Advanced Distributed Architecture Platform Technology - ADAPT The Bently Nevada* Advanced Distributed Architecture Platform Technology, or ADAPT 3701, is a family of compact, high performance safety and machinery protection and condition monitoring solutions. ADAPT products are targeted at specific assets and applications, and excel at the intensive signal processing necessary to identify early indicators of machine failure modes long before an alarm. Description The 3701/44 ADAPT Aero Monitor is specifically designed for protection and condition monitoring on aeroderivative gas turbines and their driven equipment. The 3701/44 is optimized for the signal processing required on aero gas turbines such as 1X order tracking of casing vibration at multiple rotor speeds, narrow band high order filtering, multiple bandpass filters on a single sensor and combustion dynamic pressure pulsation measurement. The 3701/44 with dual redundant (DR) processor modules is designed for protection on critical rotating machinery. The 3701/44 has a rugged industrial design allowing it to be skid mounted close to the machine and reduce installation wiring. Its compact small size provides more mounting options compared to traditional rack based solutions. It is capable of accepting a wide array of sensor types, including eddy current proximity probes, charge-coupled accelerometers, Integrated Circuit Piezoelectric Sensors (IEPE), velocity, acceleration, dynamic pressure, and magnetic speed pick-ups. ADAPT 3701 is configured and validated with Bently Nevada Monitor Configuration (BNMC) software. BNMC is a simple and powerful configuration and validation environment used for 3701/44 Simplex 3701/44 Duplex Document: 100M8649-01 Rev. N Page 1 of 26 ADAPT* 3701/44 Aeroderivative Monitor Product Datasheet Bently Nevada* Asset Condition Monitoring
The Bently Nevada* Advanced Distributed ArchitecturePlatform Technology, or ADAPT 3701, is a family of compact,high performance safety and machinery protection andcondition monitoring solutions. ADAPT products are targetedat specific assets and applications, and excel at the intensivesignal processing necessary to identify early indicators ofmachine failure modes long before an alarm.
Description
The 3701/44 ADAPT Aero Monitor is specifically designed forprotection and condition monitoring on aeroderivative gasturbines and their driven equipment. The 3701/44 isoptimized for the signal processing required on aero gasturbines such as 1X order tracking of casing vibration atmultiple rotor speeds, narrow band high order filtering,multiple bandpass filters on a single sensor and combustiondynamic pressure pulsation measurement. The 3701/44 withdual redundant (DR) processor modules is designed forprotection on critical rotating machinery.
The 3701/44 has a rugged industrial design allowing it to beskid mounted close to the machine and reduce installationwiring. Its compact small size provides more mounting optionscompared to traditional rack based solutions. It is capable ofaccepting a wide array of sensor types, including eddy currentproximity probes, charge-coupled accelerometers, IntegratedCircuit Piezoelectric Sensors (IEPE), velocity, acceleration,dynamic pressure, and magnetic speed pick-ups.
ADAPT 3701 is configured and validated with Bently NevadaMonitor Configuration (BNMC) software. BNMC is a simple andpowerful configuration and validation environment used for
the 3701/44 Aero Monitor. It is orderedseparately and is required for operation.
The 3701/44 Aeroderivative Monitor is a self-contained device that is ordered with a singlepart number for either a simplex or duplexterminal base and is made up of the followingmajor components:
PartQuantity Required in
each 3701/44
3701 Simplex TerminalBase
1
3701 Processor Module 1
3701 Input Module 1 or 2
3701 Output Module 1 or none
PartQuantity Required in
each 3701/44
3701 Duplex Terminal Base 1
3701 Processor Module 2
3701 Input Module 1 or 2
3701 Output Module 1 or none
3701/44 Overview
The 3701/44 is a robust, compact, self-contained12-channel device with sophisticated signalprocessing capability and with a form-factorsuitable for distribution close to machinery. TheADAPT Aero has a modular construction thatallows field changing of components and is fully-configurable. It combines protection andcondition monitoring (CM) in a single package. With the ability to define measurements andalarms within the monitor itself, it can act as astand-alone protection and CM system. There is
no need for any interaction with externalsoftware to trigger or control the monitor duringoperation.
The 3701/44 DR Machinery Dynamics Monitor isa compact, field mountable, vibration protectionsystem that utilizes dual redundant processormodules.
In the DR version, each processor module isidentically configured and redundantly digitizesand processes all sensor inputs, executesidentical logic, and each processor moduleindependently drives separate alarm relays.
3701 Digital Communications
The 3701/44 has two independent Ethernetphysical RJ45 connections per CPU for digitalcommunication with Bently Nevada softwareproducts hosted on network computers andplant automation systems. It uses a proprietaryEthernet protocol for communicating withSystem1* Evolution software and the BNMCconfiguration software.
