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365C FS -...

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16
365C FS ® Cat ® C15 Diesel Engine with ACERT ® Technology Net Power (ISO 9249) at 1800 rpm 302 kW/411 hp Operating Weight with 74 300 kg Maximum Travel Speed 4.1 km/h Maximum Drawbar Pull 462 kN Front Shovel
Transcript

365C FS®

Cat® C15 Diesel Engine with ACERT® Technology

Net Power (ISO 9249) at 1800 rpm 302 kW/411 hp

Operating Weight with 74 300 kg

Maximum Travel Speed 4.1 km/h

Maximum Drawbar Pull 462 kN

Front Shovel

2

Undercarriage and Structures

The stable undercarriage supports theswing bearing and upper structure of the 365C FS. It must transmit the reactionforces of digging operations from theupper structure to the ground; therefore,the strength of the undercarriage is amajor factor in machine durability. pg. 5

365C FS Front ShovelDesigned for aggressive digging and fast cycle times, this high performance loading tool delivers the dependability you need to maximize your productivity.

Hydraulics

Proportional Priority PressureCompensated (PPPC) system withstate-of-the-art electronic controlensures hydraulic system efficiencyand excellent productivity. pg.

✔ New feature

Engine

The Cat® C15 engine has state-of-the-artACERT® technology to meet emissionregulations with exceptional performancecapabilities, fuel efficiency and provenreliability. pg. 4

Environmentally Responsible Design

Quieter operation, lower engineemissions, less fluid disposal andcleaner service can help you meet orexceed worldwide regulations andprotect the environment. pg. 4

Front Linkage

Parallelogram linkage keeps the bucketparallel to the ground during materialpenetration and the master cylindermaintains a level bucket while raisingthe boom. pg. 7

Outstanding performance.High level of sustained production, improved reliability and durability increase your productivity and lower your operating costs.

3

Operator Station

An all-new cab provides improvedvisibility and comfort. The new monitoris a full-color graphical display withenhanced functionality to providesimple, comprehensive machineinterface. pg. 8

Service and Maintenance

Fast, easy service has been designedin with extended service intervals,advanced filtration, convenient filteraccess and user-friendly electronicdiagnostics for increased productivityand reduced maintenance costs. pg. 10

✔ ✔

Complete Customer Support

Your Cat dealer offers a wide rangeof services that can be set up under acustomer support agreement when youpurchase your equipment. The dealerwill help you choose a plan that cancover everything from machine andattachment selection to replacement. pg. 10

4

Environmentally Responsible DesignCaterpillar machines not only help you build a better world, they help maintain and preserve the fragile environment.

Outstanding performance.Many features designed to provideoutstanding performance which can mean more work done in a day, less fuel consumption and minimalimpact on our environment.

Low exhaust emissions. The Cat C15diesel engine utilizes unique ACERTtechnology to meet exhaust emissionsregulations while assuring optimum fuel efficiency.

Quiet operation. The hydraulicallydriven cooling fan is thermostaticallycontrolled, so the fan only runs at thespeed necessary to maintain correctsystem operating temperatures. Theresult is cool quiet operation with lessdisturbance to the surroundingenvironment.

Ozone protection. To help preserve the earth’s ozone layer, the airconditioning unit uses only R-134arefrigerant which does not containharmful chlorofluorocarbons (CFC’s).

Fewer leaks and spills. Engine oil andencapsulated hydraulic oil filters arepositioned vertically and are easy to reachto minimize spillage. Service intervals areextended to reduce the times fluids arechanged and handled. The new hydraulicoil fine filtration system attachmentextends the service interval from 2000 to5000 hours. Compatible with Cat HEEShydraulic bio-oil for ecologically sensitiveapplications. Finally, the new CatExtended Life Coolant extends service (up to 6000 h) so there is less need forfluid disposal.

EngineA combination of innovations working at the point of combustion, ACERT technology optimizesengine performance while meeting EU Stage II and Stage IIIA emission regulations.

