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2.Flashover

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Evaluation of methods for breaker flashover protection Reasons Conditions which cause breakers to lose their di-electric strength & allow arcing between their open contacts are àInternal & External Contamination àLow Di-electric Pressure àHumidity Risk of flashover increases if àoverload on transmission networks àlow-cost breakers with reduced security margins are more porn to flashover (taking equipment out of service for maintenance is very difficult) NTPC have reported an increase in the number of breaker flashovers. Dedicated protection is required to prevent/reduce damage resulting from breaker flashover This project evaluates à Different breaker flashover protection schemes with particular emphasis on reliability and on the equipment required We develop and use The fault tree analysis method to make numerical reliability calculations for comparison purposes. 1
Transcript
Page 1: 2.Flashover

Evaluation of methods for breaker flashover protection

Reasons

Conditions which cause breakers to lose

their di-electric strength & allow arcing

between their open contacts are

àInternal & External Contamination

àLow Di-electric Pressure

àHumidity

Risk of flashover increases if

àoverload on transmission networks

àlow-cost breakers with reduced security margins are more porn to flashover

(taking equipment out of service for maintenance is very difficult)

NTPC have reported an increase in the number of breaker flashovers.

Dedicated protection is required to prevent/reduce damage resulting from breaker flashover

This project evaluates

à Different breaker flashover protection schemes with particular emphasis on reliability and on the

equipment required

We develop and use

The fault tree analysis method to make numerical reliability calculations for comparison

purposes.

An ATP (Alternate Transient Programming) Simulation model to get a better understanding

of this kind of failure (breaker flashover)

What is a FLASHOVER

From the power system point of view

à A flashover is a series fault.

à Not a ground or phase-to-phase fault.

But

à A condition that resembles one phase of a breaker closed, with a residual current much

lower than a phase to ground fault.

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Page 2: 2.Flashover

A flash over can lead to a power oscillation.

Line, transformer, and generator protection are not effective in this situation because they

either do not detect flashover failure or do not detect it quickly enough.

Neither is traditional or standard breaker-failure protection effective at detecting flashover

failure, because these require an external trip signal from another protection device to

initiate the breaker failure

Causes For Flashover

Flashover can occur on any breaker in the network where an over voltage condition is present, but

the probability is higher on breakers used to synchronize two isolated power systems or on

generator breakers.

Cause1

During the synchronization process, the out of phase angle between breaker contacts

changes from 0 to 360° continuously.

The voltage between breaker contacts reaches its maximum instantaneous value when the

angle difference between the voltages is 180°, with a magnitude equal to double the

nominal phase to ground peak voltage.

Ex: Breaker that synchronizes a generator on a 500kV system

The voltage continuously changes between

à 0 & 577.3 kV rms (or)

0 & 816 kV Peak Instantaneous voltage

∆Vrms = 500/√3 l 0° - 500/√3 l 180°

= 577.3 kV.

∆Vpeak = 816 kV.

Voltage waves on both sides of an open breaker when the angle is 1800

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Page 3: 2.Flashover

Cause2

When a long line (H.V) without line reactors, is energized.

When the local breaker is closed, the capacitive effect of the line will cause an over voltage

at the remote end. This over voltage could cause the remote end breaker to experience a

flashover.

Cause3

If the dielectric strength on any of the breaker phases is lower than normal, a flashover can

occur when the voltage across the open breaker contacts increase. The highest probability

that this will happen is when the voltage angle is near 180°. Besides damaging breaker, this

out of phase and unbalanced condition affects system stability and can lead to abnormally

high stresses on electrical equipment near the breaker, such as a generator or transformer.

Real Case Analysis

Our case study is of a system where a real flashover happened during the synchronization

process in a generator-transformer group connected to a 400 kV power system.

The group included a generator & a generator-transformer.

The substation arrangement is breaker and a half; the flashover has occurred in the main

breaker. The half breaker was open.

There was no oscillographic records for the 400 kV breaker where the flashover occurred, but there

were oscillographic records for the generator and adjacent 400 kV line

Case Study Data And Oscillographic Recorder Location

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Page 4: 2.Flashover

During the fault a key record was obtained at the 20kv generator terminals.

We can see voltages & currents at the generator & calculate the same variables at the 400kv level

where the breaker flashed.

