3 metals workshop-raimundo_18_04_2012

1GE Energy’s Power Conversion Business

Metals presentation - 6/11/2012

GE EnergyPower Conversion

We’re at work making change happen

METALS WORKSHOPBelo Horizonte18 April 2012Raimundo Vasconcelos



At a glanceGE Energy, Power Conversion is an engineering company providing customized solutions and systems converting electrical energy into productive performance

Power Generation

Power Distribution

GE EnergyPower Conversion

Marine

Industry

Oil & Gas

Energy

Power Electronics



We have come a long way

Spin offfrom ALSTOM

1971

1989

1995

1999

End

2005

GEC1889

AEG1883

WESTINGHOUSE1886

(drive systems)

CEGELEC

GE EnergyPower

Conversion

CEGELECIndustrial

Systems Group

ALSTOM Power

Conversion

ALSTHOM1928

CGE1898

2011

CGEALSTHOM

Over 100 years of GLOBAL experience

1892



Our global footprint

Rugby, United KingdomEstablished in 1889Manuf. area: 21 000 sqm

Nancy, FranceEstablished in 1898, new factory in 2002 ; Manuf. area: 21 000 sqm

UKKidsgroveGlasgow

7 Converter factories

3 Electrical machines factories

45 Regional Business Centers

12 Engineering Centers

Minneapolis, USAEstablished in 1897Manuf. area: 30 000 sqm

Yantai, ChinaEstablished in 2009Manuf. area: 16 000 sqm

GERMANY

Berlin

CHINA

Shanghai

USA

Pittsburgh

BRAZIL

Belo Horizonte

FRANCE

Massy

CHINA

Conwac

100% of our engineering and production sites certified OHSAS 18001 & ISO 14001Total safety including our customers and suppliers



Power Conversion Brazil

Belo Horizonte

Betim

• HQ, Sales, Service, Engineering center

• 158 employees / 100 Engineers

• Drives & Switchboards Manufacturing


• Sales Office


• Regional Business Office and Training Center


• Regional Business Office


Macae

Rio de Janeiro

Vitoria

Belo Horizonte (Established in 1981)

Vitória (Established in 2003)

Macaé (Established in 2007)

Betim (Established in 2005)

Rio de Janeiro (Established in 2010)

• Service and sales office


Parauapebas (Established in 2009)

Parauapebas

Ipatinga (Soon)

Ipatinga

230 employees / 125 engineers

Our offer in Metals



Typical Scope of SupplyRevamping and Greenfield Turnkey Projects

Complete Turnkey Package: Electrical, Automation, Instrumentation

and Drives Equipment’s

Kick offMeeting

BasicInfo’s

Basic Design

Detail Design

FAT

EquipmentDelivery

ErectionSupervision

Commissioning

Start up

AssistedOperation

MV / LV Power Supply &

Distribution

MV/LV Drives, Motors & Automation

Equipment’s

StrongFollow up

Project

QualifiedEngineering

Team

StrongProject

Planning

StrongProject

Management

GE P&L´’sInstrumentation

Equipment’s,UPS

3rd party:MV/LV Cables, Field

sensors, Erection Materials, …

3rd party Auxiliaries Equip.'s

Fire Detection,CCTV,…

3rd partyEquip.’s:

Transformers,…

GE Power Conversion – Value Propositions



GE Energy Metals - Market segmentation

Hot Rolling Mills Cold Rolling Mills

Main projects

Applications served by GE Energy, Power Conversion, Metals

Drives & Automation for• Hot Strip Mills• Plate Mills• Bar Rod Mills• Tube Mills

Drives & Automation for• Tandem Cold Mills (cont.,

discont., coupled)• Reversing Cold Mills

(4-, 6-, 20-high)• Skin Pass Mills

• HV/LV-Distribution • MV/LV Drive Systems, Motors• Basic Automation (L1)• Instrumentation• Diagnosis, Condition monitoring• Real-time Process Simulation• Process Automation (L2)

(Process Models, Data Management Framework)

Processing Lines

Drives & Automation for• Pickling Lines• Annealing Lines• Cont. Coating Lines• Hot Dip Galvanising Lines• Tinning Lines etc.