Diesel Engine. The Caterpillar C15, with ACERT technology, is a 15.2 liter,six-cylinder, 302 kW (411 hp) enginewith mechanically actuated electronicfuel injection (MEUI) and overheadcamshaft. ACERT technology providesoutstanding engine performance throughadvanced electronic control, precisionfuel delivery, and refined air management.

Fuel Consumption. ADEM A4controller uses sensors throughout the engine to manage engine load andperformance. The ADEM A4 controlleris the muscle behind engine responsive-ness, self-diagnostics, controllingemissions, and fuel economy.

Fuel System. C15 engine uses amechanically actuated electricallycontrolled unit injection (MEUI)system. The MEUI system combineshigh- pressure injection and electroniccontrol in a single compact unit. The electronic unit injector is anintegral part of the C15 fuel system.Computerized electronic controlprovides precise metering and timing of fuel injection.

Cooling System. High capacity,side-by-side cooling system allowsoperation in ambient temperatures up to 48˚C. The Electric Power Control

(EPC) controls the fan speed based oncoolant temperature and hydraulic oiltemperature for optimized cooling.

Turbocharger. The C15 engine uses a water-cooled, center-section wastegated turbocharger for improvedperformance.

Emissions. ACERT Technology is a differentiated technology thatreduces emissions at the point ofcombustion. The technology capitalizes on proven Caterpillarleadership in three core engine systems:fuel, air and electronics.

Cold Weather Starting Kit. The kit consists of two additionalbatteries, heavy-duty harness, large capacity starting motor, and the ether starting aid. With this kit, the excavator has the capability to start at -32˚C.

5

Undercarriage and StructuresStructural components are the backbone of the machine's durability.

Undercarriage Components.Large, Caterpillar designed and builtundercarriage components offerheavy-duty performance and durability.

Sealed and Lubricated Rollers.Track rollers, carrier rollers and idlersare sealed and lubricated for excellentservice life.

Idler Guards and Track Guides.Idler guards and center track guides used to maintain track alignment arestandard. Optional two-piece full-lengthtrack guiding guards are available for additional protection on steep side slopes.

Travel Motor. Two-speed axial pistonhydraulic motors provide the drivepower and automatic speed selectionwhen the high-speed position is selected.This enables the machine toautomatically change betweencomputer-controlled high and lowspeeds depending on drawbar-pullrequirements.

Final Drives. The final drives are thethree-stage reduction planetary type. This design results in a complete drive/brake unit that is compact and delivers excellent performance and reliability.

Track. The 365C FS undercarriagecomes standard with the new greaselubricated track called GLT4. The tracklinks are assembled and sealed withgrease to decrease internal bushingwear, reduce travel noise and extendservice life lowering operating costs.

Carbody Design. The advanced carbodydesign stands up to the toughestapplications. � Modified X-shaped, box-section

carbody provides excellent resistanceto torsional bending.

� Upper structure weight and stressesare distributed evenly across the fulllength of the track roller frame.

� Robot welding ensures consistent,high-quality welds throughout themanufacturing process.

Track Roller Frames. The track rollerframe is made of thick steel plate that is bent into a U-shape and welded to the bottom plate to create a boxstructure. The box structure designprovides increased rigidity and impact resistance.

Upper Frame. Rugged main frame isdesigned for maximum durability andefficient use of materials.� Robot welding for consistent,

high-quality welds.� Outer frame utilizes curved side rails,

which are die-formed, for excellentuniformity and strength throughoutthe length.

� Box section channels improveupper frame rigidity under the cab.

� Boom tower and one piece main rails.� New boom foot design transfers load

more efficiently with less stress incritical areas.

� Reinforced lift cylinder and swingdrive mounts increase structuredurability in rock and quarryapplications.

Variable Gauge Undercarriage.The long variable gauge undercarriage is standard, providing a wide, stablebase for operating, or a narrow gauge for reduced shipping width. The trackroller frames are bolted to the carbody,and can be placed in two positions.

6

HydraulicsCat hydraulics deliver power and precise control to keep material moving.

PPPC Hydraulics.Load sensing, Proportional PriorityPressure Compensation (PPPC) system,with Caterpillar-developed electronicactuation, provides high efficiencyand excellent controllability.� Cylinder speed is directly related

to operator’s movement of joystickfrom feathering to full speed.

