4300 Parts Book - Peterson

Serial number 43-12-1715 version 6

© Copyright 2014 by Peterson Pacific Corp., all rights reserved.

4300 Parts Book

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4300 PARTS BOOK CONTENTS


REFERENCE & FILTERS 1FILTERS 1.1COMPONENT SERIAL NUMBER LIST 1.2SAE FASTENER SMART NUMBER GUIDE 1.3METRIC FASTENER SMART NUMBER GUIDE 1.4STACKING CLAMP REFERENCE GUIDE 1.5CONTACTING PETERSON & OTHER INFORMATION 1.6

DRIVE BELT 2105277 ROTOR & ACCELERATOR DRIVE BELT INSTALL (OPT-158) 2.198560 V-BELT TENSION GAUGE INSTALL 2.297768 BELT GUARD INSTALL (SB00196) 2.3

ENGINE 395366 ENGINE INSTALL 3.195367 pg 1/4 ENGINE ASSEMBLY (TMD1463) 3.296725 pg 1/2 TWIN DISC CLUTCH, SP318 3.6101474 OVERHUNG LOAD ADAPTER 3.8109527KIT OVERHUNG LOAD ADAPTER UPDATE KIT 3.9109527 OVERHUNG LOAD ADAPTER ASSEMBLY 3.1096701 pg 1/3 RADIATOR & TUBES ASSEMBLY (TMD1458) 3.1195373 pg 1/2 RADIATOR ASSEMBLY (TMD1458, TMD1466) 3.1489376 CHARGED AIR COOLER FAN MOTOR ASSEMBLY 3.1689377 RADIATOR FAN MOTOR ASSEMBLY 3.1797879 RADIATOR SCREEN ASSEMBLY 3.1895379 AIR CLEANER INSTALL 3.1995377 MUFFLER INSTALL 3.2096697 ETHER START AID INSTALL 3.21




ELECTRICAL 495435 pg 1/2 ELECTRICAL CONTROL BOX INSTALL 4.195434 pg 1/4 MAIN CONTROL BOX ASSEMBLY 4.395436 pg 1/3 POWER DISTRIBUTION BOX ASSEMBLY 4.795761 EMERGENCY STOP BOX ASSEMBLY 4.1095774 COMPRESSION ROLL CONTROL BOX ASSEMBLY 4.1197680 SPOUT CONTROL BOX ASSEMBLY 4.1295769 RADIO CONTROL INSTALL 4.1396696 BATTERY INSTALL 4.1497077 BATTERY CABLE INSTALL 4.1594489 BATTERY BOX 4.1697695 GROUND STRAP INSTALL 4.17107243 SAFETY & PROXIMITY SWITCH INSTALL 4.1897058 STROBE LIGHT & HORN INSTALL (TMD1364) 4.1995779 ELECTRICAL HARNESS INSTALL 4.20

CAC & RADIATOR VALVES WIRING (TMD1466) 4.2196671 TRAVEL HARNESS INSTALL (OPT-183) 4.2296679 REAR LIGHTBAR ASSEMBLY 4.2397061 NIGHT OPERATION LIGHT INSTALL (OPT-47) 4.24

HYDRAULIC PUMPS & VALVES 595644 PUMP INSTALL (TMD1466) 5.195643 FEED DRIVE & AUXILIARY PUMP ASSEMBLY 5.2TMD1578 OPTIONAL PUMP SUPPORT BRACKET 5.395638 VALVE INSTALL (TMD1395) 5.495637 7 SECTION ACCESSORY VALVE ASSEMBLY 5.597718 5 SECTION MAIN VALVE ASSEMBLY (TMD1466) 5.6




96858 5 SECTION VALVE (TMD1466) 5.787729 LOCKING VALVE ASSEMBLY 5.8

FAN MOTOR VALVES (TMD1466) 5.9103070 CAC FAN DRIVE VALVE 5.10103071 RADIATOR & OIL COOLER FAN DRIVE VALVE 5.11

HYDRAULIC TUBING, HOSES, & FITTINGS 696802 pg 1/3 HYDRAULIC TUBING INSTALL 6.196800 pg 1/5 HOSES & FITTINGS INSTALL 6.4

HOSES & FITTINGS INSTALL (TMD1466) 6.9

FUEL & HYDRAULIC OIL TANK 796291 FUEL & HYDRAULIC OIL TANK INSTALL 7.196290 FUEL & HYDRAULIC OIL TANK ASSEMBLY 7.296289 FUEL & HYDRAULIC OIL TANK 7.396293 HYDRAULIC OIL RETURN FILTER ASSEMBLY 7.497182 CHECK VALVE ASSEMBLY 7.5

FEED 896111 FEED CONVEYOR INSTALL 8.197037 DRAG CHAIN WITH SPIKES 8.2

REPLACEMENT HOPPER FLOOR INSTALL 8.396110 FEED CONVEYOR DRIVE INSTALL 8.496253 FEED CONVEYOR DRIVE ASSEMBLY 8.596528 CHAIN COVER GUARD INSTALL 8.696235 COMPRESSION ROLL HOUSING INSTALL 8.796018 pg 1/2 COMPRESSION ROLL HOUSING ASSEMBLY 8.896017 COMPRESSION ROLL ASSEMBLY 8.10




96026 COMPRESSION ROLL DRIVE ASSEMBLY 8.1197919 MOTOR ASSEMBLY 8.1296016 COMPRESSION ROLL DRUM 8.1396474 pg 1/2 ANVIL INSTALL 8.14

12 KNIFE CHIPPER 9100394 12 POCKET ROTOR INSTALL (OPT-55) 9.1100395 12 POCKET ROTOR & BEARING ASSEMBLY (OPT-55) 9.2100396 12 POCKET ROTOR ASSEMBLY (OPT-55) 9.313140 BEARING ASSEMBLY, NON-EXPANSION 9.413141 BEARING ASSEMBLY, EXPANSION 9.596549 BEARING SEAL PROTECTOR ASSEMBLY 9.6104142 BEARING SEAL PROTECTOR ASSEMBLY 9.7107246 RIBBED (BREAKER BAR) ROTOR FLOOR INSTALL (OPT-141) 9.896645 ROTOR FLOOR INSTALL (OPT-140) 9.996439 HOOD COVER INSTALL 9.10

KNIVES 1012 POCKET KNIFE ASSEMBLY SETUP GUIDE 10.1

100408 1/8" CHIP 12 POCKET CHIPPER BABBITT KNIFE INSTALL (OPT-264) 10.2107139 1/4", 3/8" CHIP 12 POCKET CHIPPER BABBITT KNIFE INSTALL (OPT-265) 10.398282 BABBITTED KNIFE, 8.141 X 0.80, 0.266 LEAD 10.4100890 BABBITTED KNIFE, 8.195 X 0.80, 0.320 LEAD 10.5105421 BABBITTED COUNTER KNIFE, 6.875 X 0.50, 0.375 LEAD 10.6104958 BABBITTED COUNTER KNIFE, 6.875 X 0.63, 0.375 LEAD 10.7101162 KNIFE & COUNTER KNIFE COMBINATION BABBITT JIG ASSEMBLY 10.8100570 12 POCKET CHIPPER KEY KNIFE INSTALL (OPT-263) 10.9




ACCELERATOR 1198387 BELT DRIVE ACCELERATOR INSTALL (OPT-76) 11.1100489 BELT DRIVE ACCELERATOR ASSEMBLY 11.298208 4" GRATE WITH CROSS BARS INSTALL (OPT-82) 11.398207 3.18" GRATE WITH CROSS BARS INSTALL (OPT-81) 11.496654 OPTIONAL FRONT ROTOR FLOOR 11.596181 ACCELERATOR GUARD INSTALL (SB00196) 11.6108716 ACCELERATOR GUARD 11.799462 ACCELERATOR TENSIONER & DOOR INSTALL (TMD1606, SB00196-195) 11.8109275 ACCELERATOR TENSIONER & DOOR ASSEMBLY 11.9109276 BELT TENSIONER ASSEMBLY 11.10109286 JACKING BOLT ASSEMBLY 11.11109294 GRATE ACCESS DOOR ASSEMBLY 11.12109300 SHAFT TENSIONER BLOCK ASSEMBLY 11.13

END LOAD SPOUT 1297402 SPOUT INSTALL 12.197278 SPOUT ASSEMBLY 12.287723 SPOUT DEFLECTOR CYLINDER ASSEMBLY 12.329823 SPOUT DEFLECTOR CYLINDER 12.4

FRAME 1396078 FORWARD LANDING GEAR INSTALL 13.1100425 LANDING GEAR CYLINDER ASSEMBLY 13.298152 REAR LANDING GEAR INSTALL (OPT-195) 13.397730 CYLINDER ASSEMBLY 13.496075 LANDING GEAR SLIDE TUBE ASSEMBLY 13.5




96762 SUSPENSION INSTALL 13.696760 pg 1/2 AIR BRAKES TANK INSTALL 13.7103040 AIR BRAKES HOSES KIT 13.995505 UTILITY BOXES INSTALL 13.1096480 VALVE & ELECTRICAL BOX 13.1196567 HOSE REEL & TOOL BOX 13.1295519 LADDER & CATWALK INSTALL 13.1396573 AIR COMPRESSOR INSTALL (OPT-36) 13.1491189 AIR COMPRESSOR ASSEMBLY 13.1511714 BEL AIRE/HONDA AIR COMPRESSOR, MODEL 3G3HH 13.1696574 pg 1/2 WATER SPRAYER & TANK INSTALL (OPT-126) 13.1796535 WATER SPRAYER TANK ASSEMBLY 13.1997034 HOSE REEL ASSEMBLY 13.2095504 FIRE EXTINGUISHER INSTALL 13.2153687 ENGLISH/SPANISH DECAL INSTALL (OPT-161) 13.22

LAST PAGE OF PARTS BOOK 13.23

4300 Parts Book for serial number 43-12-1715 version 6 Chapter 1


REFERENCE & FILTERS

1.14300 serial number 43-12-1715 version 6 PREVIOUSTABLE OF CONTENTS BACK NEXT

FILTERS

ITEM QTY PART NUMBER DESCRIPTION

ENGINE1 2 28192 OIL FILTER (SEE 95367)2 1 31071 FUEL FILTER (SEE 95367)3 1 11943 FUEL/WATER SEPARATOR FILTER ELEMENT (SEE

95367)4 2 97231-03 PRIMARY AIR FILTER (SEE 95379)5 2 97231-04 SECONDARY AIR FILTER (SEE 95379)

FUEL & HYDRAULIC OIL TANK6 1 94863-01 HYDRAULIC OIL RETURN FILTER ELEMENT (SEE

96293)7 1 24979 HYDRAULIC OIL TANK BREATHER (SEE 96290)

FRAME8 1 11714-06 COMPRESSOR INLET FILTER ELEMENT (SEE 11714)9 1 11714-08 COMPRESSOR ENGINE INNER & OUTER AIR FILTER

ELEMENTS & GROMMET (SEE 11714)10 1 11714-09 OUTER AIR FILTER ELEMENT, HONDA (SEE 11714)


COMPONENT SERIAL NUMBER LIST

COMPONENT MANUFACTURER MODEL SERIAL NUMBER

ENGINE CAT C18 ACPXL18.1ESX WJH07451PTO/CLUTCH TWIN DISC SP3188008/SP318SB0 2031093

AUXILIARY AIR COMPRESSOR BELAIRE 3G3HH HOP262551AUXILIARY AIR COMPRESSOR ENGINE HONDA GX340 GCAVT-1014468

RADIO RECEIVER OMNEX R170 1149663RADIO TRANSMITTER OMNEX T110C 1149662


SAE FASTENER SMART NUMBER GUIDE

FASTENER TYPEDIAMETER IN 16THS

PITCH OR OTHER

LENGTH IN 16THSGRADE OR

OTHERMATERIAL OTHER

C = HEX HEAD BOLTD = 12 POINT BOLTW = CARRIAGE BOLT

00 = #401 = #602 = #803 = #1004 = 1/4"05 = 5/16"06 = 3/8"07 = 7/16"08 = 1/2"10 = 5/8"12 = 3/4"14 = 7/8"16 = 1"18 = 1-1/8"20 = 1-1/4"22 = 1-3/8"24 = 1-1/2"26 = 1-5/8"28 = 1-3/4"30 = 1-7/8"32 = 2"

C = COARSEF = FINEN = NPTO = N/AS = SPECIAL

004 = 1/4"006 = 3/8"008 = 1/2"010 = 5/8"012 = 3/4"014 = 7/8"015 = 15/16"016 = 1"018 = 1-1/8"020 = 1-1/4"022 = 1-3/8"024 = 1-1/2"026 = 1-5/8"028 = 1-3/4"030 = 1-7/8"032 = 2"036 = 2-1/4"040 = 2-1/2"044 = 2-3/4"048 = 3"052 = 3-1/4"056 = 3-1/2"060 = 3-3/4"

064 = 4"068 = 4-1/4"072 = 4-1/2"076 = 4-3/4"080 = 5"084 = 5-1/4"088 = 5-1/2"092 = 5-3/4"096 = 6"100 = 6-1/4"104 = 6-1/2"108 = 6-3/4"112 = 7"120 = 7-1/2"128 = 8"136 = 8-1/2"144 = 9"152 = 9-1/2"160 = 10"168 = 10-1/2"

176 = 11"184 = 11-1/2"192 = 12"200 = 12-1/2"208 = 13"216 = 13-1/2"224 = 14"232 = 14-1/2"240 = 15"248 = 15-1/2"256 = 16"264 = 16-1/2"272 = 17"280 = 17-1/2"288 = 18"296 = 18-1/2"304 = 19"312 = 19-1/2"320 = 20"000 = N/A

A = GRADE 5B = GRADE 8C = CAD PLATED = SQUARE HEAD 1/2 DOG POINTE = GRADE 7F = PLAING = CUP POINT INTERNAL KNURLEDH = HIGH TENSILEJ = CUP POINT PLAINK = KNURLED POINTL = LOW PROFILEO = N/AS= SQUARE HEAD CUP POINTT= THIN PATTERN

A = ALLOY STEELB = BRASSC = CRES-316N = NYLONO = N/AR = BRONZES = STAINLESS STEEL

F = FLANGE HEAD

A = SOCKET HEAD CAP SCREWB = SET SCREWL = SLOTTED SCREWQ = SLOTTED FLAT HEAD SCREWR = SOCKET FLAT HEAD SCREWS = PHILLIPS PAN HEAD SCREWT = SELF TAPPING SCREWAA = HEX SOCKET BUTTON HEAD SCREWAC = HEX HEAD TAP BOLTF = HEX NUTG = SQUARE NUTH = FLEX LOCKING NUTJ = NYLOCK NUTK = CASTELLATED NUTP = CRIMP LOCK NUTU = JAMB NUTY = HIGH NUTE = USS WASHERI = SAE WASHERM = SPLIT LOCK WASHERZ = SLOPE WASHERV = COTTER PINN = STUD


METRIC FASTENER SMART NUMBER GUIDE

BOLTS & SCREWS

EXAMPLE: PART NUMBER MC12-1.75X100BA MEANS THAT THE PART IS A METRIC HEX HEAD BOLT, 12-1.75 X I00 MM, CLASS 10.9, ALLOY STEEL

BOLT & SCREW TYPE PROPERTY CLASS MATERIAL

C = HEX HEAD BOLTD = 12 POINT BOLT

A = CLASS 8.8B = CLASS 10.9C = CLASS 12.9

A = ALLOY STEELB = BRASSN = NYLONS = STAINLESS STEEL

A = SOCKET HEAD CAP SCREWR = FLAT HEAD SOCKET SCREWS = PHILLIPS PAN HEAD SCREW

NUTS

EXAMPLE: PART NUMBER MF12-1.75BA MEANS THAT THE PART IS A METRIC HEX NUT, 12-1.75 MM, CLASS 10.9, ALLOY STEEL

WASHERS

EXAMPLE: PART NUMBER MI12-A MEANS THAT THE PART IS A METRIC FLAT WASHER, 12 MM, ALLOY STEEL

NUT TYPE PROPERTY CLASS MATERIAL

F = HEX NUTG = SQUARE NUTJ = NYLOCK NUTK = CASTLE NUTP = CRIMP LOCK NUTY = HIGH NUT

A = CLASS 8.8B = CLASS 10.9C = CLASS 12.9


WASHER TYPE MATERIAL

I = FLAT WASHERM = SPLIT LOCK WASHERX = HIGH COLLAR LOCK WASHER



STACKING CLAMP REFERENCE GUIDE


CONTACTING PETERSON & OTHER INFORMATION

Ordering parts and parts books:Contact your local Peterson distributor for parts and current

parts information. When ordering parts (or parts books) you must use the serial

number of your machine. Make sure that you are using the lat-est version of the parts book for the same serial number, as part numbers may change. The serial number and version are on all pages of the parts book. Check with your dealer or Peterson for the latest version available.

To contact the Peterson Parts Department call 888-813-0712, Monday to Friday 7:30 AM to 8:00 PM Eastern Time (4:30 AM to 5:00 PM Pacific Time). For after hours emergency parts sup-port call 541-954-6980.

Send your questions, comments, and corrections concerning this parts book to [email protected].

Underlined text:Underlined part numbers are detailed on another page.

Abbreviations:If you see AR in the quantity column of a parts list, it means

"As Required"- the quantity needed depends on fit or adjust-ment, as when ordering shims. NSS instead of a part number means "Not Sold Separately".

Information changes and updates:Peterson reserves the copyright for this parts book and the

sole right to add, change, summarize, delete, or otherwise edit and update information contained in this parts book, including text, images, tables, translations, formatting, and all forms of information herein.