• HV/LV-Distribution• LV Drives Systems, Motors• Basic Automation (L1)• Instrumentation• Diagnosis• Real-time Process Simulation• Process Automation (L2)

(Setup-calculation, Data Management Framework)

Metals ProcessingIron / Steel Making

Automation for• Blast Furnace• El. Arc Furnace• Secondary Metallurgy

• Power Supply/Distribution• SVC• LV Drives, Motors• MV Drives, Motors• Instrumentation• Automation (L1)

Steelmaking



Hundreds of projects provided

For new or existing installations

In all types of facilities:• Ore yard and scrap yard

• Sintering and coke oven plant

• Blast furnace

• Oxygen steel plant

• Vacuum treatment

• Direct reduction

• Electric arc furnace

• Electrolysis

• Refining

• Continuous casting architecture


Metals presentation - 6/11/2012CUSTOMISED TECHNOLOGY FOR CUSTOMER SUCCESS

Revamping of Blast Furnace # 1 – GERDAU Açominas – Ouro Branco/MG – 2008/2009

Scope of Supply: MV and LV electrical equipment, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection supervision, project management and planning for the Revamping of BF#1.

Customer: GERDAU Açominas

Production: 2,8 Millions ton per year (~ 8.000 ton per day)

BF Capacity (Internal Volume): tbc

9500 I/O points

SCADA Redundant Control System

HMI In Touch v10.0 Wonderware 20 PLCs Schneider (12 Quantum & 08 Momentum). Complete integration with Level 3 & PIMS

Project Schedule: 14 months (Nov/2008 – Dez/2009)

Project Start: 01/Dec/2008

Blow in: 30/March/2009 (Phase 1) - End of the main shutdown August/2009 (Phase 2) December/2009 (Phase 3)

Revamping BF # 1 – GERDAU AÇOMINAS – Ouro Branco/MG

References



BF #3 – Arcelor Mittal Tubarao – Vitória / Brazil New Blast Furnace # 3 – Arcelor Mittal Tubarao (CST) / Vitória-ES – 2005 -2007

Scope of supply:

Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection, project management and planning for the New Blast Furnace #3.

Customer: European Consortium VAI / FERROSTALL / PAUL WURTH

Final Customer: Arcelor Mittal Tubarao (CST)

Production: 2,8 Millions of Ton per year

BF Capacity (Internal Volume): 3617 m3

Bell Less Top / Cowper's: 3 / Tuyère: 34

7.350 I/O points

DCS Redundancy Control System:

DCS Yokogawa - Centum CS 3000

Blow in: July/2007

References



BOF #3 – Arcelor Mittal Tubarao – Vitória / Brazil BOF #3

Scope of supply:

Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection, project management and planning for:

Converter Tilting

Lance Blowing System

Oxygen System

Dedusting

Material Addition

Transport

Cooling & Ancillaries

Start up 2007

References

Hot Rolling Mills



A world leader

In solutions for hot flat product mill control

Hundreds of large projects supplied for new or existing hot rolling mills of all types:• Mini mills

• Hot strip mills

• Plate mills

• Steckel mills

• Section mills

• Bar and rod mills…

Mini Mills

Hot Strip Mills

Section Mills



ReferencesHot Strip Mill 2250 HABAŞ A.S. - Turkey

Project• New Hot Strip Mill 2250

Final Customer• HABAŞ A.S. Aliağa / Ismir Turkey

Mechanical Supplier• SMS Siemag AG

Scope of Supply• Drives MV7000 for Roughing Mill Stand, Crop Shear, and

Finishing Mill Stands• Drives LV8000 for Edger and Coiler• Drives LV7000 for Screw Down, Roller Tables, etc.

Schedule• Order May 2011• Delivery March 2013



Plate Mill 4300, Rourkela Steel Plant - IndiaProject• New 4.3 m 4 HI Single Stand Reversing Plate Mill• Plate thickness 6 up to 50 mm• 1st phase 0,92 / 2nd phase 1,674 Mio t per year

Final Customer• SAIL, Rourkela Steel Plant, Rourkela

Mechanical Supplier• Danieli

Scope of Supply• Complete electrical equipment, Level 1 basic automation,

incl. installation and commissioning – Switchboards, Transformers– MV Main Drive System Twin Drive, 2 Synch. Motors– (8 MW, 0-50/120 rpm, 225% OL), MV7000 Inverters– LV drives and motors (screw down, roller tables,

etc.)– Cabling, Desks, I/O stations , Instrumentation– Automation Level 1 equipment

Construction schedule• Order August 2010• Delivery January 2013 (30 months)

Example (RM Ural Steel)

