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    ABB drives and motors catalogue

    2008

    PRODUCTS

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    2

    ABB drives and motors

    ABB Drives Alliance is the UKs most comprehensive

    drives network, bringing levels of service never seen

    before in the UK drives industry. The 9 ABB Drives

    Alliance partners are strategically located around the UK

    and have one of the largest stocks of AC drives

    available off-the-shelf. Drives within ABBs UK stock

    from 0.18 kW to 400 kW are instantly available.

    Each ABB Drives Alliance partner is able to access up-

    to-the-minute central stock information using ABBs on-

    line internet service. The members of the team have

    been handpicked by ABB because they are outstanding

    drives experts in their local area.

    Channel partners

    Motion Control Products in Bournemouth is national distributor of ABBs

    For more information call 07000 DRIVES (07000 374837).

    iconsys is ABBs partner for the sales and engineering of all DC drive soluti

    range of DC drive solutions to the metals, printing and material handling se

    Profile

    Welcome to the 2008 edition of ABBs

    drives and motors catalogue. Contained

    within are the basic technical details and

    prices for our most commonly used

    products. However, our range of products,

    systems and services is far more extensive.

    Extracts from this extensive range are

    given on pages 28-32.

    Please do not hesitate to call us for any further

    information. Our details are on the back cover.

    Thank you

    Steve Ruddell

    General Manager, Drives & Motors

    Drive services

    Product services for our customers

    Services for all ABB drives are based on the ABB drive

    lifecycle management model. With complete lifecycle

    support, you will always be aware of the support

    plans of your valuable assets.

    ABB has the largest drive service team of all drive

    suppliers with field service engineers located throughout

    the UK and worldwide. Three service levels are available,

    ensuring your exact operational and financial needs can

    always be met:

    DrivesActive - a proactive service that provides

    24/7 support with a high level of technical expertise

    DrivesActive+ - a lifecycle management programme

    that focuses on extending the life of critical equipment DrivesAdvantage - a service provided by ABBs

    certified partners on the current range of products

    up to 400 kW

    For more information on drive service, see page 35.

    ABB drivesalliance

    3

    APDS, BristolTel: 0117 982 2049

    Central Electrical, MerseysideTel: 0151 546 6000

    Central Electrical, West MidlandsTel: 01902 482 477

    EDC (Scotland) Limited, ScotlandTel: 0141 812 3222

    Gibbons Drive Systems,East Anglia

    Tel: 01621 868 138

    Halcyon Drives, LeedsTel: 0113 236 1509

    IDS, East MidlandsTel: 0115 981 3893

    IDS, SouthTel: 01483 766555

    MKE Drive Systems,South East

    Tel: 01795 438 436

    Sentridge Control,Midlands

    Tel: 024 7655 3303

    Slater Drive Systems,North East

    Tel: 01661 835 566

    4

    8

    6a

    1

    2

    2a

    3

    5

    6

    7

    9

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    3

    ABB Motor Service Partners is a network of

    13 independent companies that have pooled their

    resources to offer national and local customer access

    to electric motors up to 200 kW. The partners offer

    extensive technical knowledge and back-up,

    combined with the best equipped repair and

    maintenance facilities in Europe. With ABB Motor

    Service Partners, users benefit from common service

    standards throughout the UK, common pricing, access

    to ABBs motor design and technical support, along

    with standardised reporting functions.

    high performance machinery drive, ACSM1 (see pages 14-16).

    in the UK. As a system integrator, the company offers a complete

    . For more information call 07000 DRIVES (07000 374837).

    ContentsDRIVES

    partnerABB motorservice

    MOTORS

    AC motors overview page 36

    General purpose motors pages 37-38TEFC low voltage motors, aluminium, steel orcast iron frame, IP 55, IC 411, single-speed

    Process performance page 39cast iron motorsTEFC low voltage motors, cast iron frameIP 55, IC 411, single-speed

    Flameproof motors, 71-400, page 40Ex d/e* IIB T4TEFC low voltage motors, IP 55IC 411, single-speed

    Non-sparking motors, 71-400, page 41

    ExnA T3 cast iron frameTEFC low voltage motors, IP 55, IC 411, single-speed

    Optional extras for all page 42motor types

    ABB LV motors - total market offer page 43

    10

    612

    8

    8

    13

    11

    4

    6

    6a

    4

    1

    2

    2a

    5

    7

    9

    APDS, BristolTel: 0117 982 2049

    Central Electrical, MerseysideTel: 0151 546 6000

    Central Electrical, West MidlandsTel: 01902 482 477

    EDC (Scotland) Ltd, ScotlandTel: 0141 812 3222

    Beta Power Engineering,Stockport, Cheshire

    Tel: 0161 432 9995

    Halcyon, LeedsTel: 0113 236 1509

    EMR Silverthorn, MiddlesexTel: 020 8903 1390

    MKE Engineering, South EastTel: 01795 438 436

    CovElec (Leics), LeicesterTel: 0116 269 8111

    Slater Drive Systems,Northumberland

    Tel: 01661 835 566

    Francis Chambers & Co,Rotherham

    Tel: 01709 522 175

    Heasell ElectromechanicalServices Ltd, Herts.

    Tel: 0871 222 7896

    H.G. Rewinds, Stoke On TrentTel: 01782 262 525

    CBS Rotary Power Motion,Kidderminster

    Tel: 01562 741 808

    3

    4

    2

    1

    2a

    5

    6

    11

    12

    13

    7

    9

    10

    8

    ABB drives Quickfinder pages 4- 5

    Whats new page 6

    ABB component drives pages 7- 10

    0.18 kW to 4 kW, 0.37 kW to 4 kWSupply voltage 110 - 240 V, 200 - 240 V, 380 - 480 VSingle-phase and 3-phase

    ABB general machinery drives pages 11-13

    0.37 kW to 7.5 kWSupply voltage 200 - 240 V, 380 - 480 VSingle-phase and 3-phase

    ABB machinery drives - pages 14-16

    high performance

    0.75 kW to 45 kWSupply voltage 380-480 V3-phaseInduction or servo motor capability

    ABB standard drives pages 17-21

    0.75 kW to 355 kWSupply voltage 200 - 240 V, 380-480 V3-phase

    ABB industrial drives pages 22-29

    Single, regenerative and low harmonics drives0.55 kW to 2,800 kWSupply voltage 230 V, 380 - 415 V, 440 - 500 V, 525 - 690 V3-phase

    MV, DC and HVAC drives; pages 30- 32power quality filters (PQF)

    Software tools pages 33-34

    Drive services page 35

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    4

    ABB drives Quickfinder

    The table below lists some important features of ABB drives. Its main purpose is to highlight the differences

    between the various product categories. The table indicates the features available for each product category.

    12 pulse diode

    Regenerative low harmonics (4Q)

    Non regenerative low harmonics (2Q)

    Common DC link

    IP00

    IP20

    IP 21 (or near equivalent)

    IP22

    IP42

    IP 54/ IP 54R/ IP 55

    Module - panel mountable (IP 20 minimum)

    Wall-mounted (IP 21 or equiv. minimum)

    Free-standing, floor standing

    Cabinet built by ABBDTC (open/closed loop)

    Sensorless vector

    Scalar, VVVF

    Basic

    Medium

    Advanced

    Parameter programming via control panel or PC

    Block programming

    Control solutions for specific applications

    Aids to commissioning and diagnostics

    Program the drive whilst still in its box

    via hand-held tool

    With assistant control panel

    With assistant control panel

    Analogue input/output

    Digital input/output

    Speed feedback (encoder)Motor thermal protection

    Modbus

    PROFIBUS

    Modbus Plus

    DeviceNet

    LonWorks

    Ethernet (TCP/IP, Ethernet IP)

    ControlNet

    CANopen

    InterBus-S

    Drive to Drive link

    Direct air cooling

    Water cooling

    Through panel

    Cold plate

    No EMC filter

    2nd unrestricted (C3)

    1st restricted (C2)1st unrestricted (C1)

    Choke (AC or DC)

    Swinging choke (better harmonic performance)

    Low harmonic (best performance)

    Range of resistors available

    du/dt filters

    Sine filters

    Coated boards

    Common mode filter

    Prevention of unexpected start-up

    Emergency stop (CAT.0, CAT.1)

    Safe Torque off (SIL3/IEC61503)

    ATEX certified for use with ABB motor

    DriveConfig tool (program in box)

    DriveWindow Light

    DriveWindow

    DriveAP

    DriveStudio

    CE

    HVAC

    Food and beverage, machinery

    Marine drive

    Crane, Winder, Extruder, Traverse, Test-Benches,

    Motion Control, Pump Control, Master-Follower

    = standard = option, internal = option, external - = not available = can be bookcase = ACS350 has 1 solid state digital

    or fitted or flat output and 1 volts-free relay

    ABB component drives

    (ACS55 - p.7)

    1-ph 100 - 120 V: 0.18 - 0.37 kW

    1-ph 200 - 240 V: 0.18 - 2.2 kW

    Note: ACS55, 110 V, 1-phase input,

    outputs 240 V, 3-phase as standard

    -

    -

    -

    -

    -

    -

    -

    -

    -

    (DIN mount + screw)

    -

    -

    --

    -

    -

    -

    uses dip switches & DriveConfig

    -

    -

    -

    -

    -

    -

    -

    1 / 0

    3 / 1

    --

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    n/a

    up to 16 kHz

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    ABB component drives

    (ACS150 - p.9)

    1-ph 200 - 240 V: 0.37 - 2.2 kW

    3-ph 200 - 240 V: 0.37 - 2.2 kW

    3-ph 380 - 480 V: 0.37 - 4.0 kW

    -

    -

    -

    -

    -

    (Nema 1)

    -

    -

    -

    (DIN mount + screw)

    (Nema 1 kit)

    -

    --

    -

    -

    -

    -

    -

    -

    -

    -

    -

    1 / 0

    5 / 1

    --

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    (remove EMC screw)

    -

    -

    -

    -

    n/a

    up to 12 kHz

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    Features

    Voltage & power

    Other supply options

    (assume 6-pulse as standard)

    Enclosure class

    Mechanical construction

    Motor control

    Software functionality/

    features

    Programmability

    Start-up and set-up assistants

    FlashDrop (patented) drive programming

    Removable memory module

    Help key

    Real-time clock

    I/O built-in

    Digital outputs are

    all relay - volts-free

    ( ) = add on module

    +24V live control panel + comms

    Fieldbuses

    Cooling method

    EMC compliance

    (EN 61800-3, 2004)

    Harmonic filter / choke / active

    (EN 61000-3-4)

    Dynamic braking chopper

    HW options

    Switching frequency

    Safety options

    (dedicated hardware)

    ATEX

    PC tools

    Approvals

    Industry specific products

    (In addition to standard fans, pumps

    and industrial)

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    5

    ABB drives Quickfinder

    Pages 28 - 32 highlight other AC and DC drives offered by

    ABB which are notlisted within this Quickfinder.

    other global approvals such as UL, cUL, CSA,

    C-Tick, GOST-R also applicable

    xx = ACSM1 has 3 solid state digital and 1 ++ = ACSM1 has a wide range of encoder interfaces

    volts free relay as standard. to suit high performance applications

    ABB industrial drives

    and drive modules

    (ACS800-01,-02,-04,-11,-14,-31 - p.22)

    3-ph 230 V: 0.55 - 200 kW

    3-ph 400 V: 1.1 - 1450 kW

    3-ph 500 V: 1.5 - 1850 kW

    3-ph 690 V: 5.5 - 1900 kW

    (800-11, 800-14)

    (800-31)

    (800-04, R7/R8, 800-14)

    (800-04, R2 - R6)

    (800-01, -02, -11, -31)

    -

    -

    (800 -01, -11, -31) IP55

    (800-02)

    -

    -

    -

    -

    -

    -

    -

    3+(2) / 2+(2)

    7+(6) / 3+(6)

    configurable

    -

    -

    (800-04)

    -

    ( or remove EMC screw)

    -

    -

    (800-31)

    /

    /

    DTC

    -

    -

    (NPCU req.)