Using the CD:This Peterson parts book can be viewed using Adobe®

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DRIVE BELT


105277 ROTOR & ACCELERATOR DRIVE BELT INSTALL (OPT-158)


1 1 106211 SHEAVE, 16G5V17, QD-M2 1 112780 BELT KIT (SET OF 2 MATCHED BELTS P/N 112781)3 1 62276-05 KEY, 0.875 X 6.5 4 1 76974-104 KEY, 1 X 6.5, CH/EDGEV5 1 81747-21-2 BUSHING, 3.750", QD M RVS, INCLUDES;

4 C12C080BA BOLT4 M1200000A WASHER, SPLIT LOCK

6 1 81747-29-1 BUSHING, 4.438", QD M, STD, INCLUDES;4 C12C108BA BOLT4 M1200000A WASHER, SPLIT LOCK

7 1 95827 SHEAVE, 14G5V2360M QD8 1 96728 SHEAVE, MTO 181250S9 8 C10C032BA BOLT

10 8 I1000000A WASHER, SAE


98560 V-BELT TENSION GAUGE INSTALL


1 1 13794 V-BELT TENSION GAUGE, OPTIKRIK 2


97768 BELT GUARD INSTALL (SB00196)


2 1 97985 UPPER GUARD MOUNT3 1 97477 ACCESS PLATE4 1 97984 DRIVE BELT ACCESS PLATE5 1 97974 BELT GUARD, FRONT6 1 97975 BELT GUARD, BACK7 1 97596 MOUNT8 1 97976 COVER9 51 C06C016BA BOLT

10 12 C08C024BA BOLT11 6 E0800000A WASHER, USS12 70 I0600000A WASHER, SAE13 18 I0800000A WASHER, SAE14 32 M0600000A WASHER, SPLIT LOCK


15 19 P06C000BA NUT, CRIMP LOCK16 12 P08C000BA NUT, CRIMP LOCK17 1 97986 COVER19 1 109665 BELT GUARD OUTSIDE COVER20 1 109669 BELT GUARD TOP COVER21 1 109666 BELT GUARD INSIDE COVER22 1 108723 BELT GUARD INSIDE COVER PLATE23 1 107081 BELT GUARD SUPPORT

ADD ITEMS 19 UP TO ORIGINAL GUARD- SEE SB00196 FOR INSTRUCTIONS



ENGINE


95366 ENGINE INSTALL


1 1 95367 ENGINE ASSY2 1 96701 RADIATOR & TUBES ASSY3 6 C08C028BA BOLT4 7 C16C032BA BOLT5 6 P08C000BA NUT6 7 F16C0000A NUT7 12 I0800000A WASHER, SAE 8 14 I1600000A WASHER, SAE9 1 100135 OHLA SUPPORT MOUNT


95367 pg 1/4 ENGINE ASSEMBLY (TMD1463)


1 1 12416 ADAPTER, 6806-08-082 1 12670 SOLENOID, 24 V 200 AMP3 1 14021 SPROCKET, 48 T, 14 MM X 85 MM, QD, E4 1 14019 SPROCKET, 56 T, 14 MM X 85 MM, QD, F5 1 24181 BALL VALVE, 0.506 1 32340 BUSHING, 2.938, QD ,F7 1 32377 BUSHING, 1.750, QD, E8 2 39759 RUBBER MOUNT9 1 62042-04 KEY, 0.375 X 2.5

10 1 67401-064 KEY, 0.750 X 4, ROUND END12 4 71434-032 GIB, 3/8 X 3/8 X 2"13 2 71435-048 GIB, 1/2 X 1/2 X 3"14 2 71435-032 GIB, 1/2 X 1/2 X 2"15 1 81746-36-2 BUSHING, 4.5"16 1 86903 SOLENOID MOUNTING BRACKET17 2 100128 JACKING BOLT, 0.63 X 9.5"18 1 93876 OIL PLUG ADAPTER19 1 93877 O-RING, OIL PLUG ADAPTER20 1 95371 FRONT ENGINE SUPPORT21 1 101474 OVERHUNG LOAD ADAPTER22 1 95751 BACKUP SPACER23 1 95773 PROXIMITY SWITCH BRACKET24 1 95825 ENGINE, 765 HP@1800RPM C1825 1 95826 SHEAVE, 16G5V1250J QD26 1 96710 DAMPER SHAFT27 1 102495 BELT, SYN, 2100 X 14 X 85 MM28 1 95051 CLUTCH HANDLE29 1 96725 TWIN DISC CLUTCH, SP31830 1 96990 ALTERNATOR MOUNT31 1 97212 OHLA BELT GUARD32 1 97215 OHLA BELT GUARD COVER PLATE33 1 102496 OHLA MOUNT34 1 97222 ENGINE FRAME35 1 95052 CLUTCH MOUNT PLATE36 2 C04C016BA BOLT37 2 C05C012BA BOLT38 15 C06C016BA BOLT39 2 C06C020BA BOLT40 20 C08C024BA BOLT41 4 A08C048BA BOLT, SOCKET HEAD42 4 C08C052BA BOLT43 8 C08C072BA BOLT44 6 C10C088BA BOLT45 3 C12C036BA BOLT


46 4 C12C040BA BOLT47 8 C14C036BA BOLT48 6 D10C028HA RING GEAR BOLTS, 12 POINT49 4 F08C000BA NUT50 2 F10C000BA NUT51 3 F12C000BA NUT52 8 F14C000BA NUT53 4 I0400000A WASHER, SAE54 2 I0500000A WASHER, SAE55 19 I0600000A WASHER, SAE56 42 I0800000A WASHER, SAE57 8 I1000000A WASHER, SAE58 14 I1200000A WASHER, SAE59 16 I1400000A WASHER, SAE60 2 M0500000A WASHER, SPLIT LOCK61 11 M0600000A WASHER, SPLIT LOCK62 2 P04C000BA NUT, CRIMP LOCK63 2 P06C000BA NUT, CRIMP LOCK64 1 95053 CLUTCH BRACKET65 10 P12C000BA NUT, CRIMP LOCK66 6 C12032BA BOLT67 1 97765 NUT ADJUSTER, SPLINED68 1 14018 BREATHER CAP, 0 PSI69 1 100125 MOUNT PLATE, LOWER70 1 31071 FUEL FILTER, 1R074971 1 11943 FUEL/WATER SEPARATOR FILTER ELEMENT, 1R0771 72 1 25847 ALTERNATOR73 1 25733 ALTERNATOR BELT74 2 28192 OIL FILTER, 1R1808



SEE PARTS LIST ON PREVIOUS PAGE








96725 pg 1/2 TWIN DISC CLUTCH, SP318


1 1 23460 NUT, JAM, .63-11NC2 2 23461 FITTING, LUBRICATION3 8 23467 PIN, CLUTCH LEVER, IBF3184 1 25679-11 SHAFT, CLUTCH, SP318S5 1 31923 FITTING, CLUTCH SP214 6 1 31924 FITTING, CLUTCH, SP214 7 1 65892 CLUTCH PACK ASSY, SP318S8 1 65900 WASHER, FOR SP318S9 1 65901 HOSE, CLUTCH, SP318S

10 1 65902 SHAFT, OPERATING, SP318S 11 1 65905 BALL-BEARING, SP318 CLUTCH12 1 65947 BEARING, CLUTCH OUTER, SP318SBO13 3 65948 FRICTION-PLATE, CLUTCH14 1 65949 NUT, LOCKING, CLUTCH 15 1 65950 WASHER, LOCK, CLUTCH 16 1 65951 RING, DRIVING, CLUTCH17 1 65952 HOUSING, SHEAVE, CLUTCH18 2 65953 PLATE, CENTER, CLUTCH19 1 65954 SPRING, ADJUST, COMPRESSION20 1 65955 PLATE, PRESSURE, CLUTCH21 1 65956 SLEEVE, SLIDING, CLUTCH


22 1 65957 COLLAR, CLUTCH, SP318S 23 1 65958 SHIELD, GREASE, CLUTCH 24 1 65959 YOKE, ASSEMBLY, CLUTCH 25 1 65960 BEARING, CLUTCH26 4 65961 COTTER-PIN, CLUTCH27 8 65962 LINK, CLUTCH28 12 65963 SCREW, HEX HEAD .50 X 1.25 29 1 65964 RETAINER, BEARING, CLUTCH30 1 65965 KEY, 1.000 X 9.50 SQUARE 31 1 65966 KEY, .880 X 6.7532 1 65967 HUB, WITH BACKPLATE, CLUTCH33 1 65968 PIN, ADJUSTING LOCK, CLUTCH34 1 65969 RING, SNAP, CLUTCH 35 1 65970 RING, ADJUSTING, CLUTCH36 1 65971 RING, SNAP, CLUTCH 37 1 65972 HOUSING, SAE, #1038 2 65973 KEY, WOODRUFF, #C39 1 96713 OEM CLUTCH HANDLE- CHECK ENGINE ASSY FOR

MODIFICATIONS OR REVISED PART NUMBER40 1 25679-12 SLEEVE ASSEMBLY41 1 23194-36 BEARING RETAINER42 1 25679-13 ID & INSTRUCTIONS PLATE


96725 pg 2/2 TWIN DISC CLUTCH, SP318



101474 OVERHUNG LOAD ADAPTER


1 1 101473 SHAFT, 1.75 X 13S2 1 102494 HOUSING3 1 10252 SNAP RING 4 2 10253 SPHERICAL ROLLER BEARING5 1 10255 SEAL, 1.75 X 2.378 0D X 0.313"6 1 10291 ADAPTER, 6405-12-127 1 10568 PLUG CAP8 2 10570 MAGNETIC ADAPTER, 6408-H-069 2 10631 ADAPTER, 6408 HHP-6

10 1 27062 O-RING, 2-159 N674-7011 1 28806 PLUG, 0.75"12 1 73099 OIL DIPSTICK


109527KIT OVERHUNG LOAD ADAPTER UPDATE KIT


1 2 109523 BACKUP SPACER2 1 109524 OHLA MOUNT PLATE3 1 109527 OVERHUNG LOAD ADAPTER ASSY4 1 109528 OHLA MOUNT5 1 109529 JACKING BOLT MOUNT6 1 109879 WEAR PLATE, UHMW7 1 109966 TEMPLATE (NOT SHOWN. USE TO LOCATE

CUTOUTS) 8 2 C08C024BA BOLT9 2 C08C028BA BOLT

10 2 C08C040BA BOLT11 2 C08C044BA BOLT12 2 F10C000BA NUT 13 8 I0800000A WASHER, SAE14 2 I1000000A WASHER, SAE15 8 M0800000A WASHER, SPLIT LOCK16 11 R04C012BA SCREW, FLAT HEAD SOCKET


109527 OVERHUNG LOAD ADAPTER ASSEMBLY


1 1 10252 SNAP-RING2 2 10253 SPHERICAL ROLLER BEARING3 1 10255 SEAL, 1.75 X 2.378 OD X 0.3134 1 10326 O-RING, 2-158, N674-705 1 10568 CAP6 2 10569 SIGHT GLASS7 1 10570 ADAPTER, 6408-H-06, MAGNETIC8 2 109525 END PLATE9 1 109526 SHAFT, 1.75 X 13 SPLINE

10 1 27062 O-RING, 2-159, N674-7011 1 28030 NIPPLE, 0.75 X 4"12 1 28102 COUPLER, 0.75 NPT13 1 28612 BUSHING, 0.75 X 0.25"14 1 75046 END CAP15 1 75049 OHLA HOUSING, XL SAE C16 4 C08C012BA BOLT17 8 C08C020BA BOLT18 4 I0800000A WASHER, SAE19 1 32850 BREATHER, 0.25"


96701 pg 1/3 RADIATOR & TUBES ASSEMBLY (TMD1458)


1 2 10899 RUBBER ELBOW, 8 X 7" 90 DEGREE2 4 11248 CLAMP, 7.38-7.78" T-BOLT3 1 11658 ADAPTER, 4601-16-124 6 11817 CLAMP, 8.313-8.875" T-BOLT5 1 12643 RUBBER HOSE, 0.3125" ID X 83"7 1 13458 ADAPTER, 4404-05-068 1 13459 ADAPTER, 6405-08-069 2 13460-006 HOSE CLAMP, #8 WORM DRIVE

10 2 13460-020 HOSE CLAMP, #20 WORM DRIVE11 2 13465 U-BOLT, 0.31 X 3 X 3.688"12 2 23988 RADIATOR HOSE, 2.5" ID13 8 24442 HOSE CLAMP, 5.5"14 3 24669 RADIATOR HOSE, 3" ID15 2 28097 PRECLEANER16 1 25908 EXHAUST CLAMP, 5" DIAMETER U-BOLT17 2 26029 RUBBER ELBOW, 5 X 7" 90 DEGREE18 6 26047 EXHAUST CLAMP, 4" DIAMETER U-BOLT19 6 26162 HOSE CLAMP, 3.5" T-BOLT20 4 26163 HOSE CLAMP, 3" T-BOLT22 1 30922 HEATER HOSE, 1 X 62" 150 PSI24 3 76984 AIR CHARGE CONNECTOR HOSE, 5"25 2 90915 TUBE, ELBOW TO TURBO26 14 93891-4.28 CLAMP, SPRING LOADED 4.28"27 5 93904 HOSE, CAC CONNECTOR 6-PLY 7.5"28 1 95369 TUBE, CAC TO ENGINE29 1 95370 TUBE, ENGINE TO CAC30 1 95372 UPPER RADIATOR TUBE31 1 95373 RADIATOR ASSY32 1 95822 TUBE, ENGINE TO CAC RH33 3 96723 TUBE BRACE34 1 97261 REAR TUBE BRACKET35 1 97446 INTAKE TUBE, RH36 1 97447 INTAKE TUBE, LH39 1 97454 LOWER RADIATOR TUBE40 1 97455 LOWER RADIATOR TUBE, LH41 6 C08C022BA BOLT42 2 C08C028BA BOLT43 4 E0500000A WASHER, USS44 12 E0800000A WASHER, USS45 8 I0600000A WASHER, SAE46 6 I0800000A WASHER, SAE47 4 J05C0000A NUT, NYLOCK48 4 P06C000BA NUT, CRIMP LOCK49 8 P08C000BA NUT, CRIMP LOCK


50 2 10754 ELBOW, 8 X 8" 90 DEGREE51 2 96997 TUBE, PRECLEANER52 1 97232 MOUNT, PRECLEANER LH53 1 97233 MOUNT, PRECLEANER RH54 2 C08C020BA BOLT55 4 C06C020BA BOLT56 2 13463 CLAMP, 8 X 8.313" T-BOLT

REFERENCE SERVICE BULLETINS SB00187, SB00188








95373 pg 1/2 RADIATOR ASSEMBLY (TMD1458, TMD1466)


1 5 13460-006 HOSE CLAMP, #8 WORM DRIVE 2 12 10364 FENDER WASHER, 0.5 X 2"3 1 10480 COOLANT LEVEL SENSOR4 12 12274 RUBBER ISOLATOR, STEEL LINED5 1 12643 RUBBER HOSE, 0.3125 ID X 136"6 4 13232 ADAPTER, MPT90-05-048 1 13461 ADAPTER, 5406-12-069 5 23440 CLAMP, 0.75

10 1 98356 RADIATOR SURGE TANK, INCLUDES ITEMS 49, 5011 1 95730 FAN SHROUD12 1 95735 RADIATOR FRAME, RH13 1 89376 CHARGED AIR COOLER FAN MOTOR ASSY14 1 89377 RADIATOR FAN MOTOR ASSY15 1 95824 RADIATOR FRAME, LH16 1 95838 RADIATOR ASSY, INCLUDES ITEMS 10, 51 TO 5317 1 95841 RADIATOR FAN, 30" DIA 35 DEGREE18 1 95842 CHARGED AIR COOLER FAN, 28" DIA 30 DEGREE19 1 95844 VENTURI SHROUD, 30"20 4 95849 FINGER GUARD, 30"21 4 95850 FINGER GUARD SCREEEN, 30"22 1 97879 RADIATOR SCREEN ASSY23 1 96492 SCREEN ACCESS PANEL24 1 96498 SPOUT MOUNT25 1 96501 VENTURI SHROUD, 28"26 4 96506 FINGER GUARD, 28"27 4 96507 FINGER GUARD SCREEN, 28"28 64 C04C016BA BOLT29 4 J04C0000A NUT, NYLOCK30 31 C06C016BA BOLT31 16 C06C020BA BOLT32 8 C08C020BA BOLT34 12 C08C048BA BOLT35 4 E0400000A WASHER, USS38 64 I0400000A WASHER, SAE39 62 I0600000A WASHER, SAE40 32 I0800000A WASHER, SAE41 24 I2000000A WASHER, SAE42 4 13443 VIBRATION ISOLATOR 43 32 M0600000A WASHER, SPLIT LOCK44 15 P06C000BA NUT, CRIMP LOCK45 8 P08C000BA NUT, CRIMP LOCK46 1 97063 ANTENNA MOUNTING BRACKET47 1 97685 LIGHT MOUNTING BRACKET48 64 P04C000BA NUT, CRIMP LOCK NUT


49 1 82258-01 RADIATOR CAP50 1 76995-01 SIGHT GLASS51 1 96693 HYDRAULIC OIL COOLER SECTION52 1 96694 CHARGED AIR COOLER SECTION53 1 96695 RADIATOR SECTION54 2 101275 FAN HUB55 2 25703 BUSHING, 1"56 10 A04C020BA SCREW, SOCKET HEAD, 1/4-N/C X 1-1/4"57 6 C04C048BA BOLT58 8 C08C028BA BOLT59 20 G08C0000A NUT, SQUARE60 20 I0400000A WASHER, SAE61 10 I0800000A WASHER, SAE62 10 J04C0000A NUT, NYLOCK63 6 M0400000A WASHER, SPLIT LOCK

REFERENCE SERVICE BULLETIN SB00187, SB00188


95373 pg 2/2 RADIATOR ASSEMBLY (TMD1458, TMD1466)



89376 CHARGED AIR COOLER FAN MOTOR ASSEMBLY


1 2 12215 ADAPTER, FS6801-10-12 2 1 13349 ADAPTER, FS6801-08-063 1 13625 ADAPTER, FS6400-06-10R.0904 1 89313 HYDRAULIC MOTOR, BENT AXIS, 17 CC- 1 89309-01 HYDRAULIC MOTOR SEAL KIT


89377 RADIATOR FAN MOTOR ASSEMBLY


1 1 11044 ADAPTER, FS6602-06-06-062 1 11563 ADAPTER, FS6801-06-064 2 12215 ADAPTER, FS6801-10-126 1 13625 ADAPTER, FS6400-06-10R.0908 1 89309 HYDRAULIC MOTOR, BENT AXIS, 25 CC- 1 89309-01 HYDRAULIC MOTOR SEAL KIT


