P R O D U C T C A T A L O G U E
intelligence • improvement • innovation
444 1 HPL
ekinoksreklam.com
Gentaş Adres :Dolantı Sokak No:21Siteler 06160 ANKARA / TURKEY
Tel : +90.312. 353 02 06 PbxFax : +90.312. 348 78 67Export Fax : +90.312. 353 02 12
[email protected]@gentas.com.trwww.gentas.com.tr
For 42 years “as we enlarge, the world become smaller.” We continue taking part in all areas of the life by getting stronger day by day.
6 continents, 45 countries, One Common Language...
“GENTAŞ”
“
“For 42 years “as we enlarge, the world become smaller.” We continue taking part in all areas of the life by getting stronger day by day.
6 continents, 45 countries, One Common Language...
“GENTAŞ”
“
“
GENTAŞ GROUP
GENTAŞ LAMINATE performs on a 50.000 m² closed
area in HPL, CPL and Impregnation facilities. As a result of large
scale investments ran by GENTAŞ, company is carried among the
limited number of world companies with its annual laminate
capacity of 15.000.000 m² of CPL, 1.200.000 m² of exterior
compacts, 1.500.000 m² of interior compacts and 6.500.000 m²
HPL decorative laminates.
Quality is always a major subject for Gentaş and the production
deeply committed to the quality demands arising from international
standards or customer demands. The products supplied to the
market have all been certified by EN 438 Norms.
Additionally, Gentaş is proud of being one of the limited companies
having different types of certificates regarding to fire retardancy,
chemical resistancy, UV resistancy, antibacterial surface property,
antistatic surface property.
Gentaş has combined its world-wide experience and knowledge,
gained through the years, with more than 400 different decors and
35 various surface finishes that provides the latest trends to living
concepts.
GENTAŞ LAMINATE, constantly invests in
technology, quality, people and environment as
part of its strategic policy. GENTAŞ, recently
becoming a worldwide well-known HPL
manufacturer through its innovations, capacity
and quality. Thanks to its strong brand,
professional distribution and sales network,
experienced team, GENTAŞ Laminates
achieved the success of being widely preferred
in 6 continents and over 45 countries.
we keep directing the
sector bydevelopingand growing
GENTAŞ GROUP
GENTAŞ LAMINATE performs on a 50.000 m² closed
area in HPL, CPL and Impregnation facilities. As a result of large
scale investments ran by GENTAŞ, company is carried among the
limited number of world companies with its annual laminate
capacity of 15.000.000 m² of CPL, 1.200.000 m² of exterior
compacts, 1.500.000 m² of interior compacts and 6.500.000 m²
HPL decorative laminates.
Quality is always a major subject for Gentaş and the production
deeply committed to the quality demands arising from international
standards or customer demands. The products supplied to the
market have all been certified by EN 438 Norms.
Additionally, Gentaş is proud of being one of the limited companies
having different types of certificates regarding to fire retardancy,
chemical resistancy, UV resistancy, antibacterial surface property,
antistatic surface property.
Gentaş has combined its world-wide experience and knowledge,
gained through the years, with more than 400 different decors and
35 various surface finishes that provides the latest trends to living
concepts.
GENTAŞ LAMINATE, constantly invests in
technology, quality, people and environment as
part of its strategic policy. GENTAŞ, recently
becoming a worldwide well-known HPL
manufacturer through its innovations, capacity
and quality. Thanks to its strong brand,
professional distribution and sales network,
experienced team, GENTAŞ Laminates
achieved the success of being widely preferred
in 6 continents and over 45 countries.
