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Home > Documents > 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy...

309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy...

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Parts Ultra 395/495/595t Ultra Max II 490/495/595t 309675U EN 233960 311861 ....... 309250 ....... 309640 ....... Related manuals 309674 ....... 309709 ....... 309365 ....... ti2399 309665 ....... 3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure 120 VAC Type Stand Series Lo-boy Series Hi-boy Series Ultra 395t 233960 B 233961 B 233962 B Ultra 495t 233966 A 233967 A 233968 A Ultra 595t 234490 A 234435 A Ultra Max II 490t 249911 C 249913 C 249914 C Ultra Max II 495t 249915 C 249916 C 249917 C Ultra Max II 595t 249918 B 249919 B
Transcript
Page 1: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

Parts

Ultra 395/495/595tUltra Max II 490/495/595t 309675U

EN

233960

311861. . . . . . .

309250. . . . . . .

309640. . . . . . .

Related manuals

309674. . . . . . .

309709. . . . . . .

309365. . . . . . .

ti2399

309665. . . . . . .

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

120 VAC

Type Stand Series Lo-boy Series Hi-boy Series

Ultra 395t 233960 B 233961 B 233962 B

Ultra 495t 233966 A 233967 A 233968 A

Ultra 595t 234490 A 234435 A

Ultra Max II490t

249911 C 249913 C 249914 C

Ultra Max II495t

249915 C 249916 C 249917 C

Ultra Max II595t

249918 B 249919 B

Page 2: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

2 309675

Parts Drawing - Ultra Stand Sprayers

60

ti2400c

9

42

31

66

44

29

54

32

70

27

24

46

68

41

1240PARTS,

PAGE 8

71

59

Ref 45

Ref 56

16

57

4

3635

265

Ref 55

69

61

47

65

24

67

Ultra 395 233960, A, B

62

17

Ultra 495 233966, A

60

22

47

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

47

383

20

2

63

47

14

77

76

Page 3: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

3309675

Parts List - Ultra Stand SprayersUltra 395: 233960, A, BUltra 495: 233966, A

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O--RING 215 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold (Model 233966) 1

287902 CAP, manifold (Model 233960) 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1

includes 5, 2636 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 1

includes 3242 287055 HOUSING, drive 1

includes 12, 7043 287053 ROD, connecting 1

includes 31, 32

44 287054 GEAR, crankshaft 1includes 1, 9, 25

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1152 LABEL, front, Graco

15K395 Ultra 395 115B255 Ultra 495 1

53 LABEL, side, Graco 115K392 Ultra 395 115B495 Ultra 495 1

54 MOTOR, 110V287015* Ultra 395/495 1

includes 7755 246381 HOSE, drain, stand 1

includes 39, 6257 246385 STRAINER, 7/8--14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction 1

includes 14, 57, 62, 7661 288420 GUN, Contractor (includes manuals 1

311861, 312099, 312098)62 276888 CLIP, drain line 163 15B516Y LABEL, danger 165 195833Y LABEL, warning 166 116139 GRIP, handle 167 15G857 CAP, leg 468 287903 CUP, suction/drain 169 287072 HANDLE, sprayer 1

includes 47, 6670 15B589 COVER, pump rod 171 122667 SCREW, drill, hex washer head 176 115099 WASHER, hose 177 248189 FAN, motor 1

YExtra Danger and Warning tags and labels available free.* Motor Brush Kit 287735 is available.† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 4: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

4 309675

Parts Drawing - Ultra Lo--Boy Sprayers

ti2397d

9

42

31

44

29

54

32

76

27

24

46

41

1240PARTS,PAGE 8

59

Ref45

Ref 56

2

57

4

3635

265

Ref 55

75

61

47

65

24

71

Ultra 395 233961, A, B

62

17

Ultra 495 233967, A

22

47 Ref

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

39

47

383

6773

70

72

68

69

66 74

63

8283

14

1620

77

13

60

Ultra 595 234490, A

60

Page 5: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

5309675

Parts List - Ultra Lo-Boy SprayersUltra 395: 233961, A, BUltra 495: 233967, AUltra 595: 234490, A

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 613 115099 WASHER, hose 114 117559 O--RING 215 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 1

includes 1223 287056 SHIELD, motor, painted 1

includes 12, 63, 6524 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1

includes 5, 2636 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 142 287055 HOUSING, drive 1

includes 12, 47, 7643 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft

includes 1, 9, 25287054 Ultra 395/495 1248231 Ultra 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 10