97879 RADIATOR SCREEN ASSEMBLY


1 1 96487 RADIATOR SCREEN2 2 96489 DOOR SCREEN3 2 96490 FRONT SCREEN4 1 96491 BOTTOM SCREEN5 1 97758 SCREEN BACKING PLATE6 2 97759 SCREEN BACKING PLATE7 2 97760 SCREEN BACKING PLATE8 42 AA03C012BA SCREW, SOCKET HEAD9 49 C04C014BA BOLT


10 42 I0300000A WASHER, SAE11 98 I0400000A WASHER, SAE12 42 J03C0000A NUT, NYLOCK13 49 J04C0000A NUT, NYLOCK14 4 10186 HINGE, 60 X 6 MM PIN15 2 86581-01 ADJUSTABLE LATCH HANDLE16 2 86581-02 ADJUSTABLE LATCH CLIP17 1 13615 CLAMP


95379 AIR CLEANER INSTALL


1 4 13433 MOUNTING BAND2 2 29156 FILTER MINDER GAUGE, INCLUDES FITTING P/N

29156-013 2 97231 AIR CLEANER ASSY, EACH INCLUDES;

1 97231-01 COVER1 97231-02 VACUATOR VALVE1 97231-03 PRIMARY FILTER ELEMENT1 97231-04 SAFETY FILTER ELEMENT

4 8 C06C020BA BOLT5 16 E0600000A WASHER, USS6 8 P06C000BA NUT, CRIMP LOCK


95377 MUFFLER INSTALL


1 3 76991 EXHAUST CLAMP, 8" DIAMETER2 1 97884 RAIN CAP3 1 97230 TUBE, TURBO TO MUFFLER4 1 97237 EXHAUST TUBE5 1 97262 MUFFLER6 1 98816 UPPER EXHAUST MOUNT7 1 98815 EXHAUST MOUNT8 12 C06C028BA BOLT9 7 C08C018BA BOLT

10 24 I0600000A WASHER, SAE11 7 I0800000A WASHER, SAE12 7 M0800000A WASHER, SPLIT LOCK13 12 P06C000BA NUT, CRIMP LOCK14 1 74371 EXHAUST GASKET15 1 97874 EXTENSION TUBE


96697 ETHER START AID INSTALL


1 4 11156 VIBRATION ISOLATOR, 5/16-24 2 MALE 2 1 11172 TUBE INSERT FITTING, 0.125"3 1 11173 TUBE FITTING, 0.125" 90 DEGREE MALE4 1 11174 TUBE FITTING, 0.125" LONG NUT5 1 23243 CONVOLUTED TUBE, 0.25"6 1 31072 TUBE INSERT FITTING, 0.125"7 1 65488 ETHER START AID KIT, INCLUDES;

1 24921 ETHER SWITCH1 31119 START AID SWITCH1 65488-01 ETHER VALVE ASSEMBLY2 65488-02 BUSHING, 1/4 MPT TO 1/8" FPT 1 65488-03 ENGINE GASKET1 65488-04 ETHER ATOMIZER, LONG-BLOCK 1 65488-05 ETHER CYLINDER MOUNT CLAMP2 65488-08 BULLET CONNECTOR1 65488-09 ETHER VALVE CONNECTOR1 65488-10 TUBE, STEEL 1 65488-11 TUBE, FLEXIBLE COIL 1 65488-12 FILM, STARTING INSTRUCTIONS 1 65488-13 TAG, STARTING AID 1 65488-14 WIRE, 03 M (16 GAUGE) 4 65488-15 TERMINAL SWITCHES

8 1 79498 NYLON TUBE, 0.125" OD 2000 PSI9 8 I0500000A WASHER, SAE

10 8 P05C000BA NUT, CRIMP LOCK



ELECTRICAL


95435 pg 1/2 ELECTRICAL CONTROL BOX INSTALL


1 6 26747 RUBBER MOUNT, VBM-5000 2 6 39759 RUBBER MOUNT, K40 #3CC12-03 1 86896-05 RAIN COVER4 1 95434 MAIN CONTROL BOX ASSY5 1 95436PS POWER DISTRIBUTION BOX ASSEMBLY6 2 95761 EMERGENCY STOP BOX ASSY7 1 95774 COMPRESSION ROLL CONTROL BOX ASSY8 1 96669 POWER DISTRIBUTION BOX MOUNT9 1 96675 POWER DISTRIBUTION BOX MOUNT BRACE

10 4 A04C008BA SCREW, SOCKET HEAD11 6 C05C012BA BOLT12 4 C06C012BA BOLT13 4 C06C020BA BOLT14 8 E0200000A WASHER, USS15 3 E0600000A WASHER, USS16 4 I0400000A WASHER, SAE17 8 I0500000A WASHER, SAE18 15 I0600000A WASHER, SAE19 8 J02C0000A NUT, NYLOCK20 8 L02C016BA SCREW, PANHEAD SLOT21 4 M0400000A WASHER, SPLIT LOCK22 6 M0500000A WASHER, SPLIT LOCK23 4 M0600000A WASHER, SPLIT LOCK24 2 P05C000BA NUT, CRIMP LOCK25 10 P06C000BA NUT, CRIMP LOCK26 1 97680 SPOUT CONTROL BOX ASSY27 4 I0300000A WASHER, SAE28 4 M0300000A WASHER, SPLIT-LOCK29 4 A03C012BS SCREW, SOCKET HEAD CAP


95435 pg 2/2 ELECTRICAL CONTROL BOX INSTALL



95434 pg 1/4 MAIN CONTROL BOX ASSEMBLY


1 1 13515 RELAY, DPDT 10 AMP 24 VDC2 1 10330 RELAY, TPDT 16 AMP 24 V3 1 10345 RECEPTACLE, 23 SOCKET SIZE 244 1 10408 PROTECTIVE CAP5 1 10561 GRIPCORD CONNECTOR, 0.5"6 1 10572 RECEPTACLE, 31 SOCKET SIZE 247 1 10606 RECEPTACLE, 31 PIN SIZE 248 12 10908 POP RIVET, 0.185 X 0.360" NYLON9 2 11372 TERMINAL BLOCK END STOP

10 2 11373 TERMINAL END PLATE11 27 11374 TERMINAL, 24-16 GA 4-WIRE12 13 11397 TERMINAL JUMPER, 24-16 GA13 4 11408 FUSE HOLDER14 3 11449 COMPONENT PLUG TERMINAL15 3 11450 TERMINAL, 24-16 GA 2-WIRE16 2 11899 CONNECTOR17 1 11929 SWITCH, 3 POSITION18 1 11930 SWITCH, EMERGENCY STOP19 1 11931 SWITCH, 2 POSITION20 1 11932 SWITCH, MOMENTARY PUSHBUTTON21 6 11933 SWITCH FLANGE, 2 SECOND AB22 2 11934 CONTACT BLOCK, N.C./AB23 6 11935 CONTACT BLOCK, N.O./AB24 1 11941 SWITCH, 3 POSITION25 1 11988 RECEPTACLE, 9 PIN SIZE 926 2 12004 TERMINAL, 18-22 GA BLADE FM27 1 12048 PANEL MOUNTED USB CONNECTOR (USE

STANDARD USB A-B CABLE TO CONNECT FROM CONTROL BOX TO YOUR COMPUTER)

28 1 12050 RELAY, SOLID STATE SST29 2 12082 WASHER, 0.25" STAINLESS STEEL30 1 12084 MEMBRANE VENT BACKING NUT31 1 12085 MEMBRANE VENT32 1 12101-03 CONDUIT RING SEAL, 0.5"33 1 12275 SWITCH, PUSHBUTTON GREEN ILLUMINATED34 1 12479 SWITCH, PUSHBUTTON RED ILLUMINATED LED35 2 12480 SWITCH, PUSHBUTTON GREEN ILLUMINATED LED36 2 13276 TERMINAL, 24-10 GA 4-WIRE37 2 13275 TERMINAL END PLATE38 1 12568 RECEPTACLE, 9 PIN SIZE 2439 1 12595 RESISTOR, 1.10K OHM 1 WATT40 2 12596 RESISTOR, 1.20K OHM 1 WATT41 1 12627 ENCLOSURE CONDENSATE DRAIN42 1 13000 RESISTOR, 330K OHM 0.5 WATT


43 2 13280 TERMINAL, 24-8 GA 2-WIRE44 2 13281 TERMINAL END PLATE45 2 13285 TERMINAL BRIDGE46 1 20076 RELAY, SPDT 24 VDC 10 AMP47 1 20077 RELAY SOCKET48 4 24897 ELECTRICAL GASKET, SIZE 2449 4 24906 PANEL NUT, 1.68-18 UNEF-2B50 4 24907 WASHER, 1.7 ID X 2.07 OD X 0.062"51 3 25934 STAR WASHER, #1052 2 25935 STAR WASHER, 0.25"53 1 26305 RING TERMINAL, 8 GAUGE 0.25"54 3 26754-013.6 WIRING DUCT, 1.5 X 2"55 1 26754-015.25 WIRING DUCT, 1.5 X 2"56 3 26755-013.6 WIRING DUCT COVER, 1.5"57 1 26755-015.25 WIRING DUCT COVER, 1.5"58 2 26819 RELAY BASE59 2 28064 FUSE, BLADE 3 AMP60 1 28067 FUSE, BLADE 7.5 AMP61 1 28253 PLUG, 12 PIN62 1 28254 PLUG, 12 PIN63 1 30945 INSULATED BUSHING, 0.5"64 1 77010-013.5 DIN RAIL65 2 85159 EXPANSION MODULE CONTROLLER66 2 88495 EXPANSION MODULE MOUNTING BRACKET67 1 88504 INTEGRATED LED MODULE68 1 88554 PROGRAMMABLE CONTROLLER69 1 92586 CONTROLLER GASKET70 1 93926 WALL MOUNT BRACKET71 1 95432 ENCLOSURE72 1 95433 DECAL, MAIN CONTROL73 8 A04C008BA SCREW, SOCKET HEAD74 1 C04C016BA BOLT75 4 F04C000BA NUT76 1 I0300000A WASHER, SAE77 8 I0400000A WASHER, SAE78 4 J00C0000A NUT, NYLOCK79 4 L00C008BA SCREW, PANHEAD SLOT80 2 L03C008BA SCREW, PANHEAD SLOT81 1 L03C020BA SCREW, PANHEAD SLOT82 12 M0400000A WASHER, SPLIT LOCK83 2 S04C024BS SCREW, PANHEAD SLOT STAINLESS STEEL84 4 13496 TAP SCREW, M4X1.79X12MM85 6 10409 PIN, 16-18 AWG GOLD PLATED86 1 11384 PIN, 6 AWG MALE




87 5 11990 SOCKET, 16-18 AWG GOLD PLATED88 4 24901 PIN, 12-14 AWG MALE89 2 24903 PIN, 8-10 AWG MALE90 10 24912 SEALING PLUG, 12-18 AWG91 48 25951 SOCKET, 16-18 AWG FEMALE92 27 25952 PIN, 16-18 AWG MALE93 1 11945 ADDRESS TAG, 094 1 11946 ADDRESS TAG, 1T95 18 10162 SOCKET, 18-22 AWG FEMALE96 2 28255 PLUG WEDGE, 12 PIN97 6 10413 SEALING PLUG98 2 10438-010.4 WIRING DUCT, 0.75 X 2"

101 2 10445-010.4 WIRING DUCT COVER, 0.75"102 1 28063 FUSE, 2 AMP, BLADE








95436 pg 1/3 POWER DISTRIBUTION BOX ASSEMBLY


1 1 10244 RELAY, DPDT 16 AMP 24 VOLT2 1 10345 RECEPTACLE, 23 SOCKET SIZE 243 1 10438 WIRING DUCT, 0.75 X 2"4 1 10445 WIRING DUCT COVER, 0.75"5 9 10908 NYLON POP RIVET, 0.185 X 0.36"6 2 11372 TERMINAL BLOCK END STOP7 1 11397 TERMINAL JUMPER, 24-16 GA8 5 11408 FUSE HOLDER9 1 12084 VENT MEMBRANE BACKING NUT

10 1 12085 VENT MEMBRANE11 2 12108-16 CIRCUIT BREAKER, 30 AMP12 1 12568 RECEPTACLE, 9 PIN SIZE 2413 1 12583 TERMINAL BLOCK14 1 12627 ENCLOSURE CONDENSATE DRAIN15 1 13048 BRIDGE BAR, ISSBI 10-816 2 13049 BRIDGE BAR, IS-K 1017 1 13053 CONNECTOR, LIQUID TIGHT 0.38"18 1 13271-10 CIRCUIT BREAKER, 10 AMP19 2 13271-16 CIRCUIT BREAKER, 16 AMP20 1 13271-25 CIRCUIT BREAKER, 25 AMP21 3 13275 TERMINAL END PLATE22 7 13276 TERMINAL, 28-10 AWG 4-WIRE23 2 13280 TERMINAL, 24-8 AWG 2-WIRE24 2 13281 TERMINAL END PLATE25 2 13285 TERMINAL BRIDGE26 1 13425 RECEPTACLE, 6 PIN SIZE 1827 1 13428 RECEPTACLE, 8 SOCKET SIZE 1828 2 24897 ELECTRICAL GASKET, SIZE 2429 2 24906 PANEL NUT, 1.68-18" UNEF-2B30 2 24907 WASHER, 1.70 ID X 2.07 OD X 0.062"31 2 25934 STAR WASHER, #1032 2 26754-011.2 WIRING DUCT, 1.5 X 2"33 2 26755-011.2 WIRING DUCT COVER, 1.5"34 1 26819 RELAY BASE35 2 26847 PANEL NUT, 1.50-18 UNEF-2B36 2 26901 WASHER, 1.51 ID X 1.89 OD X 0.062"37 2 26902 ELECTRICAL GASKET, SIZE 1838 1 28062 FUSE, 1 AMP BLADE39 2 28069 FUSE, 15 AMP BLADE40 2 28070 FUSE, 20 AMP BLADE


41 1 77010 DIN RAIL42 1 87653 LEGEND PLATE, CONTROL POWER CIRCUIT

BREAKER43 1 93926 WALL MOUNT BRACKET44 1 95437 ENCLOSURE45 1 96667 LEGEND PLATE, AUXILIARY CIRCUIT BREAKER46 2 L03C008BA SCREW, PANHEAD SLOT47 2 11384 PIN, 6 AWG MALE48 20 24912 SEALING PLUG, 8-18 AWG49 13 25951 SOCKET, 16-18 AWG FEMALE50 5 24900 SOCKET, 12-14 AWG FEMALE51 1 13046 SEALING PLUG, 4 AWG52 2 24903 PIN, 8-10 AWG MALE53 3 24901 PIN, 12-14 AWG MALE54 1 106742-062 GROUND CABLE ASSY, 0.5 EYE








95761 EMERGENCY STOP BOX ASSEMBLY


1 1 13409 EMERGENCY STOP BOX 2 1 30450 CONNECTOR, 0.5"3 1 30482 LOCK NUT, 0.5" GRIP CORD4 1 25947 RECEPTACLE, 2 PIN5 2 25952 PIN, 16-18 AWG MALE6 1 25949 RECEPTACLE WEDGE7 1 69914-012 PIGTAIL CABLE ASSY, 12"


95774 COMPRESSION ROLL CONTROL BOX ASSEMBLY


1 1 95775 ENCLOSURE 2 1 95780 DECAL, COMPRESSION ROLL & DOOR ACCESS3 2 11932 SWITCH, PUSHBUTTON MOMENTARY4 3 11933 SWITCH FLANGE, 2 SECOND AB5 3 11935 CONTACT BLOCK, N.O./AB6 1 30450 CONNECTOR, GRIPCORD 0.5"7 1 30482 LOCK NUT, 0.5" GRIPCORD8 1 26104 RECEPTACLE, 6 PIN9 1 30796 CABLE CORD, 16-6 SO 13

10 1 88504 INTEGRATED LED MODULE12 6 25952 PIN, 16-18 AWG MALE13 1 26106 RECEPTACLE WEDGE14 1 13495 SWITCH, PUSHBUTTON15 1 26783 SHRINK-TUBE, 0.5 X .88"


97680 SPOUT CONTROL BOX ASSEMBLY


1 2 11929 SWITCH, 3 POSITION2 2 11933 SWITCH FLANGE3 4 11935 CONTACT BLOCK, N.O./AB4 1 24912 SEALING PLUG, 8-18 AWG5 5 25952 PIN, 16-18 AWG MALE6 1 26104 RECEPTACLE, 6 PIN7 1 26106 RECEPTACLE WEDGE8 1 30450 CONNECTOR, GRIP CORD 0.5"9 1 30482 LOCK NUT, 0.5" GRIP CORD

10 1 30796 CABLE CORD, 16-6 SO 26" LONG 11 1 97681 BOX12 1 97682 DECAL, SPOUT CONTROL13 1 26783 SHRINK TUBE, 0.5"


95769 RADIO CONTROL INSTALL


1 3 25934 STAR WASHER, #10 2 1 99537 TRANSMITTER ASSY (NOT STOCKED)- ORDER THE

BLANK TRANSMITTER & DECALS AND FOLLOW THE INSTRUCTIONS BELOW TO APPLY (REFERENCE PROCESS DOCUMENT 53699)

1 99528 BLANK TRANSMITTER (NO LABELS)1 99538 LABEL DECALS

3 1 99529 RECEIVER4 1 99530 ANTENNA, 2.4 GHZ, CABLE ATTACHED- CABLE NOT

SOLD SEPARATELY5 1 12058 CONVOLUTED TUBE6 4 - AA BATTERY, ALKALINE7 3 F03C000BA NUT8 3 L03C008BA SCREW, PANHEAD SLOT

LABEL INSTALLATION INSTRUCTIONS

THE LABEL PARTS MUST BE CAREFULLY POSITIONED IN THEIR CORRECT LOCATIONS ON THE TRANSMITTER- SEE THE ILLUSTRATION.

STEP 1. CLEAN THE TRANSMITTER BODY. USE ALCOHOL TO RUB AND CLEAN THE SURFACES WHERE THE LABELS GO AND THEN WIPE THE SURFACES DRY. RE-WIPE THE SURFACES USING A CLEAN SWAB WITH ALCOHOL AND LET THE ALCOHOL EVAPORATE WITHOUT WIPING.