we keep directing the
sector bydevelopingand growing
®G
-Fir
eFire
& F
lam
e R
eta
rdant
Lam
inate
®G
-Bo
ard
Dry
Wip
e &
Chalk
Board
Lam
inate
®G
-Co
m A
nti
Gra
fitt
iE
asy
To C
lean S
urf
ace
®G
-Sig
nE
ngra
ving L
am
inate
®G
-Pan
Mela
min
e F
aced
Chip
board
®G
-Fle
xFle
xib
le L
am
inate
®G
-Flo
or
Flo
orin
g L
am
inate®
G-C
rea
Sele
ctio
n L
am
inate
®G
-Tech
Antis
tatic
Lam
inate
®G
-Skate
Ext
rem
e S
urf
ace L
am
inte
s
®L
am
ipan
Mela
min
e F
aced
Chip
board
& M
ed
ium
Densi
ty F
iberb
oard
®G
-Dig
iD
igita
l Lam
inate
06 07 08 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3024 25 26 27 28 29
®G
-Co
m
Com
pact
Lam
inate
®G
-Lab
C
hem
ical R
esi
stant
Com
pact
Lam
inate
®G
-Ext
E
xterio
r G
rad
e D
ecora
tive P
anels
®G
-UV
+
Ext
erio
r C
om
pact
Lam
inate
®G
-Fo
rmForm
ing C
om
pact
Ele
ments
®G
-So
loS
olid
Core
Lam
inate
®G
-Lam
HP
L &
CP
L D
ecora
tive L
am
inate
s
®G
-Mo
rph
oM
eta
l Core
Lam
inate
®G
-Xra
yX
-Ray
Com
pact
Lam
inate
®G
-Bio
Antib
acte
rial L
am
inate
®G
-Lin
eM
ulti
core
Lam
inate
®G
-Alu
Meta
l Lam
inate ®
G-F
ire
Fire
& F
lam
e R
eta
rdant
Lam
inate
®G
-Bo
ard
Dry
Wip
e &
Chalk
Board
Lam
inate
®G
-Co
m A
nti
Gra
fitt
iE
asy
To C
lean S
urf
ace
®G
-Sig
nE
ngra
ving L
am
inate
®G
-Pan
Mela
min
e F
aced
Chip
board
®G
-Fle
xFle
xib
le L
am
inate
®G
-Flo
or
Flo
orin
g L
am
inate®
G-C
rea
Sele
ctio
n L
am
inate
®G
-Tech
Antis
tatic
Lam
inate
®G
-Skate
Ext
rem
e S
urf
ace L
am
inte
s
®L
am
ipan
Mela
min
e F
aced
Chip
board
& M
ed
ium
Densi
ty F
iberb
oard
®G
-Dig
iD
igita
l Lam
inate
06 07 08 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3024 25 26 27 28 29
®G
-Co
m
Com
pact
Lam
inate
®G
-Lab
C
hem
ical R
esi
stant
Com
pact
Lam
inate
®G
-Ext
E
xterio
r G
rad
e D
ecora
tive P
anels
®G
-UV
+
Ext
erio
r C
om
pact
Lam
inate
®G
-Fo
rmForm
ing C
om
pact
Ele
ments
®G
-So
loS
olid
Core
Lam
inate
®G
-Lam
HP
L &
CP
L D
ecora
tive L
am
inate
s
®G
-Mo
rph
oM
eta
l Core
Lam
inate
®G
-Xra
yX
-Ray
Com
pact
Lam
inate
®G
-Bio
Antib
acte
rial L
am
inate
®G
-Lin
eM
ulti
core
Lam
inate
®G
-Alu
Meta
l Lam
inate
07www.gentas.com.tr PRODUCT CATALOG
aşınma dayanımı
hijyenik yüzey
renk seçenekleri
postforming özelliği
dekoratif kaplama
HPL CPL
® G-LamHPL & CPL Decorative
Laminates
®G-Lam is produced in two different technologies:
HPL is produced in multi-opening presses under high pressure and temperature. By using different
types of resins, it can be either postforming or standard quality. Thanks to this technology, HPL
laminates offer high wear & scratch resistance and hygienic surface properties. Wide selection of
high-quality colour and finish options are available which in conjunction with our state-of-art
production techniques allow us to offer the highest global laminate technology and quality. Laminate
is ideal for use in the retail environment, interior decoration, home and office furnitures, kitchen and
bathroom worktops, hotels, schools, public buildings and public transportation, in fact almost any
application where increased surface charactheristics are required.
CPL is produced in continuous presses under high pressure and temperature. Other than having
similar charactheristics of HPL, CPL offers flexible sizes and thicknesses where the customers can
attain their customised requirements.
