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3200320032003200 Simplicity • Easy configuration with Quick Start codes
• Parameter help scrolling text messages
• Custom text messages
• Customisable operator scroll list
• Wizard for configuring advanced features
Features
• In built timer.
• Programmer option
• Master comms for multi-zone programming
• CT input with load diagnostics
• Recipe function: 5 x 38 parameters
3200320032003200FeaturesFeatures• Relay, logic or dc outputs
• Heat, cool, alarm outputs
• Dc control or retransmission
• 8 segment programmer
• Ammeter display
• RS232/RS485 3-wire Modbus
• Green or Silver coloured facia
32163216Size 48 x 48Size 48 x 48
32083208Size 48 x 96Size 48 x 96
32043204Size 96 x 96Size 96 x 96
AV
AIL
Oct
04
3200320032003200Programmer
RUN
Servo to SP or PV
RESET
Temp
Time
Programming = Rate, target, time X 4
End Type = Dwell
End Type = OFF
Holdback at start of dwell
END
Tip: Use Recipe function to store 5 programs with user defined names
32003200320032003216 Master 3216 Master programmerprogrammer• Broadcast address ‘0’ is used
Master digital comms
ApplicationsApplications• Multizone stress relieving - EHS, 1200 units pa
• Multizone ovens and furnaces
MODBUS
Slave controllersSlave controllers• Use Remote SP address ‘1A’
3200320032003200Hot runner ControllerWhat are hot runner controllers?What are hot runner controllers?
They are used on injection moulding machines to stop the plastic freezing as it runs into long narrow channels in the mould. These channels are kept warm by embedding cartridge heaters into the mould. The cartridges are hydroscopic (absorb water) and need to be slowly dried out to overcome earth leakage, shorted turns and overheating.
The hot runner (soft start) controller delivers a reduced power output until a set temperature or time is reached. The controller then reverts to normal PID control.
Phase angle thyristors are often used to control the heaters. The 3216 DC provides a very economical solution.
Soft start setpoint)
Soft start time
6
Quick Start ‘Set 1’3203200032032000
Type BType JType KType LType NType RType SType T
RTDpt100
Linear0-50mV0-20mA4-20mA
P
BJ
Input TypeThermocouple
KLNR
Custom /Type C
S
CT
4
M2
CF
0123456789
G
0 to 200.0 deg C0 to 400.0 deg C0 to 600 deg C
Fahrenheit32 to 212.0 deg F
Full PV rangedeg C full range
Centigrade0 to 100.0 deg C
Setpoint Limits
0 to 800 deg C
0 to 1200 deg C0 to 1400 deg C0 to 1600 deg C0 to 1800 deg C
0 to 1000 deg C
deg F full range
Tables A, B, C & DOutput 1
Tables A, B, C & DOutput 2
Tables A, C & DOutput AA
Table A - control
Heat (PID) HCool (PID) CHeat (On/Off) JCool (On/Off) K
Logic, Relay, 4-20mA
Heat (PID) JCool (PID) K
0-20mA
Table B - retrans
WSP DPV EOP F
4-20mA
PV YOP Z
0-20mA
WSP N
7
Quick Start ‘Set 2’3203200032032000
10 Amps25 Amps50 Amps100 Amps
Not Fitted x
6
CT input125
Acknowledge Alarm WManual MRun/Hold RKey Lock LSetpoint 2 PReset TRemote Setpoint Comms URecipe 2 / 1 select VNot Fitted x
Dig in 1 Set Point TOutput Power % PTime to run RElapsed Time EFirst Alarm Setpoint 1Amps ADwell/Ramp DNone N
Lower Display
8
Applications Applications Applications Applications • ChillersChillers
• Calibration baths and Calibration baths and blocksblocks
• SterilizersSterilizers
• Vacuum formingVacuum forming
• Packaging (‘O’ Series)Packaging (‘O’ Series)
• ExtrusionExtrusion
• Injection moulding - hot runnersInjection moulding - hot runners• Baking ovensBaking ovens• Small Kilns and furnacesSmall Kilns and furnaces• Cold storesCold stores
9
Success Stories Success Stories Success Stories Success Stories • Cincinatti - AustriaCincinatti - Austria
Application: Application: Extrusion. Extrusion.
Quantity:Quantity: 2,000 units pa 2,000 units pa
Selling points:Selling points:
- One item stocked. Recipes used to select Heat only, heat/cool or - One item stocked. Recipes used to select Heat only, heat/cool or indicator.indicator.
- Custom alarm messages- Custom alarm messages
• EHS - UKEHS - UK
Application: Application: Stress relieving Stress relieving
Quantity:Quantity: 1,200 units pa 1,200 units pa
Selling points:Selling points:
- User specific interface- User specific interface
- Master comms programmer- Master comms programmer
10
Success Stories Success Stories Success Stories Success Stories • Sterling - USASterling - USA
Application: Application: Chillers (extrusion). Chillers (extrusion).
Quantity:Quantity: 2,500 units pa 2,500 units pa
Selling points:Selling points:
- Timer for flushing the cooling system- Timer for flushing the cooling system
• Tulis Hot Press -UKTulis Hot Press -UK
Application: Application: Vacuum sealing Vacuum sealing
Quantity:Quantity: 300 units pa 300 units pa
Selling points:Selling points:
- Timer for vacuum pump- Timer for vacuum pump
- DC for power limit for phase angle thyristor - DC for power limit for phase angle thyristor
11
Success Stories Success Stories Success Stories Success Stories • SwitzerlandSwitzerland
Application: Application: Ovens (for keeping Aluminium molten)Ovens (for keeping Aluminium molten)
Quantity:Quantity: 200 units pa 200 units pa
Selling points:Selling points:
- DC output- DC output
- 24Vdc supply- 24Vdc supply
• Italy Italy
Application: Application: Dental furnaceDental furnace
Quantity:Quantity: 400 units pa 400 units pa
Selling points:Selling points:
- Dc output- Dc output
12
3208/04 3208/04 3208/04 3208/04 3203208832032088 3208/4/4
OP3
L
N
C
AA
AB
AC
VI
V+
V-
1A
1B
2A
2B
3A
3B
CT
HD
HE
HF
LA
L
N
mV/VmA
NO
NC
C
B(-)
A(+)
COM
NO
C
NO
C
NO
C
100 to 240 Vac
or 24 Vac/DC
CT
+
-
+
-
+
-
+
-
+
-
ISOLATED 0-20mA
24V
LB
LC
3C
3D
OP1
OP2
OP4
Dig in A
Dig in B
+
-
3208: Available Aug 20043204: Available Sept 2004