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Optimise with OPTIMASSKROHNE mass flow metering for the Oil and Gas Sector
Eddie Bridges
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Title here again in Arial 24 max. one line
Agenda
Optimise with OPTIMASS
1. Decades of Coriolis experience
2. Technology comparisons
3. Optimass 2000
4. Optimass 6000
5. Entrained gas testing
6. Hot and cold applications
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Krohnes Coriolis History
1977 1986 1991 2002 2006 20121994 20081997
1977 1stindustriallycapableCoriolis MassFlow Sensor
1986 S-SeriesLaunched with..
1986 DSPDigital Signal
Processing
1990 P-SeriesLaunched
1991 E-Series
Launched
1994 TheWorlds first
single straighttube meter(SST)
2002 and 2003 Highperformance SST withAST the OPTIMASS7000 in 7 sizes and 3materials, Ti, SS & C22
2002 OPTIMASS3000 low-flowwith secondarycontainment
2006 OPTIMASS1000 twin straight
tube meter forgeneral purposeapplications
2008 OPTIMASS 2000Bulk transfer and CTmeter with integratedpressure compensation
2012 OPTIMASS 6000 high
performance twin bent tube meterwith Entrained Gas Management-200C to +400C and 200bar
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Technology Comparison
Cost of ownership
Flow meter
Technology
Engineering Installationcosts
Maintenance Operation Total
Coriolis Low Low Low Low LowEMF Average Low Low Low Low
Orifice High High Average Low Average
Turbine(incl. airseparator &straightener)
High High High High High
UFM Low Low Low Low Low
Vortex Low Low Average Low Low
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Technology Comparison
Installation and measurement
Technology Coriolis Ultrasonic Liquids Ultrasonic Gases
Size
Process connections up to DN 400/16" up to DN 600/24" and above up to DN 600/24" and above
Flow dependencies
flow straightener not required yes recommendedstraight inlet run not required 10 x D 10 x D
straight outlet run not required 5 x D 3 x Dpressure drop low minimal minimal
System requirements
filter not required not required not requiredcontrol valve not required not required not required
Measuring values
mass direct only via Flow Computer only via Flow Computerdensity direct only via Flow Computer only via Flow Computervolume indirect direct direct
normal volume only via Flow Computer only via Flow Computer only via Flow Computer
App licat ions
Custody transfer viscosity independent special calibration > 10 cSt viscosity independentInstallation compact & easy bigger envelope bigger envelope
Measurement of liquids yes yes noMeasurement of gases yes no yes
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Advantage of OPTIMASS Coriolis mass flow meter
Performance independent of liquid properties
Density Viscosity Temperature Conductivity
Non intrusive, No moving parts no wear, no clogging low pressure loss
Bi-directional measurements
High accuracy over wide measuring range High turndown ratio
No straight inlet/outlet runs requiredMeasurement system
direct: mass, density, temperature calculated: volume, concentration (net oil measurement, water cut)
Secondary Containment options
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Wetted Parts SS 318L
Duplex SS 318L
NACE
compliant
NACE Super
Duplex
UNS 32760
Flange SS 316L SS 318L UNS 32760
Outer cylinder SS 304L (Options: SS 316L and SS318L)
Process temperature -45 to +130 C / -49 to +266 F
Process pressurePED 97/23/EC -1 to 150 bar (-14.5 to 2175 PSI)
CRN/ASME -1 to 140 bar (-14.5 to 2030 PSI)
PED97/23/EC
-1 to 180 bar
Secondary containment
Burst pressure > 100 bar (without approval)
Optional 40 bar / 580 PSI (PED approved)
Duplex SS318L option 150 bar (PED approved)
Ambient temperature-40 to +60 C / -40 to +140 F compact
-40 to +65 C / -40 to +149 F remote
Accuracy for liquids 0.1% of measuring value + Zero stability
Accuracy for gases 0.35 % of measuring value + Zero stability
Repeatability 0.05 %
Density measurement range 400 to 3000 kg/m3 / 25 to 187 lb/ft3
Density accuracy 2 kg/m3 ( 0.5 kg/m3 with on site calibration)
0.125 lb/ft3 ( 0.03 lb/ft3 with on site calibration)
OPTIMASS 2000 Key Specifications
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8 | Coriolis mass flow meters | 2010-11-17
Platform Service Caspian Sea
Test Separator oil output
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Large Metering Skids with OPTIMASS in India
2 Large Metering Skids with 2 x Optimass 2000 S250 and 1 x Optimass S150
CT transfer measurement of these
refined petroleum products from the
refinery to the terminal.
Our meters are considered by the
customer as the meters with the
smallest footprint, good accuracy,
easy skid design & manufacturing.
Capability and ability to handle
multiple products without any effect
on the accuracy.
