CONFIDENTIALForm No. 19143893Rev. AA
Lumileds LLC370 West Trimble RoadSan Jose, California 95131USA
July 1st, 2015
Product Change Notification #: 20150701Subject: Lumileds announces new manufacturing line for LUXEON 3030 2D
Dear Valued Customers,
Please take note that starting from 2015 ww30, an additional manufacturing line will be introduced for the following Lumiledsproduct:- LUXEON 3030 2D
Lumileds will be ready to ship LUXEON 3030 2D production parts from both existing and new manufacturing lines under the same part numbers and 12NCs. We will continue to use reel Lot ID to provide full traceability for both existing and new manufacturing
section for related part number list and more details.
Lumileds is poised to adopt this new manufacturing line in order to provide our customer additional volume flexibility and better assurance of supply
Description of Change(s): Parts will be shipped from both existing and new manufacturing line
Products affected: LUXEON 3030 2D
Reference Documents/Attachments: All technical details can be found in the section of this document
Scheduled first shipment date for change: After 2015 ww30, upon customer agreement
Anticipated (positive and negative) impact on form, fit, function or reliability:
No change on in product luminous flux, color point, and forward voltage specificationsNo change in recommended solder pad designNo change in optical design No change on in reliability and long-term performance (e.g. LM-80)
Supplier Qualification plan results, where applicable:
N/A
Custom part number(s), if applicable: Affected Lumileds pa section of this document
Next StepsAs a next step, please kindly provide confirmation to Lumileds to acknowledge and accept this change, and provide Lumileds with any further requirements at your earliest convenience, but no later than Sep 15th, 2015.
Contact:If you have any questions, or need any further assistance, please contact your Lumileds sales representative.
Lumileds will continue to develop its portfolio and release new and improved products. The cooperative relationship that has been developed with you is of great value to Lumileds, and it is our desire to further cultivate this relationship. We remain eager to supply your future product requirements with our world-class quality product lines.
Best Regards,Rick HamburgerProduct Line Director
CONFIDENTIALForm No. 19143893Rev. AA
Attachments
Appendix A: Affected part numbers
item Level 1.5 PN Level 1.5 12NC Level 1 PN Level1 12NC
1 NA NA L130-2780003000W21 927700491301
2 NA NA L130-3080003000W21 927700491401
3 NA NA L130-3580003000W21 927700491501
4 NA NA L130-4080003000W21 927700491601
5 NA NA L130-5080003000W21 927700491701
6 NA NA L130-5780003000W21 927700491801
7 NA NA L130-6580003000W21 927700491901
8 NA NA L130-2780003000W21 927700491301
9 L130-65800030GQ020 927701250201 L130-6580003000W21 927700491901
10 L130-27800030GX020 927701270901 L130-2780003000W21 927700491301
11 L130-50800030JK020 927701304301 L130-5080003000W21 927700491701
12 L130-57800030JL020 927701304401 L130-5780003000W21 927700491801
13 L130-65800030JM020 927701304501 L130-6580003000W21 927700491901
14 L130-57800030JN020 927701304601 L130-5780003000W21 927700491801
15 L130-27800030LAAU0 927701315001 L130-2780003000W21 927700491301
16 L130-30800030LAAU0 927701315101 L130-3080003000W21 927700491401
17 L130-40800030LAAU0 927701315201 L130-4080003000W21 927700491601
18 L130-50800030LAAU0 927701315301 L130-5080003000W21 927700491701
19 L130-30800030JT020 927701314601 L130-3080003000W21 927700491401
20 L130-65800030JU020 927701314701 L130-6580003000W21 927700491901
21 L130-57800030LAAU0 927701327801 L130-5780003000W21 927700491801
22 L130-65800030LAAU0 927701327901 L130-6580003000W21 927700491901
23 L130-27800030KR020 927701334101 L130-2780003000W21 927700491301
24 L130-27800030KS020 927701334201 L130-2780003000W21 927700491301
25 L130-30800030KT020 927701334301 L130-3080003000W21 927700491401
26 L130-27800030LAAS0 927701290701 L130-2780003000W21 927700491301
27 L130-30800030LAAS0 927701290801 L130-3080003000W21 927700491401
28 L130-50800030LAAS0 927701290901 L130-5080003000W21 927700491701
29 L130-27800030EE020 927701203601 L130-2780003000W21 927700491301
CONFIDENTIALForm No. 19143893Rev. AA
Appendix B: Label and packaging of new manufacturing line
LUXEON 3030 2D - new manufacturing line PCN - Packaging label comparison.pdf
Appendix C: Optical (Rayset/Beam pattern/CoA) comparison
LUXEON 3030 2D - new manufacturing line PCN - optical comparison_PCN.pdf
Appendix D: Mechanical (package dimension/ footprint layout) comparison
All dimensions are in millimeters. Tolerance: ±0.10mm.