® G-Com
Compact Laminate
®G-Com is compact laminate
which is manufactured in the
same process of HPL.
yoğunluk
sağlamlık
dayanım ve direnç
06 www.gentas.com.tr PRODUCT CATALOG
EN Classification: HGS, HGP, VGS, VGP
EN 438-3
Thickness Range: 0,20mm – 1,20mm
Dimensions of HPL: 940x2140mm /
1220x2440mm / 1300x2800mm / 1300x3050mm /
1400x3660mm / 1540x3050mm / 1540x3660mm /
1860x4200mm
Available widths of CPL: 940mm / 1220mm /
1300mm / 1400mm
The thickness is determined by increasing
the amount of kraft paper in the core of the ®sheets. G-Com compact laminates are
supplied in different sizes of sheets and are
the most practical materials for use in
special areas; particularly in wet areas,
areas seeking high impact resistancy, areas
having high humidity like toilet cubicles and
changing rooms, wall covering in schools,
sports centers, public transportation
vehicles, hospitals, airports and hotels.
It has high resistance to impacts,
scratches, fire, water and humidity due to
its advanced technology. Furthermore, it
does not decompose, is resistant to
bacterias and can be cleaned easily.
It presents a great variety of design
alternatives thanks to the wide range of
colours available and different surface and
size options.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 1,5mm – 20mm
Dimensions: 940x2140mm / 1220x2440mm /
1300x2800mm / 1300x3050mm /
1400x3660mm / 1540x3050mm /
1540x3660mm / 1860x4200mm
PRODUCTS PRODUCTS
07www.gentas.com.tr PRODUCT CATALOG
aşınma dayanımı
hijyenik yüzey
renk seçenekleri
postforming özelliği
dekoratif kaplama
HPL CPL
® G-LamHPL & CPL Decorative
Laminates
®G-Lam is produced in two different technologies:
HPL is produced in multi-opening presses under high pressure and temperature. By using different
types of resins, it can be either postforming or standard quality. Thanks to this technology, HPL
laminates offer high wear & scratch resistance and hygienic surface properties. Wide selection of
high-quality colour and finish options are available which in conjunction with our state-of-art
production techniques allow us to offer the highest global laminate technology and quality. Laminate
is ideal for use in the retail environment, interior decoration, home and office furnitures, kitchen and
bathroom worktops, hotels, schools, public buildings and public transportation, in fact almost any
application where increased surface charactheristics are required.
CPL is produced in continuous presses under high pressure and temperature. Other than having
similar charactheristics of HPL, CPL offers flexible sizes and thicknesses where the customers can
attain their customised requirements.
® G-Com
Compact Laminate
®G-Com is compact laminate
which is manufactured in the
same process of HPL.
yoğunluk
sağlamlık
dayanım ve direnç
06 www.gentas.com.tr PRODUCT CATALOG
EN Classification: HGS, HGP, VGS, VGP
EN 438-3
Thickness Range: 0,20mm – 1,20mm
Dimensions of HPL: 940x2140mm /
1220x2440mm / 1300x2800mm / 1300x3050mm /
1400x3660mm / 1540x3050mm / 1540x3660mm /
1860x4200mm
Available widths of CPL: 940mm / 1220mm /
1300mm / 1400mm
The thickness is determined by increasing
the amount of kraft paper in the core of the ®sheets. G-Com compact laminates are
supplied in different sizes of sheets and are
the most practical materials for use in
special areas; particularly in wet areas,
areas seeking high impact resistancy, areas
having high humidity like toilet cubicles and
changing rooms, wall covering in schools,
sports centers, public transportation
vehicles, hospitals, airports and hotels.
It has high resistance to impacts,
scratches, fire, water and humidity due to
its advanced technology. Furthermore, it
does not decompose, is resistant to
bacterias and can be cleaned easily.
It presents a great variety of design
alternatives thanks to the wide range of
colours available and different surface and
size options.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 1,5mm – 20mm
Dimensions: 940x2140mm / 1220x2440mm /
1300x2800mm / 1300x3050mm /
1400x3660mm / 1540x3050mm /
1540x3660mm / 1860x4200mm
PRODUCTS PRODUCTS
08 www.gentas.com.tr
® G-ExtExterior Grade
Decorative Panels ®G-Ext show superior endurance against strong
weather conditions; direct sun light, rain, acid rain,
wind and friction. The special coating and curing
technology ensures the UV resistance and provides ®colour stabilization which takes G-Ext always one
step ahead from equivalent products of the
competitors.
®G-Ext decorative panels has compliance certificate
in accordance with European Standards. Therefore;
they comply with entire product and environmental
regulations. Besides its superior endurance, it does
yanmaya dayanım
güneş ışığına dayanım
eğilme ve bükülmelere karşı
EN Classification: EDS, EDF
EN 438-4 /6 / 7
Thickness Range: 4mm – 20mm
Dimensions: 1300x2800mm / 1300x3050mm,
other sizes upon request.