� Flow to cylinders during multi-functional operation is directlycontrolled by the operator and is not dependent on loads.

� Controller reduces pump output to minimum to save power whenjoysticks are in neutral position.

Main Pumps. Large, heavy-duty mainpumps and a separate swing pumpprovide quick cycle times duringmulti-function operation.

Heavy Lift Feature. The heavy liftfeature is standard and allows lifting of heavy objects with precision.

Biodegradable Hydraulic Oil.Biodegradable hydraulic oil is available as an option.

Reverse Swing Damping Valve.Swing dampening valves reduce swingwag and produce smooth swing stops.

Auxiliary Hydraulic Valve.The auxiliary valve is standard. It is used with optional control arrangements to operate tools such as hammers and shears.

7

Front LinkageThe 365C FS delivers higher production and efficiency to all jobs.

Parallelogram Linkage. The Cat 365C L Front Shovel featuresparallelogram-type front linkage with a master cylinder. The parallelogramlinkage automatically keeps the bucketparallel to the ground. This allowsexcellent penetration, fast loading and asmooth floor clean-up. The operator canconcentrate on the boom and stickrather than bucket adjustments. The master cylinder circuit auto-matically maintains a level bucket while raising the boom. It aids in bucketpositioning both above and belowgrade, eliminating constant adjustmentduring the work cycle. The mastercylinder arrangement also uses bucketcylinder circuit pressure to increase the boom lifting force.

Boom. The boom is 4.6 m long andfeatures a rigid structure with a numberof steel castings. The cast steel portionsare structured into a box to reduce the weight of the boom nose and boom foot.

Stick. The 365C L offers a 3.4 m longstick. The stick nose and stick foot aremade of cast steel. The middle portionhas a box structure fabricated with steelplates. The stick cylinder-mountingbracket is reinforced from the inside.

Bottom Dump Bucket.The recommended bucket for the 365C FS is a bottom dump bucket. It is designed for strength, performanceand long service life.

Linkage Pin. All pins used inthe 365C FS front linkage havethick chrome plating, givingthem high wear and corrosionresistance. The diameter ofeach pin is made as large aspossible to smoothly distributethe shear and bending loadsassociated with the digging and lifting forces.

8

Cab Design. The workstation has beendesigned to be spacious, quiet andcomfortable for the operator, assuring high productivity throughout the entireworkday. Switches are convenientlylocated for easy access. The new monitoris located to provide excellent visibilityand access.

Seat. The seat provides a variety ofadjustments, including fore/aft, height and weight to suit the operator. Also included are adjustable armrests and a retractable seat belt. For additionalcomfort, a new heated air suspension seat is available as an attachment.

Skylight. An enlarged skylight withsunshade provides excellent visibility and good ventilation.

Hydraulic Activation Control Lever.The hydraulic activation control leverdeactivates hydraulic functions duringengine start-up, and preventsunintentional machine operation.

Climate Control. Positive filteredventilation with a pressurized cab comesstandard. Fresh air or re-circulated air canbe selected with a switch on the leftconsole.

Windows. To maximize visibility,all glass is affixed directly to the cabeliminating the use of window frames.The fixed front windshield is made ofhigh impact resistant laminated glass.

Wipers. Parallelogram wiper, including awasher nozzle is mounted below the cabwindshield, optimizes the operator’sviewing area and offers continuous andintermittent modes.

Monitor. The compact, full-color,graphical display monitor is new. The monitor has functions to displaymachine, maintenance, diagnostic and prognostic information. The angleof the monitor can be adjusted to face the operator and prevent sun glare.

Cab Exterior. The exterior design usesthick steel tubing along the bottomperimeter of the cab, improving theresistance of fatigue and vibration.FOGS are bolted directly to the cab.

Cab Mounts. The cab shell is attachedto the frame with viscous rubber cabmounts, which dampen vibrationsand sound levels while enhancingoperator comfort.

Cab Riser. To provide excellent forwardvisibility for truck loading and otherapplications, 700 mm cab riser is standard on the 365C L Front Shovel.

