www.3dsig.com | [email protected] | +972.52.6564467 Listen. Detect. Predict. 3DSignals Predisound TM Sound-based predictive maintenance for industrial equipment
www.3dsig.com | [email protected] | +972.52.6564467
Listen. Detect. Predict.
3DSignals PredisoundTM
Sound-based predictive maintenance for industrial equipment
Listen to your assets remotely 24/7Engineers have always been listening to machines, as it is a natural and often effective way to diagnose mechanical issues.
Facilitate quick root cause analysis with soundThe ability to listen to all your machines simultaneously and focus on irregular behavior from anywhere will empower your maintenance team into surfacing production problems, addressing them and identifying their root causes quickly and effectively.
AIRBORNE ACOUSTIC CONDITION MONITORING
Anticipate developing failure with patented algorithmsWe created a Predictive Maintenance solution that leverages Deep Learning to analyze the sounds emanating from machines and alert when they are about to malfunction.
Reduce unplanned downtime and critical failureThe PredisoundTM platform collects sounds and data from industrial equipment, identifies anomalies, classifies patterns of equipment failure and predicts issues before they interrupt production.
Acoustics. The natural way.
3DSignals PredisoundTM. Sound Condition.
5 Times more sensitive than the human ear
Airborne ultrasonic microphone
• Sensing range 0.1-10 feet
• Sensing freq. 20Hz-100 KHz
• IP66 rating
• Standard Power over Ethernet interface
• Real Time Embedded Linux
THE WORLD’S FIRSTIndustrial-grade, airborne ultrasonic connected microphone
3DSignals PredisoundTM. Sound Condition.
Asset Monitoring Acoustic monitoring adds an extra dimension of control over your machines. Ultrasonic monitoring provides earlier warning than most other monitoring technologies.
Condition Based Maintenance Instead of spending unavoidably on preventive maintenance or risk unexpected failures and downtime, get alerted as soon as a problem in your machines is developing, and attend to it before it becomes serious.
Root Cause Analysis Acoustics provides a source of rich and meaningful information to analyze unusual events in real time, identify their root cause and make sure they don’t recur.
WHY PredisoundTM
3.2.1.
3DSignals PredisoundTM. Sound Condition.
REMOTEMONITORING
Receive real time alerts when your machines are behaving outside of their expected norm.
The PredisoundTM platform assimilates and learns a wide array of dynamic parameters and phenomena that affect machine during their work phase. With high dependability, PredisoundTM will guarantee no missed events.
3DSignals PredisoundTM. Sound Condition.
Listen to your machines as if you were standing right next to them
No contact. No intrusion. An ultrasonic airborne sensor is placed near the machine. It does not touch any part and can be placed in dynamic or dirty environments. It continuously records all sounds that emanate from the machine. The directional sensor filters out all the background noise and focuses on the target process.
Deep learning algorithms The sound is transmitted in real-time via secure connection to a cloud environment. A layer of deep learning algorithms analyses the audio signal, detecting anomalies and classifying them. The data can be accessed through a web app from any device, anytime and anywhere, and you can simply listen to your machine as if you were standing right next to it.
We have your backThe algorithmic analysis results can be accessed through a simple dashboard. Alerts notifications will be sent to you immediately via email or SMS.Our monitoring analysts team overview the audio and the algorithmic results, and make sure you never miss any important developments.
HOW IT WORKS
3.2.1.
Detect early, solve early.
3DSignals PredisoundTM. Sound Condition.
Where can you apply 3DSignals PredisoundTM?
Acoustic monitoring is a powerful tool: it enables detection and classification of a wide range of mechanical phenomena, often sooner than other sensing methods. This is due to the simple fact that moving parts - whether solid, liquid or gas - produce a unique sound pattern, and when something in that movement changes,
even slightly, the sound produced changes too. A mechanical bearing for example, is subject to extreme dynamic stress; when the first crack in the internal part of the bearing appears - the bearing will produce a unique ultrasonic patterns that indicates the trouble ahead.
AUTOMOTIVE RENEWABLES MININGOIL & GAS ROBOTICSPOWER GENERATION
MONITOR ANY MACHINE
3DSignals PredisoundTM. Sound Condition.
STEEL & METAL
Deeply understand your machines
Deep learning, the latest manifestation of artificial intelligence, is one of the most exciting technological advances of our time. It is the technology that enables computers to recognize our faces in pictures, (often better than other people can), allows autonomous cars to drive better than human drivers, and power many other amazing applications.
Deep learning refers to software algorithms known as artificial neural networks. These neural networks can learn to become better at specific
tasks by filtering relevant data through multiple (deep) layers of artificial neurons.