®Surface of G-Ext panels is enhanced by using
electron beam curing (EBC) technology which is
used by liminted number of companies around
the world.
®G-Ext is used for all types of
exterior cladding on buildings and
structures such as residents,
workplaces, business centers,
banks, public buildings, sport
halls, stadiums, airports and
hospitals as well as balcony
coatings.
not contain hazardous materials and it is
environment friendly.
®G-Ext decorative panels can be produced in B1
class which has extra fire-resistance feature if
requested.
®G-Ext decorative panels have 10 years of
guarantee and an extensive life span, provided
that conditions specified in general specification are
followed.
8
09www.gentas.com.tr
®
Bs1d0
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
08 www.gentas.com.tr
® G-ExtExterior Grade
Decorative Panels ®G-Ext show superior endurance against strong
weather conditions; direct sun light, rain, acid rain,
wind and friction. The special coating and curing
technology ensures the UV resistance and provides ®colour stabilization which takes G-Ext always one
step ahead from equivalent products of the
competitors.
®G-Ext decorative panels has compliance certificate
in accordance with European Standards. Therefore;
they comply with entire product and environmental
regulations. Besides its superior endurance, it does
yanmaya dayanım
güneş ışığına dayanım
eğilme ve bükülmelere karşı
EN Classification: EDS, EDF
EN 438-4 /6 / 7
Thickness Range: 4mm – 20mm
Dimensions: 1300x2800mm / 1300x3050mm,
other sizes upon request.
®Surface of G-Ext panels is enhanced by using
electron beam curing (EBC) technology which is
used by liminted number of companies around
the world.
®G-Ext is used for all types of
exterior cladding on buildings and
structures such as residents,
workplaces, business centers,
banks, public buildings, sport
halls, stadiums, airports and
hospitals as well as balcony
coatings.
not contain hazardous materials and it is
environment friendly.
®G-Ext decorative panels can be produced in B1
class which has extra fire-resistance feature if
requested.
®G-Ext decorative panels have 10 years of
guarantee and an extensive life span, provided
that conditions specified in general specification are
followed.
8
09www.gentas.com.tr
®
Bs1d0
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-LabChemical Resistant
Compact Laminate
11www.gentas.com.tr
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 1400x3660mm / 1540x3050mm / 1540x3660mm
kolay temizlik
özel yüzey
®G-Lab is produced with a nano-surface technology which forms a strong surface to ensure superior protection against a wide range of chemicals and acids.
®G-Lab is resistant to acids, bases, salts and paint. It has resistance against the most aggressive chemicals and does not get damaged or stained, provided that the chemical poured on the surface is cleaned within 24 hours. It eliminates forming of bacteria and fungus thanks to its smooth, polished and specially treated surface. Its surface does not reflect the light. It has become a favored and widely preferred product for use in the fields of chemistry, radiology, biology, botanic, physics, electronics, nuclear, cosmetics, graphics, education and photography laboratories, dentistry operation rooms, hospitals, surgery rooms, apothecary's shops, food industry, professional kitchens and freezer rooms thanks to these unique features.
Other than these, thanks to having the feature of resistancy against fire, it does not merge and form flame drops, blow up and emit toxic gases in case of fire.
• Hydrochloric Acid 10%
• Hydrochloric Acid 37%
• Sulphuric Acid 33%
• Nitric Acid 30%
• Phosphoric Acid 85%
• Acetic Acid 99%
• Chromic Acid 10%
• Ammonium Hydroxide 28%
• Sodium Hydroxide 46%
• Silver Nitrate 1%
• Ferric (III) Chloride 10%
• Copper Sulphate 10%
• Sodium Hypochlorite 16%
• Sodium Chloride 10%
• Formaldehyde 10%
• Furfural
• Formic Acid 90%
• Phenol 90%
• Acetone
• Mono Ethylene Glycol
• Ethyl alcohol
• Ethylene Glycol Mono Mutyl Ether
• Methyl Ethyl Ketone
• Dichloromethane
• Ethylacetate
• n - Butyl Acetate
• n - Hexane
• Methyl Alcohol
• Methyl Isobutyl Ketone
• Tetra Hydro Furane(THF)
• Toluene
• Tri Chloro Ethylene
• Xylene
• Iodine Tineture
• Hydrogen Peroxide 3%
• Malachite Green Oxalate 1%
• Methylene Blue 1%
• Methyl Violet 2B 1%
• Wright Stain 1%
24hr.chemicalresistance
Kimyasal Dayanıklılık
güneş ışığından etkilenmez
mantara karşı dayanıklıdır
kolay temizlenir
asit yağmurundan etkilenmez
® G-UV+Exterior Compact
Laminate
UV+ compact panels are
distinguished from the
alternative products by its
resistance to UV and weather
conditions for exterior
applications.
