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www.hennecke.com
360˚TRAININGS
>> Practice-oriented courses and seminars for the professional handling of Hennecke’s machine and plant technology
Training and seminar programme
2013
360˚TRAININGS
02
Maximum Efficiency
The theoretical content of the training is transmitted in the new, in-house training center and the practical transfer takes place with thehelp of original machines. The portfolio's modularity guarantees thatthe training sessions are tailor-made. Special seminars round off thestandard programme.
Explanations about the Modules
On the following pages, you will find more detailed information aboutthe different modules and their contents. Please pay attention tothe different recommendations for taking part in the different trainingmodules.
>> Before taking part in seminars from Module Group II, we suggest that newcomers participate in the basic seminar on polyurethane technology [G-PU].
>> If you participate in seminars from Module Group III, we recommend that you also take part in the accompanying seminars from Module Group II.
>> The practical seminars from Module Group IV are predominantly directed at maintenance servicers, fitters, machine operators and foremen. The seminars on application technology as well as those for production and maintenance managers are also recommended.
>> The Module Group V practical seminars give maintenance electricians and project engineers all the necessary information about hardware, software applications and system interfaces.
>> In Module Group VI, we offer you on request a series of customized seminars. These take place in our training center or at your premises straight on the machine or plant.
>> All seminars are also offered in English at no extra cost. Please contact our 360° Service Hotline for exact appointments. We can also offer you other foreign languages on request.
If you have any questions, we can be contacted in person at all times.
03
Professional and practice-oriented
Training Modules I - VI
04
Module II Module III
Basics on polyurethanetechnology [G-PU]
One day, theory and practice
AEROMAT ST [A-AST]
One day
AEROMAT GU [A-AGU]
One day
PENTAMAT 30i [A-PI]
One day
Robot integration [A-IR]
One day
QFOAM [G-QF]
BASELINE [G-BL]
TOPLINE HK [G-TL]
Basic Seminar on Metering Machine Technology
Advanced Seminars on Metering Machine Technology
PUR-CSM [G-CSM](MICROLINE or TOPLINE)
Two days, theory and practice
Three days, theory and practice
Three days, theory and practice
Three days, theory and practice
Basic Seminar on Polyurethane Technology
Module I
05
Module VICustomized Seminars
Plant technology
- Sandwich panel lines
- Refrigerator lines
- Slabstock lines
- Moulded foam linesincl. PUR-Tronic PDE
Mixhead technology
- MN type and injectors
- ML type and injectors
Sondermaschinen
- MICROLINE
- TOPLINE HT
- HK-R 5000
- HK F
- ELASTOLINE V
- ELASTOLINE F
- STREAMLINE
- CARBOMAT
- PENTAMAT 30
NEW
NEW
Metering pump technology[P-P]
incl. HQ type metering pumps
One day, theory and practice
Mixhead technology [P-M]incl. MT type
incl. Mixheads for HPRTM applications
One day, theory and practice
Practical Seminars on Metering Machine Technology
Module V
Hardware configuration
Software configuration
System interfaces
[P-A]
Practical Seminar on Automation Technology
One day, theory and practice
Module IV
NEW
Basic Seminar on Polyurethane Technology
Basics on polyurethane technology [G-PU]
Learning objectives:
The participants acquire the basics in polyurethane chemistry. They learn how components are composed and how theybehave during chemical reactions. Furthermore, the seminar also teaches participants how to deal with chemicals safelyand how raw materials should be stored properly.
I
Target group
Newcomers, machine fitters, machine operators, productionmanagers, quality managementstaff
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
06
Seminar contents:
Basic principles of polyurethane raw materials
Products made of polyurethane
Polyols (composition of raw material)
Isocyanates (composition of raw material)
The reaction mix
Determination of characteristic parameters during the reaction process
Determination of characteristic values of the finished product
Hazards and how to avoid them when processing polyurethane materials
"Hands-on" practical exercises
Basic Seminar on Metering Machine Technology
Learning objectives:
After the seminar, participants will know how to operate and set QFOAM and QFOAM XL high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, they will be able to adjust the pumps, MXL mixhead and injectors and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).