    (RDCO req.)

    (RDCO req.)

    -

    -

    -

    ABB industrial drives

    cabinet drives

    (ACS800-07, 17, -37, - p.26)

    3-ph 400 V: 45 - 1450 kW

    3-ph 500 V: 55 - 1850 kW

    3-ph 690 V: 45 - 2800 kW

    (800-17)

    (800-37)

    -

    -

    (ALL 3)

    -

    -

    -

    -

    -

    -

    -

    -

    3+(2) / 2+(2)

    7+(6) / 3+(6)

    configurable

    -

    (LC range)

    -

    ( or remove EMC screw)

    -

    -

    (800-37)

    /

    /

    DTC

    -

    -

    (NPCU req.)

    (RDCO req.)

    (RDCO req.)

    -

    -

    -

    ABB general

    machinery drives

    (ACS350 - p.11)

    h 200 - 240 V: 0.37 - 2.2 kW

    h 200 - 240 V: 0.37 - 11 kW

    h 380 - 480 V: 0.37 - 22 kW

    -

    -

    -

    -

    -

    (Nema 1)

    -

    -

    -

    (DIN mount + screw)

    (Nema 1 kit)

    -

    --

    -

    -

    -

    -

    -

    2 / 1

    5 / 2

    configurable

    -

    -

    -

    -

    -

    -

    -

    -

    -

    (remove EMC screw)

    -

    -

    -

    -

    n/a

    up to 12 kHz

    -

    -

    -

    Ex tD and Ex d

    -

    -

    -

    -

    -

    -

    -

    -

    ABB machinery drive

    - high performance

    (ACSM1 - p.14)

    3-ph 380 - 480 V: 0.75 - 110 kW

    -

    -

    -

    -

    -

    -

    -

    -

    (DIN mount + screw)

    -

    -

    - (enhanced)

    -

    -

    -

    (IEC 1131)

    -

    2+(3) / 2+(1)

    6+(4) / 4+(2)xx

    (3 types available)

    ++

    configurable

    -

    -

    -

    -

    -

    -

    (remove EMC screw)

    -

    -

    -

    -

    -

    -

    n/a

    2 - 16 kHz 5(DTC)

    -

    -

    -

    -

    -

    -

    -

    -

    -

    ABB standard drives

    (ACS550 - p.17)

    3-ph 208 - 240 V: 0.75 - 75 kW

    3-ph 380 - 480 V: 0.75 - 355 kW

    -

    -

    -

    -

    -

    -

    -

    (IP54)

    --

    -

    -

    -

    (ACH550)

    -

    2 / 2

    6 / 3+(3)

    configurable

    -

    -

    -

    -

    (drive IP00)

    -

    (remove EMC screw)

    -

    -

    (to 11.0 kW), thereafter

    -

    (> 132 kW)

    up to 12 kHz

    -

    -

    -

    Ex tD and Ex d

    -

    -

    -

    -

    (ACH550)

    -

    -

    -

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    6

    Whats new

    6

    Component drive easier to program

    for machine buildersThe entry-level component drive

    ACS50 has been replaced by anew model, the ACS55. Thissupports DriveConfig, a newPC tool for machinebuilders, enabling volumeconfiguration without theneed to power up thedrives. Parameters are setand software updated from aPC. The tool is targeted at users

    who need to configure highvolumes of drives, such as serialOEMs. ACS55 still retains the simple DIP switchinterface of the ACS50 for users who prefer a simplerprogramming solution. See page 8.

    High performance drive with higher output and

    smaller dimensionsThe power range of thehigh performance servodrive ACSM1 has been

    increased to 110 kW. Inaddition, the drive is nowavailable with a cold platemount that can be bolted toa suitable surface on the driven machine, using thisas a heat sink and reducing the overall dimensions ofthe drive. See pages 14-16.

    Enhanced DTC for highperformance drive

    The ACSM1 high performancemachinery drive uses a furtherenhanced version of ABBs highly accurate motorcontrol platform DTC, offering faster torque andspeed response for this servo performance drive. Theenhancement also allows a fixed switching frequencyto be selected, reducing the audible noise. Ideal forthe lift industry. See pages 14-16.

    Pump control software enhanced

    The Intelligent Pump Control software has beenfurther improved. The software enables easymanagement of a bank of pumps, ensuring that the

    duty pump, the standby pump and the backup pumpget the same number of running hours over the longterm. Automatic level control, flow calculation andde-ragging functions are also built in. See page 23.

    New control option for component drive

    The ACS150 component drive has been fitted with a10V reference input, enabling the use of an externalpotentiometer. See page 9.

    New dedicated EMC filters

    Dedicated EMC filters have been developed for theACS150 component drives and the ACS350 generalmachinery drives, easy to fit to the side or the backof the drive. See pages 9-13.

    Dedicated low harmonics drives

    ABBs range of wall-mounted low harmonics drives

    has been complemented with cabinet units and drivemodule kits. See page 23.

    RoHS complianceABB standard drives (ACS550) andABB drives for HVAC (ACH550) are now compliantwith RoHS (Restriction of Hazardous Substances). TheACS55, ACS150 and ACS350 ranges were alreadycompliant, giving users a range of RoHS compliantdrives from 0.18 to 355 kW to choose from.See pages 17-21.

    Improved temperature management

    gives higher outputThe power range of the general machinery drive

    AC350 has been extended to 22 kW with a newframe size, R4, while the wall mounted versions ofthe standard drive ACS550 and the industrial drive

    ACS800 have been extended to 132 kW. In the caseof the ACS550 and ACS800, the overall dimensions ofthe drives stay the same. This has been madepossible through improvements in semiconductortechnology and in the thermal design of the heatsink.See pages 11-13; 17-25.

    DriveMonitor

    Hardware module inserted intothe drive, which collects andanalyses drive data. DriveMonitorwatches the drive online andgenerates application specific alarms. Early diagnosis,avoids costly repairs. Long term statistics can be usedto optimise the process performance.

    Optional extended warrantyFive-year extended warranty is now availableon the ACS550 and ACS800 ranges. Contact

    your local stockist for information.

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    What is an ACS55 ABB component drive?

    The ABB component drive meets the requirements of

    OEMs, installation companies and panel builders. It is

    a component that is bought, together with other

    components, from a logistical distributor. The aim is for

    the component drive to be so small and simple, that

    users of contactors and softstarters are encouraged to

    move to the benefits of variable speed control. There

    are two variants in the component drive family.

    Where can it be used?

    Business/retail

    Washing machines Dryers

    Mixers Dishwashers

    Boring machines Treadmills

    Pizza ovens Car washing machines

    Vacuum cleaners Rotating billboards

    Sliding doors Gate drives

    Industry

    Pumps Fans

    Conveyors Gate control

    Material handling Mixers

    Industrial kitchen equipment

    Building automation HVAC Exhaust fans

    Boilers/chillers Pumps

    Condenser fans Door openers

    What does it replace?

    Contactors Softstarters

    N-speed motors Triac

    The need for single phase cap start motors

    NEW for 2008

    The ACS50 has been superseded by the ACS55.The drive has been upgraded to allow a small

    amount of additional programming via a dedicated

    PC interface called DriveConfig. This retains the size

    and compactness of the drive, whilst increasing its

    capability. The DIP and rotary switches are retained for

    simplicity and the ACS55 is 100% backwards compatible

    with the ACS50.

    Highlights - ACS55

    Quick and easy installation - less than 5 minutes

    No programming - easy and descriptive interface

    Can be programmed via DriveConfig if needed to

    access extended functions

    Compact size and narrow shape

    Ideal drive for

    DIN-rail mounting

    110 V single phase input

    gives 240 V 3 phase output

    2 mounting orientations

    IP 20 as standard

    No control panel required User interface via 3 rotary

    switches and a further 8

    on/off function DIP switches

    located on panel front

    Potentiometer option

    Integral EMC filter for 1st

    environment (EN61800-3),

    unrestricted distribution

    Optional first environment

    filter for extended cable runs

    Optimised switching

    frequency for low noise

    (up to 16 kHz)

    Silent motor

    ABB component drive

    0.18 kW to 2.2 kW, ACS55Supply voltage 110 - 240 V, 200 - 240 V

    A potentiometer is availableas an option

    DriveConfig

    To increase the number of

    applications possible with the

    ACS55, the DriveConfig kit

    can be used to access an

    extended parameter set.

    It is still possible toprogramme in the

    usual way, if these

    extended features are

    not required.

    DriveConfig also allows

    programming in the box.