STEP 2. REMOVE ONE COMPONENT OF THE LABEL SET FROM THE BACKING SHEET USING A TWEEZERS OR A KNIFE BLADE. DO NOT TOUCH OR CONTAMINATE THE ADHESIVE SIDE OF THE LABEL.

STEP 3. POSITION ONE SIDE OR A CORNER OF THE LABEL COMPONENT ON THE TRANSMITTER IN THE CORRECT LOCATION.

STEP 4. WHEN THE LABEL COMPONENT IS IN POSITION, GENTLY HOLD THE LABEL DOWN WITH A FINGER AND RELEASE THE TWEEZERS OR KNIFE WHILE LOWERING THE REST OF THE LABEL ONTO THE SURFACE. THE LABEL SHOULD BE IN THE CORRECT POSITION. IF THE LABEL IS NOT POSITIONED CORRECTLY, LIFT IT OFF AND TRY AGAIN.

STEP 5. ONCE THE LABEL COMPONENT IS IN PLACE, PRESS DOWN VERY FIRMLY ALL OVER ITS SURFACE. A "PRESSURE-SET" TYPE OF ADHESIVE IS USED AND IT REQUIRES PRESSURE TO ACTIVATE. REPEAT THESE STEPS FOR ALL THE COMPONENTS OF THE LABEL SET.


96696 BATTERY INSTALL


1 1 13411 CONTROL POWER DISCONNECT SWITCH2 1 13412 DISCONNECT SWITCH LOCKOUT3 2 30212 BATTERY, 12 VOLT 4D-2254 1 30385 MAIN DISCONNECT SWITCH, INCLUDES;

1 30386 KEY5 1 93321 SWITCH LOCKOUT6 1 94488 BATTERY BOX LINER KIT, INCLUDES;

3 94488-01 PLYWOOD, 0.75 X 9.75 X 40.375"3 94488-02 PLYWOOD, 0.75 X 6 X 10.5"2 94488-03 PLYWOOD, 0.75 X 6 X 8.25"

7 1 97064 DECAL, MAIN BATTERY DISCONNECT8 1 97065 DECAL, CONTROL POWER DISCONNECT


97077 BATTERY CABLE INSTALL


1 1 97078-073 BATTERY CABLE, NEGATIVE 0.5" EYE 2 1 97079-035 BATTERY CABLE, POSITIVE 0.38" EYE3 1 97080-057 BATTERY CABLE, 0.38 EYE/ 0.5" EYE4 1 97081-059 BATTERY CABLE ASSY, NEG-POS5 1 106742-062 GROUND CABLE ASSY, 0.5 EYE


94489 BATTERY BOX


1 1 94490 BATTERY DISCONNECT SWITCH BRACKET 2 1 95813 BATTERY BOX3 1 96698 BATTERY BOX LID, INCLUDES ITEMS 5 & 64 1 11219 CLAMP, ST1 WLD 18T5 2 25647 HINGE6 1 86581-01 ADJUSTABLE LATCH HANDLE7 1 86581-02 LATCH CLIP


97695 GROUND STRAP INSTALL


1 2 13181-024 GROUND STRAP, 1/2 X 1/2" EYE2 2 13640 WHEEL STUD3 2 F03F0000A NUT4 2 P08F000BA NUT


107243 SAFETY & PROXIMITY SWITCH INSTALL


1 2 95768 PROXIMITY SWITCH ASSY2 1 97310-028 JUMPER HARNESS


97058 STROBE LIGHT & HORN INSTALL (TMD1364)


1 1 13672 ELECTRIC HORN ASSY- 1 98882-008 HORN JUMPER HARNESS ASSY (TMD1364)2 1 95155 BRACKET3 2 97059 RED LED STROBE LIGHT ASSY 4 1 C04C016BA BOLT5 1 C04C020BA BOLT6 4 I0300000A WASHER, SAE7 2 I0400000A WASHER, SAE8 4 J03C0000A NUT, NYLOCK9 2 J04C0000A NUT, NYLOCK

10 4 L03C016BA SCREW, PANHEAD SLOT


95779 ELECTRICAL HARNESS INSTALL


1 31 13512 CLIP2 8 86606 CLAMPING DIODE ASSY3 1 95765-01.01 MAIN HARNESS4 1 95765-01.02 WATER SPRAYER HARNESS5 1 95765-01.03 POWER CABLE HARNESS6 3 97072 HARNESS ADAPTER ASSY, DIN/D T0 47 1 98882-008 HARNESS ASSY JUMPER TO REPLACE WARNING

HORN (TMD1364)


CAC & RADIATOR VALVES WIRING (TMD1466)


53 4 98882-060 JUMPER (FROM FAN SECTIONS ON 5 SECTION VALVE P/N 96858 TO CAC & RADIATOR VALVES P/N 103070 & 103071 (SEE HYDRAULIC CHAPTER)

54 1 102949-251 HARNESS, DIODE BLOCK, SUPPR, ASSY (ELECTRICAL SIGNAL FROM CONTROL BOX TO CAC FAN SECTION ON 5 SECTION VALVE P/N 96858)

55 1 100615 SOURCE CODE56 1 25951 SOCKET, 16-18 AWG, FEMALE68 36 30106 WIRE, 16 GA, BLUE

REFERENCE SERVICE BULLETIN SB00187


96671 TRAVEL HARNESS INSTALL (OPT-183)


1 1 13641 7 POLE TRAILER PLUG HOLDER 2 9 23440 CLAMP, 3/4"3 4 78899 YELLOW CLEARANCE LIGHT KIT, INCLUDES;

1 78899-01 YELLOW CLEARANCE LIGHT 1 78901 CLEARANCE LIGHT MOUNT

4 4 80521 CLEARANCE LIGHT GUARD 5 1 96670 TRAVEL HARNESS ASSY6 1 96679 REAR LIGHTBAR ASSY7 11 E0400000A WASHER, USS 8 11 J04C0000A NUT, NYLOCK


96679 REAR LIGHTBAR ASSEMBLY


1 2 13626 TAP BOLT, ZINC 0.5 X 5" NC 2 1 13627 GASKET3 5 13628 RED MARKER LIGHT, LED4 5 13629 MARKER LIGHT GROMMET5 4 13631 RED TAILLIGHT, 12 VOLT LED 6 4 13632 TAILLIGHT GROMMET7 2 25546-08 WING NUT, 0.50-13NC8 1 28798 RECEPTACLE, 7 POLE9 1 96674 REAR LIGHTBAR

10 1 96677 LIGHTBAR COVER


11 2 C05C016BA BOLT12 2 E0800000A WASHER, USS13 4 I0500000A WASHER, SAE14 2 I0800000A WASHER, SAE15 2 J05C0000A NUT, NYLOCK16 2 M0800000A WASHER, SPLIT LOCK17 1 96678 LIGHTBAR HARNESS ASSY (NOT SHOWN)


97061 NIGHT OPERATION LIGHT INSTALL (OPT-47)


1 4 97060 LIGHT ASSY, INCLUDES;1 30826 LIGHT, 24 VOLT 60 WATT SW7254011

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HYDRAULIC PUMPS & VALVES


95644 PUMP INSTALL (TMD1466)


1 1 25808 O-RING, 2-250 N674-70 2 1 27061 O-RING, 2-155 N674-704 1 95643 FEED DRIVE & AUXILIARY PUMP ASSY5 1 103069 DOUBLE GEAR PUMP, 32CC/19CC6 6 C08C024BA BOLT7 6 I0800000A WASHER, SAE



95643 FEED DRIVE & AUXILIARY PUMP ASSEMBLY


1 1 95788 PUMP- 1 95788-01 PUMP DRIVE COUPLER - 1 95788-02 PUMP CONTROLLER 2 1 11299 TESTPOINT ADAPTER, 7/16-203 1 11303 TESTPOINT ADAPTER, 9/16-184 1 11610 ADAPTER, FS6801-04-045 1 11655 ADAPTER, 694-20-20, INCLUDES;

1 24133 O-RING, 2-025, N552-901 24135 O-RING, 11-20, #20

6 1 25034 SPLIT FLANGE, 2.5"7 1 25043 SPLIT FLANGE, 1.25"8 1 25287 ELBOW, 2.5"9 1 25392 ADAPTER, FS6400-12-12

10 1 95788-03 PUMP COVER11 1 95788-04 COVER SEAL12 4 C08C016BA BOLT


TMD1578 OPTIONAL PUMP SUPPORT BRACKET


1 1 107601 PUMP SUPPORT BRACKET2 2 C08C024BA BOLT3 2 I0800000A WASHER, SAE4 2 M0800000A WASHER, SPLIT LOCK5 2 C08C028BA BOLT6 4 E0800000A WASHER, USS7 2 P08C000BA NUT, CRIMP LOCK


95638 VALVE INSTALL (TMD1395)


1 1 95637 7 SECTION ACCESSORY VALVE ASSY2 1 97718 5 SECTION MAIN VALVE ASSY3 1 96803 VALVE MOUNT4 2 12546 PRESSURE & TEMPERATURE TRANSDUCER (IF

THIS TRANSDUCER IS NOT AVAILABLE, IT CAN BE REPLACED WITH TRANSDUCER P/N 81703 & ADAPTER P/N 11154 (TMD1395))

5 2 13598 ADAPTER, 6425-04-04 6 2 28081 ADAPTER, FS2700-04-04 7 2 87729 LOCKING VALVE ASSEMBLY8 2 C05C016BA BOLT9 2 C05C018BA BOLT

10 4 C05C020BA BOLT 11 2 C05C040BA BOLT 12 2 C05C060BA BOLT13 4 F05C000BA NUT 14 12 I0500000A WASHER, SAE 15 4 J05C0000A NUT, NYLOCK16 8 M0500000A WASHER, SPLIT-LOCK


95637 7 SECTION ACCESSORY VALVE ASSEMBLY


1 1 95789 7 SECTION VALVE, INCLUDES;- 2 95789-01 COIL- 2 95789-02 MOTOR SPOOL, SALAMI 02A 2 2 13549 ADAPTER, FS5400-4-6-R.0474 1 11303 TESTPOINT ADAPTER, 9/16-18 5 1 11612 ADAPTER, FS6801-08-086 10 11634 ADAPTER, FS6400-04-087 1 12257 ADAPTER, FS6500-12-128 1 13093 ADAPTER, FS6400-L-12-10-O 9 2 13492 ADAPTER, 6408-H-08-O

10 1 26924 ADAPTER, 6410-08-06


97718 5 SECTION MAIN VALVE ASSEMBLY (TMD1466)


1 2 11186 ADAPTER, FS6400-08-102 1 11735 ADAPTER, FS6400-04-063 1 11745 ADAPTER, FS6400-20-165 1 24278 ADAPTER, 6409-06 6 1 25399 ADAPTER, FS6400-16-16 7 4 25472 ADAPTER, FS6400-10-10 8 1 96858 5 SECTION VALVE9 3 13114 ADAPTER, 6408-H-10-O (TMD1466)

10 1 11186 ADAPTER, FS6400-08-10 (TMD1466)



96858 5 SECTION VALVE (TMD1466)


CHARGED AIR COOLER FAN (PORT B PLUGGED PER TMD1466)1 1 78619-04 MECHANICAL ACTUATOR, PVG 32, PVM2 2 87629-04 VALVE, SHOCK & ANTI-CAVITY, 3480 PSI3 1 77368-02 VALVE MODULE4 1 - SPOOL, HYDRAULIC FLOAT5 1 87629-03 ELECTRIC ACTUATOR

RADIATOR FAN (A & B PORTS PLUGGED PER TMD1466)1 1 78619-04 MECHANICAL ACTUATOR, PVG 32, PVM6 2 92355-01 VALVE, SHOCK & ANTI-CAVITY3 1 77368-02 VALVE MODULE7 1 96870-03 SPOOL,17.2GPM, LINEAR5 1 87629-03 ELECTRIC ACTUATOR

MID INLET8 1 87629-06 SPRING, PUMP SIDE MODULE9 1 87629-10 BODY

10 1 87629-09 VALVEFEED DRIVE

1 1 78619-04 MECHANICAL ACTUATOR, PVG 32, PVM11 1 78619-03 VALVE MODULE, PVB, PVG3212 1 77367-18 SPOOL, 65 LPM, HEAVY SPRING5 1 87629-03 ELECTRIC ACTUATOR

COMPRESSION ROLL DRIVE1 1 78619-04 MECHANICAL ACTUATOR, PVG 32, PVM11 1 78619-03 VALVE MODULE, PVB, PVG3212 1 77367-18 SPOOL, 65 LPM, HEAVY SPRING5 1 87629-03 ELECTRIC ACTUATOR

COMPRESSION ROLL FLOAT1 1 78619-04 MECHANICAL ACTUATOR, PVG 32, PVM2 2 87629-04 VALVE, SHOCK & ANTI-CAVITY, 3480 PSI3 3 77368-02 VALVE MODULE

13 1 77367-17 SPOOL, HYDRAULIC FLOAT5 1 87629-03 ELECTRIC ACTUATOR

SEAL KITS, BOLT KITS, & END PLATES14 2 77367-13 END PLATE15 1 - 5 SECTION ASSEMBLY BOLT KIT (157B8025)16 5 87629-12 ELECTRIC ACTUATOR SEAL KIT, BETWEEN

ACTUATOR & MODULE17 2 77367-11 END PLATE SEAL KIT (1 AT EACH END)18 5 77367-08 MECHANICAL ACTUATOR SEAL KIT19 7 77367-10 WORK MODULE SEAL KIT



87729 LOCKING VALVE ASSEMBLY


1 4 11735 ADAPTER, FS6400-04-062 1 24155 LOCKING VALVE


FAN MOTOR VALVES (TMD1466)


1 1 103070 CAC FAN DRIVE VALVE2 1 103071 RADIATOR AND OIL COOLER FAN DRIVE VALVE3 4 25472 ADAPTER, FS6400-10-10 (FOR PORTS A & B), (NOT

SHOWN)4 1 102505 VALVE MOUNT5 7 C05C016BA BOLT (3 PER VALVE)6 7 I0500000A WASHER, SAE7 7 M0500000A WASHER, SPLIT-LOCK8 2 28141 ADAPTER, TESTPOINT, M12X1.5 (ON PVG VALVES

BELOW PORT "P") (NOT SHOWN)



103070 CAC FAN DRIVE VALVE


1 1 - MODULE (157B5390)

CHARGED AIR COOLER2 1 78619-04 MECHANICAL ACTUATOR3 2 96869-01 ANTI-CAVITATION VALVE4 1 - VALVE BODY (157B6630)5 1 - SPOOL (157B9102)6 1 87629-03 ELECTRICAL ACTUATOR

END COVER7 1 77367-13 END COVER8 1 94145-09 BOLT KIT, 2 BANK

SEAL KITS9 2 77367-10 WORK MODULE SEAL KIT

10 1 87629-12 ELECTRICAL ACTUATOR SEAL KIT (BETWEEN ACTUATOR & VALVE BODY), PVHC TYPR COIL


103071 RADIATOR & OIL COOLER FAN DRIVE VALVE


1 1 - MODULE (157B5390)

CHARGED AIR COOLER2 1 78619-04 MECHANICAL ACTUATOR3 2 96869-01 ANTI-CAVITATION VALVE4 1 - VALVE BODY (157B6630)5 1 - SPOOL (157B9103)6 1 87629-03 ELECTRICAL ACTUATOR7 2 92354-02 PLASTIC RELIEF VALVE PLUG

END COVER8 1 77367-13 END COVER9 1 94145-09 BOLT KIT, 2 BANK

SEAL KITS10 2 77367-10 WORK MODULE SEAL KIT11 1 87629-12 ELECTRICAL ACTUATOR SEAL KIT (BETWEEN

ACTUATOR & VALVE BODY), PVHC TYPR COIL



HYDRAULIC TUBING, HOSES, & FITTINGS


96802 pg 1/3 HYDRAULIC TUBING INSTALL


1 3 10093 CLAMP, SS1, CMT, 16T 2 2 10337 CLAMP, SS1, CMT, 24T

4 3 11022 CLAMP, ST1, CMT, 12T5 4 11285 CLAMP, SS1, CMT, 32P

6 5 12273 CLAMP, ST2, CMT, 12T-12T 7 7 13073 CLAMP, ST3, CMT, 12T-08T-08T

8 4 13079 ADAPTER, FS2702-12-12 9 3 13081 CLAMP, ST2, CMT, 20T-16T

10 3 72750 CLAMP, ST2, CMT, 08T-08T11 4 75182 CLAMP, SS2, CMT, 16T-12T 12 1 96808 TUBE ASSY, CAC MTR-A13 1 96810 TUBE ASSY, CAC MTR-B 14 1 96812 TUBE ASSY, RAD/OIL COOLER, MTR-A15 1 96814 TUBE ASSY, RAD/OIL COOLER, MTR-B16 1 96816 TUBE ASSY, LANDING GEAR EXTEND17 1 96818 TUBE ASSY, LANDING GEAR RETRACT18 1 96820 TUBE ASSY, LANDING GEAR EXTEND19 2 97161 TUBE ASSY, FUEL, FEED20 1 97163 TUBE ASSY, COMPRESSION ROLL, A21 1 97186 TUBE ASSY, LANDING GEAR RETRACT22 1 97188 TUBE ASSY, PSI TO VALVE23 1 97190 TUBE ASSY, UPPER FEED LIFT, A24 1 97192 TUBE ASSY, UPPER FEED LIFT, B25 1 97194 TUBE ASSY, FEED RETURN26 1 97196 TUBE ASSY, VALVE SUCTION27 1 97198 TUBE ASSY, VALVE SUCTION28 1 97199 TUBE ASSY, PUMP SUCTION29 1 97201 TUBE ASSY, FEED, A30 1 97203 TUBE ASSY, FEED, B31 2 97204 TUBE ASSY, SPOUT, A32 2 97205 TUBE ASSY, SPOUT, B33 1 97206 TUBE ASSY, RETURN34 1 97208 TUBE ASSY, FEED, A35 1 97210 TUBE ASSY, FEED, B36 1 97211 TUBE ASSY, COMPRESSION ROLL, B37 2 11948 ADAPTER, FS6500-06-0638 1 12063 ADAPTER, FS6602-20-20-2039 1 25541 CLAMP, SS1, WLD, 24T40 1 97180 TUBE ASSY, COMPRESSION C/D41 3 12064 CLAMP, ST2, WLD, 12T-12T42 1 10441 CLAMP, SS2, WLD, 20T-20T