II QFOAM [G-QF]We recommend that newcomers take part in the basic seminar on polyurethane technology
Target group
Newcomers, machine fitters, foremen, application engineers,quality management staff, production and maintenance managers
Number of participants
Up to eight people
Duration of seminar
Two days, each 9:00 – 16:00 hrs
Seminar fee
900.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
07
Seminar contents:
Configuration of the QFOAM / QFOAM XL metering machine according to the diagrams (wet end and hydraulic system)
Safety equipment and its functions
Design and operation of metering pumps
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic (manually)
Machine operation (practical exercises)
Adjusting foam pressure, selecting and replacing injectors
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know how to operate and set BASELINE high-pressure metering machines. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry out production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).
II BASELINE [G-BL]We recommend that newcomers take part in the basic seminar on polyurethane technology
08
Target group
Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers
Number of participants
Up to eight people
Duration of seminar
Three days, each 9:00 – 16:00 hrs
Seminar fee
1.350.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Configuration of the BASELINE metering machine according tothe diagrams (wet end and hydraulic system)
Safety equipment and its functions
Design and operation of metering pumps
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic (manually)
Machine operation (practical exercises)
Adjusting foam pressure, selecting and replacing injectors
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know how to operate and set TOPLINE HK high-pressure metering machines. They willbe able to name the components used and be familiar with their function and operation. It will be possible for them to carryout production adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps, mixhead and injectors and explain their function. The participants will also be in a position tolocalize any faults and correct them (fault simulation).
II TOPLINE HK [G-TL]We recommend that newcomers take part in the basic seminar on polyurethane technology
09
Target group
Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers
Number of participants
Up to eight people
Duration of seminar
Three days, each 9:00 – 16:00 hrs
Seminar fee
1.350.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Configuration of the TOPLINE HK metering machine accordingto the diagrams (wet end and hydraulic system)
Safety equipment and its functions
Design and operation of metering pumps
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic (manually and automatically)
Machine operation (practical exercises)
Adjusting foam pressure, selecting and replacing injectors
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know the basics of how to operate and set TOPLINE HK or MICROLINE high-pressuremetering machines with regard to PUR-CSM polyurethane spray technology. They will be able to name the componentsused and be familiar with their function and operation. In addition, the function and design of the glass fibre feed systemis explained so that operators can carry out maintenance work at the cutter. It will be possible for the participants to carryout production adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps, mixhead and spray nozzles and explain their function. The participants will also be in a positionto localize any faults and correct them (fault simulation).
II PUR-CSM [G-CSM]This seminar assumes knowledge of how to operate industrial robots.
10
Target group
Newcomers, machine fitters, machine operators, foremen, application engineers, quality management staff, production and maintenance managers
Number of participants
Up to eight people
Duration of seminar
Three days, each 9:00 – 16:00 hrs
Seminar fee
1.350.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Configuration of the TOPLINE HK metering machine accordingto the diagrams (wet end and hydraulic system)
Safety equipment and its functions
Design and operation of metering pumps
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic (manually and automatically)
Machine operation (practical exercises)
Adjusting foam pressure, selecting and replacing injectors
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know how to operate and set AEROMAT ST gas loading devices. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carry outproduction adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps and gas loading system and explain their function. The participants will also be in a position to localize any faults and correct them (fault simulation).
III AEROMAT ST [A-AST]We recommend that you take part in the basic seminar on BASELINE or TOPLINE HK
Advanced Seminars on Metering Machine Technology
11
Target group
Machine fitters, machine operators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Configuration of the AEROMAT ST gas loading device according to the diagrams
Safety equipment and its functions
Design and operation of pumps and gas loading unit
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic
Operation of the device
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know how to operate and set AEROMAT GU gas loading devices. They will be ableto name the components used and be familiar with their function and operation. It will be possible for them to carry outproduction adjustments and modifications to system parameters independently and effectively. Moreover, they will beable to adjust the pumps and gas loading system and explain their function. The participants will also be in a position tolocalize any faults and correct them (fault simulation).