    7

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    ABB component drive

    ACS55 - Ratings, types, voltages and prices

    200/240 V, 1-phase supply, 3-phase output 200/240 V

    Nominal ratings Frame Dimensions kg Type Price

    Nominal Input Nom. output Max H1 H2 W D

    current current output mm mm mm mm

    kW A A A

    With EMC filter

    0.18 4.4 1.4 2.1 A 170 146.5 45 128 0.65 ACS55-01E-01A4-2 86

    0.37 6.9 2.2 3.3 A 170 146.5 45 128 0.70 ACS55-01E-02A2-2 95

    0.75 10.8 4.3 6.5 B 170 146.5 67.5 128 0.70 ACS55-01E-04A3-2 113

    1.5 18.2 7.6 11.4 D 226 203 70 159 1.1 ACS55-01E-07A6-2 158

    2.2 22 9.8 14.7 D 226 203 70 159 1.1 ACS55-01E-09A8-2 185

    Without EMC filter0.18 4.4 1.4 2.1 A 170 146.5 45 128 0.65 ACS55-01N-01A4-2 81

    0.37 6.9 2.2 3.3 A 170 146.5 45 128 0.70 ACS55-01N-02A2-2 90

    0.75 10.8 4.3 6.5 B 170 146.5 67.5 128 0.70 ACS55-01N-04A3-2 105

    1.5 18.2 7.6 11.4 C 194 171 70 159 1.1 ACS55-01N-07A6-2 147

    2.2 22 9.8 14.7 C 194 171 70 159 1.1 ACS55-01N-09A8-2 173

    100/120 V, 1-phase supply, 3-phase output 200/240 V

    Nominal ratings Frame Dimensions kg Type Price

    Nominal Input Nom. output Max H1 H2 W D

    current current output mm mm mm mm

    kW A A A

    With EMC filter

    0.18 6.4 1.4 2.1 A 170 146.5 45 128 0.65 ACS55-01E-01A4-1 94

    0.37 9.5 2.2 3.3 A 170 146.5 45 128 0.70 ACS55-01E-02A2-1 104

    Without EMC filter

    0.18 6.4 1.4 2.1 A 170 146.5 45 128 0.55 ACS55-01N-01A4-1 91

    0.37 9.5 2.2 3.3 A 170 146.5 45 128 0.60 ACS55-01N-02A2-1 98

    ACS55 - main features

    Feature Notes Benefit

    No programming if required Inverter parameter sett ings with DIP switches and Faster set-up

    potentiometers. Extended programming is possible Easier configuration

    via DriveConfig Easy drive for new users

    Compact size and Up to 0.37 kW, 45 mm width; 2.2 kW, 67.5 mm width Less space required for installat ion

    narrow shape

    Removable mounting clip Removable clip allows DIN-rail and wall mounting Flexible and easy mounting

    from back and side of the unit

    DriveConfig kit Fast and safe configuration of an un-powered drive Simple programming for high volume OEMs -

    programming in the box

    EMC First environment. EMC filters as standard Low EMC emissions

    Automatic switching Increases switching frequency automatically, when Provides lowest possible noise without derating

    frequency drive temperature is decreased of the drive

    110-240 V AC, single phase Output always capable of full 240 V, 3-phase, regardless of Can easily replace single phase cap start motors

    supplies supply voltageRoHS compliance Compliance was achieved during 2007 Environmentally friendly drives

    8

    ACS55 typical I/O connections

    Supply terminals L, N (R, S)

    Configuration switches

    Control potentiometers

    DriveConfig kit interface

    Relay output terminals

    Analogue input signal selector (U/I)

    Control terminal

    Motor terminals T1, T2, T3 (U, V, W)

    H1 = Height with mounting clip

    H2 = Height without mounting clip

    W = Width

    D = Depth

    H1

    W

    D

    H2

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    ABB component drive

    0.37 kW to 4 kW, ACS150Supply voltage, 200 - 240 V, 380 - 480 V, single-phase and 3-phase

    9

    What is an ACS150 ABB component drive?

    The ABB component drive meets the requirements of

    OEMs, installation companies and panel builders. It is

    a component that is bought, together with other

    components, from a logistical distributor. Component

    drives are designed to encourage users of contactors

    and softstarters to move to the benefits of variable speed.

    The ACS150 extends the capability of the ACS55, by

    adding an extended range of power frames and

    programmability. The ACS150 can solve more difficult

    tasks. To retain the simplicity of a component drive, the

    ACS150 does not have a serial communications interface

    or extended options.

    What does it replace?

    Contactors Softstarters

    N-speed motors Triac

    The need for single phase cap start motors

    NEW for 2008

    Added on-board 10V reference enables

    easy connection of an external speed

    reference potentiometer

    Dedicated first environment EMC filter - footprint style

    Feature Notes Benefit

    FlashDrop* Faster and easier drive set up and Fast, safe and trouble free method available

    commissioning for volume manufacturing - without need to power up drive - patented

    programming in the box

    Fixed interface Simple drive with comfortable and Integrated control panel with clear LCD display, backlight

    robust interface and buttons

    Fixed potentiometer Intuitive speed setting Integrated potentiometer. Settings shown on the

    control panel

    Built-in EMC filter No need for external filtering 2nd environment built-in filter. Complying with IEC 61800-3

    as standard

    Built-in brake chopper Reduced cost, saved space and simple 100% braking capability

    wiring

    Flexible installation Optimum layout and efficient cabinet Screw, DIN-rail, sideways and side-by-side mounting

    space usage Unified height and depth

    Drive protection Latest solutions to protect the drive and offer The drive protects itself when power is connected to thetrouble free use and the highest quality motor terminals. I/O protected against short-circuit.

    Protection against missing supply phases. Coated boards

    included as standard

    RoHS compliance Compliance was achieved during 2007 Environmentally friendly drives

    ACS150 - main features

    * For details of FlashDrop, see user interfaces in ABB general machinery drive section (page 13)

    Highlights - ACS150

    Wide range of ramp times, 0.1 to 1800 seconds

    DC hold stop ensures stationary motor shaft

    IR compensation improves starting torque for

    heavy loads

    Parameter lock prevents tampering by

    unauthorised staff

    DIN rail or screw mounting as standard

    IP 20 enclosure

    Fixed basic control panel

    Dedicated control potentiometer

    2-year warranty

    Flashdrop - parameter programming whilst still in itsbox - excellent for OEMs

    Protected against wiring errors; shows fault if power

    cable is inadvertently connected to motor terminals

    Automatic noise reduction

    Optional short or long parameter mode for standard

    or advanced usage

    Unified height across the power range simplifies

    cabinet design

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    10

    ABB component drive

    ACS150 - Ratings, types, voltages and prices

    1-phase supply voltage 200-240 V

    Nominal ratings Frame Dimensions** kg IEC Fuses Heat Cooling Type Price

    Nominal Nom. output H1 H2 H3 W D A dissipation requirements

    current mm mm mm mm mm Type gG W m3/h

    kW A

    0.37 2.4 R0 169 202 239 70 142 1.1 10 25 -*) ACS150-01E-02A4-2 93

    0.75 4.7 R1 169 202 239 70 142 1.3 16 46 24 ACS150-01E-04A7-2 108

    1.1 6.7 R1 169 202 239 70 142 1.3 20 71 24 ACS150-01E-06A7-2 137

    1.5 7.5 R2 169 202 239 105 142 1.5 25 73 21 ACS150-01E-07A5-2 153

    2.2 9.8 R2 169 202 239 105 142 1.5 35 96 21 ACS150-01E-09A8-2 184

    3-phase supply voltage 200-240 V

    3-phase supply voltage 380-480 V

    Nominal ratings Frame Dimensions** kg IEC Fuses Heat Cooling Type Price

    Nominal Nom. output H1 H2 H3 W D A dissipation requirements

    current mm mm mm mm mm Type gG W m3/h

    kW A

    0.37 1.2 R0 169 202 239 70 142 1.1 10 11 -*) ACS150-03E-01A2-4 147

    0.55 1.9 R0 169 202 239 70 142 1.1 10 16 -*) ACS150-03E-01A9-4 156

    0.75 2.4 R1 169 202 239 70 142 1.3 10 21 13 ACS150-03E-02A4-4 1701.1 3.3 R1 169 202 239 70 142 1.3 10 31 13 ACS150-03E-03A3-4 187

    1.5 4.1 R1 169 202 239 70 142 1.3 16 40 13 ACS150-03E-04A1-4 204

    2.2 5.6 R1 169 202 239 70 142 1.3 16 61 19 ACS150-03E-05A6-4 293

    3 7.3 R1 169 202 239 70 142 1.3 16 74 24 ACS150-03E-07A3-4 353

    4 8.8 R1 169 202 239 70 142 1.3 20 94 24 ACS150-03E-08A8-4 401

    Height without fastenings and clamping plate

    *) Frame size R0 with free convection cooling

    ** See outline drawing of ACS350 (page 12) defining H1,H2 & H3

    The drive can be fitted with the NEMA 1 kit for easy wall-mounting and

    convenient protection, see page 13 under ABB general machinery drives

    Nominal ratings Frame Dimensions** kg IEC Fuses Heat Cooling Type Price

    Nominal Nom. output H1 H2 H3 W D A dissipation requirements

    current mm mm mm mm mm Type gG W m3/h

    kW A

    0.37 2.4 R0 169 202 239 70 142 1.1 10 19 -*) ACS150-03E-02A4-2 156

    0.55 3.5 R0 169 202 239 70 142 1.1 10 31 -*) ACS150-03E-03A5-2 165

    0.75 4.7 R1 169 202 239 70 142 1.3 10 38 24 ACS150-03E-04A7-2 198

    1.1 6.7 R1 169 202 239 70 142 1.3 16 60 24 ASC150-03E-06A7-2 220

    1.5 7.5 R1 169 202 239 70 142 1.3 16 62 21 ACS150-03E-07A5-2 224

    2.2 9.8 R2 169 202 239 105 142 1.5 16 83 21 ACS150-03E-09A8-2 338

    ACS150 typical I/O connections

    ACS150 control connections - example

    Options available

    Input and output chokes

    Brake chopper resistors (all drives in the ACS150

    range have integral chopper)

    1st. environment EMC filters - footprint style

    Drive dimensions

    H1

    H4 H5

    H2 H3

    DDW

    WWall mounted units

    Cabinet-mounted

    drives (UL open)

    Wall-mounted drives

    (NEMA 1)

    Dimensions and weights

    IP 20 UL open NEMA 1H1 H2 H3 W D Weight H4 H5 W D Weight

    mm mm mm mm mm Kg mm mm mm mm Kg

    R0 169 202 239 70 142 1.1 257 280 70 142 1.5

    R1 169 202 239 70 142 1.3 257 280 70 142 1.5

    R2 169 202 239 105 142 1.5 257 282 105 142 1.5

    Framesize

    H1 = Height without fastenings and clamping plate H2 = Height with fastenings but without clamping plate H3 = Height with fastenings and clamping plate

    H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D = Depth

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    11

    ABB general machinery drive

    0.37 kW to 22 kWSupply voltage 200 - 480 V, single-phase and 3-phase

    Highlights

    FlashDrop - parameter programming with drive still in

    its box - excellent for OEMs

    Sequence programming designed for food and

    beverage applications - 8 steps included

    Impressive software and compact hardware

    Optimised interfaces for users and machines

    (can select control panel style)

    Complements the higher performance

    ABB machinery drive

    Drive Branding possible for large users

    Protected against wiring errors; shows fault if power

    cable is inadvertently connected to motor terminalsAutomatic noise reduction

    Unified height and depth across the power range

    simplifies cabinet design

    What are its main features?

