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Compact Control BuilderAC 800M
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Contents
! Product Overview! Compact Control Builder AC 800M
! S800L I/O system
! S 800 I/O system
Compact Control Builder AC 800M
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AC 800M Family
S800 I/O FamilyS800L I/O Family
Control & I/O to meet all Automation needs
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Optional up to 12
Communication modules
AC 800M Architecture
Redundant Ethernet 2 RS-232 channels
CPU S800L I/O
Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M! Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus
! Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus
Compact Flash slot
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AC 800M with Compact Control Builder
Compact Control Builder! AC 800M HW configuration! Compact Control Builder AC 800M
! (800xA Control Builder for DCS)
! Features and Functions usingCompact Control Builder
Compact Control Builder AC 800M
Hardware
Functional Areas
Options
Core SystemOperations
Production ManagementInformation Management
Control and I/OEngineering
Asset OptimizationDevice Management
SafetyApplications
800xA Control Builder
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Compact Control Builder AC 800M
Compact Control Builder! Moving applications & libraries between Compact Control Builder AC 800M and Control Builder in System 800xA
! Support of NLS Language Packages
Hardware
Functional Areas
Options
Core SystemOperations
Production ManagementInformation Management
Control and I/OEngineering
Asset OptimizationDevice Management
SafetyApplications
800xA Control Builder
Compact Control Builder AC 800M
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The AC 800M family has scalable performance
PM856
8MB24 MHz
Choice of speed, memory and availability
PM851
8MB24 MHz
RedundantPM861 PM861
16MB48 MHz
PM860
8MB48 MHz
32MB96 MHz
RedundantPM864 PM864
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Max 12 S800 modules per I/O Cluster
< 1000m
Up to 48 Controllers on Control Network
Max 12 Communication modules on CEX bus
Flexible and scalable in size and performance
Control Network (Ethernet TCP/IP, 10Mbps)
Max 12 S800 modules on Electrical Modulebus
Max 24 S800 modules per remote I/O station
Remote S800 I/O via PROFIBUS DP/V1
Max 7 S800 I/O Clusters
OpticalModuleBus
I/O Cluster
Note: See AC 800M Controller Hardware User Manual for details about supported combinations
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Max 12 S800 modules per I/O cluster
Redundant PROFIBUS master interface
Full redundancy – “To reach highest availability”
No S800 modules on electrical Modulebus !!
Control Network (Ethernet TCP/IP, 10Mbps)
Redundant CPUs with optionally redundant CEX buses
(max 12 communication modules totally)
Optionally max 6 pairs of redundant S800 modules
on base cluster.
Remote S800 I/O via PROFIBUS DP/V1
(optionally line redundant)
Optionally redundant S800 modules
(max 6 pairs per I/O cluster)
Max 24 S800 modules per remote I/O station
Max 12 S800 modules per I/O cluster
Max 12 S800 modules per I/O cluster
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AC 800M Open Architecture
AC 800M options for communication includes;
• Networks: Control Network, MB300, SattBus on TCP/IP• Field buses: PROFIBUS DP• Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined• Process device/instrument: INSUM switchgear, ABB Drives• I/O systems: S100, S200, S800, S900
RS2
32C
I853
PRO
FIBU
S D
PC
I854
MB3
00C
I855
S100
I/O
CI8
56
INSU
MC
I857
Driv
eBus
CI8
58
Con
trol
Net
wor
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S232
PM8x
x
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! Self-diagnostics
! Hot swap maintenance
! On-line changes of application program and configuration
! Compact Flashmemory for storage of application and data
! Search & Navigation
Comprehensive maintenance features reduce down-time
Cost Effective Maintenance
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Compact Control Builder AC800M
! Compact Control Builder! Control solutions ! Reusable Control Libraries
! Promotes re-use of code by means of user-defined libraries of data- and function-block types
! Comprehensive libraries of ready-for-use functions
! Multitasking, multi-controller and multi-user application development
! Supports all five IEC 61131-3 programming languages
! Powerful simulation and on-line facilities for testing and troubleshooting
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Choose the language that fits your needs
Standard IEC 61131-3! Easy to learn! Different languages have
different advantages! Use the language best
suited for the situation! Runs seamlessly in a
Common Language Runtimein the Controller
! All included, no options
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Function Block TypeInstances
Re-use instead of re-inventing
Function Block Type
Motor 1
Motor 2
Motor 3
Motor 4
MotorControl
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! Import of code from CCB to 800xA! Control builder menus in Chinese! PID loop template library
! Pre-configured PID loops ready to use, based on Control Modules! Including alarm and trending! Templates that can be used as a base for other regulatory use cases as well
! New Alarm & Event function blocks supporting external time! Improved GSD Import
! Integrated in 800xA ! Partial import and post-import modifications of device definitions supported! Support for GSD 5.0
! Supports of different versions of Hardware Definitions in one controller! Based on a new Hardware Library function! Different versions of the same Communication Interface Module! Different versions of the same Field Device
Control improvements, version 5.0
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! Improved task handling in the controller and Control Builder ! Compiler warning for colliding task settings! System alarm when close to task latency in AC 800M HI! Improved information on Offset (used, actual, limit)! Latency alarm limit! First scan execution time
! Dynamic download of protocol handlers
! Rechargeable battery for AC 800M (SB822)
! New Satt I/O interface (CI865). ! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O
! Enhancement of the Comli protocol:! Addressing extra registers (message type < and =)! Clock synchronization of slaves (message type J)
! Support for Hot Swap on CI853 (Serial communication interface)
Control improvements , version 5.0 cont.
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! New Satt I/O interface (CI865). ! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O
! Support for Hot Swap on CI853 (Serial communication interface)! New Termination Units for cluster modem TB840! Headroom support for all analog outputs with AC 800M! Quoting and Ordering process for coating and G3 compliance of
any hardware module! Mounting Assembly for mounting of horizontally oriented modules
on a vertical DIN-rail! Support for additional RTD sensor types via AI830A! Additional label in the product package! S900 I/O certified for underground mining
I/O improvements, version 5.0
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! Scalable, cost-effective design
! Fault tolerance for maximum plant availability
! Open architecture reduces lifecycle costs
! Wide-ranging control functionality to meet all needs
! Easy and Efficientengineering
AC 800M Summary of Benefits
Results in higher return on assets" Improving overall production control
" Maximizing process availability
" Minimizing maintenance
S800L I/O
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Features
LED Status indication
Detachable terminals2/3-wire connection
Detachablefield power supply
Securely fastenedwith additional screws
One PCB onlyfor robustness
Strong two pieces mechanicswith metal plate and plastic cover
Patented DIN-rail lockfor simple handling
Optional terminal list for field power distribution
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! Mix and match the I/O modules! Including the IS interface modules at the
rightmost positions! Spare MTUs can be installed for future
expansion! S800L and S800
! Internal electrical module-bus via cable! Mixed horizontal and vertical mounting
! Optical module-bus expansion (clusters) within the I/O station! Optical Extension up to 1000 m
Build your I/O station freely