III AEROMAT GU [A-AGU]We recommend that participants take partin the basic TOPLINE HK seminar
12
Target group
Machine fitters, machineoperators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant(excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Configuration of the AEROMAT GU gas loading deviceaccording to the diagrams
Safety equipment and its functions
Design and operation of pumps and gas loading unit
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanationof adjustable parameters
Recording of a pump characteristic
Operation of the device
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
After the seminar, participants will know how to operate and set the PENTAMAT 30i blowing agent metering unit. They will be able to name the components used and be familiar with their function and operation. It will be possible for them to carryout production adjustments and modifications to system parameters independently and effectively. Moreover, the participants will be in a position to localize any faults and correct them (fault simulation).
III PENTAMAT 30i [A-PI]We recommend that participants take partin the basic TOPLINE HK seminar
13
Target group
Machine fitters, machine operators, foremen, applicationengineers, quality managementstaff, production and maintenancemanagers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Please note: The seminar on the PENTAMAT 30 is included in the section on customized seminars
Seminar contents:
Configuration of the PENTAMAT 30i blowing agent metering unit according to the diagrams
Safety equipment and its functions
Design and operation of pumps
Machine operation using the operator panel (OP)
Overview of different menus at the OP and explanation of adjustable parameters
Recording of a pump characteristic
Operation of the device
Localization and correction of troubles and faults
Working with the documentation and spare parts lists
Learning objectives:
The participants will be taught how the standardized interface between coupling control and the robot controller (ABB or FANUC product) functions. This comprises the hardware interface with safety signals and the software interfacewith the program number transfer and the corresponding reference signals.
III Robot integration [A-IR]We recommend that participants take part in the basic PUR-CSM seminar
14
Target group
Project engineers (knowledge ofPLC [SIMATIC S7] programmingand of the respective robot product is necessary)
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Structure of PLC program
Structure of robot program
Hardware interface - System signals- Safety signals
Software interface - Signal exchange- Program number transfer
Learning objectives:
The participant will learn the different functions of the metering pumps and how to operate them. He will discover everything about maintenance work as well as how to disassemble and maintain wearing parts himself.
IV Metering pump technology [P-P]incl. HQ type metering pumps
Practical Seminars on Metering Machine Technology
NEW
15
Target group
Newcomers, machine fitters, machine operators and maintenance servicers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Functioning principle of metering pumps (axial piston pump)
Adjustment of output, manually or by flow-rate control
Impact of foam pressure on output
Maintenance, practical exercises on the pump
Magnetic coupling (contact-free power transmission)
Learning objectives:
The participant will learn the function and operation of mixheads. He/she will discover everything about maintenancework as well as how to disassemble and maintain wearing parts himself. Participants will also be taught to troubleshootmixhead problems.
IV Mixhead technology [P-M]The seminar refers to the MT, MQ, MX and MXL types
16
Target group
Newcomers, machine fitters, machine operators and maintenance servicers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Functioning principle and design of mixhead
Selection and replacement of injector
- Conventional and constant pressure injectors (MT, MX and MXL types)
- Hydraulically controlled injector (MQ types)
Adjusting the foam pressure
Electrical, hydraulic and pneumatic (MXL type) control of the mixhead
Troubleshooting
Maintenance and practical exercises on the mixhead (replacement of seals)
Learning objectives:
The participant will learn the basic configuration and practical use of wiring diagrams, terminal strips and parts lists usingthe example of a TOPLINE HK machine. The troubleshooting and maintenance software tools (PLC restore and back-upfunctions) will be presented to the participant and explained with the help of practical examples. Moreover, the functionof standardized interfaces between reaction casting machines and dry parts will be explained.
V Practical seminar on automation technology [P-A]Setup of hardware, use of software and system interfaces
Practical Seminar on Automation Technology
17
Target group
Maintenance electricians, project engineers
Number of participants
Up to eight people
Duration of seminar
One day, 9:00 – 16:00 hrs
Seminar fee
450.00 euros per participant (excl. VAT)
Please contact us and arrange a personal appointment with one of our study advisors.