    The height and depth of the ABB general machinery driveis the same regardless of output; only the width varies

    * For details of FlashDrop, see User Interfaces (page 13)

    What is an ABB general machinery drive?

    ABB general machinery drives are designed for the

    machine building sector. In serial type manufacturing the

    consumed time per unit is critical. The drive is designed

    to be the fastest drive in terms of installation, setting

    parameters and commissioning. The basic product has

    been made as user-friendly as possible, yet providing

    high intelligence. The drive offers diverse functionality

    to cater for the most demanding needs.

    Applications

    ABB general machinery drives are designed to meet the

    requirements of an extensive range of machinery

    applications. The drive is ideal for food and beverage,

    material handling, textile, printing, rubber and plastics

    and woodworking applications.

    The functionality of this drive is designed to

    complement the high performance ABB

    machinery drive.

    NEW for 2008

    Range extended to 22 kW

    Dedicated range of footprint style EMC filters released

    IP66 control panel door mounting kit

    Feature Notes Benefits

    FlashDrop* Faster and easier drive set up and commissioning Fast, safe and trouble free method to set up and

    for volume manufacturing commission without powering up the drive - patented

    Sequence Application specific 8-state programming with Logic programming included as standard

    programming comprehensive triggering conditions Reduces the need for external PLC

    Software Sensorless vector control with set of innovative features High technology and performance with exceptional flexibility

    User interfaces Panel cover for protection as standard Cost efficient approach - can be supplied without

    Assistant control panel with clear alphanumerical dynamic control panel, or with a choice of two differentmenus, real time clock and 14 languages control panels providing different levels of support,

    Basic panel with numerical display according to requirements

    Cabinet compatibility Screw, DIN-rail, sideways and side-by-side mounting Optimum installation layout and efficient

    Unified height and depth allows for horizontal cable conduits cabinet space usage

    Fieldbuses Enclosed plug-in type of fieldbus adapter High speed communication with compact and

    robust fieldbus design

    Built-in EMC filter 2nd environment filter complying with IEC 61800-3 as standard No extra space, parts, time or cost required

    Built-in brake chopper 100% braking capability Reduces cost, saves space and simplifies wiring

    Drive protection The drive protects itself when power is connected to the Latest solutions to protect the drive and offer

    motor terminals. I/O protected against short-circuit trouble free use and the highest quality

    Protection against missing supply phases

    Coated boards included as standard

    Brand labelling Drive logo, control panel logo, manuals and box can be printed Drives and packaging badged to your design

    with machine builders logo and name

    RoHS compliance Compliance was achieved during 2007 Environmentally friendly drives

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    ABB general machinery drive

    ACS350 - Ratings, types, voltages and prices

    1-phase supply voltage 200 - 240 V

    Nominal Ratings Frame Dimensions kg Fuse size Heat Cooling Type Price*

    Nominal Nom. output H1 H2 H3 W D A dissipation requirements without

    current mm mm mm mm mm Type gG W m3/h

    control

    kW Apanel

    0.37 2.4 R0 169 202 239 70 161 1.1 10 48 *) ACS350-01E-02A4-2 101

    0.75 4.7 R1 169 202 239 70 161 1.3 16 72 24 ACS350-01E-04A7-2 128

    1.1 6.7 R1 169 202 239 70 161 1.3 20 97 24 ACS350-01E-06A7-2 149

    1.5 7.5 R2 169 202 239 105 165 1.5 25 101 21 ACS350-01E-07A5-2 166

    2.2 9.8 R2 169 202 239 105 165 1.5 35 124 21 ACS350-01E-09A8-2 202

    3-phase supply voltage 200 - 240 V

    Nominal Ratings Frame Dimensions kg Fuse size Heat Cooling Type Price*

    Nominal Nom. output H1 H2 H3 W D A dissipation requirements without

    current mm mm mm mm mm Type gG W m3/h

    control

    kW Apanel

    0.37 2.4 R0 169 202 239 70 161 1.1 10 42 *) ACS350-03E-02A4-2 170

    0.55 3.5 R0 169 202 239 70 161 1.1 10 54 *) ACS350-03E-03A5-2 179

    0.75 4.7 R1 169 202 239 70 161 1.3 10 64 24 ACS350-03E-04A7-2 216

    1.1 6.7 R1 169 202 239 70 161 1.3 16 86 24 ASC350-03E-06A7-2 239

    1.5 7.5 R1 169 202 239 70 161 1.3 16 88 21 ACS350-03E-07A5-2 243

    2.2 9.8 R2 169 202 239 105 165 1.5 16 111 21 ACS350-03E-09A8-2 367

    3 13.3 R2 169 202 239 105 165 1.5 25 140 52 ACS350-03E-13A3-2 420

    4 17.6 R2 169 202 239 105 165 1.5 25 180 52 ACS350-03E-17A6-2 451

    5.5 24.4 R3 169 202 236 169 169 2.5 63 285 71 ACS350-03E-24A4-2 POA

    7.5 31.0 R4 181 202 244 260 169 4.4 80 328 96 ACS350-03E-31A0-2 POA

    11 46.2 R4 181 202 244 260 169 4.4 100 488 96 ACS350-03E-46A2-2 POA

    3-phase supply voltage 380 - 480 V

    Nominal Ratings Frame Dimensions kg Fuse size Heat Cooling Type Price*

    Nominal Nom. output H1 H2 H3 W DA dissipation requirements without

    current mm mm mm mm mm Type gG W m3/h

    control

    kW Apanel

    0.37 1.2 R0 169 202 239 70 161 1.1 10 35 *) ACS350-03E-01A2-4 166

    0.55 1.9 R0 169 202 239 70 161 1.1 10 40 *) ACS350-03E-01A9-4 176

    0.75 2.4 R1 169 202 239 70 161 1.3 10 50 13 ACS350-03E-02A4-4 193

    1.1 3.3 R1 169 202 239 70 161 1.3 10 60 13 ACS350-03E-03A3-4 212

    1.5 4.1 R1 169 202 239 70 161 1.3 16 69 13 ACS350-03E-04A1-4 231

    2.2 5.6 R1 169 202 239 70 161 1.3 16 90 19 ACS350-03E-05A6-4 306

    3 7.3 R1 169 202 239 70 161 1.3 16 107 24 ACS350-03E-07A3-4 400

    4 8.8 R1 169 202 239 70 161 1.3 20 127 24 ACS350-03E-08A8-4 454

    5.5 12.5 R3 169 202 236 169 169 2.5 25 161 52 ACS350-03E-12A5-4 528

    7.5 15.6 R3 169 202 236 169 169 2.5 30 204 52 ACS350-03E-15A6-4 686

    11 23.1 R3 169 202 236 169 169 2.5 50 301 71 ACS350-03E-23A1-4 835

    15 31.0 R4 181 202 244 260 169 4.4 80 408 96 ACS350-03E-31A0-4 1,088

    18.5 38.0 R4 181 202 244 260 169 4.4 100 498 96 ACS350-03E-38A0-4 1,26922 44.0 R4 184 202 244 260 169 4.4 100 588 96 ACS350-03E-44A0-4 1,552

    Control panel Type Price

    Assistant control panel ACS-CP-A 80**

    Control panel for ACS350

    12

    Height without fastenings and clamping plate *) Frame size R0 with free convection cooling

    * Drives require a control panel for parameter alteration

    ** Price of control panel only when purchased with drive

    Panel mounting kit and user interface descriptions, see page 13

    H1 = Height without fastenings and clamping plate

    H2 = Height with fastenings but without clamping plate

    H3 = Height with fastenings and clamping plate

    W = Width

    D = Depth

    Dimensions

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    13

    Potentiometer

    Potentiometer with two switches:

    start/stop and forward/reverse

    direction. No external power source

    is needed for the potentiometer.

    FlashDrop

    Programme the drive whilst still in

    the box, with no power. Perfect

    for OEMs and machine builders.

    FlashDrop is a powerful palm

    sized tool for fast and easyparameter selecting and setting.

    It gives the possibility to hide

    selected parameters to protect

    the machine. The tool stores

    20 parameter sets, which can be

    moved between a PC and a drive.

    Fieldbus Interfaces

    Extensive range of

    Plug-in Fieldbus

    interfaces, allowing

    connection to Profibus,

    DeviceNet, Can Open,

    Modbus RTU, and

    soon Ethernet.

    ABB general machinery drive

    NEMA 1 kit

    The NEMA 1 kit is a convenient

    cover which is added to the

    drive and enables easy wall-

    mounting. It includes a

    connection box for finger

    protection, conduit tube

    installation and a hood for

    protection against dirt and dust.

    Panel cover

    The panel covers protectsthe drives connection surfaces.

    The ABB general machinery

    drive is delivered with a

    panel cover as standard.

    In addition, there are two

    alternative control panels

    available as options.

    Assistant control panel

    The assistant control panel features

    a multilingual alphanumeric display

    for easy drive programming. The

    control panel has various assistants

    and a built-in help function to

    guide the user. It includes a real

    time clock, which can be used

    during fault logging and in

    controlling the drive, such as start/stop. The control

    panel can be used for copying parameters for backup

    or for downloading to another drive. A large graphical

    display and softkeys make it extremely easy to

    navigate. For further information, see Standard

    drive section on page 21.

    Panel mounting kit, IP54 and IP66

    The panel mounting kits enable mounting of

    control panels on cabinet doors. These kits includes a

    3 m extension cable,

    a gasket, mounting

    screws and a

    mounting template

    - two versions are

    now available, see

    details on page 21.

    User interfaces

    Assistant control panel

    Potentiometer

    Typical control connections

    FlashDrop

    Relay

    Transistor

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    14

    ABB machinery drive - high performance

    ACSM1, 0.75 kW to 110 kWSupply voltage 380 - 480 V

    What is an ABB machinery drive?

    ABB machinery drives provide high performance torque,

    speed and motion control for demanding machines.

    Where can it be used?

    ABB machinery drives can control standard induction

    motors and asynchronous as well as permanent

    magnet synchronous servo motors with a variety

    of feedback devices.