96800 pg 1/5 HOSES & FITTINGS INSTALL

96800-02, KIT, UPPER FEED LIFT HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 64995-108 HOSE, JS-08 L-08 JS-08 FFORXL G1 FFORXL 108 1 BOTTOM UPPER FEED LIFT TUBE TEE TO LEFT CYL EXT2 64995-126 HOSE, JS-08 L-08 JS-08 FFORXL G1 FFORXL 126 1 TOP UPPER FEED LIFT TUBE TEE TO LEFT CYL RET3 82496-052 HOSE, JS-08 L-08 J9-08 FFORXL G1 FFORX90S 52 1 BOTTOM UPPER FEED LIFT TUBE TEE TO RIGHT CYL RXT4 82496-067 HOSE, JS-08 L-08 J9-08 FFORXL G1 FFORX90S 67 1 TOP UPP FEED LIFT TUBE TEE TO RIGHT CYL RET

96800-03, KIT, COOLER HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 85459-026 HOSE, JS-20 L-20 J9-20 FFORXL G1 FFORX90S 26 1 RETURN TUBE TEE TO COOLER IN TEE2 85459-089 HOSE, JS-20 L-20 J9-20 FFORXL G1 FFORX90S 89 1 RETURN TUBE TEE TO CHECK VALVE3 92015-059 HOSE, JS-24 L-24 J9-24 FFORXL G1 FFORX90S 59 1 HYD COOLER TOP PORT TO FILTER IN

96800-04, KIT, FAN FEED VALVE HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 60238-050 HOSE, JS-04 L-04 J9-04 FFORXL G1 FFORX90S 50 1 VALVE L/S PORT FROM PUMP L/S PORT2 61482-035 HOSE, JS-16 K78C-16 JS-16 FFORXL G5K FFORXL 35 1 PUMP PSI TO VALVE PSI PORT3 62985-021 HOSE, 06-04 L-04 J9-04 FJX G1 FFORX90S 21 1 UPPER FEED TUBE TEE TO OUTSIDE BULKHEAD4 62985-023 HOSE, 06-04 L-04 J9-04 FJX G1 FFORX90S 23 1 LOWER FEED TUBE TEE TO INSIDE BULKHEAD (ENGINE SKID)5 85459-026 HOSE, JS-20 L-20 J9-20 FFORXL G1 FFORX90S 26 1 VALVE RET PORT TO RETURN TUBE6 94595-012.50 HOSE, JS-12 K78C-10 J9-10 FFORXL G5K FFORX90S 12-1/2 1 VALVE FEED A PORT TO TOP INSIDE FEED TUBE TEE7 94595-012.50 HOSE, JS-12 K78C-10 J9-10 FFORXL G5K FFORX90S 12-1/2 1 VALVE FEED A PORT TO LOWER INSIDE FEED TUBE TEE8 97706-017.50 HOSE, JS-10 K78C-10 J1-10 FFORXL G5K FFORX90L 17-1/2 1 VALVE FEED B PORT TO TOP OUTSIDE FEED TUBE9 97706-017.50 HOSE, JS-10 K78C-10 J1-10 FFORXL G5K FFORX90L 17-1/2 1 VALVE FEED B PORT TO LOWER OUTSIDE FEED TUBE

10 99225-020 HOSE, JS-10 M4K-10 J1-10 FFORXL M4K FFORX90L 20 1 VALVE FAN A PORT TO TOP OUTSIDE FAN TUBE11 99225-020 HOSE, JS-10 M4K-10 J1-10 FFORXL M4K FFORX90L 20 1 VALVE FAN A PORT TO LOWER OUTSIDE FAN TUBE12 99224-016.5 HOSE, JS-10 M4K-10 J9-10 FFORXL M4K FFORX90S 16-1/2 1 VALVE FAN B PORT TO TOP INSIDE FAN TUBE13 99224-016.5 HOSE, JS-10 M4K-10 J9-10 FFORXL M4K FFORX90S 16-1/2 1 VALVE FAN B PORT TO LOWER INSIDE FAN TUBE14 82496-012 HOSE, JS-08 L08 J9-08 FFORXL G1 FFORX90S 12 1 VALVE LIFT A PORT TO BOTTOM LIFT TUBE15 85195-015 HOSE, JS-08 L08 J1-08 FFORXL G1 FFORX90L 15 1 VALVE LIFT B PORT TO TOP LIFT TUBE



96800-05, KIT, SPOUT DEFLECT HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 76386-012 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 12 1 INSIDE BOTTOM TUBE TO INSIDE BOTTOM HOLD VALVE2 76386-013 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 13 1 OUTSIDE BOTTOM TUBE TO OUTSIDE BOTTOM HOLD VALVE3 76386-014 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 14 1 INSIDE TOP TUBE TO INSIDE TOP HOLD VALVE4 76386-015 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 15 1 OUTSIDE TOP TUBE TO OUTSIDE TOP HOLD VALVE5 84119-032 HOSE, JS-04 L-04 JS-04 FFORXL G1 FFORXL 32 1 INSIDE HOLD VALVE TOP PORT TO UP/DOWN CYL EXT6 84119-044.5 HOSE, JS-04 L-04 JS-04 FFORXL G1 FFORXL 44-1/2 1 INSIDE HOLD VALVE BOTTOM PORT TO UP/DOWN CYL RET7 84119-084 HOSE, JS-04 L-04 JS-04 FFORXL G1 FFORXL 84 1 OUTSIDE HOLD VALVE BOTTOM PORT TO CYL RET RIGHT/LEFT8 84119-072 HOSE, JS-04 L-04 JS-04 FFORXL G1 FFORXL 72 1 OUTSIDE HOLD VALVE TOP PORT TO CYL EXT RIGHT/LEFT

96800-06, KIT, GEAR PUMP HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 83720-079 HOSE, JS-08 L-08 J7-08 FFORXL G1 FFORX45 79 1 PUMP PSI PORT TO SALAMI VALVE PSI TUBE2 90084-035 HOSE, JS-16 S-16 JS-16 FFORXL GMV FFORXL 35 1 PUMP SUCTION TUBE TO HYD TANK SHUTOFF VALVE3 90085-065 HOSE, JS-16 S-16 J7-16 FFORXL GMV FFORX45 65 1 PUMP SUCTION PORT TO SUCTION TUBE

96800-07, KIT, FAN FEED PUMP HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 24729-031 HOSE, SUCTION, 1 WIRE, 2.50 HOSE S-40 31 1 SUCTION TUBE TO HYD TANK SUCTION SHUTOFF2 99796-038 HOSE, 19-40 S-40 FL90 GMV 38 1 PUMP SUCTION PORT TO SUCTION TUBE3 26163 CLAMP, HOSE, 3.000, T-BOLT CLAMP, HOSE, 3.000, T-BOLT -- 6 HOSE CLAMPS4 61213-073 HOSE, JS-12 L-12 JS-12 FFORXL G1 FFORXL 73 1 C/D TUBE TO TANK5 62859-058 HOSE, JS-12 L-12 J9-12 FORXL G1 FFORX90S 58 1 PUMP C/D TO C/D TUBE



96800-09, KIT, LANDING GEAR HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 60238-013 HOSE, JS-04 L-04 J9-04 FFORXL G1 FFORX90S 13 1 RIGHT CYLINDER EXTEND TO REAR BULKHEAD2 60238-014.5 HOSE, JS-04 L-04 J9-04 FFORXL G1 FFORX90S 14-1/2 1 LEFT CYLINDER EXTEND TO REAR BULKHEAD3 60238-015 HOSE, JS-04 L-04 J9-04 FFORXL G1 FFORX90S 15 1 RIGHT CYLINDER RETRACT TO FRONT BULKHEAD4 60238-016 HOSE, JS-04 L-04 J9-04 FFORXL G1 FFORX90S 16 1 LEFT CYLINDER RETRACT TO FRONT BULKHEAD

96800-10, KIT, UPPER/LOWER FEED HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 58095-150 HOSE, JS-12 H-12 JS-12 FFORXL G2 FFORXL 150 1 FEED C/D TUBE TO TANK2 82496-050 HOSE, JS-08 L-08 J9-08 FFORXL G1 FFORX90S 50 1 LOWER FEED C/D TO C/D TUBE TEE3 82496-070 HOSE, JS-08 L-08 J9-08 FFORXL G1 FFORX90S 70 1 UPPER FEED C/D BULKHEAD TO C/D TUBE TEE4 97710-022.50 HOSE, JS-12 K78C-10 J5-10 FFORXL EFG5K FFORX90M 22-1/2 1 REAR BOTTOM BULKHEAD TO LOWER FEED MTR FWD5 97710-029.5 HOSE, JS-12 K78C-10 J5-10 FFORXL EFG5K FFORX90M 29-1/2 1 REAR TOP BULKHEAD TO LOWER FEED MTR REV6 97711-026.50 HOSE, JS-12 KT8C-10 J7-10 FFORXL EFG5K FFORX45 26-1/2 1 FRONT TOP BULKHEAD TO TOP SIDEWALL TUBE7 97711-030 HOSE, JS-12 KT8C-10 J7-10 FFORXL EFG5K FFORX45 30 1 FRONT BOTTOM BULKHEAD TO BOTTOM SIDEWALL TUBE8 83720-057 HOSE, JS-08 L-08 J7-08 FFORXL G1 FFORX45 57 1 SIDE WALL TUBE TO UPPER FEED MOTOR C/D PORT9 97712-053 HOSE, JS-10 K78C-10 J7-10 FFORXL EFG5K FFORX45 53 1 TOP SIDE WALL TUBE (UPPER FEED) REV

10 97712-053 HOSE, JS-10 K78C-10 J7-10 FFORXL EFG5K FFORX45 53 1 LOWER SIDEWALL TUBE (UPPER FEED) FWD11 13600-022.50 SLEEVE, HOSE CVR F&R B1375 SLEEVE, HOSE COVER F&R B1375 22-1/2 1 USE WITH ITEM 4 (BAND 90 DEG END ONLY)12 13600-026.50 SLEEVE, HOSE CVR F&R B1375 SLEEVE, HOSE COVER F&R B1375 26-1/2 1 USE WITH ITEM 6 (BAND 45 DEG END ONLY)13 13600-029.5 SLEEVE, HOSE CVR F&R B1375 SLEEVE, HOSE COVER F&R B1375 29.5 USE WITH ITEM 5 (BAND 90 DEG END ONLY)14 13600-030 SLEEVE, HOSE CVR F&R B1375 SLEEVE, HOSE COVER F&R B1375 30 USE WITH ITEM 7 (BAND 90 DEG END ONLY)15 13600-053 SLEEVE, HOSE CVR F&R B1375 SLEEVE, HOSE COVER F&R B1375 53 USE WITH ITEM 8 & 9 (BAND 45 DEG END ONLY)



96800-11, KIT, FAN HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 13600-20 SLEEVE, HOSE COV, F&R B1375 SLEEVE, HOSE COV, F&R B1375 20 2 USE WITH ITEM 4 & 5 (CRIMP STRAIGHT END ONLY)3 81592-140 HOSE, JS-06 L-06 JS-06 FFORXL G1 FFORXL 140 1 25" FAN C/D TO TANK C/D TEE4 97713-023.50 HOSE, JS-10 K77C-10 J7-10 FFORXL EFG4K FFORX45 23-1/2 1 BOTTOM OUTSIDE FAN TUBE TO 28" FAN MTR LEFT PORT A5 97713-025.50 HOSE, JS-10 K77C-10 J7-10 FFORXL EFG4K FFORX45 25-1/2 1 BOTTOM INSIDE FAN TUBE TO 28" FAN MTR RIGHT PORT B6 97713-059.50 HOSE, JS-10 K77C-10 J7-10 FFORXL EFG4K FFORX45 59-1/2 1 TOP OUTSIDE FAN TUBE TO 30" FAN MOTOR BOTTOM PORT A7 97713-060 HOSE, JS-10 K77C-10 J7-10 FFORXL EFG4K FFORX45 60 1 TOP INSIDE FAN TUBE TO 30" FAN MOTOR TOP PORT B8 97714-174 HOSE, JS-06 L-06 JS43-06 FFORXL G1 FFORXL 174 1 30" FAN C/D TO TANK C/D TEE9 13600-056 SLEEV, HOSE COV, F&R B1375 SLEEVE, HOSE COV F&R B1375 56 1 USE WITH ITEM 6 (CRIMP STRAIGHT END ONLY)

10 13600-057 SLEEV, HOSE COV, F&R B1375 SLEEVE, HOSE COV F&R B1375 57 1 USE WITH ITEM 7 (CRIMP STRAIGHT END ONLY)

96800-12, KIT, 7 SECTION VALVE HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 58196-104 HOSE, JS-12 H-12 J9-12 FFORXL G2 FFORX90S 104 1 VALVE RETURN TO COOLER PORT TEE2 83711-095 HOSE, JS-04 L-04 J7-04 FFORXL G1 FFORX45 95 1 VALVE RIGHT FRONT OUTRIGGER B PORT TO RIGHT REAR BULKHEAD3 83711-096 HOSE, JS-04 L-04 J7-04 FFORXL G1 FFORX45 96 1 VALVE RIGHT FRONT OUTRIGGER A PORT TO RIGHT FORWARD BULKHEAD4 83711-124 HOSE, JS-04 L-04 J7-04 FFORXL G1 FFORX45 124 1 VALVE LEFT FRONT OUTRIGGER B PORT TO LEFT REAR BULKHEAD5 83711-127 HOSE, JS-04 L-04 J7-04 FFORXL G1 FFORX45 127 1 VALVE LEFT FRONT OUTRIGGER A PORT TO LEFT FORWARD BULKHEAD7 83720-054 HOSE, JS-08 L-08 J7-08 FFORXL G1 FFORX45 54 1 VALVE PSI PORT FROM PSI TUBE

12 84480-098 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFORX45 98 1 SPOUT LEFT EXT B PORT TO FRONT OUTSIDE TUBE14 84480-099 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFORX45 99 1 SPOUT RIGHT A PORT TO FRONT INSIDE TUBE15 84480-100 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFORX45 100 1 SPOUT UP EXT B PORT TO REAR OUTSIDE TUBE16 84480-101 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFORX45 101 1 SPOUT DOWN RET A PORT TO REAR INSIDE TUBE



96800-13, KIT, REAR LANDING GEAR HOSES (OPT-195)

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 76386-066 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 66 1 TOP OUTSIDE OUTRIGGER TUBE TO RIGHT REAR OUTSIDE CYL PORT2 76386-065 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 65 1 BOTTOM OUTSIDE OUTRIGGER TUBE TO RIGHT REAR INSIDE CYLINDER PORT3 76386-117 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 117 1 TOP INSIDE OUTRIGGER TUBE TO LEFT REAR CYLINDER INSIDE PORT4 76386-119 HOSE, JS-06 L-04 JS-04 FFORXL G1 FFORXL 119 1 BOTTOM INSIDE OUTRIGGER TUBE TO LEFT REAR CYLINDER INSIDE PORT6 84480-058 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFOR45 58 1 VALVE LEFT REAR OUTRIGGER B PORT TO BOTTOM INSIDE TUBE7 84480-060 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFOR45 60 1 VALVE LEFT REAR OUTRIGGER A PORT TO TOP INSIDE TUBE8 84480-060 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFOR45 60 1 VALVE RIGHT REAR OUTRIGGER B PORT TO BOTTOM OUTSIDE TUBE9 84480-063 HOSE, JS-06 L-04 J7-04 FFORXL G1 FFOR45 63 1 VALVE RIGHT REAR OUTRIGGER A PORT TO TOP OUTSIDE TUBE

96800-14, KIT, FUEL HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 58104-035 HOSE, 06-08 L-08 39-08 FJX G1 FJX90 35 1 RIGHT HAND FUEL TUBE TO PRIMARY IN2 58104-052 HOSE, 06-08 L-08 39-08 FJX G1 FJX90 52 1 LEFT HAND FUEL TUBE TO SECONDARY OUT3 85853-114 HOSE, 06-08 L-08 39-12 FJX G1 FJX90 114 1 TANK SUPPLY TO RIGHT HAND FUEL TUBE4 85853-114 HOSE, 06-08 L-08 39-12 FJX G1 FJX90 114 1 TANK RETURN FROM LEFT HAND FUEL TUBE

96800-15, KIT, WATER HOSES

ITEM PART NUMBER BOM DESCRIPTION DESCRIPTION LENGTH QTY INSTALLATION INSTRUCTIONS1 100374-053 HOSE, GHF-12 GHF-12 GHF GHF 53 1 BOTTOM WATER PUMP TO OUTSIDE Y2 100374-063 HOSE, GHF-12 GHF-12 GHF GHF 63 1 TOP WATER PUMP TO INSIDE Y3 100375-107 HOSE, GHF-12 ST-12 GHF ST 107 1 FROM SUCTION TO TOP PUMP INLET4 100375-110 HOSE, GHF-12 ST-12 GHF ST 110 1 REAR SUCTION TO TOP PUMP INLET


HOSES & FITTINGS INSTALL (TMD1466)


SUCTION LINES FROM TANK TO PUMP14 1 25399 ADAPTER, FS6400-16-16 (ADAPTER ON TANK VALVE

OUTLET)15 1 90084-038 HOSE, JS-16 S-16 JS-16 (FROM TANK OUTLET TO

TEE)16 2 12292 ADAPTER, FS2406-24-16 (ADAPT HOSES UP TO #24 )17 1 12259 ADAPTER, FS6500-24-24 (90° INTO TOP OF TEE)18 1 14022 ADAPTER, FS2603-24-24-24 (BIG TEE)19 1 102501-142 HOSE, JS-24 S-24 J7-24,

24FFORXL_24GMV_24FFORX4520 1 11747 ADAPTER, FS6400-24-20 (ADAPTER AT PUMP INLET)66 2 25047 ADAPTER, FS0318-16 (NUT FOR PLUG)67 2 13548 ADAPTER, FS0304-C-16 (CAP FOR PLUG)