Seminar contents:
Structural setup of wiring diagrams using the example of aTOPLINE HK machine
Reading of wiring and terminal diagrams
Assembly layouts of mounting plates
Parts list structure using the example of a TOPLINE HK machine
Presentation of troubleshooting and maintenance softwaretools for the PLC system
Overview of software structure using the example of a TOPLINE HK machine
How to restore or backup the control program using a programming device or memory cards for the PLC and OP device e.g.
Structure of operating instructions
Possibilities of remote maintenance via modem
Overview of software structure using the example of a TOPLINE HK machine
Hardware configuration and function of the standardized interface between reaction casting machine and dry parts or robots
Customized Seminars
>> Further special seminars and special subjects are possible
>> The terms and conditions for our customized seminars are available on request
VI Customized Seminars
Special machines
- MICROLINE
- TOPLINE HT
- HK R 5000
- HK F
- ELASTOLINE V
- ELASTOLINE F
- STREAMLINE
- CARBOMAT
- PENTAMAT 30
Plant technology
- Sandwich panel lines
- Refrigerator lines
- Slabstock lines
- Moulded foam lines
Mixhead technology
- MN type and injectors
- ML type and injectors
NEW
incl. PUR-Tronic PDE
18
Hotel Recommendations
Europaplatz 16Phone: +49 22 41 / 99 99 9-0 · Fax: +49 22 41 / 99 99 9-9 · www.hotel-herting.de
Room/Night incl. breakfast from 80,00 euros - 102,00 euros
Kaiserstr. 80Phone: +49 22 41 / 17 23-0 · Fax. +49 22 41 / 17 23-50www.kaiserhof-siegburg.de
Room/Night incl. breakfast from 70,00 euros - 95,00 euros
Konrad-Adenauer-Straße 100Phone: +49 22 41 / 39 88-0 · Fax: +49 22 41 / 39 88 88 · www.gcbonn.de
Room/Night incl. breakfast from 74,00 euros
Reutherstr. 1 a-cPhone: +49 22 42 / 87 60 · Telefax: +49 22 42 / 87 61 99 · www.euro-park-hotel.de
Room/Night incl. breakfast from 74,00 euros - 89,00 euros
Zeithstraße 110Phone: +49 22 41 / 8 46 40-0 · Fax: +49 22 41 / 8 46 40-444www.friendly-cityhotel-siegburg.de
Room/Night incl. breakfast from 87,00 euros - 165,00 euros
Mühlenstraße 32-44Phone: +49 22 41 / 5 47-0 · Fax: +49 22 41 / 5 47-444 · www.kranzparkhotel.de
Room/Night incl. breakfast from 107,00 euros - 144,00 euros
Mechtildisstraße 16Phone: +49 22 48 / 920-0 · Fax: +49 22 48 / 920-17www.hotel-haus-sonnenschein.de
Room/Night incl. breakfast from 59,00 euros - 79,00 euros
Hotel Herting
53721 Siegburg
Hotel Kaiserhof
53721 Siegburg
Gut GrossenbuschGolf Course Hotel
53757 Sankt Augustin
Euro Park Hotel
53773 Hennef
Cityhotel Oktopus
53721 Siegburg
Kranz Parkhotel
53721 Siegburg
Hotel HausSonnenschein
53773 Hennef
19
Conditions of Participation for training courses and seminars (as of August 2010)
General, scope
Hennecke GmbH’s Conditions of Participation apply to entrepreneurs (§ 14 German Civil Code), public-sector legal entities or special bodies or funds under public law (hereinafter referred to as “participants”) for all of our trainings, seminars and coursesetc. (hereinafter referred to as “courses”). We do not accept any terms and conditions of the participant.
Registration
All our offers for courses are subject to confirmation and are non-binding. The participant’s registration is deemed to be a binding offer of contract. Incoming applications will be considered in chronological order until the maximum number of participants has been reached.