52 LABEL, front, Graco15K395 Ultra 395 115B255 Ultra 495 115D161 Ultra 595 1

53 LABEL, side, Graco15K392 Ultra 395 115B495 Ultra 495 115D165 Ultra 595 1

54 MOTOR, 110Vincludes 77

287015* Ultra 395/495 1248184* Ultra 595 1

55 246381 HOSE, drain, stand 1includes 39, 62

57 246385 STRAINER, 7/8--14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 288420 GUN, Contractor (includes manuals 1

311861, 312099, 312098)62 276888 CLIP, drain line 163Y 15B516 LABEL, danger 165Y 195833 LABEL, warning 166 15B999 CLIP, retaining 267 103117 RING, retaining 268 104811 CAP, hub 269 109032 SCREW, pan hd 470 178565 BUTTON, snap 271 107310 PLUG, tubing 272 195501 SLEEVE, cart 273 195673 WASHER 274 195766 WHEEL, semi pneumatic 275 243205 HANDLE, assembly 176 15B589 COVER, pump rod 177 248189 FAN, motor 182 122667 SCREW, drill 283 15B870 CUP, suction/drain 1

YExtra Danger and Warning tags and labels available free.* Motor Brush Kit 287735 is available.† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 6: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

6 309675

Parts Drawing - Ultra Hi-Boy Sprayers

ti2396e

9539C

9

42

31

44

29

54

32

70

27

24

46

41

1240PARTS,PAGE 8

59

Ref45

2

57

4

3635

265

Ref 55

74

61

47

65

24

75

62

16

17

87

22

Ref 47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

39

383

83

67

82

81

47

63

20

14

84

69

76

47

77

Ultra 395 233962, A, BUltra 495 233968, AUltra 595 234435, A

60

Page 7: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

7309675

Parts List - Ultra Hi-Boy SprayersUltra 395: 233962, A, BUltra 495: 233968, AUltra 595: 234435, A

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 103413 O--RING 115 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 1

includes 1223 287056 SHIELD, motor, painted 1

includes 12, 63, 6524 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1

includes 5, 2636 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 142 287055 HOUSING, drive 1

includes 12, 4743 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft 1

includes 1, 9, 25287054 Ultra 395/495 1248231 Ultra 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1052 LABEL, front, Graco

15K395 Ultra 395 115B255 Ultra 495 115D161 Ultra 595 1

53 LABEL, side, Graco 115K392 Ultra 395 115B495 Ultra 495 115D165 Ultra 595 1

54 MOTOR, 110Vincludes 77

287015* Ultra 395/495 1248184* Ultra 595 1

55 244240 HOSE, drain 1includes 39

57 246385 STRAINER, 7/8--14 unf 159 245984 FRAME, cart, HI 160 246387 KIT, stinger tube 1

includes 14, 57, 69, 76, 84, 8761 288420 GUN, Contractor II (includes manuals

311861, 312099, 312098) 162 276888 CLIP, drain line 163Y 15B516 LABEL, danger 165Y 195833 LABEL, warning 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 174 287489 HANDLE 175 108691 PLUG, tubing 276 115099 WASHER, hose 177 248189 FAN, motor 181 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 187 15B506 TUBE, suction 1

YExtra Danger and Warning tags and labels available free.* Motor Brush Kit 287735 is available .† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 8: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

8 309675

Parts Drawing - Control Box and Board Ultra

37

56

1258

11

51

50

6

48

49

9537b

19

7

30

47

Ultra 395/495/595

Parts List - Control Box and Board UltraUltra 395/495/595

Ref. Part Description Qty. Ref. Part Description Qty.

6 115494 SCREW, mach, phillips, pan hd 67 115498 SCREW, mch, slot/hex, wash hd 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 15B118 BUSHING, motor wire 130 195428 BOOT, toggle 137 256219 POTENTIOMETER, assembly 147 117493 SCREW, mach, hex washer hd 248 BOX, control

276868 Ultra 395/495 115D313 Ultra 595 1

49 CONTROL, board, 110V 1246379 Ultra 395/495 1248179 Ultra 595 1

50 276882 COVER, control 151 15K393 LABEL, control, Graco 156 CORD, power 1

15J743 Ultra 395/495, Stand 115D029 Ultra 595, Lo-boy and Hi-boy 1

58 195429 SWITCH, toggle 1

Page 9: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

9309675

from Motor

Red (+)

Wiring Diagram -- Ultra

White

Black

2 x White

Black (--)