The 3701/44 includes two Ethernet ports perCPU which provide Ethernet TCP/IPcommunications capabilities. Standardindustrial protocols are:
l Modbus® TCP/IP
Modbus over Ethernet is available for connectionto HMI’s, unit control systems, or other plantautomation equipment. The 3701 can only beconfigured as a server.
l Ethernet Global Data (EGD)
EGD is a GE protocol used on Mark VI and MarkVie controllers and by GE ProgrammableAutomation Controllers and certain 3rd partyautomation equipment.
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3701/44 System Description
The 3701/44 monitor is powered by single ordual redundant external +24 V DC power. Itconsists of four main physical components: theterminal base (single or dual), one or twoprocessor modules, one or two input modules,and an output module.
The terminal base is the mounting platform forthe monitor. The different modules install intothe terminal base and two pluggable field wiringtermination blocks plug into the terminal base.Sensor wiring terminates on the wiring blocksand terminations for discrete inputs (Reset, TripMultiply, etc.) terminate directly on the base buton the opposite side from sensor wiring.
The processor module is the monitor’s CPU. It isthe center of the logic and signal processing forthe monitor.
There are two terminal base configurations:
l A simplex base, which contains 1 CPUprocessor card
l A duplex base which contains 2 CPUprocessor cards.
The use of 2 processor cards allows forredundancy for all the dynamic measurements;both processors have access to all signalchannels from each input module.
The input modules are the interface to thesensors. Each input module type covers multiplesensor varieties but due to the number of sensortypes there are different input modules. Theinput modules condition the analog sensorsignals for delivery to A/D conversion on theprocessor module. The input modules are simple,reliable, analog circuitry but with a simplemicrocontroller (outside the protection path) toprovide diagnostics and fault detection on eachmodule. Buffered transducer outputs areprovided at a multi-pin Dsub connector on eachinput module. An accessory cable is available to
fan the buffered outs to BNC or ADRE 408 Dspicompatible connectors.
The output modules are for monitor outputssuch as relay contacts or 4- 20 mA analogoutputs. At the current time only the 8-ChannelRelay Output Module is available. It contains 8programmable SPDT relays and a dedicatedmonitor Protection Fault (OK) Relay. Relay logic iscreated in the BNMC software using thegraphical logic editor.
Processor Module
The processor module, or CPU module, performsA/D conversion, digital signal processing, alarmand logic processing, and communications toBently Nevada software and plant automationsystems. The CPU module employs sophisticateddiagnostics and fault detection processing toenhance reliability, availability, andmaintainability of the protection and monitoringsystem.
The 3701 PAA input module is a 6-channel +Keyphasor/speed input module that interfacesto a variety of sensors such as: -24 VoltProximitor sensors, -24 Volt 3-wireAccelerometers, Charge-Amplifiers, anddifferential output Aeroderivative InterfaceModules used with charge-coupled hi-tempaccelerometers or dynamic pressure sensors.
Any of the PAA’s six channels (1 – 6) can beindependently configured for one of thesupported transducers. Each PAA supports onededicated Keyphasor or speed measurement onchannel 7 that is configurable for Proximitorsensors or magnetic pick-ups. A 2-wire,galvanically isolated, hi-impedance input is
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available for magnetic pick-up speed sensors.The isolated input eliminates potential groundloops that can occur when speed sensors areshared between the vibration system and otherinstrumentation.
The 3701 PAV input module is a 6-channel +Keyphasor/speed input module that interfacesto a variety of sensors such as: -24 VoltProximitor sensors, -24 Volt 3-wireAccelerometers, Velomitor sensors, and constantcurrent 2-wire sensors that are compatible withthe -24 Volt 2-wire Velomitor interface.
Any of the PAV’s six channels ( 1 – 6) can beindependently configured for one of thesupported transducers. Each PAV supports onededicated Keyphasor* or speed measurement onchannel 7 that is configurable for Proximitorsensors or magnetic pick-ups.
3701 Positive (PoV) Input Module
The 3701 PoV input module is a 6-channel +Keyphasor/speed input module that interfacesto a variety of positively powered sensors suchas: +24 V Proximitor sensors, +24 V Interfacemodules, and 2 wire IEPE sensors using 3.3 mAconstant current.
Any of the PoV's six channels (1-6) can beindependently configured for one of thesupported transducers. Each PoV supports onededicated negatively powered Keyphasor orspeed measurement on channel 7 that isconfigurable for Proximitor sensors or magneticpick-ups.