Prices and services
The participation fees as stated in the respective seminar description shall apply. The fees do not include the applicable VAT.The participation fee shall be due without deduction after the issuance of the invoice. The fees include all costs for instructionmaterial, use of technical equipment, beverages during the breaks and (in case of whole-day events) a lunch in our canteen. The participant shall bear all costs for travel and accommodation. Each participant shall receive a certificate after successfullycompleting the course. The course description complies with the state at the time of printing. We reserve the right to update andenhance the agenda of the course
Cancellation and postponement of courses
We reserve the right to cancel, postpone or combine courses in cases of insufficient number of participants, shortfall of trainers,force majeure or any other reasons beyond our control. The participant will be informed immediately and payments already effected will be reimbursed.
Cancellation by the participant
After confirmation of a participant's registration by us, requests for cancellation must be made in writing. If a participant cancels more than 14 days before the course begins, we will charge 50 percent of the participation fees. We will charge 100 percent of the fees if we receive the cancellation less than 14 days before the course begins. We will not, however, charge anylump-sums for cancellations if the participant appoints a replacement for the person not being able to take part in the course. If a participant does not attend a course without giving prior notice, the full fees shall become due.
Liability
If we are in breach of material contractual obligations, i.e. contractual obligations the performance of which characterizes thecontract and which are necessary for its proper implementation, we shall be liable in accordance with the statutory provisions.For all other breaches of duty we shall only be liable for damages caused by intentional or grossly negligent acts or omissionsof our statutory representatives (“gesetzlicher Vertreter”) or any persons engaged by us to assist us in complying with our obligations in terms hereof (“Erfüllungsgehilfen”). In the absence of intentional conduct, we shall be liable only for reasonablyforeseeable damage that occurs. The foregoing shall neither effect the liability of the Supplier under the German Product Liability Act (Produkthaftungsgesetz), nor its liability for culpable (“schuldhaft”) injury to life, body or health. If a guarantee hasbeen assumed the Supplier shall be liable in accordance with the statutory provisions.
Accommodation
A list of accommodations is included in our seminar catalogue. If a participant needs a room, he will book a room directly withthe respective hotel.
Information and Technical Advice
Information and recommendations provided by the Supplier (whether included in instruction materials or orally) are not bindingand are made excluding all liability unless the Supplier has expressly and in writing undertaken otherwise.
Choice of law, Court of jurisdiction
German law shall apply. The court of jurisdiction shall be Cologne. In addition, we shall be entitled to assert our claims at the participant’s place of general jurisdiction.
20
Application Form
21
Hennecke GmbH · Polyurethane Technology · Birlinghovener Str. 30 · D-53757 Sankt AugustinPhone: +492241/339-0 · Fax: +492241/339-204 · E-mail: [email protected] · www.hennecke.com
Course participant:
Name Seminar code Date
Place/Date Signature/Company stamp
Our general participation conditions for training courses and seminars apply (see page 22).
Please send Hennecke your application form:
- By fax + 49 1805 / 339 201* - By E-mail [email protected] - By mail
-
Name Seminar code Date
-
Name Seminar code Date
-* (14 Cent / Min. from a German landline; different prices from
mobile networks.)
Applicant:
Company
Address
Contact person
Tel. Fax
500 EH
12/12
REP
LC // SG 12.1
Contact our service experts directly to find out more about our 360°TRAININGS – by e-mail or phone. We 'll be happy to hear from you!
Hennecke GmbH · Birlinghovener Str. 30 · D-53757 Sankt AugustinPhone: +49 2241 339-0 · E-mail: [email protected]
The information in this brochure is given in good faith, however withoutengagement. Design subject to alterations. The illustrations and photosin this brochure do not reflect the scope of supply!
Hotline 339-200+ 49 1805
+ 49 2241 / 339-360Technical Service Support
www.hennecke.com/360Internet
E-mail [email protected]
Fax + 49 1805 / 339-201
2
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1 The technical service support team can be reached from 7 a.m. to 5 p.m. German time. Additional call charges from your telecommunications provider might be incurred. 2 (14 Cent / min. from the German fixed network, deviating prices from mobile phone networks possible)
360˚SERVICE