    ABB machinery drives are ideal for any high

    performance machinery applications, including:

    Printing

    Film and foil converting

    Cranes

    Elevators

    Automatic storage

    Flying and rotary shears

    Winders

    Packaging machines

    Textile machines

    Wire and cable machinery

    ABB machinery drive promises

    One drive for all motor types and feedback devices

    Adaptable design with modular, compact hardware

    Separate memory module gives easy commissioning

    Wide range of feedback interfaces

    Highlights

    For demanding machinery applications

    For synchronous and induction motors

    Solution programming to extend drive

    functions, DriveStudio

    Modular and compact design, includes the

    functionality needed for the application Memory unit for easy drive management

    Safe Torque Off (SIL3 rated)

    Complemented by the ABB general

    machinery drive (see page 11)

    Further control options can be realised when the

    drive is used with the ABB AC500 PLC

    Speed and torque control

    Open and closed loop DTC

    For synchronous and asynchronous motors

    Motion control

    In addition to speed and torque control, ABB machinery

    drive also offers motion control:

    Point-to-point positioning with extensible positioning

    profile sets

    Synchronisation (encoder feedback or

    drive-to-drive link)

    Register control based on fast probe inputs

    Multiple homing methods

    High performance from 0.75 kW to 110 kW Additional control options are available

    when using the ABB machinery drive

    with the ABB AC500 PLC

    The control interface

    offers versatile

    standard connections

    ABB servomotors offerhigh performance with the

    ABB machinery drive

    DTC (Direct Torque Control), ABBs highly accurate control

    platform, has gained extensive acceptance from ABB industrial

    drive customers over the past 10 years. DTC fulfils demanding

    machine builders requirements.

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    15

    What are its main features?

    Feature Notes Benefit

    Control and performance

    For synchronous and Asynchronous motors (standard induction as well as servo) Almost any kind of motor type can be controlled, in open

    induction motors and synchronous motors (servo, high torque) or closed loop mode

    Two control variants Speed and torque control; motion control Optimum selection for any machine control phi losophy, from

    centralized to decentralized and any solutions in-between

    High performance High bandwidth of torque, speed and position control Suitable for demanding machinery applications

    Solution programs Develop your own solution programs When application-specific functionality is needed in the drive,

    using a suitable function block library ready-made solution programs can be used

    Drive-to-drive link Multiple drives connected in daisy chain a simple, Enables fast and time-synchronized communication

    as standard economical solution between different drive units

    Wide range of feedback Each feedback interface option has two inputs and one output Optimal feedback interface set-up can be chosen for

    interfaces Fast digital inputs included for touch probe function different applications

    I/O extensions as The drive can be scaled to different application needs In addition to the extensive standard offering, different I/O

    built-in options extensions can be plugged in to increase analogue and

    digital inputs/outputs

    Different communication Easy connectivity to most popular network types The optimum communication method can be chosen

    options for master

    communication

    Modular and compact design

    Small size Four compact frame sizes Accurate torque from a small frame

    Modular design The drive has three main parts: power unit, control unit, The control and configuration interface is always the same

    memory unit

    Integrated braking Supplied with braking chopper requiring external resistor Compact design

    chopper

    Several assembly and DIN-rail, side-by-side, push-through, cold plate Optimised for various cabinet designs and layouts

    cooling options

    User interface and programming

    Memory unit for easy Complete drive configuration and settings are stored Drive functionality can be easily defined, modified or

    drive management in memory unit updated with the memory unit. Also enables easy and fast

    after-sales service

    Simple and flexible 7-segment display shows the drive status messages. User interface can be scaled to ensure the optimum

    human-machine interface DriveStudio PC tool enables easy access to drive choice for the application

    programming and start-up. Assistant control panel can

    be used for general service routines

    Drive programming IEC 61131 programming Function block programming provides an easy and innovative

    method for extending the functionality of the drive firmware

    Safety as standard SIL3/IEC 61508, Cat. 3/EN954-1 Integrated Safe Torque Off (STO) function as standard

    Control and communication

    Control interface with versatile standard connections

    - Digital input/output: 6DI, 3DI/O, 1 relay output- Analogue input/output: 2AI + 2AO

    - Motor thermistor input (PTC/KTY)

    - Drive-to-drive communication link

    Complete drive configuration and settings are stored

    in memory unit

    - Scalability with different plug-in control options

    - Three option slots for control options

    - Analogue and digital I/O extension modules

    - Interfaces for different feedback types

    (TTL, Resolver, Sin/Cos, Endat, Hiperface, SSI)

    - Master communication via fieldbus(PROFIBUS, DeviceNet, CANopen or Ethernet)

    Analogue and digital

    I/O extension

    Control interface

    Communication interface

    Memory unit

    ABB machinery drive - high performance

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    16

    ABB machinery drive - high performance

    HDP series of motors

    Low inertia for high dynamic applications

    Compact, various core lengths per frame size

    Nominal 400 V rated voltage; 460 V and other

    voltages on request

    Frame sizes 100 mm, 132 mm, 160 mm, 200 mm

    Ratings:

    - IP23 radial fan cooled 3 kW to 270 kW

    - IP54 axial fan cooled 2 kW to 134 kW

    Selection of speed, torque and duty profiles to suit

    most applications. ABBs DriveSize software

    (see page 34) can be used to optimise the selection

    Integral encoder HTL, TTL or SinCos or

    resolver feeedback

    Types, ratings and dimensions

    Nominal ratings Frame Dimensions kg Type Price

    Nominal Nom. output H3) W D4)

    current mm mm mm

    kW1) A2)

    0.75 2.5 A 364 90 146 3 ACSM1-04XY-02A5-4

    1.1 3 A 364 90 146 3 ACSM1-04XY-03A0-4

    1.5 4 A 364 90 146 3 ACSM1-04XY-04A0-4

    2.2 5 A 364 90 146 3 ACSM1-04XY-05A0-4

    3 7 A 364 90 146 3 ACSM1-04XY-07A0-4

    4 9.5 B 381 100 224 5 ACSM1-04XY-09A5-4

    5.5 12 B 381 100 224 5 ACSM1-04XY-012A-4

    7.5 16 B 381 100 224 5 ACSM1-04XY-016A-4

    11 24 C 467 165 225 10 ACSM1-04XY-024A-415 31 C 467 165 225 10 ACSM1-04XY-031A-4

    18.5 40 C 467 165 225 10 ACSM1-04XY-040A-4

    22 46 C 467 165 225 10 ACSM1-04XY-046A-4

    30 60 D 467 220 225 17 ACSM1-04XY-060A-4

    37 73 D 467 220 225 17 ACSM1-04XY-073A-4

    45 90 D 467 220 225 17 ACSM1-04XY-090A-4

    55 110 E 700 313.5 398 67 ACSM1-04XY-110A-4

    75 135 E 700 313.5 398 67 ACSM1-04XY-135A-4

    90 175 E 700 313.5 398 67 ACSM1-04XY-175A-4

    110 210 E 700 313.5 398 67 ACSM1-04XY-210A-4

    1)PN: Typical motor power with I2N current. A and B frame sizes with or without

    mains choke, C and D frame sizes with mains choke.2) I2N: Nominal continuous output current.

    X: A = Air-cooling C = Cold plate

    Y: Control mode; S = speed/torque; M = motion

    Notes

    All dimensions and weights are without options.3) Height is the maximum measure without clamping plates.4) Depth will increase by 25 mm with options. Additionally,

    50 mm should be reserved for feedback cabling if FEN-xxoptions are used.

    AC square frame induction motors

    MS series

    Permanent magnet Nd, Fe, B

    IP54 with terminal box; IP 65 with connections for

    signal and power

    Optional parking brake

    Integral encoder or resolver feedback

    Typical motor torque range 0.5 to 78 Nm

    Selection of speed or torque duty profiles to suit most

    servo applications

    ABB DriveSize software (see page 34) can be used to

    optimise selection for use with ABB machinery drives

    AC brushless synchronous servomotors

    Price

    o

    napplication

    3-phase supply voltage 380 - 480 V

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    17

    ABB standard drive

    0.75 kW to 355 kWSupply voltage 380-480 V00 - 0000What is an ABB standard drive?

    The ABB standard drive is simple to buy, install,

    configure and use, saving considerable time. It is widely

    available through ABBs distributors. The drive has

    common user and process interface, common software

    tools for sizing, commissioning, maintenance and

    common spare parts. A wide range of fieldbus options

    gives excellent connectivity.

    Where can it be used?

    The ABB standard drive can be used in a wide range

    of industries. Typical applications include pump, fan

    and constant torque use, such as conveyors. The ABB

    standard drive is ideal in those situations where there

    is a need for simplicity to install, commission and use

    and where customising or special product engineering

    is not required.

    ABB standard drive promises

    Quick installation Rapid start-up

    Trouble-free use Easy interfacing

    Highlights:

    Assistant control panel for intuitive use

    Patent pending swinging choke for superior

    harmonic reduction

    Sensorless vector and scalar control

    Integral EMC filter for 1st and 2nd environment

    as standard

    Flexible fieldbus system with built-in Modbus and

    numerous internally mountable fieldbus adapters

    CE, UL and cUL approved

    Five-year extended warranty now available

    Wall-mounted - 0.75 to 132 kW, 380 - 480 V (230 V also available)

    Wall-mounted, frame sizes R1-R6

    IP 21 as standard

    IP 54 as option

    Built-in EMC filter

    Standard software

    Built-in Modbus interface

    Cable connection box

    Brake chopper in frame sizes R1-R2

    Assistant control panel

    Built-in patented swinging choke (R1-R4)

    Sensorless vector control, scalar control

    FlashDrop compatible

    RoHS compliant

    Free-standing - 110 to 355 kW, 380 - 480 V

    Free-standing, frame sizes R7-R8

    IP 21 as standard

    Built-in EMC filter

    Standard software

    Built-in Modbus interface

    Pedestal unit on wheels

    Assistant control panel

    Sensorless vector control, scalar control

    Free-standing units are not FlashDrop compatible

    Not RoHs compliant

    For further information,

    see technical catalogue,

    ABB standard driveACS550, 0.75 kW - 355 kW

    code 3AFE 64792857EN

    For further information, see technical

    catalogue, ABB standard driveACS550, 0.75 kW - 355 kW

    code 3AFE 64792857EN

    NEW for 2008

    Range increased to 132 kW in a wall mounted unit

    IP66 control panel door mounting kit

    Improved pump control and pump testing

    RoHS Compliance achieved

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    18

    ABB standard drive

    0.75 kW to 355 kWSupply voltage 380-480 V (230 V)00 - 0000What are its main features?