The footprints from new manufacturing line and existing manufacturing line are both fully compatible with
recommended solder pad design.
CONFIDENTIALForm No. 19143893Rev. AA
Appendix E: Key L1 product spec comparison
Item New manufacturing line Existing manufacturing line
Luminous Flux
at rating condition
CCT Typical lm
2700K 100
3000K 102
3500K 105
4000K 109
5000K 109
5700K 109
6500K 109
CCT Typical lm
2700K 100
3000K 102
3500K 105
4000K 109
5000K 109
5700K 109
6500K 109
Forward voltage
at rating condition
Minimum: 5.8V
Typical: 6.1V
Maximum: 6.6V
Minimum: 5.8V
Typical: 6.1V
Maximum: 6.6V
Hot Cold Factor
(85°C to 25°C)Typical: 0.89 Typical: 0.89
Notice: rating condition is 120mA, 25°C
©2015 Lumileds Holding B.V. | Confidential | 2 June 30, 2015
Summary
• Lumileds will be adding new manufacturing lines to argument our Mid-Power
manufacturing capability.
• The new manufacturing lines will provide our customers additional volume flexibility in
addition to better assurance of supply.
• In order to accommodate multiple manufacturing line process flow, Lumileds will
implement a minor change to our current labeling standard
• The new label standard will increase traceability and streamline the label process flow
– There will be no reduction of information currently provided by labels
– Unique reel Lot ID will continue provide full tracibility regardless of manufacturing line
or part number
• This change will be implemented as running change for selected part numbers as we
phase out our old labeling standard
©2015 Lumileds Holding B.V. | Confidential | 3 June 30, 2015
Current Label Process Flow
Manufa
ctu
red L
ED
L1 Product
L1 Product L1.5 Kitted
Product
L1 Product CLxR Custom
Product
• Current Manufacturing flow produces LEDs in Product Lots which are binned,
packed and labeled based on L1 Spec
• When Kitted Orders or Custom Bins are ordered, the appropriate L1 parts are
picked and an additional label is attached reflecting the part’s 'conversion' to
its L1.5 or CL1R part number
• The MBB Bag is not opened during this 'conversion'
©2015 Lumileds Holding B.V. | Confidential | 4 June 30, 2015
New Label Process Flow
Manufa
ctu
red L
ED
Manufacturing Line 1 Internal P/N
L1 Product
L1.5 Kitted Product
CLxR Custom Product
Manufacturing Line 2 Internal P/N
• New Label process flow will introduce a new internal part number system
• This part number is internal to Lumileds and transparent to the customer
• When parts are ordered, parts are picked based on their specs and an
additional label is attached reflecting the part’s 'conversion' to the final L1, L1.5
or CL1R part number
• As with the current implementation, the MBB bag is not opened
©2015 Lumileds Holding B.V. | Confidential | 5 June 30, 2015
Part Number Label Information
• Lumileds provides barcoded part numbers for the both the 12NC and the Sales Part Number
which the customer has ordered
• Under the new labeling process flow, this will not change
• The main visible difference is L1 customers will note an additional label on the MBB Bag in
addition to the Platform Family name on the MBB Bag, Kit Box and Shipment Box Labels
• L1.5 & CL1R customers will see only see the addition of the platform information
• Theirs is no loss of information provided or barcode functionality
Product Reel MBB Bag Kit Box Shipment
Box
Current New Current New Current New Current New
L1 Product • L1 P/N • Internal
P/N
• Platform
• L1 P/N • Internal
P/N
• Platform
• L1 P/N
• L1 P/N • Platform*
• L1 P/N
L1.5 Product • L1 P/N • Internal
P/N
• Platform
• L1 P/N
• L1.5 P/N
• Internal
P/N
• Platform
• L1.5 P/N
• L1 P/N*
• L1.5 P/N
• Platform*
• L1.5 P/N
• L1 P/N*
• L1.5 P/N
• Platform*
• L1.5 P/N
CL1R Product • L1 P/N • Internal
P/N
• Platform
• L1 P/N
• CL1R
P/N
• Internal
P/N
• Platform
• CL1R P/N
• L1 P/N*
• CL1R
P/N
• Platform*
• CL1R
P/N
©2015 Lumileds Holding B.V. | Confidential | 6 June 30, 2015
2 Labels on MBB Bag