FLOW CONTROL TO 7 SECTION ACCESSORY VALVE (P/N 95637)44 3 13114 ADAPTER, 6408-H-10-O (PLUGS FOR UNUSED

PORTS IN CAC & RADIATOR SECTIONS OF 5 SECTION VALVE (P/N 96858)

45 1 11186 ADAPTER, FS6400-08-10 (ADAPTER FOR PORT "A" IN PVG SECTION FOR CAC FAN)

46 1 88221-029 HOSE, JS-08 H-08 J7-08 (FROM PVG PORT "A" TO SALAMI "P" PORT)

PRESSURE LINES FROM PUMP TO CAC & FAN VALVES (P/N 103070 & 103071)21 2 25413 ADAPTER, FS6801-12-12 (90° OUT OF PUMP)22 1 102502-077 HOSE, JS-12 K77C-12 J1-12 (LONG 90° INTO

ADAPTER AT PVG)23 1 102502-088 HOSE, JS-12 K77C-12 J1-12 (LONG 90° INTO

ADAPTER AT PVG)24 2 (25392) ADAPTER, FS6400-12-12 (TALL ADAPTER AT "P"

PORT ON PVG VALVE)

RETURN LINES FROM CAC & FAN VALVES (P/N 103070 & 103071)24 2 25392 ADAPTER, FS6400-12-12 (TALL ADAPTERS IN PVG

PORT "T")26 2 12063 ADAPTER, FS6602-20-20-20 (TEES INTO EXISTING

MAIN RETURN LINE NEAR ENGINE)25 2 12290 ADAPTER, FS2406-20-12 (REDUCE TEE DOWN TO

#12 FOR HOSE CONNECTION)60 1 62859-045 HOSE, JS-12 L-12 J9-12 (RETURN FROM PVG VALVE

FOR RADIATOR)61 1 62859-056 HOSE, JS-12 L-12 J9-12 (RETURN FROM PVG VALVE

FOR CAC)


FLUSH LINES TO BENT AXIS MOTORS62 1 12063 ADAPTER, FS6602-20-20-20 (TEE AT BOTTOM OF

MAIN RETURN LINE)63 1 12290 ADAPTER, FS2406-20-12 (REDUCER FOR FLUSH

LINE)34 1 25458 ADAPTER, FS2406-12-06 (ANOTHER REDUCER FOR

FLUSH LINE)27 1 73287-035 HOSE, JS-06 L-06 J9-06 (FLUSH LINE FROM MAIN

RETURN TEE UP TO BOTTOM OF RAD MOTOR)28 2 13625 STRAIGHT ADAPTER IN BOTTOM OF MOTOR WITH

.090" ORIFICE33 1 11044 ADAPTER, FS6602-06-06-06 (TEE AT BOTTOM OF

RAD MOTOR FOR FLUSH LINE)30 2 11563 ADAPTER, FS6801-06-06 (90° ADAPTER AT TOP OF

MOTOR FOR CASE DRAIN) 31 1 73287-033 HOSE, JS-06 L-06 J9-06 (FLUSH LINE FROM RAD

MOTOR TO CAC MOTOR)

JUMPER HOSES FROM EXISTING FAN MOTOR HARDLINES TO CAC & RADIATOR FAN VALVES (103070 & 103071)

36 1 97708-047 HOSE, JS-10 K77C-10 J9-10 (RAD LINE)37 1 97707-047 HOSE, JS-10 K77C-10 J1-10 (RAD LINE)38 1 97708-058 HOSE, JS-10 K77C-10 J9-10 ( CAC LINE)39 1 97707-058 HOSE, JS-10 K77C-10 J1-10 ( CAC LINE)

ADAPTERS USED IN MULTIPLE PLACES24 4 25392 ADAPTER, FS6400-12-12




FUEL & HYDRAULIC OIL TANK


96291 FUEL & HYDRAULIC OIL TANK INSTALL


2 4 13464 ISOLATOR3 1 96290 FUEL & HYDRAULIC OIL TANK ASSY4 4 C10C096BA BOLT5 33 I1000000A WASHER, SAE6 4 P10C000BA NUT, CRIMP LOCK


96290 FUEL & HYDRAULIC OIL TANK ASSEMBLY


1 1 10185 SIGHT GAUGE2 2 11501 ADAPTER, 5406-08-P3 2 11753 ADAPTER, 3474-16-164 1 13107 FLUID LEVEL SENSOR, ULTRASONIC5 1 13111 ADAPTER, 5406-32-P6 1 13344 BALL VALVE, STAUFF 2.5"7 1 13118 NIPPLE, STAUFF 2.5"8 4 13348 BALL VALVE, SAE 1"9 1 67836 HYDRAULIC OIL LOW LEVEL SWITCH ASSY

10 1 23296 ADAPTER, 5406-04-P11 1 24979 BREATHER12 3 25159 ADAPTER, 6408-1613 2 28191 ADAPTER, FS6802-16-1614 2 11813 ADAPTER, 6807-16-16-NWO15 1 67112 HYDRAULIC OIL TANK FILL CAP16 1 96289 FUEL & HYDRAULIC OIL TANK17 3 25413 ADAPTER, FS6801-12-1218 5 A04C020BA SCREW, SOCKET HEAD19 5 I0400000A WASHER, SAE20 1 25471 ADAPTER, FS6801-20-2021 1 11044 ADAPTER, FS6602-06-06-0622 1 11948 ADAPTER, FS6500-06-0623 1 13547 ADAPTER, FS6801-06-1224 1 96293 HYDRAULIC OIL RETURN FILTER ASSY25 1 97182 CHECK VALVE ASSY26 1 12218 ADAPTER, 6410-08-0427 1 12546 PRESSURE & TEMPERATURE TRANSDUCER- (IF

THIS TRANSDUCER IS NOT AVAILABLE, IT CAN BE REPLACED WITH TRANSDUCER P/N 86235, 4 TO 3 PLUG HARNESS ASSY P/N 98887, ADAPTER P/N 12630, AND DEPENDING ON WHICH TANK FITTING IS ON YOUR MACHINE, ADAPTER P/N 13558 OR P/N 25117) (TMD1395)


96289 FUEL & HYDRAULIC OIL TANK


1 1 10488 COVER, 18" DIA, INCLUDES;1 10488-01 SEAL

2 1 27001 COVER, 12" DIA, INCLUDES;1 27002 GASKET

3 1 75245 FUEL FILLER ASSEMBLY, INCLUDES;1 75245-01 FUEL TANK CAP1 75245-02 STRAINER1 75245-03 FUEL CAP GASKET

4 1 96280 FUEL SUPPLY TUBE5 1 96282 FUEL RETURN TUBE6 2 C08C072BA BOLT7 2 I0800000A WASHER, SAE8 2 M0800000A WASHER, SPLIT LOCK


96293 HYDRAULIC OIL RETURN FILTER ASSEMBLY


1 1 11748 ADAPTER, FS6400-24-24 2 1 11755 ADAPTER, 3474-24-243 1 94863 HYDRAULIC OIL RETURN FILTER4 1 94863-01 HYDRAULIC OIL RETURN FILTER ELEMENT

NOTE: FILTER ITEM 3 IS NO LONGER AVAILABLE. REPLACE WITH P/N 106569 (PART OF 106570 FILTER ASSEMBLY). IT USES THE SAME FILTER ELEMENT.


97182 CHECK VALVE ASSEMBLY


1 1 12397 ADAPTER, FS6540-20-202 1 24161 CHECK VALVE, DS8P1-10-65-113 1 25394 ADAPTER, FS6400-20-20



FEED


96111 FEED CONVEYOR INSTALL


1 2 10911 BEARING, 2.938"2 2 77258 TAKE-UP ROD ASSY3 1 96100 TAIL DRUM4 1 96114 HOPPER HEAD FLOOR5 1 96251 HOPPER TAKE-UP PLATE6 4 C08C024BA BOLT7 8 C08C028BA BOLT8 8 C10C028BA BOLT9 2 F24C0000A NUT

10 2 G24C0000A NUT, SQUARE11 8 I0800000A WASHER, SAE12 16 I1000000A WASHER, SAE13 8 M0800000A WASHER, SPLIT LOCK14 8 P10C000BA NUT, CRIMP LOCK15 1 96582 RH TAKE-UP BRACKET16 1 96250 LH TAKE-UP BRACKET17 3 97037 DRAG CHAIN WITH SPIKES


97037 DRAG CHAIN WITH SPIKES


1 18 97036 SPIKE LUG [ 2 1 32580-306 DRAG CHAIN, 306"

AR 32580-060 5 FOOT REPLACEMENT SECTIONAR 32580-012 1 FOOT REPLACEMENT SECTIONAR 32585 REPLACEMENT PIN

[ 2 1 13596-306 HEAVY DUTY DRAG CHAIN, 306"AR 13596-006 1 LINK REPLACEMENT DRAG CHAIN, 6" LONGAR 13596-060 5 FOOT REPLACEMENT SECTION (10 LINKS)AR 13597 REPLACEMENT PIN

NOTE: ENTIRE ORIGINAL DRAG CHAIN 32580-306 CAN BE REPLACED WITH HEAVY DUTY DRAG CHAIN 13596-306, BUT THE REPLACEMENT LINKS AND PINS ARE NOT INTERCHANGEABLE BETWEEN THEM.


REPLACEMENT HOPPER FLOOR INSTALL


1 1 100472 REPLACEMENT HOPPER FLOOR, TO BE WELDED ON TOP OF EXISTING HOPPER FLOOR PLATE (P/N 96442)


96110 FEED CONVEYOR DRIVE INSTALL


1 1 11358 BEARING, 3.438" 2 BOLT PILLOW BLOCK 2 2 71436-048 GIB, 0.75 X 0.75 X 3"3 4 87572-05 SHIM, UHMW 0.375 X 2.375 X 16.75"4 5 87573-01 SHIM, 0.0625 X 2.375 X 16.75"5 8 96112-01 SHIM, 0.1250 X 1.5 X 18.75"6 4 96112-03 SHIM, 0.250 X 1.5 X 18.75"7 1 96113 MOTOR COVER8 1 96253 FEED CONVEYOR DRIVE ASSY


9 2 C14C064BA BOLT10 4 I0800000A WASHER, SAE11 4 I1400000A WASHER, SAE12 4 P08C000BA NUT, CRIMP LOCK13 2 P14C000BA NUT, CRIMP LOCK14 1 100543 POCLAIN COVER


96253 FEED CONVEYOR DRIVE ASSEMBLY


1 1 96096 SPOCKET HEAD DRUM 2 1 95892 HYDRAULIC MOTOR, 69.9 CID

1 95892-01 SEAL KIT1 95892-02 SEAL, HALF METALLIC

3 1 96101 MOTOR MOUNT4 10 C10F032BA BOLT, NF5 6 C12F032BA BOLT, NF6 10 F10F000BA NUT7 6 I1200000A WASHER, SAE


96528 CHAIN COVER GUARD INSTALL


1 1 96526 CHAIN GUARD, LH 2 1 96530 CHAIN GUARD, RH3 9 C08C024BA BOLT4 4 C08C032BA BOLT5 6 C08C036BA BOLT6 38 I0800000A WASHER, SAE7 19 J08C0000A NUT, NYLOCK8 AR 108735-0.060 CHAIN COVER SHIM, 0.0609 AR 108735-0.135 CHAIN COVER SHIM, 0.135

10 2 25647 HINGE (PART OF ITEM 1)11 1 96534 CHAIN GUARD DOOR (PART OF ITEM 1)12 2 13070 SPRING LOAD LATCH (PART OF ITEM 11)


96235 COMPRESSION ROLL HOUSING INSTALL


1 3 104107 BUMPER, UHMW 2 4 59462 URETHANE BUMPER3 1 96018 COMPRESSION ROLL HOUSING ASSY4 2 96031 PIVOT PIN5 2 96764 HYDRAULIC CYLINDER, 3 X 18 X 1.5"- - 96764-01 CYLINDER SEAL KIT6 2 96243 CYLINDER MOUNT7 4 96629 COMPOSITE BEARING, 1"8 2 96634 LOCKOUT PIN9 16 C08C040BA BOLT

10 2 C08C072BA BOLT11 12 C10C056BA BOLT12 16 I0800000A WASHER, SAE13 18 P08C000BA NUT, CRIMP LOCK14 12 P10C000BA NUT, CRIMP LOCK15 2 96755 ANCHOR TAB16 24 I1000000A WASHER


96018 pg 1/2 COMPRESSION ROLL HOUSING ASSEMBLY


1 1 10092 CLAMP, SS1 CMT 08T 2 2 10219-01 CLAMP, SS1 CMT 12T3 1 96759 BEARING, 2.938"4 1 86400 BEARING ADAPTOR5 2 90117 TUBE GUARD6 1 90612 TUBE GUARD7 1 96017 COMPRESSION ROLL ASSY8 1 96021 COMPRESSION ROLL HOUSING9 2 96035 COMPOSITE BEARING, 2.438"

12 1 96745 DRIVE CASE DRAIN TUBE ASSY13 1 96746 DRIVE TUBE ASSEMBLY, RH14 4 C08C016BA BOLT15 6 C08C020BA BOLT16 11 C10F016BA BOLT, NF17 8 C10F024BA BOLT, NF18 4 C10F040BA BOLT, NF19 6 I0800000A WASHER, SAE20 4 I1000000A WASHER, SAE21 1 96744 DRIVE TUBE ASSEMBLY, LH22 1 10958 GREASE FITTING, 1/8 NPT X 2-5/8"


96018 pg 2/2 COMPRESSION ROLL HOUSING ASSEMBLY



96017 COMPRESSION ROLL ASSEMBLY


1 1 96016 COMPRESSION ROLL DRUM 2 1 96026 COMPRESSION ROLL DRIVE ASSY3 1 96234 COMPRESSION ROLL DRIVE CAP4 12 C12C040BA BOLT5 6 C14C056BA BOLT6 6 I1400000A WASHER, SAE


96026 COMPRESSION ROLL DRIVE ASSEMBLY


1 1 96025 ADAPTER PLATE2 1 97919 MOTOR ASSY3 2 96247 THREADED RETAINER4 2 96248 MOTOR MOUNT WASHER5 2 C14C056BA BOLT6 10 I1600000A WASHER, SAE7 2 M1400000A WASHER, SPLIT LOCK8 10 MC24-2.00X80BA BOLT, MM9 10 MF24-2.00BA NUT, MM


97919 MOTOR ASSEMBLY


1 2 10370 ADAPTER, FS6802-12-12 2 1 12130 ADAPTER, FS6802-08-083 1 13492 ADAPTER, 6408-H-08-04 1 96860 HYDRAULIC MOTOR, 102.9 CID, INCLUDES;

1 96860-01 SEAL KIT1 96860-02 END COVER, HEAVY DUTY1 96860-03 O-RING, END COVER


96016 COMPRESSION ROLL DRUM


1 120 96032 SPIKE2 2 C14C032BA BOLT


96474 pg 1/2 ANVIL INSTALL


1 1 95244 ANVIL BAR 2 1 96364 HOPPER FLOOR3 1 96407 ANVIL SUPPORT4 2 96409 ANVIL WEDGE6 4 C12C032BA BOLT7 6 C12C048BA BOLT9 8 C12C056BA BOLT11 3 F12C0000A NUT12 35 I1200000A WASHER, SAE13 11 J12C0000A NUT, NYLOCK14 3 97406 JACKING BOLT15 3 C12C040BA BOLT

NOTE: ITEM 14 CAN BE REPLACED WITH JACKING BOLT P/N 101320 BUT REQUIRES LONGER BOLTS P/N C12C052BA REPLACING ITEM 15


96474 pg 2/2 ANVIL INSTALL




12 KNIFE CHIPPER


100394 12 POCKET ROTOR INSTALL (OPT-55)


1 8 71436-080 GIB, 3/4 X 3/4 X 5" 3 AR 96109-02 ROTOR SHIM, 10 GA4 1 96418 SLOT COVER5 3 96540 BEARING WASHER6 2 96542 ROTOR SPACER7 1 100395 12 POCKET ROTOR & BEARING ASSY8 12 C08C016BA BOLT9 8 C14F096FA BOLT, NF

10 8 F14F0000A NUT, NF11 12 I0800000A WASHER, SAE12 10 I1400000A WASHER, SAE13 1 97793 SLOT COVER14 1 97795 LOCKOUT PIN15 1 E0400000A WASHER, USS16 1 P04C000BA NUT, CRIMP LOCK


100395 12 POCKET ROTOR & BEARING ASSEMBLY (OPT-55)


1 1 100396 12 POCKET ROTOR ASSY2 1 13140 BEARING ASSY, NON-EXPANSION3 1 13141 BEARING ASSY, EXPANSION4 1 96549 BEARING SEAL PROTECTOR ASSY5 1 104142 BEARING SEAL PROTECTOR ASSY

NOTE: ROTOR ASSY DOES NOT INCLUDE KNIVES (SEE KNIFE CHAPTER)


100396 12 POCKET ROTOR ASSEMBLY (OPT-55)


1 2 13143 BUSHING, 5.938"2 1 96108 ROTOR SHAFT3 1 100397 ROTOR


13140 BEARING ASSEMBLY, NON-EXPANSION


1 1 13139 BEARING HOUSING2 1 13142 SPHERICAL ROLLER BEARING3 1 23429 LABYRINTH SEAL, LER 1224 1 13138 LABYRINTH SEAL, LER 1365 1 31812 LOCKING WASHER, W-306 1 31811 LOCK NUT, AN267 1 75773 STABILIZING RING


13141 BEARING ASSEMBLY, EXPANSION


1 1 13139 BEARING HOUSING2 1 13142 SPHERICAL ROLLER BEARING3 1 13138 LABYRINTH SEAL, LER 1364 1 31812 LOCKING WASHER, W-305 1 31811 LOCK NUT, AN266 1 13145 END CAP


96549 BEARING SEAL PROTECTOR ASSEMBLY


1 1 96545 BEARING SEAL PROTECTOR 2 2 A06F024BA SCREW, NF SOCKET HEAD CAP


104142 BEARING SEAL PROTECTOR ASSEMBLY


1 1 104143 BEARING SEAL PROTECTOR2 2 A06F024BA SCREW, SOCKET HEAD CAP


107246 RIBBED (BREAKER BAR) ROTOR FLOOR INSTALL (OPT-141)


1 1 101975 RIBBED ROTOR FLOOR2 AR 98664-000.063 SPACER PLATE, 1/16"3 AR 98664-000.125 SPACER PLATE, 1/8"4 6 C08C032BA BOLT5 4 C12C044BA BOLT6 12 I0800000A WASHER, SAE7 8 I1200000A WASHER, SAE8 6 P08C000BA NUT, CRIMP LOCK9 4 P12C000BA NUT, CRIMP LOCK


96645 ROTOR FLOOR INSTALL (OPT-140)


1 1 96173 ROTOR FLOOR2 6 C08C032BA BOLT3 12 I0800000A WASHER, SAE4 6 P08C000BA NUT, CRIMP LOCK5 AR 98664-000.125 SPACER PLATE, 1/8"6 4 C12C044BA BOLT7 8 I1200000A WASHER, SAE8 4 P12C000BA NUT, CRIMP LOCK9 AR 98664-000.063 SPACER PLATE, 1/16"


96439 HOOD COVER INSTALL


2 1 96368 HOOD DOOR3 1 96581 HOOD COVER (MODIFIED PER TMD1428 TO FIT) 6 12 C08C032BA BOLT7 2 C12C056BA BOLT9 24 I0800000A WASHER, SAE

10 4 I1200000A WASHER, SAE12 12 P08C000BA NUT, CRIMP LOCK13 2 P12C000BA NUT, CRIMP LOCK14 1 99319 WATER SPRAY COVER PLATE15 6 I0600000A WASHER, SAE16 6 C06C016BA BOLT17 6 M0600000A WASHER, SPLIT LOCK18 4 I1200000A WASHER, SAE (TMD1428)19 4 M1200000A WASHER, SPLIT LOCK (TMD1428)20 4 C12C032BA BOLT (TMD1428)21 2 13071 LATCH, SPRING LOAD, 3/4"

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KNIVES


12 POCKET KNIFE ASSEMBLY SETUP GUIDE

BABBITT KNIVES

KEY KNIVES

NOTE: KNIFE EXTENSION, SETBACK, AND FEED SPEED MAY NEED ADJUSTMENT TO ATTAIN DESIRED CHIP SIZE. FOR MORE INFORMATION ON CHIPPER KNIVES, SEE YOUR OPERATOR SAFETY AND MAINTENANCE MANUAL OR CONTACT PETERSON PRODUCT SUPPORT.