    Feature Notes Benefit

    FlashDrop* Faster and easier drive set up and commissioning Fast, safe and trouble free method

    for volume manufacturing available without powering up the

    drive - patented

    Application macros Ready-made macros for common applications Fast set-up

    Assistant control panel Two softkeys, function of which changes according to the state of the panel Easy commissioning

    Built-in Help button, giving programming hints Fast set-up

    Real-time clock, allows timed tracing of faults and setting of parameters to Easier configuration

    activate at various times of day Rapid fault diagnosis

    Changed parameters menu Quick access to all parameter changes

    Diagnostic assistant Activated when fault occurs Quick fault diagnostics

    Maintenance assistant Monitors running hours, motor rotation, MWh consumed and cooling fan Takes care of preventative maintenance of

    run time drive, the motor or driven application

    Start-up assistant Guides user through all essential settings without going to parameter list Easy set-up of parameters

    Programmable customer 8 point load curve set during commissioning, with under and overload Allows precise monitoring of changes inload curve regions, as well as alarm conditions plant conditions and early warning of

    potential problems

    Clone drives Copy parameters from drives of differing rating or software versions Easy to copy parameters to other drives

    Changed parameters Drive keeps a sub list of only the parameters that have been changed These are the only parameters that

    from default need remembering

    Brake chopper Built-in up to 11 kW Reduced cost

    Chokes Swinging DC chokes - matches the r ight inductance to the r ight load, Reduces Total Harmonic Distort ion (THD)

    thereby suppressing and reducing harmonics emissions up to 25%

    Connectivity Simple to install: Reduced installation time

    Easy connection of cables Secure cable connections

    Easy connection to site fieldbus systems through multiple Enhanced connectability to suit needs

    I/Os, plug-in options and built-in protocols

    EMC 1st and 2nd environment RFI filters as standard No need for additional external filtering

    Fieldbus Built-in Modbus using RS 485 Reduced costOptional plug-in fieldbus modules

    Intuitive features Noise optimisation: Considerable motor noise reduction

    Increases switching frequency of drive when drive temperature is reduced Reduces inverter noise and improves

    Controlled cooling fan: Drive is cooled only when necessary energy efficiency

    Mounting template Supplied separately with unit Easy to mark mounting screw

    holes on installation surface

    Sensorless vector control Improved motor control performance Enables wider range of applications

    Cable pedestal Separate cabling arrangement for larger drives Fit pedestal, connect cables then wheel

    the drive over the top of the pedestal

    Low peak volts and du/dt Motor peak voltage and rate of rise meets IEC60034-17 Kind to motor windings

    Swinging choke Lowest THD even at reduced motor loads 25% less supply distortion. Meets

    requirements of G5/4

    RoHS compliance Compliance was achieved during 2007 Environmentally friendly drives

    Available optionsProtection class

    IP 54

    Control panel

    Assistant control panel is available; see User Interfaces on page 21

    IP66 door mount kit available

    I/O options1

    Relay output extension, giving three extra relays; see page 20

    Fieldbus2

    An extensive range of fieldbus modules is available; see page 20

    FlashDrop programming without power, while still in the boxOther options such as external brake choppers, output chokes

    and EMC filters are also available.

    User interfaces are detailed on page 21

    1 One slot available for relay2 One slot available for fieldbus adapter. Modbus built-in as standard.

    * For details of FlashDrop, see user interfaces in ABB general machinery drive section (page 13)

    Various fieldbus adapters are available, to suite all major

    automation protocols.

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    19

    ABB standard drive

    ACS550 - Ratings, types, voltages and prices

    Normal use Heavy-duty use

    Wall mounted drives

    PN I2N Phd I2hd

    kW A kW A

    3-phase supply voltage 380-480 V

    Ratings Frame Fuse size Heat Cooling Type IP 21 IP 54

    A dissipation requirements Price Price

    Type gG W m3/h without without

    control panel* control panel*

    Normal use Heavy-duty use

    Free standing units

    PN I2N Phd I2hd

    kW A kW A

    3-phase supply voltage 380-480 V

    Ratings Frame Fuse size Heat Cooling Type IP 21

    A dissipation requirements Price

    Type gG W m3/h without

    control panel*

    Includes EMC Filter

    * Control panel is required for programming and set-up - see below

    Includes EMC Filter

    Voltages: 208 - 240 V also available. Prices and ratings on application

    * Control panel is required for programming and set-up - see below

    ** Price of control panel only when purchased with drive

    Control panel Type Price

    Assistant control panel ACS-CP-A 80**

    Control panel for ACS550

    Normal use versus heavy-duty useFor the majority of pump, fan and conveyor applications, select Normal use figures. For high overload requirements, select Heavy-duty use

    figures. If in doubt contact your local ABB sales office or your drives distributor.

    PN kW = Typical motor power in 400 V at normal use (110% overload)

    Phd kW = Typical motor power in 400 V at heavy-duty use (150% overload)

    1.1 3.3 0.75 2.4 R1 10 40 44 ACS550-01-03A3-4 380 450

    1.5 4.1 1.1 3.3 R1 10 52 44 ACS550-01-04A1-4 480 530

    2.2 5.4 1.5 4.1 R1 10 73 44 ACS550-01-05A4-4 500 560

    3 6.9 2.2 5.4 R1 10 97 44 ACS550-01-06A9-4 550 600

    4 8.8 3 6.9 R1 10 127 44 ACS550-01-08A8-4 620 700

    5.5 11.9 4 8.8 R1 16 172 44 ACS550-01-012A-4 750 800

    7.5 15.4 5.5 11.9 R2 16 232 88 ACS550-01-015A-4 870 940

    11 23 7.5 15.4 R2 25 337 88 ACS550-01-023A-4 1,060 1,120

    15 31 11 23 R3 35 457 134 ACS550-01-031A-4 1,360 1,480

    18.5 38 15 31 R3 50 562 134 ACS550-01-038A-4 1,770 1,900

    22 45 18.5 38 R3 50 667 134 ACS550-01-045A-4 2,070 2,170

    30 59 22 44 R4 63 907 280 ACS550-01-059A-4 2,520 2,710

    37 72 30 59 R4 80 1120 280 ACS550-01-072A-4 2,920 3,100

    45 87 37 72 R4 125 1440 280 ACS550-01-087A-4 3,610 3,860

    55 125 45 87 R5 160 1940 350 ACS550-01-125A-4 4,550 5,030

    75 157 55 124 R6 200 2310 405 ACS550-01-157A-4 5,540 6,040

    90 180 75 156 R6 250 2810 405 ACS550-01-180A-4 6,740 7,250

    110 195 90 162 R6 250 3050 405 ACS550-01-195A-4 7,650 8,190

    132 245 110 192 R6 250 3050 405 ACS550-01-246A-4 9,140 9,780

    Assistant control panel

    160 289 132 224 R7 315 4550 540 ACS550-02-289A-4 9,780

    200 368 160 302 R8 400 6850 1220 ACS550-02-368A-4 11,830

    250 486 200 414 R8 500 7850 1220 ACS550-02-486A-4 13,550

    280 526 250 477 R8 630 7600 1220 ACS550-02-526A-4 14,990

    315 602 280 515 R8 630 8100 1220 ACS550-02-602A-4 16,420

    355 645 315 590 R8 800 9100 1220 ACS550-02-645A-4 18,510

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    20

    ABB standard drive

    Brake units and choppers

    Brake units technical dataFrequency converter Resistor Continuous Max. Brake unit

    input voltage ohm output W output 20 s W type code

    200 - 240 V AC 32 2000 4500 ACS-BRK-C

    380 - 480 V AC 32 2000 12000 ACS-BRK-C

    200 - 240 V AC 10.5 7000 14000 ACS-BRK-D

    380 - 480 V AC 10.5 7000 42000 ACS-BRK-D

    DimensionsWidth (W) Height (H) Depth (D) Weight Brake unit

    mm mm mm kg type code

    150 500 347 7.5 ACS-BRK-C

    270 600 450 20.5 ACS-BRK-D

    Drive dimensions

    H1 = Height with cable connection box

    H2 = Height without cable connection box

    W = Width D = Depth

    H1

    W

    W

    H2

    D

    D

    H1

    Wall mounted unitsWall mounted units Free standing unitsDimensions and weights

    IP 21 / UL type 1 IP54 / UL type 12

    H1 H2 W D kg H W D kg

    mm mm mm mm mm mm mm

    R1 369 330 125 212 6.5 449 213 234 8.2

    R2 469 430 125 222 9 549 213 245 11.2

    R3 583 490 203 231 16 611 257 253 18.5

    R4 689 596 203 262 24 742 257 284 26.5

    R5 739 602 265 286 34 776 369 309 38.5

    R6 880 700 300 400 69 924 410 423 80

    Frame

    size

    Free standing unitsDimensions and weights

    IP 21 / UL type 1 IP54 / UL type 12

    H1 H2 W D kg H W D

    mm mm mm mm mm mm mm

    R7 1507 n/a 2501) 5201) 115 n/a n/a n/a

    R8 2024 n/a 3471) 6171) 230 n/a n/a n/a

    Frame

    size

    1)The dimensions apply to bookshelf mounting. In flat type mounting the width

    and depth change places.

    Plug-in options

    Relay output extension option module

    - This plug-in option offers three additional relay

    outputs. They can be used, for example, in pump

    and fan control or many supervisory functions

    - All the relays can be programmed to on/off with

    timer using the assistant control panels clock

    - Alternatively, fieldbus can be used to control

    any external components in the system

    Encoder feedback option module

    Fieldbus modules - Plug-in

    - The plug-in fieldbus options bring connectivityto major automation systems

    - A single twisted pair avoids large amounts of

    conventional cabling, thereby reducing cost and

    increasing system reliability

    - The ACS550 also supports the modbus protocol

    as a standard built in, via the RS485 port

    Analog I/O

    Digital inputs

    Relay output extension option module

    Encoder feedback option module

    (fits behind relay extension)

    Relay outputs

    Built-in Modbus using RS 485

    Plug-in fieldbus module

    DeviceNet

    LONWORKS

    PROFIBUS DP

    CANopen

    ControlNet

    Ethernet

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    21

    Panel mounting kit - IP54

    The panel mounting kit enablesmounting of control panels on

    cabinet doors. This kit includes a 3 m

    extension cable, a gasket, mounting

    screws and a mounting template.

    Panel mounting kit - IP66

    New kit including a totally

    enclosed control panel membrane

    and extra screw fittings.

    FlashDropA powerful palm-sized tool for fast and

    easy parameter setting, ideal if you are

    programming many drives. See page 13

    for more information. Programming in

    the box - unpowered.