Operator StationDesigned for simple, easy operation and comfort, the 365C FS allows the operator to focus on production.

9

Electronic Control SystemManages the engine and hydraulics for maximum performance.

Monitor Display Screen. The monitor isa full color 400x234 pixels Liquid CrystalDisplay (LCD) graphic display.The Master Caution Lamp blinks ON andOFF when one of the critical conditionsbelow occurs:� Engine oil pressure low� Coolant temperature high� Hydraulic oil temperature highUnder normal conditions or the defaultcondition, the monitor display screenis divided into four areas; clock and throttle dial, gauge, event display andmulti-information display.

Clock and Throttle Dial Display. The clock,throttle dial and gas-station icon with greencolor are displayed in this area.

Gauge Display. Three analog gauges,fuel level, hydraulic oil temperatureand coolant temperature, are displayed in this area.

Event Display. Machine event informationis displayed in this area along with the iconand language.

Multi-information Display. This areais reserved for displaying information that is convenient for the operator.The “CAT” logo mark is displayed whenno information is available to display.

Operator Gain/Response. This is used tosuit the operators preference or application.� Quicker, for fast response and more

production� Slower, for more precision� Three preset settings with 21 available

Electronic Joysticks. Electronic joysticksprovide features not possible with hydraulicpilot valves:� Eliminate pilot lines in cab for quieter

operation� Adjustable gain/response

Consoles. Redesigned consolesfeature a simple, functional design to reduce operator fatigue, ease of switch operation and excellentvisibility. Both consoles haveattached armrests and allow theheight of the armrests to be adjusted.

Standard Cab Equipment.To enhance operator comfort andproductivity, the cab includes alighter, drink holder, coat hook,service meter, literature holder,magazine rack and storage compart-ment. The cab can be equipped withoptional 12 volt converter and up to two 12V-7 amp electrical socketsto provide additional electricalresources.

Machine Security. An optional Machine Security System (MSS) is available from the factory. MSS uses a special Caterpillar keywith an embedded electronic chip for controlling unauthorized machineoperation.

Product Link. “Product Link Ready”from the factory.

10

Complete Customer SupportCat dealer services help you operate longer with lower costs.

Machine Selection. Make detailed comparisonsof the machines you are considering beforeyou buy. What are the job requirements,machine attachments and operating hours?What production is needed? Your Cat dealercan provide recommendations.

Purchase. Consider the financing optionsavailable as well as day-to-day operating costs.This is also the time to look at dealer servicesthat can be included in the cost of the machineto yield lower equipment owning and operatingcosts over the long run.

Customer Support Agreements. Cat dealers offer a variety of productsupport agreements, and work withcustomers to develop a plan the bestmeets specific needs. These plans can cover the entire machine,including attachments, to help protect the customer’s investment.

Operation. Improving operatingtechniques can boost your profits.Your cat dealer has videotapes,literature and other ideas to help youincrease productivity, and Caterpillaroffers certified operator trainingclasses to help maximize the return on your investment.

Product Support. You will find nearlyall parts at our dealer parts counter.Cat dealers utilize a worldwidecomputer network to find in-stock parts to minimize machine downtime.You can save money with Catremanufactured components.

Maintenance Services. Repair optionprograms guarantee the cost of repairsup front. Diagnostic programs suchas Scheduled Oil Sampling, CoolantSampling and Technical Analysis help you avoid unscheduled repairs.

Replacement. Repair, rebuild orreplace? Your Cat dealer can helpyou evaluate the cost involved soyou can make the right choice.

Service and MaintenanceFast, easy service has been designed in with extended service intervals, advanced filtration,convenient filter access and user-friendly electronic diagnostics.

Service Intervals. Service intervalsare extended to reduce maintenancecosts. Engine oil, oil filter and fuelfilters at 500 hours.

Oil Sample and Pressure Ports.Oil sample and pressure portsprovide easy checking of machinecondition and are standard on every machine.

Hydraulic Capsule Filters. The return filters orcapsule filters for the hydraulic system are locatedbeside the hydraulic tank. The filter elements areremovable without spilling hydraulic oil.