It is treated with a special top layer to
strengthen its surface charactheristics. With ®its wide color and size alternatives G-UV+
is one step ahead in comparison to the
alternative products of the competitors.
EN Classification: EDS, EDF
EN 438-4 / 6
Thickness Range: 4mm – 20mm
Dimensions: 1300x2800mm /
1300x3050mm, other sizes upon request
10 www.gentas.com.tr
®Staining test against some chemicals which G-Lab is resistant for 24 hours is done according to EN 438-2 and it is proved that entire chemicals are in class 5 and no changes occur.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-LabChemical Resistant
Compact Laminate
11www.gentas.com.tr
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 1400x3660mm / 1540x3050mm / 1540x3660mm
kolay temizlik
özel yüzey
®G-Lab is produced with a nano-surface technology which forms a strong surface to ensure superior protection against a wide range of chemicals and acids.
®G-Lab is resistant to acids, bases, salts and paint. It has resistance against the most aggressive chemicals and does not get damaged or stained, provided that the chemical poured on the surface is cleaned within 24 hours. It eliminates forming of bacteria and fungus thanks to its smooth, polished and specially treated surface. Its surface does not reflect the light. It has become a favored and widely preferred product for use in the fields of chemistry, radiology, biology, botanic, physics, electronics, nuclear, cosmetics, graphics, education and photography laboratories, dentistry operation rooms, hospitals, surgery rooms, apothecary's shops, food industry, professional kitchens and freezer rooms thanks to these unique features.
Other than these, thanks to having the feature of resistancy against fire, it does not merge and form flame drops, blow up and emit toxic gases in case of fire.
• Hydrochloric Acid 10%
• Hydrochloric Acid 37%
• Sulphuric Acid 33%
• Nitric Acid 30%
• Phosphoric Acid 85%
• Acetic Acid 99%
• Chromic Acid 10%
• Ammonium Hydroxide 28%
• Sodium Hydroxide 46%
• Silver Nitrate 1%
• Ferric (III) Chloride 10%
• Copper Sulphate 10%
• Sodium Hypochlorite 16%
• Sodium Chloride 10%
• Formaldehyde 10%
• Furfural
• Formic Acid 90%
• Phenol 90%
• Acetone
• Mono Ethylene Glycol
• Ethyl alcohol
• Ethylene Glycol Mono Mutyl Ether
• Methyl Ethyl Ketone
• Dichloromethane
• Ethylacetate
• n - Butyl Acetate
• n - Hexane
• Methyl Alcohol
• Methyl Isobutyl Ketone
• Tetra Hydro Furane(THF)
• Toluene
• Tri Chloro Ethylene
• Xylene
• Iodine Tineture
• Hydrogen Peroxide 3%
• Malachite Green Oxalate 1%
• Methylene Blue 1%
• Methyl Violet 2B 1%
• Wright Stain 1%
24hr.chemicalresistance
Kimyasal Dayanıklılık
güneş ışığından etkilenmez
mantara karşı dayanıklıdır
kolay temizlenir
asit yağmurundan etkilenmez
® G-UV+Exterior Compact
Laminate
UV+ compact panels are
distinguished from the
alternative products by its
resistance to UV and weather
conditions for exterior
applications.
It is treated with a special top layer to
strengthen its surface charactheristics. With ®its wide color and size alternatives G-UV+
is one step ahead in comparison to the
alternative products of the competitors.
EN Classification: EDS, EDF
EN 438-4 / 6
Thickness Range: 4mm – 20mm
Dimensions: 1300x2800mm /
1300x3050mm, other sizes upon request
10 www.gentas.com.tr
®Staining test against some chemicals which G-Lab is resistant for 24 hours is done according to EN 438-2 and it is proved that entire chemicals are in class 5 and no changes occur.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
® G-SoloSolid Core Laminate
EN Classification: VGS, CGS
EN 438-3 / 4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 940x2140mm / 1220x2440mm /
1300x2800mm / 1300x3050mm / 1400x3660mm /
1540x3050mm / 1540x3660mm / 1860x4200mm
®G-Solo is produced with solid colour core to match the laminate surface to attain a unique design.