End customer is Essar Oil Ltd.(Kenya Refinery)
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No other Coriolis meters can beinstalled with such compact andsmall footprint without any heavy andrigid foundations.
OPTIMASS 2000s in the Dostyk Refinery, Kazakhstan
Two more OPTIMASS 2000 S150
Measurement of high viscous BlackOil and Gas Oil.
Applications Oil & Gas
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11 | Coriolis mass flow meters | 2010-11-17
Application
Abrasive fluids
Drilling Mud (Oil in Mud Measurement)
KROHNE have now completed a few projectsusing the OPTIMASS 2000 for Oil in Mudrecovery processing
The flow splitter helps control the flow of themud reducing erosion.
The velocity flow rate through the meter is verylow (2m/s).
Therefore to eliminate dropout from suspension
the meter is mounted vertically. Platform service
http://c/O%20&%20G/2013%2004%20Oil%20and%20Gas%20Platform%20Service%20internal.pptmhttp://c/O%20&%20G/2013%2004%20Oil%20and%20Gas%20Platform%20Service%20internal.pptm7/27/2019 3 Coriolis Technology
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12 | Coriolis mass flow meters | 2010-11-17
Application
Abrasive fluids
Drilling Mud
Portable installation
No other large sizeCoriolis meter canbe installed like this!
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Loading Rack in Kazakhstan
The installation is a two-sided rail tanker loading rack forloading oil of commercial quality.60 Optimass 7300 T50s are used for measuring the loadingfrom the respective tanks.
This loading rack is installed at the Western Branch ofKazTransOil JSC in Atyrau, Kazakhstan. KazTransOil is thenational oil transporter in Kazakhstan accounting for 80% of
all oil transported in the country and operates more than6,400 km of oil pipelines and 3,140 km of water pipelines.
Application story
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Application
Rail loading in Lithuania
Left: An Optimass 7000 T80 isinstalled on this rail loading facility inLithuania.
Right: The KROHNE Summit FlowComputers which control and recordthe loading of the rail tankers.
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Applications our Giant at Mosyr Refinery
Crude oil measurement in Mosyr Oil Refinery, Belarus
JSC Mozyr Oil Refineryrefines and producescrude oils and other fuelsin Belarus.
They use 2 Optimass2000 S250 meters.
The first meter is used onthe crude oil pipeline tothe primary oil refiningsection, with a flow of1600 t/h.
The second S250 is usedon the black oil pipelineto the Commodity andRaw Materials Park.
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OPTIMASS 2000 S 150 in Ontario, Canada
1 x OPTIMASS 2000 S150with Modbus communication
Flow rates: 4.5 485 m3/h
Pressure: 16.2 bar
Temperature: 15 C
Density : 884 kg/m3
Viscosity: 0.7 mPa s
Fluid: gasoline
Applications - CT
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OPTIMASS 7000 the new challenge:Biofuels
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Typical operating conditions:
Case 1:Flow: max. 3 kg/s (10800 kg/h),
down to 2.5% of Qnom
Pressure: 19 - 22 bar gTemp.: 21 - 90 CVelocity: 54 - 75 m/s
Case 2:Flow: max. 5 kg/s (18000 kg/h),
down to 4.2% of Qnom
Pressure: 22 bis 34 bar gTemp.: 62 bis 140 CVelocity: 56 bis 78 m/s
Natural gas measurement to gas turbines
in power stations (2)
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Special Requirements
Special requirementsPaint Specifications
Conoco-Phillips
NORSOK 6
SHELL
Conoco
Other Special Requests
European/North American
sourced materialsFlanges sizes and ratings
Raised faces and finishes
Industry Connections(Grayloc)
Transition pieces (for SST)
Our Yellow Submarine for a customer in Vietnam
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Can you imagine this?
Applications Oil & Gas
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Shorter installation length
But much bigger envelope
Competitors large bent tube meter installation
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KROHNE OPTIMASS 2000 & 7000 CT approvals
Custody transfer
OIML R 117 1
MID Mi 005 PTB System Approval (Europe)
Mogas (Singapore)
Inmetro (Brazil) SIRIM (Malaysia)
Migas (Indonesia)
NTEP (USA)
MC (Measurement Canada)
GOST pattern approval (CIS)Design approvals
PED (Europe)
CRN (Canada)
http://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev07_engl.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev05.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev05.pdfhttp://c/Custody%20transfer/System%20MI005/MI005_DE10MI005PTB010_rev07_engl.pdf7/27/2019 3 Coriolis Technology
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A Swiss OEM had tried to use an established European mass flow meter for highviscosity, aerated ink components. Some components worked well others the meterstopped measuring. They saw a demo rig for EGM at Achema, in June 2012.
We installed a trail meter in their test facility and within two hours the customer was
happy to continue the trial on their own.