CHIP SIZE INSTALL CHIPPER KNIFE COUNTER KNIFE SHIM CLAMP BOLTS

1/8" 100408 (OPT-264) 98282 105421 - C14F080FA1/4" 107139 (OPT-265) 98282 104958 - C14F080FA3/8" 107139 (OPT-265) 98282 104958 102878 C14F080FA1/2" - 100890 103320 - C14F080FA5/8" - 100890 103320 102878 C14F080FA3/4" - 100890 103320 102878

QTY 2C14F080FA

INSTALL CHIP SIZE SHIM SIZE SHIM PART NUMBER

100570 (OPT-263) 1/8" - -1/4" 1/16" 99364-073/8" 1/4" 99364-041/2" 3/8" (1/4 + 1/8) 99364-04 + 99364-06


100408 1/8" CHIP 12 POCKET CHIPPER BABBITT KNIFE INSTALL (OPT-264)


1 12 98282 BABBITTED KNIFE2 24 98082 KNIFE CLAMP3 24 98083 NUT RETAINER4 12 105421 COUNTER KNIFE5 48 C06F032BA NUT RETAINER BOLT, NF6 72 C14F080FA BOLT, NF7 72 13573 FLANGE NUT, 0.88-14NF

ADDITIONAL SUPPLIES (NOT SHOWN)- AR 28351 BABBITT LEAD, SOLD IN 117 OUNCE BARS- 1 13587 BABBITT LADLE

SEE YOUR OPERATOR SAFETY AND MAINTENANCE MANUAL, OR SERVICE INSTRUCTIONS S100040 AND SI00041 FOR INFORMATION ON BABBITTING KNIVES AND COUNTER KNIVES.


107139 1/4", 3/8" CHIP 12 POCKET CHIPPER BABBITT KNIFE INSTALL (OPT-265)


1 12 98282 BABBITTED KNIFE2 24 98082 KNIFE CLAMP3 24 98083 NUT RETAINER4 12 104958 BABBITTED COUNTER KNIFE5 48 C06F032BA NUT RETAINER BOLT, NF6 72 C14F080FA BOLT, NF7 72 13573 FLANGE NUT, 0.88-14NF8 12 102878 COUNTERKNIFE SHIM, 1/8" (ADD TO PRODUCE 3/8"

CHIPS)




98282 BABBITTED KNIFE, 8.141 X 0.80, 0.266 LEAD


1 1 98072 KNIFE2 AR 28351 BABBITT LEAD, SOLD IN 117 OUNCE BARS



100890 BABBITTED KNIFE, 8.195 X 0.80, 0.320 LEAD


1 1 98072 KNIFE2 AR 28351 BABBITT LEAD, SOLD IN 117 OUNCE BARS



105421 BABBITTED COUNTER KNIFE, 6.875 X 0.50, 0.375 LEAD


1 1 105420 COUNTER KNIFE, 0.5, A82 AR 28351 BABBITT LEAD, SOLD IN 117 OUNCE BARS



104958 BABBITTED COUNTER KNIFE, 6.875 X 0.63, 0.375 LEAD


1 1 104594 COUNTER KNIFE, 0.625 A82 AR 28351 BABBITT LEAD, SOLD IN 117 OUNCE BARS



101162 KNIFE & COUNTER KNIFE COMBINATION BABBITT JIG ASSEMBLY


1 1 71057 SPRUE CUTTER PLATE2 4 98091 KNIFE SLIDER3 4 98092 SLIDER CAM4 2 98093 CAM5 4 101139 SLIDER6 1 101140 SHIM, 0.75"7 2 101142 SLIDER8 1 101143 SHIM, 0.50"9 1 101163 KNIFE BASE

10 1 101398 KNIFE GUIDE RAIL11 1 101399 KNIFE GUIDE RAIL12 6 C05C024BA BOLT13 4 C05C056BA BOLT14 34 I0500000A WASHER, SAE15 1 104566 COUNTERKNIFE BABBIT SHIM, 0.1316 4 C05C032BA BOLT




100570 12 POCKET CHIPPER KEY KNIFE INSTALL (OPT-263)


- 12 99364 KEY KNIFE SYSTEM, EACH INCLUDES;1 1 99364-01 KNIFE HOLDER2 2 99364-02 COUNTERKNIFE 3 2 99364-03 KNIFE CLAMP4 1 99364-04 SHIM, 1/4"5 1 99364-05 UNIRIDGE KNIFE, 14.5" 6 2 99364-06 SHIM, 1/8" 7 1 99364-07 SHIM, 1/16" 8 6 C05C008BA BOLT9 4 C12C020BA BOLT

10 4 C14C072BA BOLT11 4 I1400000A WASHER, SAE



ACCELERATOR


98387 BELT DRIVE ACCELERATOR INSTALL (OPT-76)


1 1 100489 BELT DRIVE ACCELERATOR ASSY2 AR 98391-01 SPACER, 10 GAUGE3 AR 98391-02 SPACER, 0.188"4 AR 98391-03 SPACER, 0.25"5 1 13592 BEARING, 3.938" 2-BOLT6 1 13593 BEARING COVER7 8 I1600000A WASHER, SAE8 4 P16C000BA NUT, CRIMP LOCK9 4 C16C064BA BOLT

10 4 71436-056 GIB, 3/4 X 3/4 X 3-1/2"11 1 13850 BEARING, 3.938" 2-BOLT V-LOCK


100489 BELT DRIVE ACCELERATOR ASSEMBLY


1 1 100491 ACCELERATOR DRUM2 10 105793 ACCELERATOR PADDLE3 50 C10C044BA BOLT4 50 I1000000A WASHER, SAE5 50 P10C000BA NUT, CRIMP LOCK6 50 101059 BOLT SPACER7 50 E1000000A WASHER, USS

NOTE: PADDLE ITEM 2 SHOULD BE REPLACED IN QUANTITIES OF TEN TO MAKE SURE THE ACCELERATOR IS BALANCED. WEIGHT DIFFERENCE FROM LIGHTEST TO HEAVIEST CAN BE NO MORE THAN 0.10 POUNDS.


98208 4" GRATE WITH CROSS BARS INSTALL (OPT-82)


1 10 C08C032BA BOLT2 29 I0800000A WASHER, SAE3 23 P08C000BA NUT, CRIMP LOCK4 8 E0800000A WASHER, USS5 1 98142 GRATE RETAINER, UPPER 6 2 98146 4" GRATE WITH CROSS BARS7 1 98200 GRATE RETAINER LOCK PLATE8 2 98205-001.000 GRATE SPACER PLATE, 1"9 4 C08C048BA BOLT

10 9 R08C032BA SCREW11 AR 98205-000.125 GRATE SPACER PLATE, 0.125"12 AR 98205-000.250 GRATE SPACER PLATE, 0.25"13 AR 98205-000.500 GRATE SPACER PLATE, 0.5"14 AR 98205-000.750 GRATE SPACER PLATE, 0.75"15 AR 98205-000.063 GRATE SPACER PLATE, 0.063"


98207 3.18" GRATE WITH CROSS BARS INSTALL (OPT-81)


1 10 C08C032BA BOLT2 29 I0800000A WASHER, SAE3 23 P08C000BA NUT, CRIMP LOCK4 8 E0800000A WASHER, USS5 1 98142 GRATE RETAINER, UPPER 6 2 98140 3.18" GRATE WITH CROSS BARS7 1 98200 GRATE RETAINER LOCK PLATE8 2 98205-001.000 GRATE SPACER PLATE, 1"9 4 C08C048BA BOLT

10 9 R08C032BA SCREW11 AR 98205-000.125 GRATE SPACER PLATE, 0.125"12 AR 98205-000.250 GRATE SPACER PLATE, 0.25"13 AR 98205-000.500 GRATE SPACER PLATE, 0.5"14 AR 98205-000.750 GRATE SPACER PLATE, 0.75"15 AR 98205-000.063 GRATE SPACER PLATE, 0.063"


96654 OPTIONAL FRONT ROTOR FLOOR


1 1 96654 FRONT ROTOR FLOOR (DOES NOT INCLUDE FASTENERS)

2 9 C08C032BA BOLT3 18 I0800000A WASHER, SAE4 9 P08C000BA NUT, CRIMP LOCK

IF OPERATING WITHOUT THE GRATE, INSTALL THIS TO COVER THE HOLE WHERE THE GRATE WOULD BE.


96181 ACCELERATOR GUARD INSTALL (SB00196)


1 1 108716 ACCELERATOR GUARD2 8 C08C032BA BOLT3 16 I0800000A WASHER, SAE4 8 P08C000BA NUT, CRIMP LOCK


108716 ACCELERATOR GUARD


1 3 C08C024BA BOLT2 3 C12C056BA BOLT3 6 I0800000A WASHER, SAE4 6 I1200000A WASHER, SAE5 3 P08C000BA NUT, CRIMP LOCK6 3 P12C000BA NUT, CRIMP LOCK


99462 ACCELERATOR TENSIONER & DOOR INSTALL (TMD1606, SB00196-195)


1 1 109275 ACCELERATOR TENSIONER & DOOR ASSY2 10 C08C028BA BOLT3 25 I0800000A WASHER, SAE5 15 P08C000BA NUT, CRIMP LOCK6 5 R08C028BA SCREW, FLAT HEAD SOCKET


109275 ACCELERATOR TENSIONER & DOOR ASSEMBLY


1 1 109276 BELT TENSIONER ASSEMBLY2 1 109277 TENSIONER SLIDER3 2 109286 JACKING BOLT ASSY4 2 109287 TENSIONER CAP PLATE5 2 109288 TENSIONER CAP UHMW6 2 109291 UHMW SLIDE7 1 109294 GRATE ACCESS DOOR ASSEMBLY8 2 109300 SHAFT TENSIONER BLOCK ASSY9 2 109306 NUT PLATE

10 1 109322 DOOR SPRING CLAMP11 1 14096 SPRING, 1.9 X 4 X 0.3112 4 C08C040BA BOLT13 2 C12C032BA BOLT14 4 C12C068BA BOLT16 8 I0800000A WASHER, SAE17 6 I1200000A WASHER, SAE18 6 M1200000A WASHER, SPLIT LOCK19 4 P08C000BA NUT, CRIMP LOCK21 2 109919 TENSIONER NUT PLATE


109276 BELT TENSIONER ASSEMBLY


1 1 109284 IDLER SHAFT 2 2 12572 SPHERICAL ROLLER BEARING3 1 12573 SEAL, 3.375 X 4.626 X 0.4384 1 12574 SNAP RING, 3100-3155 1 12591 O-RING, 2-161, N674-706 2 24278 ADAPTER, 6409-067 1 90762 IDLER BEARINGS SPACER8 1 90767 IDLER HOUSING9 1 94497 IDLER SEAL CAP

10 4 A06C016BA SCREW, SOCKET HEAD CAP11 4 X0600000A WASHER, LOCK, HICOLLAR


109286 JACKING BOLT ASSEMBLY


1 1 35577-022.500 ALL-THREAD, 1.250-07NC X 22.5" 2 2 C06C040BA BOLT3 3 F20C0000A NUT4 2 I2000000A WASHER, SAE5 2 P06C000BA NUT, CRIMP LOCK


109294 GRATE ACCESS DOOR ASSEMBLY


1 1 109297 GRATE ACCESS DOOR PLATE2 6 109303 ACCESS DOOR HINGE PLATE3 3 109304 ACCESS DOOR HINGE PLATE4 2 35519 NUT, COUPLER, HEAVY, 0.75-10 X 2.255 3 C12C056BA BOLT6 6 I1200000A WASHER, SAE7 3 P12C000BA NUT, CRIMP LOCK8 2 110019 DUST SEAL DOOR PLATE


109300 SHAFT TENSIONER BLOCK ASSEMBLY


1 1 109301 SHAFT TENSIONER BLOCK 2 2 C12C104BA BOLT3 4 I1200000A WASHER, SAE4 2 P12C000BA NUT, CRIMP LOCK



END LOAD SPOUT


97402 SPOUT INSTALL


1 1 97278 SPOUT ASSEMBLY 2 4 P08C000BA NUT, CRIMP LOCK3 4 M0800000A WASHER, SPLIT LOCK4 8 I0800000A WASHER, SAE5 4 C08C028BA BOLT7 6 I1200000A WASHER, SAE8 6 M1200000A WASHER, SPLIT LOCK9 6 C12C024BA BOLT


97278 SPOUT ASSEMBLY


1 1 97274 LOWER SPOUT2 1 97277 MIDDLE SPOUT3 1 97282 END SPOUT4 2 87723PS SPOUT DEFLECTOR CYLINDER ASSY6 1 97394PS LOWER SPOUT TOP COVER9 1 97398 END SPOUT TOP MOUNT

12 1 97399 END SPOUT BOTTOM MOUNT13 16 C08C024BA BOLT14 46 I0800000A WASHER, SAE


15 18 P08C000BA NUT, CRIMP LOCK16 28 M0800000A WASHER, SPLIT LOCK17 2 C08C028BA BOLT18 10 C08C016BA BOLT19 2 13336 SLEEVE FLANGE BEARING20 2 C12C048BA BOLT21 2 I1200000A WASHER, SAE22 2 P12C000BA NUT, CRIMP LOCK23 2 97401 PIN


87723 SPOUT DEFLECTOR CYLINDER ASSEMBLY


1 2 12095 ADAPTER, FS2501-04-062 1 29823 SPOUT DEFLECTOR CYLINDER


29823 SPOUT DEFLECTOR CYLINDER


1 1 23647 CYLINDER SEAL KIT2 1 29823-01 CYLINDER ROD

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PREVIOUS



FRAME


96078 FORWARD LANDING GEAR INSTALL


1 16 93554 COMPOSITE SLIDE BEARING2 16 94531 SHIM3 2 95652 OUTER LANDING GEAR TUBE4 2 96075 LANDING GEAR SLIDE TUBE ASSY5 2 100425 LANDING GEAR CYLINDER ASSY6 32 C06C016BA BOLT7 32 I0600000A WASHER, SAE


100425 LANDING GEAR CYLINDER ASSEMBLY


1 2 11634 ADAPTER, FS6400-04-08 2 1 96093 HYDRAULIC CYLINDER, 3.25 X 20 X 2- 1 13739 SEAL KIT


98152 REAR LANDING GEAR INSTALL (OPT-195)


2 16 93554 COMPOSITE SLIDE BEARING3 16 94531 SLIDE BEARING SHIM4 2 96075 LANDING GEAR SLIDE TUBE ASSY5 2 96088 CYLINDER MOUNT6 2 97730 CYLINDER ASSY7 1 98148-01 OUTER LANDING GEAR, LH (INCLUDES ITEM 5

CYLINDER MOUNT)8 2 98153 COVER9 32 C06C016BA BOLT

10 32 I0600000A WASHER11 1 98148-02 OUTER LANDING GEAR, RH (INCLUDES ITEM 5

CYLINDER MOUNT)


97730 CYLINDER ASSEMBLY


1 2 11634 ADAPTER, FS6400-04-082 1 97597 CYLINDER, 3.25 X 20 X 2"- 1 13739 CYLINDER SEAL KIT


96075 LANDING GEAR SLIDE TUBE ASSEMBLY


1 4 95653 COMPOSITE SLIDE BEARING2 4 96079 SHIM PLATE3 8 C06C016BA BOLT4 8 I0600000A WASHER, SAE


96762 SUSPENSION INSTALL


1 40 13529 FLANGE NUT, M22 x 1.5 (NOT SHOWN)2 1 33623KIT DUAL-AXLE SUSPENSION, 49" (HUTCH

SUSPENSION, H9700-49IN CENTERS, P/N HTC-9700-TUSUN/MT-5RD3/4), INCLUDES;