Output Modules
3701 8-Channel Relay Output Module
The 3701 8-Ch Relay Output Module provides 8SPDT relay outputs or 4 "virtual" DPDT outputsand a dedicated Protection Fault relay. Relaylogic is user programmable in the BNMCsoftware using the graphical logic editor. Theprocessor module operates on the relay logic todrive relay state.
The Protection Fault relay is a normallyenergized SPDT relay that will de-energize onfault conditions that can compromise themonitor’s availability to protect machinery. Theprotection fault relay is similar to a traditionalOK relay but certain conditions that do notcompromise protection will not cause theProtection Fault relay to de-energize.
The relays are configured for Normally De-Energized (NDE) or Normally Energized (NE) infour banks of two relays each using a switch onthe relay module.
Relay wiring terminates on the output moduleusing pluggable connectors and exits on theopposite side of the monitor from the sensorinputs.
In dual redundant operation, processor moduleone drives relays 1, 3, 5, and 7 and processormodule two drives relays 2, 4, 6, and 8. The relayalarm logic is identical. External connection to anEmergency Shutdown Device can use a 1oo2 or2oo2 configuration depending on the user’sneeds. Users are recommended to perform asystem analysis using functional safety methods(IEC 61511, IEC 61508 or ISA SP84) beforeselecting a voting scheme.
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Terminal Base
3701 Simplex and Duplex TerminalBases
The term “simplex terminal base” identifies, ordistinguishes this type of terminal base as onewith a single (simplex) processor module asopposed to a dual (or duplex) terminal base withtwo processor modules.
The 3701 simplex terminal base is the mountingand installation component of the monitor. Itsupports a single processor module, one or twoinput modules, and an output module.
The terminal base mounts to a bulkhead, orenclosure or wall sub-panel using the fourmounting holes at the corners of the base.Mount vertically for optimal convection cooling.
The duplex terminal base is similar in function tothe simplex terminal base except that it has twoCPU processor modules instead of one. Theextra CPU module allows the user to use the twoinput modules redundantly. Both CPU moduleshave access to all the signal channels from eachof the input modules.
Terminal base features:
l Two pluggable terminal blocks providesensor wiring terminations that areindividually marked for the sensor wiretype. The termination blocks can beremoved for wiring ease or maintenancework and, when installed, are fixed in placewith a locking mechanism.
l A dedicated connection terminal for singlepoint connection to system earth.
l A single point earth connection switch toseparate physical (chassis) earth fromsystem common (instrument earth) toenable system common connection to anexternal intrinsic safety earth.
l Primary and secondary connectors for single orredundant +24 V DC power input.
l Six discrete inputs (DI) for dedicated dry contactDIs: Trip Multiply, Alarm/Relay Inhibit, LatchReset, Special Alarm Inhibit, Run Mode, andIP/Account reset. There are two sets of these sixinputs on the dual terminal base.
Channel Types, Sensors, andMeasurements
The 3701/44 Aero Monitor supports a set ofstandard channel types and the common sensorsused with those channel types as well as customconfigurable sensors. Support for sensor types isdependent on input module type as listed intables located below in this datasheet section.Each channel type has default measurementsthat can be enabled or disabled and eachchannel type can have user customizable nX andbandpass measurements added to the channeland then customized to the application.
The 3701/44 can have up to 12 vibration inputchannels (Six per input module) and 2Keyphasor/Speed inputs (One per input module).The monitor supports the channel types listedhere:
l Accelerationl Dynamic Pressurel Radial Vibrationl Thrust Positionl Veloctyl Keyphasor/Speed
The aeroderivative core section of an aero gasturbine is typically monitored by high-temperature charge-coupled accelerometersthat connect to a package mounted interfacemodule consisting of a charge amplifier, signalconditioning, and both acceleration and velocityanalog outputs. The acceleration and velocityinputs are treated as their respective channeltypes in the aero monitor.
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Table 1: Channel Type Support by InputModule
Input Module Channel Types
PAA
Channels 1-6
Acceleration
Dynamic Pressure
Radial Vibration
Thrust Position
Velocity
PAA Channel 7 Keyphasor/Speed(Proximitors, single andmulti-event, or IsolatedMag pickup, single andmulti-event)
PAV
Channels 1-6
Acceleration
Dynamic Pressure
Radial Vibration
Thrust Position
Velocity
PAV Channel 7 Keyphasor/Speed(Proximitors, single andmulti-event or Mag pickup,single and multi-event)
PoV
Channels 1-6
Acceleration
Dynamic Pressure
Radial Vibration
Thrust Position
Velocity
PoV Channel 7 Keyphasor/Speed(Proximitors, single andmulti-event or Mag pickup,single and multi-event).