Voltages on the adjacent 400kv line were recorded at line capacitive voltage transformers.

Order of occurrence (flashover)

à 400Kv breaker – phase A – flashed over during synchronization

à Approx

after 1 sec(58 cycles) – power plant protection

tripped

after 9 cycles – breaker failure scheme sent a trip

signal to the breaker failure

auxiliary relay (86BF) & cleared

the bus.

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Page 5: 2.Flashover

Therefore after 67 cycles flashover occurred. And

after 4 cycles 86BF tripped.

à Currents in A & B phases reappeared because of a winding failure in unit transformer

(400Kv phase A winding) from the high electro mechanical stress caused by the flashover.

à Analysis of current & voltage phase angles shows that at the beginning of flashover àBoth

phases are in phase.

à As the generator begins to deliver active power to the system, the phase angle between the

voltage changes & voltage & current begins to oscillate.

During flashover ( values of voltage & currents at the generator & 400Kv bus)

Failure Consequences

The high electromechanical stresses during the out of phase, unbalanced energization

caused SEVERE TRANSFORMER DAMAGE.

The failure to isolate the generator from feeding the damaged H.V transformer windings for

several seconds resulted in HIGH TRANSFORMER REPAIR COSTS.

CUMULATIVE DAMAGE & LOSS OF LIFE OF NEIGHBOPURING EQUIPMENT.

BASE GENERATION OUT OF DISPATCH FOR SOME DAYS until a replacement

transformer was installed & tested. HIGH COST OF REPLACING LOST ENERGY with

more expensive remote sources.

POWER SYSTEM OSCILLATIONS OCCURRED.

Even when the probability of a breaker flashover is low, the high costs of a failure

justify using dedicated flashover protection that isolates the failed breaker as soon as

possible, there by avoiding damage to primary equipment. Implementation costs depend on

the protection methods selected. But with present digital multifunctional relays this can be

done without additional equipment costs.

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Page 6: 2.Flashover

Closing circuit of a 6.6Kv circuit breaker

S.No. Name of the part Nature of action proposed

1 F41,F42,F43,F44 Fuses – self explanatory

2 Emerg. Trip

(emergency push button

This will be at remote

A light will glow in the remote and this

shows that an abnormality is there in the

circuit. then noticing this the emergency

push button is operated manually.

3 K 24 RELAY This relay is also called as master trip relay.

This relay will trip when the following

relays are actuated. They are : over load

relay, earth fault relay, short circuit relay,

differential short circuit relays etc.

4 UCB(UNIT

CONTROLBOARD)

The close signal is resieved from UCB

only.

5 SETTINGS OF THE

BREAKER

(3 TYPES)

TRIP, NORMAL, CLOSE

SWGR, NORMAL,TRIAL

TEST, SERVICE

During the operation (or) service. The

normal condition is present and then the

tripping & closing will be the commands

obtained according to the requirement.

& two more settings was there .

Test/rack out position, Service/rack in

position

6 Mechanical interlocks

(switches, closing coils, anti

pumping relay,k1

Through anti pumping relay supply is

extended to closing coil.

Anti pumping relay is used to prevent the

burning and failure due to continuous

supply to the closing coil

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Page 7: 2.Flashover

Tripping circuit of a 6.6Kv circuit breaker

Simulation of different flashover conditions

S.No. Name of the part Nature of action proposed

1 F45,F46 Fuses – self explanatory

2 Emerg. Trip

(emergency push button

This will be at remote

A light will glow in the remote and this shows

that an abnormality is there in the circuit. then

noticing this the emergency push button is

operated manually.

3 Process trip

(C & I)

If there is any abnormality in the process of the

system i,e any control systems (or) instruments

failure is present the C & I department (control

& instrumentation) will give an indication to

trip the circuit..

4 UNDER VOLTAGE TRIP This is self explanatory.

5 Electrical protection trip This tripping is initiated when ever there is any

tripping signal present from the following

relays.

Earth fault relay, over current relay, over

voltage relay, locked rotor relay, short circuit

relay, differential short circuit relay and over

load relay etc.

6

7

Normal trip from USB

VAJC-K25

(voltage actuated relay)

This is for safety purpose.In USB we are having

three lights R,G,&W.