• Current L1.5 & CL1R implementation have 2 labels on their MBB Bag
• Lumileds streamlined process will deploy this same procedure for L1 parts
– Similar with the L1.5 & CL1R implementations, a peel away label is included for
customers who want to add the L1 part number to the reel. (Note grey portion of the
label)
©2015 Lumileds Holding B.V. | Confidential | 7 June 30, 2015
In Summary
• New manufacturing line addition will required a minor change to the label process flow
• Change Impacts:
– Reel Label: Internal part number shown instead of L1
– MBB Bag: 2 Labels on MBB Bag showing the Internal p/n and the L1/L1.5/CL1R p/n
– Kit Box: No change in information provided
– Shipment Box: No change in information provided
• Change will be executed as a running change
©2015 Lumileds Holding B.V. | Confidential | 9 June 30, 2015
Reel Label Example
• Reels contain a standardized label with Lumileds internal part number and other information
• The most critical information for our customers is the Lot ID; From this unique Lot ID, Lumileds
is able to identify everything about this reel (What LED Part Number, What Cat Code, Was it
kitted? When was it manufactured, When was it shipped out,etc)
Space for additional peel
away reel label from MBB
Bag
©2015 Lumileds Holding B.V. | Confidential | 10 June 30, 2015
MBB Bag Label Example
• All L1, L1.5 & CL1R Shipments will have two labels on their MBB Bags
• The first label reproduces exactly the reel label
• The second label contains the Customer’s ordered part number (e.g. L1, L1.5 or CL1R)
– For L1.5 labels, the reel install position is also included
©2015 Lumileds Holding B.V. | Confidential | 11 June 30, 2015
Kit Box Label
• All kitted products are packed in customized kit boxes for easy transportation to the
production floor. For a 2-Up Kit, the box will only contain 2 reels; For 4-Up, 4 reels
• Each Kit Box contains a Kit Box label which has a unique Kit Lot ID which is linked to
each Reel Lot ID of the kit
©2015 Lumileds Holding B.V. | Confidential | 12 June 30, 2015
Shipment Box Label
• All shipment boxes have the ordered part numbers and quantity listed in their
Shipment/Outerbox Labels
• Individual Reel and Kit Lot ID (L1.5 shipment only) are inventoried and viewable on the
label without the need to open the shipment box
©2015 Lumileds Holding B.V. | Confidential | 3 June 26, 2015
LED
Near-field plane receiver-1mm from LED
far-field plane receiver
1mm
1m
far-field sphere receiver
Evaluation System in LightTools
COA-data is from far-field sphere receiver
COP-data is from far-field and near-field plane receiver
©2015 Lumileds Holding B.V. | Confidential | 4 June 26, 2015
Beam Pattern
No significant deviation for beam pattern
No significant deviation for full width half
maximum (FWHM)
©2015 Lumileds Holding B.V. | Confidential | 5 June 26, 2015
COA-True Color Raster Chart on Sphere
Receiver
Raster chart in reality, no obvious difference
New manufacturing line
Existing manufacturing line
©2015 Lumileds Holding B.V. | Confidential | 6 June 26, 2015
COP-CCT on plane receiver
No obvious difference on COP color deviation for near-field and far-field.
(new line seems slightly better)
New manufacturing line
Existing manufacturing line
©2015 Lumileds Holding B.V. | Confidential | 7 June 26, 2015
COP-CCT on plane receiver
CCT
comparison
New manufacturing line Existing manufacturing line
1mm
receiver
1m
receiver
1mm
receiver
1m
receiver
Min (K) 2617 2729 2505 2675
Max (K) 2862 2781 2815 2726
Ave (K) 2764 2762 2698 2695
Max-min (K)
245 52 310 51
On 1mm receiver maximum CCT deviation is within 100K, no obvious visual difference
On 1m receiver maximum CCT deviation is within 100K, no obvious visual difference
©2015 Lumileds Holding B.V. | Confidential | 8 June 26, 2015
COP-True color raster chart on plane receiver
1m from LED 1mm from LED
1m from LED 1mm from LED
no obvious visual difference
New manufacturing line
Existing manufacturing line