Black

Black

ti2471

Fig. 1

Ref 58

Ref 56

Ref 37

Ref 38

PowerPlug

ON/OFFSwitch

Green

PressureTransducer

Potentiometer

Page 10: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

10 309675

Parts Drawing - Ultra Max II Stand Sprayers

60

9

42

31

66

44

29

54

32

70

27

24

46

68

41

1240PARTS,

PAGE 16

71

59

Ref 45

18

57

4

3635

55

73

61

47

65

24

72

Ultra Max II 490 249911, A, B, C

62

17

Ultra Max II 495 249915, A, B, C

22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

3947

38

3

20

2

47

14

125

13

ti7375a

51

16

126

56

63

60

Page 11: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

11309675

Parts List - Ultra Max II Stand SprayersUltra Max II 490: 249911, A, B, CUltra Max II 495: 249915, A, B, C

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, hose 114 117559 O--RING 215 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287902 KIT, repair, filter cap, includes 18 118 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint 1

includes 12, 6523 287900 SHIELD, motor, painted, includes 12 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG Warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 1

includes 3242 287899 HOUSING, drive 1

includes 12, 7043 287053 ROD, connecting 1

includes 31, 3244 287054 GEAR, crankshaft 1

includes 1, 9, 25

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1351 15K383 LABEL, Ultra Max II Smart Control 152 LABEL, front, Graco

15K372 490 115K371 495 1

53 LABEL, side, Graco 115K376 490 115K377 495 1

54 MOTOR KIT, 110V (includes 125, 126)24R703 490/495, Series A and B 1

(includes and control box -- not shown)24S022 490/495, Series C 1

55 246381 HOSE, drain, stand 1includes 39, 62

56 253366 CORD, power, 490/495 Stand 157 246385 STRAINER, 7/8--14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 288420 GUN, includes 1

Manuals 311861, 312099, 31109862 276888 CLIP, drain line 163Y 15H085 LABEL, danger 165Y 195793 LABEL, warning 166 116139 GRIP, handle 168 287903 CUP, suction/drain 170 15B589 COVER, pump rod 171 122667 SCREW, drill, hex washer head 172 15G857 CAP, leg 473 287072 HANDLE, sprayer 1

includes 47, 66125 15D088 FAN, motor 1126 115477 SCREW 1

Y Extra Danger and Warning tags and labels available free.

† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 12: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

12 309675

Parts Drawing - Ultra Max II Lo-Boy Sprayers

9

42

31

44

29

54

32

70

27

24

46

41

12

40

PARTS,PAGE 16

59

Ref45

2

57

43635

Ref 55

74

61

47

65

24

Ultra Max II 490 249913, A, B, C

62

17

Ultra Max II 495 249916, A, B, C

22

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

47

38

3

67

74c

74b

74a

8382

81

117

71

68

14

1620

125

13

60

Ultra Max II 595 249918, A, B

ti7377a

47

47

5118 126

74d

63

56

75

60

Page 13: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

13309675

Parts List - Ultra Max II Lo-Boy SprayersUltra Max II 490: 249913, A, B, CUltra Max II 495: 249916, A, B, CUltra Max II 595: 249918, A, B

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, hose 114 117559 O--RING 215 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287902 KIT, repair, filter cap, includes 18 118 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint 1

includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG, warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 142 287899 HOUSING, drive 1

includes 12, 47, 7643 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15K383 LABEL, Ultra Max II Smart Control 1

52 LABEL, front, Graco15K372 490 115K371 495 115K370 595 1

53 LABEL, side, Graco15K376 490 115K377 495 115K378 595 1

54 MOTOR KIT, 110V (includes 125, 126)24R703 490/495 Series A and B 1

(includes control box--not shown)24S022 490/495 Series C 1287807 595 1

55 246381 HOSE, drain, stand 1includes 39, 62

56 253367 CORD, power, 490/495 (Lo/Hi Boy) 1253371 CORD, power, 595 1

57 246385 STRAINER, 7/8--14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 288420 GUN, includes 1

Manuals 311861, 312099, 31209862 276888 CLIP, drain line 163Y 15H085 LABEL, danger 165Y 195793 LABEL, warning 167 109032 SCREW, pan hd 468 15B870 CUP, suction/drain 170 15B589 COVER, pump rod 171 122667 SCREW, drill 274 287488 HANDLE, assembly 174a 195501 SLEEVE, cart 274b 178565 BUTTON, snap 274c 195673 WASHER 274d 103117 RING, retaining 275 107310 PLUG, tubing 281 195766 WHEEL, semi pneumatic 282 15B999 CLIP, retaining 283 104811 CAP, hub 2117 15G447 PLUG, hole 1125 15D088 FAN, motor 1126 115477 SCREW 1

Y Extra Danger and Warning tags and labels available free.

† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 14: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

14 309675

Parts Drawing - Ultra Max II Hi-Boy Sprayers

9

42

31

44

29

54

32

27

2441

12

40

PARTS,PAGE 16

59

Ref45

2

57

436

35 5574

47

24

62

16

17

87

22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

70

55

39

383

46

61

83

81

20

1484

69

13

47

125

Ultra Max II 490 249914, A, B, CUltra Max II 495 249917, A, B, CUltra Max II 595 249919, A, B

117

82

65

51

18

126

67

116115

ti7679

63

56

114

75

60

Page 15: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

15309675

Parts List - Ultra Max II Hi--Boy SprayersUltra Max II 490: 249914, A, B, CUltra Max II 495: 249917, A, B, CUltra Max II 595: 249919, A, B

Ref. Part Description Qty. Ref. Part Description Qty.

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, hose 114 103413 O--RING 115 15G455 MANIFOLD, fluid 116 246384† FILTER, fluid, 60 mesh 117 287902 KIT, repair, filter cap, includes 18 118 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint 1

includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING. retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG, warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement 142 287899 HOUSING, drive 1

includes 12, 4743 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft 1

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15K383 LABEL, Ultra Max II Smart Control 1

52 LABEL, front, Graco15K372 490 115K371 495 115K370 595 1

53 LABEL, side, Graco 115K376 490 115K377 495 115K378 595 1

54 MOTOR KIT, 110V (includes 125, 126)24R703 490/495 Series A and B 1

(includes control box--not shown)24S022 490/495 Series C 1287807 595 1

55 244240 HOSE, drain 1includes 39

56 253367 CORD, power, 490/495 (Lo/Hi Boy) 1253371 CORD, power, 595 1

57 246385 STRAINER, 7/8--14 unf 159 287779 FRAME, cart, HI 160 246387 KIT, stinger tube 1

includes 13, 14, 57, 69, 84, 8761 288420 GUN, includes 1

Manuals 311861, 312099, 31209862 276888 CLIP, drain line 163Y 15H085 LABEL, danger 165Y 195793 LABEL, warning 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 174 287489 HANDLE 175 108691 PLUG, tubing 281 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 187 15B506 TUBE, suction 1114 15D281 HANGER, stand 1115 15C982 CAM, cart 2116 114531 SCREW, mch, hex 4117 15G447 PLUG, tubing 2125 15D088 FAN, motor 1126 115477 SCREW 1

Y Extra Danger and Warning tags and labels available free.

† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

Page 16: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

16 309675

Parts Drawing - Control Box and Board Ultra Max II

ti7381a

19

12

48

11

51

50

5

6

49

30

5637

58

127

129

7

128

Ultra Max II 490/495/595

Parts List - Control Box and Board Ultra Max IIRef. Part Description Qty. Ref. Part Description Qty.

5 15G562 BUSHING, control box 16 115494 SCREW, mach, phillips, pan hd 57 15H176 SCREW 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 115498 SCREW, mch, slot, hex, wash hd 130 287911 BOARD, filter, 110V GFI 137 256219 POTENTIOMETER, adjust, pressure 1

48 BOX, control(includes 11, 30, 37, 49, 58)

287905 Ultra Max II 490/495, models 249911,239913, 249914, 249915, 249916 and249917 1

287906 Ultra Max II 595, model 249918 and249919 1

49 287909 KIT, control board, 110V 150 277229 COVER, control 151 15K383 LABEL, Ultra Max II Smart Control 156 253366 CORD, power, 490/495, stand

253367 CORD, power, Lo/Hi--boy 490/495 1253371 CORD, power, 595 1

58 195428 BOOT, toggle 1127 120165 SCREW, mach, phillips, pan hd 1128 120406 SCREW, hex washer, hd 1129 158674 O--RING 1

Page 17: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

17309675

Wiring Diagram -- Ultra Max II

Ref 56

Ref 37

Ref 38

PowerPlug

ON/OFFSwitch

PressureTransducer

Potentiometer

Black Wire

Black Wire

White Wire

Green Wire

Green

Page 18: 309675U - Ultra 395/495/595, Ultra Max II 490/495/595 Parts ......309675 5 Parts List - Ultra Lo-Boy Sprayers Ultra 395: 233961, A, B Ultra 495: 233967, A Ultra 595: 234490, A Ref.

18 309675

TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify thedistributor near you:1--800--690--2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves theright to make changes at any time without notice.

For patent information, see www.graco.com/patents.Original instructions. This manual contains English. MM 309675

Graco Headquarters: MinneapolisInternational Offices: Belgium, Korea, China, Japan

GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441 USACopyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001

http://www.graco.comRevised December 2013


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