    Fieldbus Modules and Fieldbus

    An extensive range of fieldbus

    modules are available to allow

    connection to all the major

    industrial protocols. Includingmodbus embedded as standard.

    ACS550 - User interfaces

    ABB standard drive

    Assistant control panel

    For easy drive programming, a detachable, multi-lingual

    alphanumeric assistant control panel is preferred as

    standard. The control panel has various assistants and a

    built-in help function to guide the user. It includes a real

    time clock, which can be used during fault logging and

    Local/Remote indication

    Motor rotation indicator

    Speed reference

    Actual value 2, Output current(selectable)

    Actual value 3, Process value(selectable)

    Softkey 2 function

    Real time clock

    Softkey 1 function

    in controlling the drive, such as start/stop. The control

    panel can be used for copying parameters for back-up or

    for downloading to another drive. A large graphical

    display and softkeys make it extremely easy to navigate.

    Name Function

    Start Initiates operation of drive

    Stop Ceases operation of drive

    Up Changes parameters and their value/increases reference

    Down Changes parameters and their value/decreases reference

    Loc/RemChanges drive state from local control (control panel) to

    remote control (I/O or other external source)

    HELP Built-in Help button

    Softkey1 Function changes according to state of panel

    Softkey2 Function changes according to state of panel

    Typical control connections

    These connections are shown as examples only. Pleaserefer to the ACS550 Users Manual, chapter Installations,

    for more detailed information.

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    22

    ABB industrial drive

    What is an ABB industrial drive?

    ABB industrial drives are highly flexible AC drives

    that can be customised to meet the precise needs

    of industrial applications. They cover a wide range

    of powers and voltages, including industrial voltages

    up to 690 V. ABB industrial drives have a wide range

    of options, many of which are built-in. Programmability

    is a key feature of these drives. Order-based

    customisation is an integral part of the offering.

    Where can it be used?

    The ABB industrial drive is suitable for constant torque

    applications and high performance applications aswell as fan and pump. The drive has ATEX certification

    with ABBs Ex d, Ex de, Ex nA and Ex tD motors and

    has marine certification for Lloyds, DNV and ABS.

    New for 2008

    Extended power range for wall mounting to 132 kW

    Dedicated range of low harmonics drives extended

    What are its main features?

    ABB industrial drive promises

    Drives customised at ordering stage

    Flexibility to program more advanced applications

    Highlights

    Blanket ATEX certification (Ex) with ABBs motors

    Innovative and specific hardware variants to meet

    exact needs of the application and customer groups

    Specialised software variants for selected applications

    Adaptive programming - like having a PLC

    inside the drive

    Direct Torque Control - well proven motor

    control platform Common features across power range

    Common user and process interface with fieldbus

    Common software tools for sizing,

    commissioning, maintenance

    Common spare parts

    All major types of drive topology covered -

    6-pulse, 12-pulse, low harmonic, 4Q, aircooled,

    water cooled, etc

    Five-year extended warranty now available

    Feature Notes Benefit

    Built to order Customer can specify a wide range of options and Always meets application needs

    build variants. Loaded with application specific software

    Adaptive programming Small PLC inside your drive as standard Needs no additional hardware or software

    15 programmable function blocks. Up to 200 blocks by Program drive on-site during commissioning

    loading multiblock software Create own I/O signals, modify speed or torque

    reference chain, set a timer or generate a message

    Dedicated software Industry specific software, fully researched, factory written Solve the application with very little effort

    loading packages and fully supported

    Application macros Preconfigured parameter settings Fast setting for many applications

    Brake choppers Built-in to all units (when ordered) Reduced costs, high performance, internal monitoring

    No additional space or installation time needed

    Cable terminals Big enough even for aluminium & S WA cables Direct connection of armoured cables

    Chokes Built-in harmonic filtering and drive protection Reduces THD emissions

    Compact size Contains EMC filter and chokes inside the drive No extra space or cabling is needed

    Cooling fan Silent long-lifetime cooling fan, that switches on and off Reduced maintenance, time and running costs

    Direct Torque Control Full torque at zero speed without encoder Consistently excellent performance ensures that

    Accurate speed and torque control drive is not the limiting factor in process

    EMC 2nd environment RFI filters as standard No need for additional external filtering, additional

    1st environment optional space, or additional cabling between drives and filter

    Fieldbus gateway Snap-on module that is easi ly mounted inside drive Wide range of gateways means choice of automation

    system becomes independent of drive manufacturer

    I/O Extensive and flexible I/O provides No need for additional space or cabling

    additional analog or digital connections

    IP rating Available in IP 21, IP 42, IP 54 or IP 55 No need for separate cabinet for wall mounted units

    Option modules Space available for three option modules for I/O All connections built-in. Uses same modules as

    extensions, fieldbuses, pulse encoder or PC connection standard drive

    Start-up assistant Guides user through al l essential sett ings without going Easy set-up of parameters

    to parameter list Your own language

    On-line info system always available

    Huge range of Special variants for wall, cabinet mount, 4Q, low harmonic, There is always an ABB industrial drive variant that fits

    hardware variants pre-built cabinets, drive kits, water-cooled the specification and requirments

    Low peak volts Motor peak voltage and rate of rise meets IEC60034-17 Kind to motor windings

    and du/dt

    Liquid cooled drives Most compact fully enclosed drive on the market; Low losses to control room, low noise, totally enclosed

    new for 2007. Fully certified for marine use for harsh environments

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    23

    ABB industrial drive

    Single drives0.55 kW to 2,800 kW

    Wall-mounted drives

    Series ACS800-01

    Power range 0.55 - 110 kW, (230 - 690 V)

    IP 21 as standard, IP 55 as option

    Wide range of built-in options

    Optional cable box for SWA cables

    Coated boards and internal I/O options

    Built-in brake chopper (R1-R3 frame)

    EMC filter for 1st environment, restricted distribution

    according to EN 61800-3 - optional

    EMC filter for 2nd environment, unrestricted

    distribution according to EN 61800-3 - standard

    Internal fieldbus optionsACS800-01 is type tested for marine applications

    Low harmonic, active rectifier drives - wall-mounted, cabinet-built

    A dedicated range of low harmonic drives based on active rectifier technology.

    No regenerative capability ensures no mistakes on generator supplies,

    still retaining a low 2-4% THD harmonic signature.

    Series ACS800-31, wall-mounted

    Power range 7.5 to 110 kW (230 - 690 V)

    IP21 as standard

    Single package for easy cabinet installation,

    reducing installation time and cabinet space

    Series ACS800-37, cabinet-built

    Power range from 75 to 2500 kW (230 to 690 V)

    IP21 as standard; IP22, IP42, IP54 and IP54 R available

    as options

    Wheel-out power modules

    for improved manual handling

    Plug-in power connectors for

    easy maintenance and redundancy

    Power module redundancy forimproved availability

    Factory-built cabinets ensure

    good installation

    For further information, see technical catalogue, ABB industrial drives, ACS800,

    stand-alone single drives, 0.55 kW - 2,800 kW code: 3AFE 68375126 EN

    Options

    Industry specific software

    ACS800 can be loaded with software to suit your

    application, such as crane, centrifuge or winch, to name

    just a few. The new Intelligent Pump Control (IPC)

    software eliminates the need for an external PLC and can

    help save energy, reduce downtime and prevent pumpjamming and pipeline blocking. It features six pump

    control functions - multi-pump control, level control,

    preventive maintenance, flow monitoring, sleep boost

    and pump priority control.

    Customised drives - built to order

    ABB industrial drives offer highly flexible configuration.

    An extensive assortment of extended I/O, fieldbus,

    encoders and emergency stop interfaces can be fitted at

    the factory on request. Drives are pre-certified for ATEX

    and marine applications for trouble free installation. Thenew range is extremely compact and cost effective.

    R1-R6 IP 55 enclosure

    R5 R6

    For further information see

    ACS800 single drives catalogue: 3AFE 68375126

    Alternatives in reducing line harmonics

    6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier

    Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling

    simple complicated complicated simple

    Current very distorted > THDI 30% Current distorted > THDI 12% Current wave form good > THDI 6% Current wave form best > THDI 4%

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    ABB industrial drive

    Single drives0.55 kW to 2,800 kW

    24

    IP 00

    Types

    IP 20

    Types

    R7, R8

    Series ACS800-04 and ACS800-04M

    0.55 - 1,900 kW (230 V - 690 V)

    IP 00 kits or IP 20 modules depending on frame size

    Separate controllers linked by optical

    cables for galvanic isolation

    Multiple options for control panel mounting

    Optimised design for cabinet assembly

    Easy access to power terminals, plug connections

    on wheeled D4 and R8i units

    Compact design

    Side by side mounting (excl. versions with side exit)

    Harmonic filtering choke inside Long lifetime cooling fan and capacitors

    Extensive, programmable I/O with galvanically

    isolated inputs

    Three I/O and fieldbus extension slots inside

    Block programming possibility

    ACS800-04M can be ordered as disassembled kit of

    parts to optimise the items purchased

    Rittal assembly kits available for easy

    cabinet integration

    Innovative, patented mounting for higher

    packing density

    Service skateboard for R7, R8 frames

    Chassis-mounted - single drives

    R8i D4

    R2 R3 R4 R5 R6

    For further information, see technical catalogue, ABB industrial drives, ACS 800,

    stand-alone single drives, 0.55 kW - 2,800 kW code: 3AFE 68375126 EN

    Cabinet-built drives

    Series ACS800-07

    Power range 45 - 2,800 kW, (380 - 690 V)

    IP 21 as standard, IP 22, IP 42, IP 54 and IP 54R

    as options

    Up to 500 kW, based on a single module including

    rectifier and inverter

    Above 500 kW separate rectifier and inverter modulesthat have plug-in power connectors for easy

    maintenance and redundancy. Modules wheel in and

    out of cabinet

    6- or 12-pulse operation as standard

    Extremely compact, internal swinging gate for

    control options

    Factory-built cabinet which comes EMC and thermally

    type tested for trouble-free operation

    Extensive range of standard options

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    ABB industrial drive

    ACS800-01, ACS800-31 - Ratings, types, voltages and prices

    H1 = Height with cable connection box H2 = Height without cable connection box 1)ACS 800-01 without cable connection box does not fulfill IP 21 requirements

    Other ratings and voltages are available, 230 V, 500 V, 690 V. Price on application Includes 2nd environment EMC filter and control panel