PAA and PAV channels 1–6 can also beconfigured to support an additional Keyphasorinput provided it is a single event per revolution,less than 5000 rpm, and uses a Proximitor
PAA 3-Wire (Com/Sig/-24VDC)350500 DPCA or Modified86517 I/F
PAV 3-Wire (Com/Sig/-24VDC)350500 DPCA or Modified86517 I/F
PoV 2-wire PCB 121A21
2-wire PCB 121A44
2-wire PCB 121A22
Measurements
Each channel type has a set of defaultmeasurements typical of the channel type. Inaddition, user customizable nX vectors andbandpass measurements may be added to eachchannel.
The number of measurements that can be addedand enabled depends on the signal processingcapability of the processor module. There is nolimitation, other than processor performance, tothe number of measurements that can be addedto a single channel or across all channels. Aperformance calculator in the BNMC softwareprovides feedback during the configurationprocess on performance margin asmeasurements are added or removed and theirattributes modified.
Table 6: Default Measurements by ChannelType
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Measurement(2)
ConfigurableAttributes
Radial Vibration
Direct Full scalerange
Units (mils orµm peak-peakor rms)
High passcornerfrequency
Low passcornerfrequency
High pass filterorder (1,2,4,6,or 8th )
Low pass filterorder (1, 2, 4,6, or 8th)
Clamp value(amplitude)
Rough Load Zone Full scalerange
Units (mils orµm peak-peakor rms) Lowpass filterorder (1, 2, 4,6, or 8th)Clamp value(amplitude)
Running Speed
1X Full scalerange
Keyphasorassociation
Integer or non-integer
Measurement(2)
ConfigurableAttributes
order inincrements of0.1x from 0.1xto 100x (phasenot valid fornon-integerorders).
Units (mils orµm peak-peakor drms)
Clamp value(amplitudeand phase)
2X Full scalerange
Keyphasorassociation
Integer or non-integer orderin incrementsof 0.1x from0.1x to 100x(phase notvalid for non-integerorders).
Units (mils orµm peak-peakor drms)
Clamp value(amplitudeand phase)
Gap Low PassCornerFrequency
Clamp Value(Volts)
Accelerometer, Velocity
Direct Full scale
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Measurement(2)
ConfigurableAttributes
range
Units (Englishor metric,peak or rms)
High passcornerfrequency
Low passcornerfrequency
High pass filterorder (1,2,4,6,or 8th )
Low pass filterorder (1, 2, 4,6, or 8th)
Clamp value(amplitude)
Integrated
1X
Full scalerange
Keyphasorassociation
Integer or non-integer orderin incrementsof 0.1x from0.1x to 100x(phase notvalid for non-integerorders).
Units (Englishor metric,peak or drms)
Clamp value(amplitudeand phase)
Measurement(2)
ConfigurableAttributes
Integrated
2X Full scalerange
Keyphasorassociation
Integer or non-integer orderin incrementsof 0.1x from0.1x to 100x(phase notvalid for non-integerorders).
Integer or non-integerorder in increments of 0.1xfrom 0.1x to 100x (phasenot valid for non-integerorders).
Units (English or metric,peak to peak or rms)
Clamp value (amplitudeand phase)
Amplitude Extraction Full scale range
Units (English or metric,peak to peak or rms)
Clamp value (amplitude)
Associated Spectrum
Center Frequency
Bandwidth
Spectral Band Full scale range
Units (English or metric,peak to peak or rms)
Clamp value (amplitude)
Measurement
Associated Spectrum
Start Frequency
Stop Frequency
1. Technically feasible configurations depend on theinteraction between many factors. Certain selections maynot be feasible. Use the BNMC software to create an off-line configuration to determine technical feasibility.
2. The default measurement attributes can also becustomized.
Waveforms and Spectral Data
Acquisition of multiple synchronous andasynchronous waveforms can be configured foreach 3701 channel in the BNMC software. Thesewaveforms are used as the data source forextraction of measurements that requirespectral data such as nX vectors and peakextractions.
Waveform configuration for spectral dataconsists of fmax and the number of lines in thespectral data.
Asynchronous spectral waveforms:
Fmax can be set between 10 Hz and40 kHz in 12 discrete steps. Fmin isalways at 0 Hz.
The number of spectral lines can beset from 12.5 to 3200 in 12 discretesteps.
Synchronous spectral waveforms:
Number of samples per revolutioncan be set from 8 to 4096.
Number of revolutions per waveformcan be set from 1 to 1024.