References



Hot Strip Mill 1700, USIMINAS - BrasilProject• Modernization of 1700 mm Hot Strip Mill• Strip thickness 1,8 up to 12,7 mm• 3,000 Mio t per year

Final Customer• USIMINAS, USINAS SIDERÚRGICAS DE MINAS GERAIS S.A.,

Ipatinga, Minas Gerais, Brazil

Scope of Supply• Automation system Level 1 & 2:

– Hot Strip Mill– Coiler

Reconstruction Schedule• 2008

– Order• 2010

– Mill shadowing Level 1 & Level 2– New automation after 2 day’s mill close down

References

Cold Rolling Mills



A world leader

In cold rolling sheet and tin mills

Hundreds of large projects supplied for new or existing cold rolling mills of all types:• Single stand mills

• Tandem cold mills (batch and continuous)

• Sendzimir / Cluster mills

• Temper mills

• Foil mills…

Tandem Cold Mill

Sendzimir / Cluster Mills

Single stand reversing Cold Mill



References

World reference: 1st Induction Motors

on Zmill

WISCO Silicon Steel CRM5 (Wuhan - China)



BAOXIN Stainless Steel CRM2 (Ningbo - China)References



TISCO Stainless Steel ZRM3 (Taiyuan - China)References



Advanced solutions

For new or existing process lines

Many hundreds of process lines projects, covering all types:• Continuous galvanizing lines

• Integrated lines (stainless)

• Tinning lines

• Pickling lines and coupled lines/mills

• Annealing lines

• Coating lines

• Shearing lines and cutting lines

Bright Annealing Line



Hot Dip Galvanizing Lines 1 – 4• CGL 1

– strip dimensions– width 920 … 1870 mm– thickness 0,50 … 2,50 mm

– Max. production speed – 260 / 180 / 230 / 260 m/min

• CGL 2– strip dimensions

– width 920 … 1870 mm– thickness 0,50 … 2,30 mm

– Max. production speed – 300 / 220 / 270 / 300 m/min (in CAL mode)







• Total production capacity– 1.800.000 to/y hot dip galvanized sheet– 300.000 to/y continuous annealed strip

ReferencesThyssenkrupp Compass – Alabama (USA)



Coil data

Product Automotive appliances

Strip thickness 0.5 to 2 mm

Strip width 900 to 1875 mm

Max Coil weight 40 tons

Line data

Line capacity 400,000 tons/year

Max speed – Entry section 240 m/mn

Max speed – Process section 160 m/mn

Max speed – Exit section 240 m/mn

Skin pass mill yes

Supply of Electrical, automation and control system (including Air knives Control), with ~ 200 Drives.

Brazil: ArcelorMittal Vega

References



A recognized leaderIn power quality solutions for the metals industry

With more than 20 years of experience in compensation• A very large number of SVC/D-SVC

installations are in operation worldwide

• More than 6,000 Megavars have been installed

A wide range of performing and cost-effective solutions to power quality challenges• Through the design and construction of

compensation systems



References

Saudi Arabia: D-SVC for DC EAF• D-SVC 22kV: +/- 61 MVAR – FC 58 MVAR

Bahrain: D-SVC for AC EAF• D-SVC 33kV: +/- 60 MVAR – FC 60 MVAR

Latvia: D-SVC for AC EAF• D-SVC 33kV: +/- 60 MVAR – FC 60 MVAR

Germany: SVC for AC EAF• SVC 33 kV: 230 MVAR – FC 275 MVAR

Arcelor Laminados Zaragoza, Spain: SVC for DC EAF• SVC 30 kV - TCR: 63 MVAR - FC: 63 MVAR



ServicesSpare Parts & Repairs Services• Spare parts availability

• Obsolescence management

• Component repairs & rotating machine refurbishment

Field Services• Installation, commissioning & start-up

• Maintenance, technical assistance & expert support

• Training services

Revampings/Upgrades• Life extension projects

• Performance improvement

• Capacity upgrades

Long Term Service Agreement• From basic Time & Material to performance

based contracts

• Remote Monitoring & Diagnostics (VISOR)

• Fleet Management (Marine, Offshore, Navy)

Our Offering

• Full range of lifecycle services for entire offering

• 45 Regional Business Centers to support global customers

• Experts in managing risks: from preventive maintenance to safe modernization and upgrades

• Increased contractual approach to partner with customers



GE Energy Power Conversion

Thank You!

Date post:	21-Jun-2015
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