3DSignals utilizes this technology to analyze acoustic signals produced by machines. Patented algorithms learn the acoustic pattern of the machine’s normal operation, as well as the acoustic signature of the various problems, and can then detect and classify those problems for multiple machines at the same time, better and faster than any previous solution.
DEEP LEARNING
3DSignals PredisoundTM. Sound Condition.
WORKING WITH PredisoundTM
Anomaly detection Immediately after installation we start training the algorithms on your machine, learning the normal behavior and the failure patterns. It normally takes a few hours before the machine becomes visible in the anomaly detection and tracking dashboard.
3.
Ongoing monitoring We empower your O&M team with alerts, insights and tools to identify developing equipment deteriorations. Our monitoring experts are there to guarantee fast incident discovery and effective response 24/7.
4.
Installation The 3DSignals sensors is simply positioned near the relevant machine. This usually takes less than 1 workday.
2.
TargetingIdentifying the failures and inefficiencies which are most important to your business.
1.
Plug and Play
3DSignals PredisoundTM. Sound Condition.
24/7
Machine Type Failure TypeDetection
StageDetection
Probability
Steel Furnace
Unexpected thermal expansion early High
Fuel/Air valve malfunctions early Very High
Unexpected burner fan velocity developing Medium
Burner malfunction early Very High
Abnormal combustion developing High
Air/Fuel tube fouling developing Very High
Steel Roller
Cracking/Wear in bearings early Very High
Unexpected friction early Very High
Shaft misalignment early Very High
Unexpected turning velocity early Very High
Electrical engine failure early Very High
Electrical Generator
Cracking/Wear in bearings early Very High
Shaft misalignment early Very High
Shaft bending early Very High
Unexpected mechanical friction early Very High
Unexpected turning velocity (RPM) early Very High
Electrical Engine
Cracking/Wear in bearings early Very High
Shaft misalignment early Very High
Shaft bending early Very High
Unexpected mechanical friction early Very High
Unexpected turning velocity (RPM) early Very High
Electrical short circuits early Very High
Electrical winding deterioration developing High
Machine Type Failure TypeDetection
StageDetection
Probability
Hydro / Gas /Wind Turbine
Stuck or broken valves early Very High
Cracking/Wear in bearings early Very High
Shaft misalignment/out of balance early Very High
Shaft bending early Very High
Cracking/Wear in blades early Very High
Leakage early High
Cavitation early Very High
Foreign objects early Very High
Unexpected flow rate early Medium
Fuel rich/poor combustion early Medium
Leaking valves early High
Ignitor malfunctions early Medium
Unexpected mechanical friction early Very High
Blade or tube fouling developing High
Blade deformation developing Medium
Electrical short circuits early Very High
Foreign objects early Very High
Unexpected turning velocity (RPM) early Very High
Pipes & Tanks
Leakage early High
Stuck or broken valves early Very High
Unexpected flow rate early Medium
Fouling developing High
MONITOR ANY MACHINE
3DSignals PredisoundTM. Sound Condition.
Annex A
Machine Type Failure TypeDetection
StageDetection
Probability
Air/Gas Compressor
Cracking/Wear in bearings early Very High
Shaft misalignment early Very High
Shaft bending early Very High
Cracking/Wear in blades early Very High
Air/Gas leakage developing Medium
Foreign objects early Very High
Unexpected mechanical friction early Very High
Unexpected turning velocity (RPM) early Very High
Electrical short circuits early Very High
Stuck or broken valves early Very High
Water Chiller
Cooling gas leakage developing High
Water leakage early Medium
Tube fouling developing Very High
All pump failures developing Very High
All compressor failures developing Very High
Steam Boiler
Leakage early High
Tube fouling developing High
Fuel and air valves malfunctions early Very High
Unexpected burner fan velocity developing Medium
Stuck or broken valves early Very High
Electrical Cabinets
Short circuits early High
Machine Type Failure TypeDetection
StageDetection
Probability
Metal Cutting Machine
Machine misconfiguration early Very High
Wearing of cutting blade early High
Fractured cutting blade early High
Pump
Cracking/Wear in bearings early Very High
Shaft misalignment early Very High
Shaft bending early Very High
Cracking/Wear in blades early Very High
Leakage early High
Cavitation early Very High
Electrical short circuits early Very High
Blade or tube fouling developing High
Foreign objects early Very High
Unexpected mechanical friction early Very High
Unexpected flow rate early Medium
Unexpected turning velocity (RPM) early Very High
Reciprocating Engines
Cracking/Wear in bearings early Very High
Gear failure early Very High
Shaft misalignment early Very High
Shaft bending early Very High
Unexpected mechanical friction early Very High
Unexpected turning velocity (RPM) early Very High
Fuel/Air leakage early High
MONITOR ANY MACHINE
3DSignals PredisoundTM. Sound Condition.
Annex A