Service Points. Service points are centrally locatedwith easy access to facilitate routine maintenance.

Pilot Hydraulic System Filter. Pilot hydraulic systemfilter keeps contaminants from the pilot system and is located in the pump compartment.

Remote Greasing Block. A concentrated remotegreasing block on the boom delivers grease to hard-to-reach locations.

Radial Seal Cleaner. Radial seal main air cleanerwith precleaner has a double-layered filter elementfor more efficient filtration. No tools are required to change the element.

Fuel-Water Separator. The water separator removes water from fuel, even when under pressure,and water level can be monitored in the cab.

11365C L Front Shovel specifications

Engine

Caterpillar C15 ACERT Technology

Net Power at 1800 rpm

ISO 9249 302 kW/411 hp

EEC 80/1269 302 kW/411 hp

Bore 137 mm

Stroke 171 mm

Displacement 15.2 liters

� All engine horsepower (hp) are metricincluding front page.

� The C15 engine meets Stage IIIAemission requirements.

� Net power advertised is the poweravailable at the flywheel when theengine is equipped with fan, aircleaner, muffler, and alternator.

� No engine derating required below2300 m altitude.

Brakes

Meets the standard ISO 10265:1998

Hydraulic System

Main System

Maximum flow 2 x 400 l/min

Swing System

Maximum flow 360 l/min

Maximum pressure

Normal 320 bar

Heavy lift 350 bar

Travel 350 bar

Swing 280 bar

Pilot System

Maximum flow 90 l/min

Maximum pressure 41 bar

Boom Cylinder

Bore 190 mm

Stroke 1792 mm

Stick Cylinder

Bore 200 mm

Stroke 2118 mm

Master Cylinder

Bore 152 mm

Stroke 1953 mm

Sound

Operator Sound� The operator sound level measured

according to the procedures specifiedin ISO 6394:1998 is 76 dB(A), forcab offered by Caterpillar, whenproperly installed and maintained andtested with the doors and windowsclosed.

� Hearing protection may be neededwhen operating with an open operatorstation and cab (when not properlymaintained or doors/windows open)for extended periods or in noisyenvironment.

Exterior Sound� The labeled spectator sound power

level measured according to the testprocedures and conditions specifiedin 2000/14/EC is 107 dB(A).

Cab/FOGS

Cab/FOGS meets ISO 10262.

Service Refill Capacities

Liters

Fuel Tank 800

Cooling System 95

Engine Oil 54

Swing Drive (each) 12

Final Drive (each) 15

Hydraulic system (including tank) 670

Hydraulic tank 310

Track

Track width with long undercarriage(double grouser)

standard, clipped 650 mm

optional 610, 750, 900 mm

Number of shoes each side 47

Number of rollers each side 8

Number of carrier rollers each side 3

Drive

Maximum Travel Speed 4.1 km/h

Maximum Drawbar Pull 462 kN

Swing Mechanism

Swing Speed 6.5 rpm

Swing Torque 204.5 kNm

12

CJ

B

KF

G

D

H

A

E

1 2

365C L Front Shovel specifications

DimensionsAll dimensions are approximate.

Buckets for K SeriesTM Tooth System

mm

Boom 4600

Stick 3480

A Boom top height 4310

Cab top height

with FOPS 4570

without FOPS 4380

B Engine hood height 3250

mm

C Overall width (retracted)

650 mm shoes 3400

750 mm shoes 3500

C Overall width (extended)

650 mm shoes 3900

750 mm shoes 4000

D Upperstructure width 3450

E Tail swing radius 4020

F Minimum ground clearance 840

mm

G Overall length 13 260

H Track length 5860

J Track gauge

Extended position 3250

Retracted position 2750

K Counterweight clearance 1540

m3 mm mm kg

4.0 2132 2550 7520

*4.5 2132 2610 7730

4.0 2132 2550 7770

1 Rock

2 Heavy Duty Rock (with segments)

* Maximum material density: 1500 kg/m3

Weight Capacity Width Tip Radius

13

BA

D

O

1

2

3

4

12 11 10 9 8 7 6 5 4 3 2 1 0 m

1

2

3

4

5

6

7

8

9

1O

11

12

m

FE

C

G

365C L Front Shovel specifications

Working Ranges

Stick Length

Boom Length

Rock Bucket

A Maximum Reach

B Maximum Reach at Ground Level

C Maximum Level Crowd Distance

D Maximum Digging Depth

E Maximum Digging Height

F Maximum Dump Height

G Reach at Maximum Dump Height

Bucket Breakout Force* (ISO)