It is particularly popular in retail and cosmetic display where a very sharp clean finish is required.
® G-FormForming Compact
Elements
®G-Form is a revolutionary
new compact grade laminate
technology which allows the
user to form the full thickness
of the compact sheet.It combines the practicality and wear
resistance of standard compact grade by
integrating the aesthetic benefits of allowing
curves and shapes to be formed. Forming
process is done by a few leading
companies around the world who has the
technology of bending compact laminates.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 4 mm / 6 mm / 8 mm /
10 mm, other thicknesses upon request
Dimensions:
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
13www.gentas.com.tr 12 www.gentas.com.tr
a
b
c
R=30mm
a b c Kalınlık (thickness) Uzunluk (max)
150mm 620mm 200mm 10mm 3000mm
R=20mm
a b c Uzunluk (max)
150mm 620mm 300mm 10mm 3000mm
a
b
c
R=30mmR=20mm
Kalınlık (thickness)
a
b
R=30mm
a b
150mm 150mm
Uzunluk (max)
8mm 3000mm
L 15x15 // 300cm
Kalınlık (thickness)
a b
300mm 300mm
Uzunluk (max)
8mm 2000mm
a
b
R=30mmL 30x30 // 200cm
Kalınlık (thickness)
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
® G-SoloSolid Core Laminate
EN Classification: VGS, CGS
EN 438-3 / 4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 940x2140mm / 1220x2440mm /
1300x2800mm / 1300x3050mm / 1400x3660mm /
1540x3050mm / 1540x3660mm / 1860x4200mm
®G-Solo is produced with solid colour core to match the laminate surface to attain a unique design.
It is particularly popular in retail and cosmetic display where a very sharp clean finish is required.
® G-FormForming Compact
Elements
®G-Form is a revolutionary
new compact grade laminate
technology which allows the
user to form the full thickness
of the compact sheet.It combines the practicality and wear
resistance of standard compact grade by
integrating the aesthetic benefits of allowing
curves and shapes to be formed. Forming
process is done by a few leading
companies around the world who has the
technology of bending compact laminates.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 4 mm / 6 mm / 8 mm /
10 mm, other thicknesses upon request
Dimensions:
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
13www.gentas.com.tr 12 www.gentas.com.tr
a
b
c
R=30mm
a b c Kalınlık (thickness) Uzunluk (max)
150mm 620mm 200mm 10mm 3000mm
R=20mm
a b c Uzunluk (max)
150mm 620mm 300mm 10mm 3000mm
a
b
c
R=30mmR=20mm
Kalınlık (thickness)
a
b
R=30mm
a b
150mm 150mm
Uzunluk (max)
8mm 3000mm
L 15x15 // 300cm
Kalınlık (thickness)
a b
300mm 300mm
Uzunluk (max)
8mm 2000mm
a
b
R=30mmL 30x30 // 200cm
Kalınlık (thickness)
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
güvenli
hijyenik
etkin
antibakteriyel
® G-BioAntibacterial Laminate
It has become a product which is used safely and increasingly in day
to day applications such as kitchens, surgery rooms, swimming pools,
saunas, toilets, countertops and benches. It is an incisive choice for
hospitals, medical centers, houses and public buildings.
®G-Bio is produced by a nano-technology which has antibacterial properties providing extra
protection against the forming and existing of bacterias.
®G-Bio is an indispensable product for the areas where hygienic protection is essential. Antibacterial ®properties of G-Bio ensure the elimination of 99% of bacterias within 24 hours; this claim is
scientifically proven and certificated. EN Classification: VGS, HGS, CGS
EN 438-3 / 4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 1400x3660mm / 1540x3050mm /
1540x3660mm
yoğunluk
sağlamlık
dayanım ve direnç
® G-Line
Multicore Laminate
®G-Line compact laminate is
produced with different
colored layers within the
laminate core.It is used in the areas where a decorative
edge is required particularly in tables and
counters. Wide range of colours and
different compositions give the architects
and designers the flexibility of having
exciting, innovative options.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 3 mm - 20 mm
Dimensions: 1300x2800mm /
1300x3050mm / 1400x3660mm, other
sizes upon request.