R-Red-indicates that the C.B.is ON

G-Green-indicates that the C.B.is OFF

W-Wight-indicates that the C.B.is under

AUTOTRIP.

Energizes when breaker is in ON condition.

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To obtain a better understanding for flashover conditions, a model of the actual power

system was created in ATP (Alternate Transient Program) comparing the simulation results

from the modeled power system to the actual recorded results validated the power system

model.

From graphs it can be seen that the actual & simulated results match closely, which

confirms the accuracy of the simulated model.

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Methods For Flashover Protection

Electrical utilities use several different schemes for flashover protection. These methods can

use information from any of the following.

Phase currents

Residual currents

Voltages from one or both sides of the breaker

Breaker position auxiliary contacts (52a or 52b)

Close signal monitoring or timers

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Page 10: 2.Flashover

Circuit breaker flashover protection may be realized in a separate protection relay (or) in a

multifunctional breaker, line, transformer, or generator relay.

Separate flashover protection relays are available, but their functionality can be replicated in

multifunctional programmable protective relays.

Once the flashover is detected, all the breakers in the bus must be tripped, as in a

conventional breaker failure scheme. Security considerations are very important to avoid

mal operations

There is a very little literature available about breaker flashover protection

IEEE standard C37.102 – 1987 [5] describes a simple method to detect flashover in

generator breakers that has both LOW SECURITY & LOW DEPENDABILITY. In

addition this method cannot be directly applied in double breaker substation arrangements

(ring bus, double breaker or breaker and a half) or in single pole trip-and-reclose breakers

for transmission lines. It also fails to detect three phase flashovers.

Engineers at NTPC have had to look for other methods to resolve these problems. This

project tries to serve as a guide in selecting and comparing those different methods, from

the point of view of equipment needed and reliability. Most examples are based on

generator breakers, but may be used for any breaker.

METHOD A

(Inputs; Residual current, breaker auxiliary contacts)

Should trip when

à Residual current is 0.3A to 0.5A

à 52b, Bkr auxiliary contacts are open

Then a delay of 100 to 125ms is given afterwards send a trip signal to 86BF relay

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METHOD B

(Inputs; Residual current, breaker auxiliary contacts – for each phase)

Should trip when

à Residual current is 0.3A to 0.5A

à 52b, Bkr auxiliary contacts are open

Operation – same as method 1 but the inputs are each and every phase.

METHOD C

Inputs à Phase current (nominal current-541A per phase)

à Breaker auxiliary contact

à Close signal

Should trip when

à Phase current > the setting value (or)

without no current 5 cycles before the start

à Breaker auxiliary contact – open

à No closing signal to breaker at least 6 cycles before the start

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METHOD D

Inputs à live bus voltage

Condition to trip:

à Live bus voltage Should be at

normal levels (or) higher before or during the flashover

live bus voltage

Before flashover During flashover

0.8 pu i.e. 53 V > 0.6 pu

METHOD E

Inputs à Voltages at both sides of breakers

à Breaker auxiliary contact

à Close signal monitoring

Should trip when

à The breaker flashes with H.V on one side and the other side dead. For our case study –

recommended setting is 53V secondary.

à During flashover, current flows and voltage drops to near zero - recommended setting is

6.8V secondary

à when breaker contacts are open in the breaker in the first 5 cycles

à No closing signal to the breaker at least 6 cycles before the start.

This method is not common in many electric companies; field engineers are not familiar with it.

Training and information would be very important to applying it.

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Breaker states & Failure modes

Figure describes all the possible states and failure modes in a breaker.

A comprehensive breaker-protection scheme should cover all these modes of failure and can be

achieved in modern multifunction relays

FAULT TREE RELIABILITY ANALYSIS OF FLASHOVER-PROTECTION METHODS

To numerically evaluate security, dependability & quantitatively compare different

flashover protection methods.

Failure of concern is called the TOP EVENT.

Is the combination of the failure probabilities of the components in the scheme.

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We use AND & OR gates

To represent combinations of failure probabilities.

OR Gate à Any inputs may cause failure.

ài,e. sum of the failure probabilities of input events

AND Gate àAny inputs together must fail to cause scheme failure.

ài,e product of input probabilities

Failure probability (or) Failure rates will be carried out as MTBF.

If we have 50 Aux relays if 1 such relay fails for 1 year.

Then failure rate = 1/50 per year

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