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Amplitude Extractions
An Amplitude extraction is the amplitude at auser configured center frequency and with auser configured bandwidth. The band aroundthe center frequency is limited in size and canrange from a single spectral line (bucket) closestto the configured center frequency, to the centerspectral line plus 5 lines on each side (11 totalbuckets).
The source data for amplitude extractions areasynchronous spectrums.
Multiple amplitude extractions can be configuredon a single channel and across multiplechannels.
Spectral Bands
Spectral bands are user configured with a startand a stop frequency and return the averageenergy in the band.
The source data for spectral bands aresynchronous and asynchronous spectrums usingeither enveloped spectral or ordinary spectraldata.
Multiple spectral bands can be configured on asingle channel.
Applications for spectral bands and other signalprocessing features are described in theApplications section of this datasheet.
Alarming and Setpoints
Alert and Danger over and under alarm setpointscan be created for each measurementindividually as well as configurable alarmattributes such as enable/disable, alarm timedelay (ATD), and latching/non-latching.
In addition, the alarming attributes(enable/disable, ATD, and latching/non-latching)
can be set independently on the Alert andDanger alarms on the same measurement.
Relay logic is created in the graphical relay logiceditor in BNMC software by mapping theenabled alarms to OR and AND gates to drive arelay.
Individual relays can be configured aslatching/non-latching or enabled/disabledindependently (or in addition to) the settings onthe measurement alarms.
Network Operation
The processor module supports two EthernetRJ45 physical connections located on theterminal base. The two connectors are termedNet A and Net B and each has its ownconfigurable IP address. All configuration andinterface to Bently Nevada software andcommunication using an industrial protocol isusing one or both of these connections.
Display and HMI Options
Bently Nevada, LLC offers System 1* Basic as asimple, low cost, easily installed, and lightfootprint HMI. System 1 Basic is part of theSystem1* Evolution platform and offers a subsetof System 1 Evolution functionality to provide abasic operator display.
The Modbus TCP or EGD industrial protocols canbe used to serve data to an HMI where users canbuild display environments using standard 3rd
party HMI software.
Bently Nevada ConfigurationSoftware (BNMC)
BNMC software is necessary to configure andverify the 3701/44 Machinery Dynamics Monitor.
BNMC is simple configuration software with anominal price that is used for monitor
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configuration. It also has snapshot viewing oftime base waveforms (includingKeyphasor/Speed) and spectrums to supportcommissioning and setup of the 3701 andsensor instrumentation system. Bently NevadaMonitor Configuration software will run on mostWindows desktop or notebook computers and isdesigned and fully tested for operation onMicrosoft® Windows® 7 and 8.1 (32 bit and 64bit) and Microsoft® Windows® 2008 and 2012Server (64 bit).
Language support at the current time is Englishversion operating systems with keyboardpreference set to English.
BNMC is ordered separately from the monitorhardware. See the spares section in theSpecifications portion of this datasheet for thepart number.
System 1 Evolution Connectivity
3701 monitors connect to System 1 Evolutionand support current value and time-based datacollection of all static values, waveforms, andspectral data. This includes System 1 software'sfull suite of plots and tools for conditionedmonitoring and asset management.
When an event is triggered on the 3701/4xmonitor, the following high resolution alarm datais forwarded to System 1t.
Trended Measurements:
Duration Intervals
Pre-event Data
10minutes 1 second
20 seconds 100milliseconds
Post-eventData
10 seconds 100milliseconds
1minute 1 second
Spectrums/Waveforms:
Duration Intervals
Pre-event Data 2.5minutes 10 seconds
Post-eventData 1minute 10 seconds
Note: In case of network disruption between the3701 and System 1t, the 3701 can store up to512MB of Alarm fata and 512MB of transientdata.
tRequires System 1 Evolution 17.2 or newer andFirmware release 4.1 or newer for 3701/4x.
Applications
This section describes selected applicationswhere the 3701 functions and features offersparticular benefits.
Dual Redundant Protection
A typical dual redundant protection onlyapplication has these basic elements:
l Each processor module processes allsensor and Keyphasor input signals andhas communication (Ethernet) connectionsonly to the controls and automationsystem.
l Each processor is configured the same andexecutes identical logic.