    Wall-mounted (Diode Rectifier), dimensions

    IP 21 IP 55

    Frame H1 H2 W1 Depth Weight H W Depth Weight

    size mm mm mm mm kg mm mm mm kg

    R2 405 370 1) 165 226 9 528 263 241 16

    R3 471 420 1) 173 265 14 528 263 273 18

    R4 607 490 1) 240 274 26 774 377 278 33

    R5 739 602 1) 265 286 34 775 377 308 51

    R6 880 700 1) 300 399 67 923 420 420 77

    No-overload Light Heavy-duty Frame Fuse Heat Cooling Type IP 21 IP 55

    use overload use A dissipation requirements Price Price

    Pcont. max Icont.max Imax PN IN Phd Ihd Type gG W m3/h

    kW A A kW A kW A

    1.5 5.1 6.5 1.5 4.7 1.1 3.4 R2 10 100 35 ACS800-01-0003-3 988 1,143

    2.2 6.5 8.2 2.2 5.9 1.5 4.3 R2 10 120 35 ACS800-01-0004-3 1,028 1,183

    3 8.5 10.8 3 7.7 2.2 5.7 R2 10 140 35 ACS800-01-0005-3 1,098 1,253

    4 10.9 13.8 4 10.2 3 7.5 R2 16 160 35 ACS800-01-0006-3 1,248 1,403

    5.5 13.9 17.6 5.5 12.7 4 9.3 R2 16 200 35 ACS800-01-0009-3 1,378 1,533

    7.5 19 24 7.5 18 5.5 14 R3 20 250 69 ACS800-01-0011-3 1,540 1,748

    11 25 32 11 24 7.5 19 R3 25 340 69 ACS800-01-0016-3 1,770 1,978

    15 34 46 15 31 11 23 R3 40 440 69 ACS800-01-0020-3 2,060 2,268

    22 44 62 18.5 41 15 32 R4 50 530 103 ACS800-01-0025-3 2,449 2,725

    30 55 72 22 50 18.5 37 R4 63 610 103 ACS800-01-0030-3 2,799 3,075

    37 72 86 30 69 22 49 R5 80 810 250 ACS800-01-0040-3 3,059 3,355

    45 86 112 37 80 30 60 R5 100 990 250 ACS800-01-0050-3 3,699 3,995

    55 103 138 45 94 37 69 R5 125 1190 250 ACS800-01-0060-3 4,349 4,645

    75 141 164 55 132 45 97 R6 160 1440 405 ACS800-01-0070-3 5,071 5,554

    75 145 170 75 141 45 100 R5 160 1440 405 ACS800-01-0075-3 4,560 4,560

    90 166 202 75 155 55 115 R6 200 1940 405 ACS800-01-0100-3 5,921 6,404

    110 202 282 90 184 75 141 R6 224 2310 405 ACS800-01-0120-3 7,011 7,494

    110 225 326 110 220 90 163 R6 250 2810 405 ACS800-01-0135-3 7,132 7,615

    132 260 326 132 254 110 215 R6 315 3260 405 ACS800-01-0165-3 8,741 9,224

    Other ratings and voltage ranges available, 230 V, 500 V, 690 V. Price onapplication. Includes 2nd Environment EMC filter and control panel

    Prices for low harmonic cabinet drives ACS800-37 also available on application.

    Wall mounted drives - Diode Rectifier

    Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)

    No-overload Light Heavy-duty Frame Fuse Heat Cooling Type Price

    use overload use A dissipation requirements IP 21

    Pcont. max Icont.max Imax PN IN Phd Ihd Type W m3/h

    kW A A kW A kW A Ultra Rapid

    15 34 52 15 32 11 26 R5 40 550 350 ACS800-31-0016-318.5 38 61 18.5 36 15 34 R5 40 655 350 ACS800-31-0020-3

    22 47 68 22 45 18.5 38 R5 50 760 350 ACS800-31-0025-3

    30 59 90 30 56 22 45 R5 63 1000 350 ACS800-31-00303

    37 72 118 37 69 30 59 R5 80 1210 350 ACS800-31-00403

    45 86 137 45 83 30 65 R5 100 1450 350 ACS800-31-0050-3

    55 120 168 55 114 45 88 R6 125 1750 405 ACS800-31-0060-3

    75 150 234 75 143 55 117 R6 160 2350 405 ACS800-31-0070-3

    90 165 264 75 157 75 132 R6 200 2800 405 ACS800-31-00100-3

    Wall Mounted drives - Low Harmonic

    UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V

    Heavy-duty use for the whole ACS800 Range

    Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40C

    Phd: typical motor power in heavy-duty use

    Current ratings within a voltage range are the same regardless of supply voltage

    Nominal Ratings for the whole ACS800 Range

    Imax: maximum output current. Available for 10 s at start, otherwise as long asallowed by drive temperature. Note: max. motor shaft power is 150% Phd

    No-overload use

    Pcont.max: typical motor power in no-overload use

    Icont.max: rated current available continuously without overloadability at 40C.

    Light-overload use

    IN: continuous current allowing 110% IN for 1 min / 5 min at 40C

    PN: typical motor power in light-overload use

    Wall-mounted - Low Harmonic dimensions

    Type Height Width Depth Weight

    mm mm mm kg

    R5 816 265 390 62

    R6 970 300 440 100

    Height includes cable box. 1 enclosure, no external items

    Price

    on

    application

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    ABB industrial drive

    ACS800-04, ACS800-07 - Ratings, types, voltages and prices

    26

    ACS800-07 can be supplied with an extensive range of standard cabinet options, contact your ABB representative for details*) some of these options alter the cabinet dimensionsHigher power standard and bespoke cabinets can be quoted on request

    Cabinet built, dimensions

    Frame Width Height IP Height Depth Depth top Weight (kg) with

    size with fuse 21/22/42 IP 54 entry/exit *) line fuse switch

    switch *)

    R6 430 2130 2315 646 646 300R7 830 2130 2315 646 646 400

    R8 830 2130 2315 646 646 500

    Cabinet-built drives

    Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)

    Other ratings and voltage ranges available, 230 V, 500 V, 690 V.Price on application

    Includes 2nd environment EMC filter and control panel

    No-overload Light Heavy-duty Frame Fuse Heat Cooling Type Price

    use overload use A dissipation requirements

    Pcont. max Icont.max Imax PN IN Phd Ihd Type gG W m3/h

    kW A A kW A kW A

    75 141 164 55 132 45 97 R6 160 1440 405 ACS800-07-0070-3

    90 166 202 75 155 55 115 R6 200 1940 405 ACS800-07-0100-3

    110 202 282 90 184 75 141 R6 224 2310 405 ACS800-07-0120-3

    110 214 282 110 209 90 162 R6 250 2570 405 ACS800-07-0130-3

    110 206 326 110 202 90 163 R7 250 3000 540 ACS800-07-0140-3

    132 248 404 132 243 110 202 R7 315 3650 540 ACS800-07-0170-3

    160 289 432 160 284 132 240 R7 315 4300 540 ACS800-07-0210-3

    200 445 588 200 440 160 340 R8 500 6600 1220 ACS800-07-0260-3

    250 521 588 250 516 200 370 R8 630 7150 1220 ACS800-07-0320-3

    315 602 840 315 590 250 477 R8 630 8100 1220 ACS800-07-0400-3

    355 693 1017 355 679 315 590 R8 800 8650 1220 ACS800-07-0440-3

    400 720 1017 400 704 355 635 R8 800 9000 1220 ACS800-07-0490-3

    Chassis mounting, dimensions

    Bookshelf mounting

    Type Height Width Depth Weight

    mm mm mm kg

    R7 1121 427 473 100

    R8 1564 562 568 205

    Flat type mounting

    Type Height Width Depth Weight

    mm mm mm kg

    R7 1152 632 259 100

    R8 1596 779 403 205

    No-overload Light Heavy-duty Frame Fuse Heat Cooling Type IP 00

    use overload use A dissipation requirements Price

    Pcont. max Icont.max Imax PN IN Phd Ihd Type gG W m3/h

    kW A A kW A kW A

    110 206 326 110 202 90 163 R7 250 3000 540 ACS800-04-0140-3

    132 248 404 132 243 110 202 R7 315 3650 540 ACS800-04-0170-3

    160 289 432 160 284 132 240 R7 315 4300 540 ACS800-04-0210-3

    200 445 588 200 440 160 340 R8 500 6600 1220 ACS800-04-0260-3

    250 521 588 250 516 200 370 R8 630 7150 1220 ACS800-04-0320-3

    315 602 840 315 590 250 477 R8 630 8100 1220 ACS800-04-0400-3

    355 693 1017 355 679 315 590 R8 800 8650 1220 ACS800-04-0440-3

    400 720 1017 400 704 355 635 R8 800 9100 1220 ACS800-04-0490-3

    Chassis mounted drives

    Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)

    Other ratings and voltages available on application, 230V, 500V, 690V

    Drive can be purchased pre-assembled or as a disassembled kit, where partscan be omitted for cost optimisation by panel builders (R7, R8 frames)

    Includes 2nd environment EMC filter, control panel and door mounting kit

    Multiple control panel mounting options - please ask.Higher ratings available on request

    NEW for 2008

    New panel mounted drive for 2008

    ABB are developing a new range of drives dedicated

    to the needs of the panel builder. They will be optimised

    in size and cost for panel installation. ABB expects to

    launch this new variant of the ACS800 in the second

    quarter of 2008.

    Price

    on

    application

    Price

    o

    napplication

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    27

    ABB industrial drive

    ACS800 user interfaces

    Control panel

    The control panel features a

    full-text multilingual display.

    Dedicated keys allow fast

    access to actual signals,

    parameters, assistant

    functions and drive

    information. The panel can

    be used for parameter

    copying and for configuring

    adaptive programs, working

    as a PLC inside the drive.Local motor control is

    also possible.

    Panel mounting kits

    Kits are available that allow mounting on the cabinet

    door, or in a holder inside the cabinet. The panel can

    also simply be screwed to the cabinet door.

    Fieldbus and I/O modules

    The I/O can be extended by adding additional digital and

    analogue modules. The ACS800 supports the following

    fieldbus modules, for connectivity to industrial networks:

    Profibus

    DeviceNet

    Modbus

    ControlNet

    CANopen

    Ethernet

    Lonworks

    Modbus Plus

    Interbus S

    Landis + Staefa

    Johnson Controls

    Reference voltage -10 VDC,

    RL > 1 kohm

    Reference voltage 10 VDC,RL >1 kohm

    Speed reference 0(2) ... 10 V, Rin>200 kohm

    By default, not in use. 0(4) ... 20 mA,Rin= 100 ohm

    By default, not in use. 0(4) ... 20 mA,Rin= 100 ohm

    Motor speed 0(4)...20 mA = 0...motornom. speed, RL

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    ABB industrial drive

    ACS800 - Other variants in this extensiv


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