The trail has resulted in an order
for 8 x Optimass 6400 - S25
Process:
Product: Ink componentsFlow: 500 kg/hPressure: 30 bar (absolute)Temp: 90CDensity: varies 1.15kg/litre
Applications Entrained Gas Management (EGM)
OEM high viscosity products with air
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An International paint manufacture has air some paint production processes.
Historically they have used a Foxboro product but this has a very high pressure drop.They now tested Krohne and the other leading European manufacturer
Applications Entrained Gas Management (EGM)
End user high viscosity products with air
Air (%) Opt imass 6400(kg)
European Meter(kg)
Scale (kg)
35 58 89 57.8
12.5 41.9 51 44
12.5 (v > 2 m/s) 49.9 - 50.2
12.5 (v > 2 m/s) 44 - 44.6
Customer have decided that for all similarapplications, Optimass 6400 is the NEWstandard!The first will be in their Paint refinish plant inChina
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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Entrained Gas Testing
ProtocolTest conducted at SGAIC on large calibration rig for 1500P meters.
Mass flow rate verified by traceable weigh scale
Line pressure of water, 2barg
Injection pressure of air 4-6barg Measurement test procedure
Inject air upstream, Set injection valve and tune flow rate Reset injection valve for GVF for
each flow rate.
Repeat complete test cycle to checkreproducibility.
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMICMeter was then tested at 3different flow rates with differentvolumes of entrained gas.
Meter did not stop measuring
at any time
Flow % Gas volume % Error % Density kg/m3
100 3 0.87 976.6
100 3 0.27
100 3 0.53
50 15 -2.38 872.1
50 15 -2.24
50 15 -2.38
20 40 -2.65 727.0
20 40 -2.37
20 40 -2.81
First test run
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMICMeter was then tested at 3different flow rates with differentvolumes of entrained gas.
Meter did not stop measuring
at any time Errors are repeatable &
reproducible for sameconditions
Flow % Gas volume % Error % Density kg/m3
100 3 0.67 972.0
100 3 0.58
100 3 0.63
50 15 -3.32 873.6
50 15 -2.68
50 15 -2.34
20 40 -3.87 728.3
20 40 -3.23
20 40 -3.99
Second test run
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30 | KSEA Seminars Jan 13| 2013-01-04
OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMICMeter was then tested atconstant flow rate, but withvarying volumes of entrainedgas.
Results are as shown. Even with 50% gas volume,
meter continued to measure
Given conditions, errors arestill very repeatable
Flow % Gas volume % Error % Density kg/m3
50 15 -2.38 872.1
50 15 -2.24
50 15 -2.38
50 15 -3.32 873.6
50 15 -2.68
50 15 -2.34
50 33 -4.36 674.8
50 33 -4.87 695.5
50 50 -4.55 562.8
50 50 -4.23 558.1
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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OPTIMASS 6400C-S100
Tests with Entrained Gas by KMIC
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36 | KSEA Seminars Jan 13| 2013-01-04
OPTIMASS 6400C-S100
Comments The test results are a good example of the enhanced performance of the Optimass
6400
Meter continued to measure even with 50/50 mixture of water/air
All mass flow measuring errors were
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Applications High Temperature Oil & Gas
Carbon black plant in Europe
Vertical Installation
Horizontal Installation
Meter: 9 x Optimass 6400 S25Medium: FCC oilFlow range: 0-8000 kg/hTemperature: 230 CPressure: 23 barg
Density: 1,05..1,1 g/cm3Viscosity (SUS99C): 120-330Process: Oil flow control at the reactors
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Medium: AsphaltTemperatur: 160 CDichte: 1.1 kg/lDurchfluss: 0 10256 kg/hrDruck: 9 bar
Applications High Temperature Oil & Gas
Asphalt in Spain
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A Fuel Gasification Technology company in Germany uses this S25 meter to measurethe flow of thermo oil in heat exchangers in their rig
Optimass 6400 - S25Process:Product: Heating oilFlow: 2500 kg/hPressure: 1 bar
Temp: 220C
Applications High Temperature Energy
Thermo oil flow monitoring
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Applications High Temperature Oil & Gas
Asphalt tanker loading
Texas, USA
6 x 6400-S100
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Applications Low Temperature
Cryogenic measurementOPTIMASS 6400 S50
Medium: Liquid NitrogenTemperature: -183 CDensity: 0,752 Kg/lPressure: 2.9 9 bar
Flow Range: 0 500 l/min
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LNG Dispensers
LNGStorageTank
LNG Dispenser
VehicleLNG Tank
LNG Supply Feed Line
VapourReturn to
Storage
PurgeBypass
Line
Vapour Recovery
Return line sees vapour and liquid
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Thank you for your attention!