4, 6, and 8. The same alarm logic is used foreach relay pair (1, 2), (3,4) etc.
l An external shutdown system connects torelay pairs and votes 1oo2 or 2oo2depending on application requirements.(The 1oo2 configuration is for SIL 2applications.)
l The dedicated protection fault relay isdriven by a protection fault in either of theprocessor modules and is driven if oneprocessor module is removed.
l If redundant sensors are required, they canbe voted 2oo2 or 1oo2 in the 3701processor modules. SIL 2 applicationsrequire voting the 3701 relays 1oo2 in anexternal ESD but the sensor alarm voting inthe 3701 processors provides the 2oo2vote.
l System configuration can be varied in anumber of ways to meet differentreliability requirements. Redundantsensors can be used partially or entirely.Non-redundant sensor points, such as XYradial shaft vibration probes, on the samebearing can also be split between inputmodules.
l Redundant industrial protocols canoperate independently from eachprocessor module to automation andcontrol systems.
Dual Redundant Protection with a System 1Connection
This optional configuration operates the same asdescribed above but Processor Module 1connects to System 1 using one of its Ethernetports. Cyber security is the key design elementthat must be addressed in this configuration.
3701 supports the standard industrymeasurements for these applications but, inaddition, users can create custom measurementson these channels using spectral bands,bandpass timebase measurements, amplitudeextractions, nX measurements, integrated andnon-integrated, and rms or peak measurements.
Detection of certain mechanical, aerodynamic,and hydraulic, faults can be enhanced byimproved measuring capability. For example, onan axial compressor there may be increased sub-synchronous axial vibration at the onset of asurge condition – a bandpass timebasemeasurement or synchronous spectral bandmeasurement on an axial position probe canenhance detection of this specific fault mode.
Roller Element Bearings
Use spectral bands to focus on bearing faultfrequencies. ( nX measurements can also beused but the spectral band allows customizingthe bandwidth to the bearing fault frequencyresponse whereas the nX measurement isnarrow band.)
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Outer RaceBall Pass(ORBP)
A spectral band using synchronous enveloped ornon-enveloped data can be set around the expectedORBP
Inner RaceBall Pass(IRBP)
A spectral band using synchronous enveloped ornon-enveloped data can be set around the expectedIRBP
Cage A spectral band using synchronous enveloped ornon-enveloped data can be set around the expectedcage frequency
Ball Spin 1X A spectral band using synchronous enveloped ornon-enveloped data can be set around the expectedball spin 1X frequency
Ball Spin 2X A spectral band using synchronous enveloped ornon-enveloped data can be set around the expectedball spin 2X frequency
Overall andnon-REBfaultfrequencies
Set one or more bandpass measurements to look atoverall vibration at frequencies where rotor, casing,or structural vibrations are expected.
nX measurements can also be used for rotor relatedvibration.
HF band Set a spectral band using enveloped synchronous orasynchronous data sources on a broader highfrequency band to detect low level impact events.
(A simple bandpass with an appropriately set highpass filter can be configured in addition.)
Gear Boxes
There are many types of gear boxes withcorrespondingly different vibration monitoringneeds. This short section is intended only tohighlight some particular features of the 3701system.
Feature Description
Gear Mesh(GM) 1X, 2X, or3X
Set a synchronous spectral band, or annX measurement (or both) on the 1X,2X, and 3X GM. For each gear set.
Gear MeshSide Bands
If the Technician knows thefundamental frequency of an expectedside band based on the gearkinemantics then he/she can set asynchronous spectral band on a specificsideband.
Enhancedmeasurements
For API 613 gearboxes where XY radialvibration probes are typically specified
Feature Description
from RadialVibrationProximitors
the Technician can set the GM relatedspectral bands described above as wellas nX’s based on hi and low speed shaftKeyphasors.
For API 613 gearboxes where axialposition probes are typically specified.Axial vibration can be measured bysetting bandpass filtered or nXmeasurements in addition to theconventional thrust positionmeasurement.
Gas Turbine Combustion Dynamic Pressure
Spectral bands and/or amplitude extractions aswell as bandpass filtered timebasemeasurements can be configured to selectivelymonitor the different tones produced bypressure pulsations in combustion turbines.
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Specifications3701/44 Monitor PowerRequirements
Input Voltage
Min: 18VDCMax: 36VDC
Current
2.3 amps max current (Simplex)3.0 amps max current (Duplex)
Inrush Current
3.0 amps max inrush less than 5 mS(Per processor card)
Supply must be 2006/95/EC Low Voltage Directivecompliant for CE installations.
Supply must be Class I, Div 2 or Class I, Zone 2,(CL2 SELV), compliant for hazardous areaInstallations.
3701/44 Processor ModuleSpecifications
Inputs
Max: 12 dynamic signals and 2Keyphasor/speed signals
Signal/Noise Ratio
110db @ 102.4 ksps
A/D Conversion
Sigma- Delta 24 bit.
