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TRAINING PRESENTATION

By: Attinder Pal Singh Bhullar

Adm. No. 10316

Department of Mechanical Engg.

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Contents:

Introduction

Agriculture Scenario

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Introductionto Swaraj Group

Swaraj Groupcameintoexistence withthe

establishmentof P.T.L. on June 27,1970. The

company was Indiasfirstlargescale Farm

Equipmententerprisebasedontotallyindigenousdesignandtechnology , and waspromotedby

Punjab State Industrial DevelopmentCorporation

withthehelpofthe Govt. of Indiaandpublic

financialinstitutions.

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Variousdivisionsof Swaraj Group

Swaraj Tractors Division

Swaraj Mazda Ltd.

Swaraj Automotives Ltd. Swaraj Foundry Division

SwarajCombine Ltd.

Swaraj Engines Ltd.

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Swaraj Tractor Division

Swaraj Tractors Divisionissituatedin Industrial

Area, Phase IV, S.A.S. Nagar, Mohali, animportant

industrialtownin Punjab.

RatedCapacity: 30,000 tractorsperyear

Employeestrength: 1790

Annualturnover: `1,300 crore

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Swaraj Tractors Divisionsvarious

Departments

Light Machine Shop

Heavy Machine Shop

Assembly Shop Heat Treatment Shop

Paint Shop

Material Testing Lab

Maintenance Department

Stores

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Salesof Swaraj Tractors

Geographically

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Salesof Swaraj Tractors

BasedontheHorse Power

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Variousmodelsof Tractors

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Variousmodelsof Tractors

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Variousmodelsof Tractors

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Various Loopsin Assembly Shop

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Assembly Shop Layout

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Differential Assembly

Differentialcasting mountedontrolleyafter washing.

Bullpinion Shaftleftandrightfitted.

Cageassemblyfitted. It consists of:

1. Crown wheel.

2. Tailpinionassembly.

3. Rollerbearing.

4. Bevel wheels.

PTO shaftfitted. Rearaxle/trumpetisfitted.

PTO shifterassemblyfitted.

Gearboxassemblyisfitted.

Rearcoverassemblyfitted.

Brakesarefitted.

Parking brake.

Suctionpipe

PTO cover

Trailerhookisfitted.

Anglebracketisfitted.

Rockerlinkisfitted.

Footboardisfitted.

Clutchpedalisfitted.

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The Differentialhasthreejobs:

1. Toaimtheenginepoweratthe wheels.

2. Toactasafinal gearreductioninthevehicle,

slowing therotationalspeedofthetransmission

onefinaltimebeforeithitsthe wheels.

3. Totransmitpowertothe wheels whileallowing

themtorotateatdifferentspeeds.

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GearBox Assembly

Gearboxhousing mountedontrolley.

Inputshaft, Intermediate (Counter)shaft & layshaftassembly.

Outputshaftassembly.

Hi-Losleeve

&planet

gear

carrier

fitment.

Shifterrodsassembly.

Steering assembly.

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GearBox Assembly

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RearCover Assembly

Assemblyof Ramcylinderandpiston.

Assemblyofcontrol Sector.

Assemblyof SensorBracketand Ramarm.

Assembly

of

Control

valve

and

ResponseValve.

Fitmentandassemblyofsensortube.

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Engine Sub Assembly

Enginemountedontrolley.

Hydraulicpumpisfitted.

Alternatorisfitted.

Self-motorisfitted.

Oilpumpisfitted.

Frontaxlebeamandbracketisfitted.

Clutchplateisfitted.

King pinisfitted.

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EngineCoupling Loop

Lift Top Link Assembly

Lift Lower Link Assembly

Levelling rodfitment

EngineCoupling

Tierod (left)fitment Stayrodfitment

Deliverypipefitmentfromhydraulicpumpfittedonengineassembly

Brakecoupling withBrakepedal

Clutchcoupling withClutch Pedal

Foot Acceleratorcoupling

Fitmentofradiatormounting bracket

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After Paint Area

STAGE 1:

Alternatorconnection

Horn

Brakerod

Brakeswitchconnection Fanbelt

STAGE 2:

Speedometer wire

Rearframe

Fueltank

Overflow pipes

Feltpads

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STAGE 3:

Fan

Radiator

Hosepipes Dashboard (itmainlyhasinstrumentalpanel whichcontainsengineoilmeter,

fuel gauge, amperemeter, temperature gauge, speedometer)

Dashboardcover

Numberplate

STAGE 4:

Battery

Steering wheel

Headlights

ClutchconnectionHooksandsidepanel

Knobsandcovers

Sealings

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STAGE 5:

Seat

Sheetmetalcovers (sidepanelcovers,

sideshield, bonnet, front grill) Fenders

Tyresfixing

Battercover

Torquechecking Engineoilpouring and greasing

Chartsandstickers