4 33622-02 SPRING ASSEMBLY, HI-ARCH, 3-LEAF, HD1 33623 SUSPENSION, 49", TANDEM-AXLE, INCLUDES;1 33623-02 ROCKER CENTER HANGER ASSY1 33623-04 RADIUS ROD WITH BUSHING, 19.25" LONG1 33623-05 RADIUS ROD WITH BUSHING, NON-ADJUSTABLE

3 1 38008-050.750 PIPE4 1 38008-051.625 PIPE5 4 95100 SUPER SINGLE WHEEL ASSY, INCLUDES;

10208 TIRE, 385/65 R22.5 RADIAL13054 RIM, 12.25 X 22.5 HUB PILOT

6 2 96635 AXLE ASSY, 25000 LBS, USA (BEALL TRANSPORT #BAXR12K54XXQ13AXC), EACH INCLUDES;

1 10072 ACTUATOR BRAKE, TYPE 30/30, MIDLAND #MA154451 96635-01 AXLE, 25000 LBS


96760 pg 1/2 AIR BRAKES TANK INSTALL


1 1 10082 BRASS TEE, 3/8"2 1 10245 VALVE, HOSTLER 2-POSITION3 1 10246 VALVE, RELAY 4 1 10247 VALVE, MULTIFUNCTION RT45 1 10250 TEE, 3/8" BRASS6 3 10251 PLUG, 3/8" BRASS 7 3 10349 ELBOW, 1/4" BRASS8 9 10463 ELBOW, PAR1202P-6-6F9 1 10513 ADAPTER, 5404-8-8 BRASS11 1 10640 FITTING, 3/8 TUBE X 3/8" MNPT12 1 10641 FITTING, 3/8 TUBE X 1/2" MNPT13 3 10855 FITTING, 1/2 TUBE X 1/4" MNPT14 3 10856 FITTING, 1/2 TUBE X 3/8" MNPT, BRASS15 2 10857 FITTING, 1/2 TUBE X 1/2" MNPT, BRASS 17 1 11016 NIPPLE, 3/8 X 1/4" BRASS18 2 25090 ADAPTER, 5404-08-0819 1 25101 ADAPTER, 5404-12-1220 1 26737 SUPPLY GLADHAND, RED21 1 26738 CONTROL GLADHAND, BLUE22 1 29009 AIR TANK, 12 X 24-1/2"23 1 29250 VALVE, PARDCR 601-R BRASS24 20 33140 FITTING, PAR68RB-6-6 BRASS25 1 33619 VALVE, QUICK RELEASE 3/8 X 3/8" NPT26 1 96748 BRACKET27 4 C06C020BA BOLT28 2 C08C024BA BOLT29 2 I0400000A WASHER, SAE30 8 I0600000A WASHER, SAE31 2 I0800000A WASHER, SAE32 2 M0800000A WASHER, SPLIT-LOCK33 2 P04C000BA NUT, CRIMP LOCK34 4 P06C000BA NUT, CRIMP LOCK35 2 33026 GLADHAND36 1 103040 AIR BRAKES HOSES KIT (NOT SHOWN)


96760 pg 2/2 AIR BRAKES TANK INSTALL



103040 AIR BRAKES HOSES KIT


1 1 10635 AIR BRAKE TUBE, 3/8 X 480" BLUE, CONTROL GLADHAND TO RELAY VALVE

2 1 10858 AIR BRAKE TUBE, 1/2 X AR" RED, SUPPLY GLADHAND TO PARK BRAKE RELEASE

3 1 10858 AIR BRAKE TUBE, 1/2 X AR" RED, PARK BRAKE RELEASE TO AIR TANK

4 1 29425 AIR BRAKE HOSE, 3/8 X 45", RELAY VALVE TO QUICK RELEASE VALVE

5 1 29425 AIR BRAKE HOSE, 3/8 X 31.5",SUPPLY, RELAY VALVE TO RT4 VALVE

6 2 29425 AIR BRAKE HOSE, 3/8 X 26", RELAY VALVE TO BRAKE CAN SERVICE CHAMBER FRONT AXLE

7 2 29425 AIR BRAKE HOSE, 3/8 X 26", QUICK RELEASE VALVE TO BRAKE CAN SERVICE CHAMBER REAR AXLE


8 4 29425 AIR BRAKE HOSE, 3/8 X 42" RT4 VALVE TO BRAKE CAN SERVICE CHAMBER BOTH AXLES

9 1 10858 AIR BRAKE TUBE, 1/2 X AR" RED, PARK BRAKE RELEASE TO RT4 VALVE

10 1 10858 AIR BRAKE TUBE, 1/2 X AR" RED, AIR TANK TO RT4 VALVE


95505 UTILITY BOXES INSTALL


1 1 96480 VALVE & ELECTRICAL BOX2 1 96567 HOSE REEL & TOOL BOX3 8 C08C024BA BOLT4 20 I0800000A WASHER, SAE5 12 P08C000BA NUT, CRIMP LOCK6 4 R08C024BA SCREW, FLAT HEAD SOCKET7 2 97066 LED UTILITY LIGHT ASSY (INCLUDES LIGHT P/N

13487)


96480 VALVE & ELECTRICAL BOX


1 4 11514 HINGE, 80 X 8 MM PIN2 1 91879 RUBBER DOOR HOLDER3 1 95494 DOOR ASSY, RH, INCLUDES ITEMS 9 TO 12 4 1 96482 DOOR, LH5 1 C04C024BA BOLT6 1 C04F016BA BOLT, NF7 2 E0400000A WASHER, USS8 2 J04C0000A NUT, NYLOCK9 1 11119 LATCH, T-HANDLE FLUSH CUP

10 2 96655 ROD, MULTI-POINT LATCH11 4 J03C0000A NUT, NYLOCK12 4 L03C012BA SCREW, PANHEAD SLOT13 2 26972 ISOLATOR14 2 I0500000A WASHER15 2 P05C000BA NUT, CRIMP LOCK16 1 13766 GROMMET


96567 HOSE REEL & TOOL BOX


1 4 11514 HINGE, 80 MM X 8 MM PIN2 1 96570 DOOR, RH3 1 96823 DOOR ASSY, LH, INCLUDES ITEMS 4 TO 74 1 11119 LATCH, T-HANDLE FLUSH CUP5 2 99109 ROD, DOOR HANDLE6 4 J03C0000A NUT, NYLOCK7 4 L03C012BA SCREW, PANHEAD SLOT9 2 P05C000BA NUT, CRIMP LOCK

10 2 I0500000A WASHER11 1 13572 DOCUMENT ENCLOSURE12 8 I0400000A WASHER13 4 P04C000BA NUT, CRIMP LOCK14 4 C04C012BA BOLT15 1 13766 GROMMET16 2 13577 GAS SPRING, 34 LB.


95519 LADDER & CATWALK INSTALL


1 1 96511 HANDRAIL2 1 96515 HANDRAIL3 1 96518 HANDRAIL4 1 96524 LADDER5 25 C08C020BA BOLT6 54 I0800000A WASHER, SAE7 27 P08C000BA NUT, CRIMP LOCK8 2 C08C032BA BOLT9 1 97045 HANDRAIL


10 1 92545-006 CHAIN, 13 X 5.66" LONG11 1 25857 SAFETY SNAP PIN, .38 X 3.44" 12 1 E0400000A WASHER, USS13 1 P04C000BA NUT, CRIMP LOCK


96573 AIR COMPRESSOR INSTALL (OPT-36)


1 4 98210 INSULATOR2 1 91189 AIR COMPRESSOR ASSEMBLY3 4 C06C024BA BOLT4 4 I0600000A WASHER, SAE


91189 AIR COMPRESSOR ASSEMBLY


1 1 10083 BUSHING2 1 11415 ADAPTER, 5406-08-04 3 1 11416 ADAPTER, 5500-08-08 4 1 90814 AIR COMPRESSOR (P/N 11714 MODIFIED WITH

BATTERY MOUNTING HOLES) INCLUDES; 1 11714 BEL AIRE/HONDA AIR COMPRESSOR, MODEL

3G3HH5 1 24182 BALL VALVE6 1 25091 ADAPTER, 5605-08-08-08 7 1 25449 ADAPTER, 5502-08-08 8 1 25999 GAUGE, 300 PSI9 1 29406 QUICK COUPLER, 1/2

10 1 29410 QUICK COUPLER, 1/4 X 1/4"11 1 88893 BATTERY MOUNT 12 4 C06C016BA BOLT13 4 P06C000BA NUT, CRIMP LOCK14 8 I0600000A WASHER15 1 91190 BATTERY CABLE ASSY, POSITIVE16 1 91191 BATTERY CABLE ASSY, NEGATIVE17 2 W05C012AA BOLT, CARRIAGE18 2 J05C0000A NUT, NYLOCK19 24 26071 RUBBER ROPE20 2 12482 RUBBER ROPE HOOK21 1 12438 BATTERY, 12 VOLT22 1 12439 BATTERY BOX 23 1 23440 CLAMP


11714 BEL AIRE/HONDA AIR COMPRESSOR, MODEL 3G3HH


1 1 11714-25 AIR COMPRESSOR2 1 11109-07 HONDA ENGINE, GX340-QAE23 1 - AIR TANK (BEL AIRE #TK30GV)6 1 11714-29 SAFETY VALVE7 1 25999 PRESSURE GAUGE8 1 - DISCHARGE LINE (BEL AIRE #DT001)9 1 24182 BALL VALVE, 3/4

10 1 11714-05 INLET FILTER ASSY (HOUSING, ELEMENT, NUT)1 11714-06 COMPRESSOR FILTER ELEMENT

11 1 - WATER DRAIN (BEL AIRE #FIB02DC16)12 1 11714-07 UNLOADER PILOT VALVE13 1 - BELT GUARD (BEL AIRE #BG31174R)14 1 - BELT GUARD CLIP (BEL AIRE #5001369)16 1 - DRIVE PULLEY (BEL AIRE #S2A49H)17 1 - PUMP BRACKET (BEL AIRE #BKTT39)18 1 11714-24 DRIVE BELT19 1 - IDLE CONTROL (BEL AIRE #IC50L)20 1 11714-04 AIR COMPRESSOR SAFETY VALVE21 1 11714-02 COMPRESSOR SIGHT GLASS22 1 11714-03 OIL FILL PLUG23 1 - COMPRESSOR PULLEY (BEL AIRE #1000640)25 1 11109-01 ELECTRIC START KEY, HONDA26 1 11714-08 INNER & OUTER AIR FILTER ELEMENTS 27 1 11714-09 OUTER AIR FILTER ELEMENT, HONDA28 1 11714-10 MUFFLER, HONDA29 1 11714-11 MUFFLER PROTECTOR, HONDA30 1 11714-12 EXHAUST PIPE PROTECTOR, HONDA31 1 11714-13 MUFFLER CAP, HONDA32 1 11714-14 SPARK ARRESTER, HONDA33 1 11714-15 MUFFLER GASKET (EXHAUST PIPE TO MUFFLER)34 1 11714-16 AIR CLEANER CONTROL BASE, HONDA35 1 11714-17 EXHAUST PIPE, HONDA36 1 11109-06 FUEL CAP & GASKET, HONDA37 1 11109-02 EXHAUST PIPE GASKET (ENGINE TO EXHAUST)38 2 11714-19 VALVE PLATE (NOT SHOWN)39 1 11714-20 CYLINDER GASKET (NOT SHOWN)40 1 11714-21 HEAD GASKET(NOT SHOWN)41 1 11714-26 GOVERNOR ROD (NOT SHOWN)42 1 11714-27 GOVERNOR SPRING (NOT SHOWN)43 1 11714-28 AFTERCOOLER (NOT SHOWN)

29 30 31 32 33 35 37

27

1619

OTHER SIDE OF ENGINE

28

36

10

17

12

13

6

22

21

20

723

3

9

2

34

26

25

11 18

1

14

8


96574 pg 1/2 WATER SPRAYER & TANK INSTALL (OPT-126)


1 2 23414 RUBBER BELTING, 0.25 X 2 X 14" 2 2 23414 RUBBER BELTING, 0.25 X 2 X 27"3 1 23414 RUBBER BELTING, 0.25 X 2 X 90-1/4"5 1 96535 WATER SPRAYER TANK ASSY6 2 96576 WATER TANK MOUNT7 1 96577 TOP WATER TANK MOUNT8 1 96578 WATER TANK COVER9 4 C06C016BA BOLT

10 4 C07C020BA BOLT11 10 C08C020BA BOLT12 8 I0600000A WASHER, SAE13 8 I0700000A WASHER, SAE14 12 I0800000A WASHER, SAE15 10 M0800000A WASHER, SPLIT LOCK16 4 P06C000BA NUT, CRIMP LOCK17 4 P07C000BA NUT, CRIMP LOCK18 2 P08C000BA NUT, CRIMP LOCK19 4 13063 EXHAUST CLAMP, 3" DIA U-BOLT20 1 97034 HOSE REEL ASSEMBLY21 1 13077 BRASS TWIST NOZZLE22 2 97056 ELECTRIC WATER PUMP ASSY, INCLUDES;

93936 PUMP93936-01 PUMP REPLACEMENT INLET STRAINER

- PUMP HEAD SERVICE KIT (AK1316) - PUMP MICROSWITCH SERVICE KIT (AK1317)

23 1 97062 DECAL, WATER PUMP24 1 13411 MAIN DISCONNECT SWITCH25 1 95765-01.02 WATER SPRAYER ELECTRICAL HARNESS (NOT

SHOWN); INCLUDES;2 25732 FUSE, 10 AMP AG-10


96574 pg 2/2 WATER SPRAYER & TANK INSTALL (OPT-126)



96535 WATER SPRAYER TANK ASSEMBLY


1 1 11783 KING NIPPLE, 1.5" PLASTIC 2 1 11784 ELBOW, 1.5" 90 DEGREE3 1 83842 SUCTION FITTING, 1.5" TYPE A4 1 96575 WATER TANK, 80 GALLON PLASTIC


97034 HOSE REEL ASSEMBLY


1 2 10047 ELBOW, 0.75" 90 DEGREE2 2 13075 ADAPTER, PAR71GH-12-123 1 13076 HOSE, 50'4 1 13078 BALLSTOP, COX 4305 1 13074 DRIVEN HOSE REEL, COXREELS #TSHL-N-550


95504 FIRE EXTINGUISHER INSTALL


1 1 26881 FIRE EXTINGUISHER BRACKET ASSY 2 1 26880 FIRE EXTINGUISHER, ABC 20 LBS3 1 26877 WATER CAN4 1 70243 TIE DOWN STRAP, 2 PIECE6 2 C06C008BA BOLT7 2 M0600000A WASHER, SPLIT LOCK


53687 ENGLISH/SPANISH DECAL INSTALL (OPT-161)


1 4 10456 DRIVE SCREW, #8 X 0.625"2 1 25171 TAPE, ANTI-SLIP TREAD 2 X 324"3 1 26470 TAPE, REFLECTIVE SILVER/RED 456" 4 1 58070-10 DECAL, WARNING, WEAR HEAD PROTECTION5 1 58073-10 DECAL, BEFORE OPERATING MACHINE6 1 58845-10 DECAL, WARNING, ONLY TRAINED7 1 61097 DECAL, DAILY MAINTENANCE 8 1 61097-08 DECAL, DAILY MAINTENANCE 9 1 63467-10 DECAL, WARNING, FLUIDS

10 1 64461-10 DECAL, WARNING, GUARDS REQUIRED 11 2 64941-10 DECAL, WARNING, CRUSHING12 1 67805 DECAL, LOCK-OUT POINT13 1 68588-10 DECAL, PRODUCT INFORMATION 14 1 68743-10 DECAL, DANGER, COASTING ROTOR15 1 70880 DECAL, CAT COOLANT 16 1 72648 DECAL, WARNING, CLOSE GUARD 17 1 72675 DECAL, SAFE OPERATION18 1 72676-10 DECAL, SAFE WORKSITE 19 1 72679 DECAL, WARNING, FOLLOW INSTRUCTIONS20 2 72690 DECAL, WARN, USE SAFETY PIN 21 1 73330-10 DECAL, WARNING, LOCK-OUT22 1 73331-10 DECAL, DIESEL FUEL ONLY23 1 73332-10 DECAL, HYDRAULIC OIL ONLY24 2 73333-10 DECAL, WARNING, SAFETY PIN25 2 73337-10 DECAL, SAFETY PIN, RIGHT26 1 73338-10 DECAL, SAFETY PIN, LEFT27 1 74161-10 DECAL, CAUTION, HOT EXHAUST 28 1 74162-10 DECAL, WARNING, EXHAUST 29 1 74247 DECAL, SHAFT END30 6 75713-10 DECAL, WARNING, PINCH POINT31 1 76321-08 DECAL, IMPORT, WATER ONLY 32 2 79721 DECAL, WARNING, STAY BACK 300 FT33 2 79721-08 DECAL, WARNING, STAY BACK 300 FT 34 1 79723-10 DECAL, DANGER, FIRE HAZARD35 1 79724-10 DECAL, DANGER, ELECTRICAL FIRE36 1 79725-10 DECAL, DANGER, EXHAUST FIRE 37 1 79726-10 DECAL, DANGER, FIRE READY 38 1 79727-10 DECAL, DANGER, HYDRAULIC FIRE 39 1 79728-10 DECAL, DANGER, NO SMOKE 40 1 80726 DECAL, LOGO, 14"41 1 80727 DECAL, PETERSON, 6.5"42 2 87096-10 DECAL, E-STOP43 2 93411 DECAL, PETERSON 3.375" WHITE44 2 93412 DECAL, LOGO 8.75"


45 2 94663 DECAL, 4300 6.5" WHITE46 1 95884 S.N. PLATE, DRUM CHIPPER47 1 97062 DECAL, WATER PUMP48 1 97064 DECAL, MAIN BATTERY DISCONNECT49 1 97065 DECAL, CONTROL POWER DISC50 1 97290 DECAL, WATER SYSTEM, ELECTRIC, INSTRUCTIONS51 1 97291 DECAL, STABILIZER CONTROL52 1 97292 DECAL, SPOUT CONTROL 53 1 97295 DECAL, MASTER SWITCH USE, INSTRUCTIONS54 2 97627-01 DECAL, WARNING, ACCESS COVER55 1 99929-01 DECAL, COVER OPENING INSTRUCTIONS


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4300 Parts Book - Peterson

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