15www.gentas.com.tr 14 www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
güvenli
hijyenik
etkin
antibakteriyel
® G-BioAntibacterial Laminate
It has become a product which is used safely and increasingly in day
to day applications such as kitchens, surgery rooms, swimming pools,
saunas, toilets, countertops and benches. It is an incisive choice for
hospitals, medical centers, houses and public buildings.
®G-Bio is produced by a nano-technology which has antibacterial properties providing extra
protection against the forming and existing of bacterias.
®G-Bio is an indispensable product for the areas where hygienic protection is essential. Antibacterial ®properties of G-Bio ensure the elimination of 99% of bacterias within 24 hours; this claim is
scientifically proven and certificated. EN Classification: VGS, HGS, CGS
EN 438-3 / 4
Thickness Range: 0,8 mm – 20 mm
Dimensions: 1400x3660mm / 1540x3050mm /
1540x3660mm
yoğunluk
sağlamlık
dayanım ve direnç
® G-Line
Multicore Laminate
®G-Line compact laminate is
produced with different
colored layers within the
laminate core.It is used in the areas where a decorative
edge is required particularly in tables and
counters. Wide range of colours and
different compositions give the architects
and designers the flexibility of having
exciting, innovative options.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 3 mm - 20 mm
Dimensions: 1300x2800mm /
1300x3050mm / 1400x3660mm, other
sizes upon request.
15www.gentas.com.tr 14 www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-MorphoMetal Core Laminate
®G-Morpho is machined in the same way like compact laminate.
It is mostly used in table and counter applications with various designs in interior decorations.
Recommended conditions:
Temperature should be between +15C° & +35C° degrees and 30 % & 70 % relative humidity.
®G-Morpho is produced by placing aluminium layers in between
the core of compact laminate to enhance the aesthetic
appearance of the final product.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 3 mm - 20 mm
Dimensions: 1220x2440 mm, other sizes upon request.
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
® G-XrayX-Ray Compact
Laminate EN Classification: CGS
EN 438-4
Thickness Range: 6 mm / 8 mm / 10 mm, other thicknesses upon request
Dimensions: 940x2140mm
®G-Xray is a compact which is produced by adding different numbers of lead sheets in between the core.
It is used for shielding X-Ray rooms and separating sensitive featured devices and is suitable for shielding regulation of Turkish Atomic Energy Institution.
eğilme
17www.gentas.com.tr 16 www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-MorphoMetal Core Laminate
®G-Morpho is machined in the same way like compact laminate.
It is mostly used in table and counter applications with various designs in interior decorations.
Recommended conditions:
Temperature should be between +15C° & +35C° degrees and 30 % & 70 % relative humidity.
®G-Morpho is produced by placing aluminium layers in between
the core of compact laminate to enhance the aesthetic
appearance of the final product.
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 3 mm - 20 mm
Dimensions: 1220x2440 mm, other sizes upon request.
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
® G-XrayX-Ray Compact
Laminate EN Classification: CGS
EN 438-4
Thickness Range: 6 mm / 8 mm / 10 mm, other thicknesses upon request
Dimensions: 940x2140mm
®G-Xray is a compact which is produced by adding different numbers of lead sheets in between the core.
It is used for shielding X-Ray rooms and separating sensitive featured devices and is suitable for shielding regulation of Turkish Atomic Energy Institution.
eğilme
17www.gentas.com.tr 16 www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
dekoratif kıvrımlar
detay çözümler
® G-AluMetal Laminate
EN Classification: CGS, HGS, HGP, VGS, VGP
EN 438-3 / 4
Thickness Range: 0,5 mm - 20 mm
Dimensions of HPL: 1300x3050mm, other sizes
upon request
Available widths of CPL: 1220mm / 1300mm /
1400mm
®G-Alu is a decorative laminate produced by coating an aluminium layer on top in different colours like aluminium, copper, gold and stainless steel.
® G-CreaSelection Laminate
®G-Crea is a hand krafted
laminate by customising
different colours of paper,
aluminium foil and veneers to
produce truly unique designs
with all the advantages of high
pressure laminates.
This product of Gentas can be combined
with the full range of colour and pattern
options. The designs can be tailor made
according to design requirements of the
individual user.
®G-Crea which is currently very popular,
especially in the door industry, has a great
functionality in many decoration fields
including tables and featured panels.