Bandwidth
0.5 to 40Khz
Outputs
Two Independent Ethernet ports
Net A: 10/100 BaseTNet B: 10/100 BaseT
Buffered Signal Outputs
15 pin DSUB connector, availableaccessory cable for BNC and SMCoptions.550 ohm output impedance
LEDs
Module OK LED
Indicates when the module isfunctioning properly.
Protection Fault LED
Indicates that the monitor hasexperienced a fault that is affectingprotection
User Inhibit LED
Indicates that there has been a userinitiated inhibit of alarmingfunctionality
Attention LED
Indicates a condition on the monitorhas occurred that may require action
Danger LED
Indicates a Danger condition
Alert LED
Indicates and Alert condition
KPH 1 OK LED
Indicates that Keyphasor signal 1 istriggering.
KPH 2 OK LED
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Indicates that Keyphasor signal 2 istriggering.
NetA
Indicates that Network A has a validlink.
TX/RX A
Indicates that network traffic isflowing on Network A.
Net B
Indicates that Network B has a validlink.
TX/RX B
Indicates that network traffic isflowing on Network B.
PWR 1 OK
Indicates that the first power inputis functioning correctly
PWR 2 OK
Indicates that the second powerinput is functioning correctly
Accuracy
Direct pk or rms
Within ± 0.5% of full-scale typical,1.1% Worst Case
Bias
+0.4 V / -0.8 V typical, +0.8V / -1.34 Vworst case.
Tracking filters
nX tracking filters are have abandwidth of 0.075X, where X is the
speed of the associated speedchannel.
Alarming
Setpoints
Over/under user configurable
Time Delay
100mS – 60 minutes
Latching
User configurable alarming or relaylatching
Input Impedance
All 3-wire Inputs (PAA & PAV)
Nominal input impedance is 10 kW.
2-Wire Input – PAA (Aeroderivative)
Nominal differential inputimpedance is 99.8 kW.
2-Wire Input – PAV (Velomitors)
Nominal constant current is 3.3267mA.
2-Wire Input – PAA - Speed channels(Isolated Magnetic Pickup)
32.08 kW when input signal is below30 Vpp, and a 9.98 kW when above30 Vpp
Speed Signal Inputs
Speed Range Dedicated Speed/KeyphasorInput
1 to 120,000 rpm
Speed Range Auxiliary Keyphasor Input
1 to 10,000 rpm
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Speed Resolution
1 to 100 rpm ± 0.1 rpm100 to 2000 rpm ± 1 rpm
Gap
±8.2 mV typical±22.3 mV worst case
Phase Accuracy
± 1 degree up to 20 kHz for mostsensorst
Auto Threshold
Use for any input above 1 rpm for 1event/resolution.
Manual Threshold
±150 mV, user selectable from +3.5to -23.5 Vdc.
Hysteresis
User selectable from 0.2 to 10 volts.
Signal Amplitude
Minimum signal amplitude for triggeris 2 volts peak-to-peak.
Note: Refer to Hazardous Area SpecialConsiderations Section for Maximum MagneticPickup amplitude requirements for hazardous areaapplications.
tPhase accuracy on 2 wire sensors on the PAA inputcard has ± 1 degree up to 500 Hz and ± 5 degree up to3 kHz
Relay Output Specifications
Relay Type
Single Pole Double Throw (SPDT).
Normally Open (NO), Normally Closed
(NC), and Armature (ARM) contacts
Contact Ratings
5A/250 Vac/1500 VA Max.5A/250 Vdc/150 VA Max.
Minimum Switching Current
12Vdc/100mA
Normally De-Energized (NDE) or NormallyEnergized (NE)
NDE/NE independently selectable forRelays 1 – 4 and 5 – 8 using a switchon the relay module.
Note: Refer to Hazardous Area SpecialConsiderations Section for Relay specificationswhen used in hazardous area applications.
3701/44 EnvironmentalSpecifications
Indoor Use Only
Operating Temperature Range
-30 C to +65 C†
(-22 F to 149 F)
† If the 3701 is operated 100% at +65C, its life will bereduced to approximately 11 years. Any portion of thetime it is operated below +65C or any convectiveairflow will increase its lifespan.
Storage Temperature Range
-40C to +85C(-40 F to 185 F)
Relative Humidity
0% to 95% rH non-condensingOperating and Storage
Vibration
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5g @ 57-500 Hz.IEC 60068-2-6
Shock
15g, 11ms
Altitude
< 2000 m (6,562 ft)
Pollution Degree
Pollution Degree 2
Installation Category
Category II
Physical
Simplex Base Dimensions
26.7 x 20 x 18.2 cm (10.5 x 7.87 x7.15 in)
Weight
4.5 kg (9.9 lbs)
Mounting
Bulkhead4 mounting bolts or screws atcorners.
