut down and cannot be started RUN mode the generator set will execute its start sequence

AUTO mode, the generator set can be started with a start signal from a remote device

LED Indicating Lamps - includes LED indicating lamps for the following functions:

Auto mode

Common warning

Phase and Scale Indication

Fault Reset Switch. Allows the operator to reset the control after a warning or shutdown condition.

Emergency Stop Switch. Immediate shut down of the generator set on operation.

Base Engine Protection Overspeed Shutdown

Low Oil Pressure Warning / Shutdown

High Engine Temperature Warning / Shutdown

Underspeed / Sensor Fail Shutdown

Fail to Start / Fail to Crank Low / High Battery Voltage

Integrated PowerCommand Digital Paralleling Controls

Key Type Mode Selector Switch

Exhaust Temperature Monitoring PowerCommand Network

PowerCommand Controls Technical Bulletin for detailed information

Paralleling / S1005c-Paralleling)

based generator set monitoring, and

system. The control provides an operator interface to the genset, digital voltage regulation,

The PowerCommand™ 3100 generator set control is suitable for use on a wide range of generator

and power connection

Power for the control is derived from the generator set starting batteries. The control functions over a

nator generator set functions.

Smart Starting Control System: Integrated fuel ramping to limit black smoke and frequency overshoot,

Fault Reset Switch. Allows the operator to reset the control after a warning or shutdown condition.

Page 4: 27089448 Generator Set Diesel KTA38 Series Engine

Ratings Definitions

Standby

Applicable for supplying emergency power for the duration of normal power interruption. No sustained

overload capability is available for this rating. This

rating is applicable to installations served by a reliable

normal utility source. This rating is only applicable to

variable loads with an average load factor of 80 percent of the standby rating for a maximum of 200

hours of operation per year and a maximum of 25

hours per year at 100% of its standby rating. The

standby rating is only applicable to emergency and

standby applications where the generator set serves as the back up to the normal utility source. No

sustained utility parallel operation is permitted with this

rating. (Equivalent to Fuel Stop Power in accordance

with ISO3046, AS2789, DIN6271 and BS5514).

Nominally Rated.

This outline drawing is to provide representative configuration details for model series only. Do not use for installation de

data sheet for specific outline drawing number.

8350C825D5E4570254076401790

4570C900D5E

C1000D5E4570

DFJC457025401790

179025404570DFJD

76408350C1250D5A457025401790

000

000000

*Note: Weights represent a set with standard features. See outline drawings for weights of other configurations. Weights are

largest alternator frame size.

Model Dim

“A” mm (in.)

C825D5E 4570

C900D5E 4570

C1000D5E 4570

DFJC 4570

DFJD 4570

C1250D5A 4570

Prime (Unlimited Running Time): Base Load (Continuous):

Applicable for supplying power in lieu of Applicable for supplying power continuously to a commercially purchased power. Prime constant load up to the full output rating for

power is the maximum power available at a unlimited hours. No sustained overload capability

variable load for an unlimited number of is available for this rating. Consult authorized

hours. A 10% overload capability is available distributor for rating. (Equivalent to Continuous

for limited time. (Equivalent to Prime Power Power in accordance with ISO8528, ISO3046, in accordance with ISO8528 and Overload AS2789, DIN6271, and BS5514). Th

Power in accordance with ISO3046, not applicable to all generator set models.

AS2789, DIN6271, and BS5514). This rating

is not applicable to all generator set models.

sustained utility parallel operation is permitted with this

This outline drawing is to provide representative configuration details for model series only. Do not use for installation design, see respective model

8350764017902540

2540179076408350

76408350

83507640

000

*Note: Weights represent a set with standard features. See outline drawings for weights of other configurations. Weights are calculated using the

Dim Dim Dim Set Weight*

mm (in.) “B” mm (in.) “C” mm (in.) Dry kg (lbs) Wet kg (lbs)

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

Base Load (Continuous):

Applicable for supplying power continuously to a constant load up to the full output rating for

unlimited hours. No sustained overload capability

is available for this rating. Consult authorized

distributor for rating. (Equivalent to Continuous

Power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating is

not applicable to all generator set models.

sign, see respective model

calculated using the

Set Weight*

mm (in.) Dry kg (lbs) Wet kg (lbs)

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350

2540 1790 7640 8350


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