Stick Breakout Force* (ISO)

* Forces shown are for 4.0 m3 rock bucket

mm 3480

mm 4600

m3 4.0

mm 9470

mm 9120

mm 3800

mm 2480

mm 10 960

mm 7080

mm 6260

kN 500

kN 369

14 365C L Front Shovel specifications

Standard Equipment Standard equipment may vary. Consult your Caterpillar dealer for specifics.

ElectricalAlternator – 75 ampLights: cab interiorSignal/warning horn

Engine/PowertrainAutomatic engine speed controlAutomatic swing parking brakeAutomatic travel parking brakesCaterpillar C15 ATAAC with

ACERT technology, EU Stage IIIA emission compliant,altitude capability to 2300 m

High ambient cooling, 48°C capabilitySide-by-side cooling system with

separately mounted AC condenser and variable speed fan

Two speed travelWater separator, with level indicator,

for fuel line

GuardsHeavy duty bottom guards

on upper frameHeavy duty swivel guard

on undercarriageHeavy duty travel motor guards

on undercarriageQuarry guards

(cylinders, swing motor and drive)

Operator StationAir conditioner, heater and defroster

with automatic climate controlAshtray and 24 volt lighterBeverage/cup holderCoat hookConsole mounted electronic type

joysticks with adjustable gain andresponse

Floor matInstrument panel and gauges with full

color graphical displayLiterature compartmentNeutral lever (lock out) for all controlsPositive filtered ventilationPressurized cabRetractable seat belt, 51 mm Stationary skylight (polycarbonate)Sunshade for windshield and skylightTravel control pedals with removable

hand leversWindshield wipers and washers

(upper and lower)High resistant windshieldFOGSThumb wheel joysticksCab riser, 700 mm

UndercarriageDouble grouser shoes – 650 mm,

heavy duty, clippedGrease lubricated trackHydraulic track adjustersIdler and center section track guardsLong, variable gaugeSteps – four

Other Standard EquipmentAuxiliary hydraulic valve for hydro-

mechanical toolsCaterpillar one key security system with

locks for doors, cab and fuel capCatwalks – left side and right sideCross-roller type swing bearingDrive for auxiliary pumpHand control pattern changerHeavy Lift modeMirrors – left and rightS•O•SSM quick sampling valves for

engine oil and hydraulic oilSteel firewall between engine and

hydraulic pumpsWiring provisions for Product Link,

Auto-lube system and lighted beaconBoom, 4600 mmStick, 3480 mmMaster cylinder

15365C L Front Shovel specifications

TrackDouble grouser, heavy duty

– 610 mm, clipped– 750 mm– 900 mm

Full length Track Guiding Guards

Miscellaneous OptionsConverters, 7 amp-12V

– One– Two

Electric refueling pumpFine filtration filterJump start terminalsReversible cooling fan including

protective screenStarting aid for cold weather with etherTravel alarm with cut off switch

Operator CompartmentLunch box storage with lidMachine security system with

programmable keysRadio

AM/FM radio mounted in right handconsole with antenna and two speakers

Radio ready mounting at rear locationincluding 24V to 12V converterspeakers, antenna

SeatAdjustable high-back seat with

mechanical suspensionAdjustable high-back seat with

air suspensionAdjustable high-back heated seat with

air suspensionStraight travel pedal

Optional EquipmentOptional equipment may vary. Consult your Caterpillar dealer for specifics.

HEHH3117 (12/2005) hr

www.CAT.com

© 2005 Caterpillar

®

365C FS Front Shovel

All Rights Reserved

Materials and specifications are subject to change without notice.Featured machines in photos may include additional equipment.

See your Caterpillar dealer for available options.


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