Compliance and CertificationsNote: This device complies with part 15 of the FCC Rules.Operation is subject to the following two conditions: (1) Thisdevice may not cause harmful interference, and (2) Thisdevice must accept any interference received, includinginterference that may cause undesired operation.
EMC
European Community Directives:
2014/30/EU
Standards
EN 61000-6-2 Immunityfor IndustrialEnvironments
EN 61000-6-4 Emissionsfor IndustrialEnvironments
Electrical Safety
European Community Directives:
LV Directive 2014/35/EU
Standards
EN 61010-1
Cyber Security
Achilles CommunicationsCertification Level1
Maritime
Comply with ABS Rules for Conditionof Classification, Part 1
-2015 Steel Vessels Rules-2015 Offshore Units and Structures
Document: 100M8649-01Rev. N
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Hazardous Area Approvals
For a detailed listing of country and productspecific approvals, refer to the Approvals QuickReference Guide (document 108M1756) located atthe following website: www.GEmeasurement.com.
CSA/NRTL/C
Ex nA IIC T4 GcClass I, Zone 2; AEx/Ex nA IIC T4 GcClass I, Division 2. Groups A,B,CD; T4T4 @ -30 °C to +65 °CInstalled per drawing 100M0771
ATEX/ IECEx
II 3GEx nA nC IIC T4 GcT4@ -30°C ≤Ta ≤ +65°C
Hazardous Area Special Considerations
l Power supplies must be Class I, Div 2 orClass I, Zone 2 compliant for hazardousarea installations.
l Hazardous area installations require relaycontact voltages below 30 Vac rms, or 30Vdc to minimize hazard.
l Hazardous area installations require relaycontact amperages below 5 Amps DC, orAC to minimize hazard.
l Hazardous area installations require relaycontact power below 100 Watts DC, or 100VA AC to minimize hazard.
l Hazardous area installations require inter-terminal base connectors to remainunused.
l Magnetic Pickup input amplitude must notexceed 60Vrms to minimize hazard.
l Reference 100M8172 section 3 foradditional Hazardous Area restrictions andinformation regarding installation of the3701/44 system.
For further certification and approvalsinformation, visit the following website:www.GEMeasurement.com
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Ordering Information
For a detailed listing of country and productspecific approvals, refer to the Approvals QuickReference Guide (document 108M1756)located at the following website:www.GEmeasurement.com.
The 3701/44 can be ordered as an individualcomponent or as part of a kit that may includeother components than just the monitor.Ordering part numbers are provided below forboth options.
Use these part numbers to order ADAPT solutionkits for specific turbine types:
l ADAPT_LM2500Designed for the LM2500
l ADAPT_LM6000Designed for the LM6000
Use the 3701/44 part number below to orderthe aero monitor.
3701/44–AXX–BXX–CXX-DXX- EXX
A: Redundancy
0 1: Simplex
0 2: Duplex
B: Input Module 1
0 1: Prox/Accel/Velom
0 3: Prox/Accel/Aero
0 4: Positive InputMod.
C: Input Module 2
0 1: Prox/Accel/Velom
0 3: Prox/Accel/Aero
0 4: Positive Input Mod.
D: Output Module
0 0: None
0 1: 8 CH Relay Module
E: Approvals
0 0: Nonet
0 1: CSA
0 2: ATEX/IECEx
X X: Country specific
Note:tThis does include the non-hazardous areageneral safety certification.
Spares
3701/44
3701/44 Aeroderivative Monitor
177896-01
3701/44 Processor Module
177990-01
Prox Accel Aero (PAA) Module
177989-01
Prox Accel Velom(PAV) Module
105M6001-01
Positive Input (POV) Module
177897-01
3701 Output Relay Module
175794-01
3701 Simplex Terminal Base
178372-01
Document: 100M8649-01Rev. N
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Duplex Terminal Base
177992-01
3701 Terminal Block – Standard
100M9465-01
BN Monitor Configuration SW DVD
Accessories
323314-01
Buffered Output cable 15 pin D-Subto 7 SMA connectors. (SMAconnectors work with the ADRE*408)
Copyright 2013 - 2018 Baker Hughes, a GE company, LLC ("BHGE") All rights reserved.* Denotes a trademark of Bently Nevada, LLC, a wholly owned subsidiary of Baker Hughes, a GE
company.All product and company names are trademarks of their respective holders.
Use of the trademarks does not imply any affiliation with or endorsement by the respective holders.The information contained in this document is subject to change without prior notice.
1631 Bently Parkway South, Minden, Nevada USA 89423Phone: 1-775.782.3611 www.GEmeasurement.com
