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3D Printing: Opening Doors to Endless Possibilities

Date post: 14-Jun-2015
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A presentation given by Jacky's Group COO, Ashish Panjabi, at DesignWeek in American University of Sharjah's College of Architecture, Art and Design.
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3DPrin)ng :Opening doors to endless possibili)es Jacky’s Business Solu1ons LLC, PO Box 13745, Dubai, UAE Tel: +97142821822 [email protected] , www.jackys.com
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Page 1: 3D Printing: Opening Doors to Endless Possibilities

   3D-­‐Prin)ng  :Opening  doors  to  endless  possibili)es  

 

Jacky’s  Business  Solu1ons  LLC,  PO  Box  13745,  Dubai,  UAE  Tel:  +971-­‐4-­‐2821822  [email protected],  www.jackys.com  

Page 2: 3D Printing: Opening Doors to Endless Possibilities

It  is  All  about  3D….  

Page 3: 3D Printing: Opening Doors to Endless Possibilities

• Tradi)onal  techniques  use  Subtrac1ve  Manufacturing  

•  Carving  out  a  model  from  a  given  volume  

• 3D  Prin)ng  is  a  form  of  Addi1ve  Manufacturing    

•  Genera)ng  a  part  by  building  it  layer  by  layer    

•  Automa)c    construc1on  of  physical  objects    

       using  addi)ve  manufacturing  technology  

What  is  3D  Prin)ng  or  Rapid  Prototyping?  

Page 4: 3D Printing: Opening Doors to Endless Possibilities

How  Does  It  Work?  

3D  CAD  File    Save  as  “STL”  

3D  Prin)ng  Process   3D  Prototype  

Step  1     Step  2   Step  3  

STL  (Standard  Triangula)on  Language)    •  The  standard  data  format  for  Rapid  Prototyping  industry  •  Approximates  the  surfaces  of  a  solid  model  with  triangles  

Page 5: 3D Printing: Opening Doors to Endless Possibilities

3D  Prin)ng  /  Process  

•  3D CAD file

•  3D CAD SW •  Made by

designer

STL File

•  3D CAD SW

•  “Save As” STL

Slicing of STL

•  Objet Studio

SW

•  Sliced to layers

Printing

•  3D printer

•  Layer upon layer

Page 6: 3D Printing: Opening Doors to Endless Possibilities

Where  Does  3D-­‐Prin)ng  Fit  In?  

Page 7: 3D Printing: Opening Doors to Endless Possibilities

•  The  world  of  design  is  ever  improving  and  changes  extremely  fast  

•  We  are  producing  more  designs  today  than  ever  before  

•  Why?  

•  Because  technology  permits  us  to      

•  Become  consumers  want  to  be  different    

•  And  because  communica)on  is  now  at  the  )p  of  our  fingers  

Just  look  at  the  different  iPod  designs  over  the  years  

2012 (For now…)

The  World  of  Design  

Page 8: 3D Printing: Opening Doors to Endless Possibilities

•  The  below  graph  explains  what  is  currently  going  on  in  today’s  marketplace  

•  Mass  customiza)on  allows  customers  to  meet  par)cular  needs  at  a  premium  price      

The  World  of  Design    

Today’s trend

Page 9: 3D Printing: Opening Doors to Endless Possibilities

•  And  its  everywhere…even  in  the  automo)ve!  Below  example  •  Design  your  SMART…  •  SMART  launches  user  design  contest  with  10,000+  designs  submiced  in  first  10  

days  

The  World  of  Design    

Page 10: 3D Printing: Opening Doors to Endless Possibilities

Designing Validation Testing Manufacturing Prototyping

3D Printing of the CAD designs Using 3D Printers

Page 11: 3D Printing: Opening Doors to Endless Possibilities

Wide  range  of  Applica)ons  

•  Tes)ng    •  Form,  Fit  and  Func)on  

•  Marke)ng  •  Focus  Groups,  Exhibi)on,  Sales  tools  

•  Finishing  •  Gluing,  Pain)ng,  Polishing,  Metal  coa)ng,  Chrome  pla)ng  

•  Molding  •  Silicon  molding,  Injec)on  molding,Vacuum  forming,  rapid  tooling  

Page 12: 3D Printing: Opening Doors to Endless Possibilities

Form  test  

Fit  test  Func)onal test

Designing   Valida1on   Prototyping   Tes1ng   Manufacturing  

Tes)ng  –  High  accuracy,  Material  variety  

Page 13: 3D Printing: Opening Doors to Endless Possibilities

Long  Term  –  Supply  Chain  Disrup1on  •  3D  Printers  will  get  cheaper  &  start  to  print  

quicker  •  They  are  already  star)ng  to  print  in  materials  like  

steel,  gold,  )tanium,  etc.  •  They  will  print  not  only  prototype  but  finished  

spare  parts    •  This  cuts  out  the  need  for  warehousing  or  

shipping  spare  parts  

Page 14: 3D Printing: Opening Doors to Endless Possibilities

Objet  Polyjet FDM                                                                                

Fused  Deposi1on  Modeling

SLA                                                                            Stereolithography

SLS                                                                            Selec1ve  Laser  

Sintering

ZCORP                                                                          3D  Prin1ng;  

Powder  Binding

Process   UV  Cured  Jeced  Photopolymer   Fused  Extrusions   Laser  Cured  

Photopolymer   Laser  Sintered  Powder  Liquid  binder  inkjet  

printed  onto  powder  

Dual  Material   Excellent   N/A   N/A   N/A   N/A  Transparent   Good   N/A   Good   N/A   N/A  Overmolding   Good   N/A   N/A   N/A   N/A  Build  Layer  Thickness   .0006"  -­‐  .001"   .005"  -­‐  .013"   .001"  -­‐  .006"   .004"  -­‐  .006"   .004"  

Post  prin1ng   Water  Presure   Soluble  support  removal  

Post  Curing  and  manual  grid  removal   Air  Blow   Air  Blow  and  

infiltra)on  

Example  Materials   Photopolymer  resins   ABS,  PC,  PC/ABS   Photopolymer  resins   Nylon,  Metals  

Plaster-­‐  Based  Powder/  Liquid  

binder  

Manufacturer   Objet  

Stratasys,  HP  (OEM),  Tier)me  (China)  ,  3D  Systems,  

MarkerBot,  PP3DP  and  more…  

3D  Systems,  FormLabs  

EOS,  3D  Systems,  Concept  Laser,  

Blueprint,  ExOne,  Phenix  Systems,  

Renishaw  

3D  Systems,  VoxelJet  

Page 15: 3D Printing: Opening Doors to Endless Possibilities

Thank  you!  The  Power  to  Create  

Jacky’s  Business  Solu1ons  LLC,  PO  Box  13745,  Dubai,  UAE  Tel:  +971-­‐4-­‐2821822  [email protected],  www.jackys.com  


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