EN Classification: VGS, HGS, CGS
EN 438-3 / 4
Thickness Range: 0,6 mm - 20 mm
Dimensions: 1300x3050mm, other
dimensions upon request
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
®G-Alu ’s design also offers extensive texture and special surfaces which allows the architects and designers creating authentic and elegant environments. The material surface can be cleaned easily with a damp cloth and a light non-abrasive cleaning agent.
®G-Alu SR is a metal laminate with increased scratch-resistance.
®G-Alu SR has a special technique added during production which makes the laminate suitable for horizontal applications.
19www.gentas.com.tr 18 www.gentas.com.tr
iç bükey dönüşler
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
dekoratif kıvrımlar
detay çözümler
® G-AluMetal Laminate
EN Classification: CGS, HGS, HGP, VGS, VGP
EN 438-3 / 4
Thickness Range: 0,5 mm - 20 mm
Dimensions of HPL: 1300x3050mm, other sizes
upon request
Available widths of CPL: 1220mm / 1300mm /
1400mm
®G-Alu is a decorative laminate produced by coating an aluminium layer on top in different colours like aluminium, copper, gold and stainless steel.
® G-CreaSelection Laminate
®G-Crea is a hand krafted
laminate by customising
different colours of paper,
aluminium foil and veneers to
produce truly unique designs
with all the advantages of high
pressure laminates.
This product of Gentas can be combined
with the full range of colour and pattern
options. The designs can be tailor made
according to design requirements of the
individual user.
®G-Crea which is currently very popular,
especially in the door industry, has a great
functionality in many decoration fields
including tables and featured panels.
EN Classification: VGS, HGS, CGS
EN 438-3 / 4
Thickness Range: 0,6 mm - 20 mm
Dimensions: 1300x3050mm, other
dimensions upon request
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
®G-Alu ’s design also offers extensive texture and special surfaces which allows the architects and designers creating authentic and elegant environments. The material surface can be cleaned easily with a damp cloth and a light non-abrasive cleaning agent.
®G-Alu SR is a metal laminate with increased scratch-resistance.
®G-Alu SR has a special technique added during production which makes the laminate suitable for horizontal applications.
19www.gentas.com.tr 18 www.gentas.com.tr
iç bükey dönüşler
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-FloorFlooring Laminate
It is an excellent floor covering material favoured for dynamic fields like
offices, houses and business centers thanks to its high resistant structure
against impacts and scratching, simple composition and easy cleaning.
HPL-CPL
It can be produced in AC2, AC3, AC4, AC5 classes
upon the customer request.
®G-Floor is widely used in data processing and computer rooms as
well as stairs and raised access floors.
EN Classification: HGS, CGS
EN 438-3 / 4 / 5
Thickness Range: 0,8 mm - 20 mm
Dimensions: 1220x2440mm / 1300x2800mm /
1300x3050mm, other dimensions upon request
® G-FlexFlexible Laminate
EN Classification: HGS, HGP, VGS, VGP
EN 438-3
Thickness Range: 0,15 mm – 0,40 mm
Dimensions: 950mm / 1220mm / 1300mm / 1400mm
Length of G-Flex: It is produced in roll lengths of min 250m.
aşınmalara karşı
dekoratif kaplama
dekoratif
çizilmeye dayanıklı
estetik
21www.gentas.com.tr 20 www.gentas.com.tr
aluflex
microflex
synchroflex
®G-Flex is a superior flexible laminate which provides usage in different
application systems like doors, door frames and flooring profiles. Thanks
to its strong surface properties, it helps the fabricators to save cost in
painting, coating&covering by minimising the labor cost and time spent.
It is suggested to be used in vertical surfaces and especially in areas
requiring sharp profiles. It is widely used in the production of doors,
frames, architraves and general profiles.
®G-Flex can be produced in any colours from the Gentas decor range.
Synchroflex Are the products that offer to combine
textures, features and flexibility.
MicroflexAre the products that have high surface
durability, elasticity and resistance. One of the
biggest adventages of Microflex is that the
product is available in any decors from rich
Gentas colour range.
AluflexAre the products that offer high quality and
resistance showing the harmony between
aluminium colours and ultra flexibility.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
® G-FloorFlooring Laminate
It is an excellent floor covering material favoured for dynamic fields like
offices, houses and business centers thanks to its high resistant structure
against impacts and scratching, simple composition and easy cleaning.
HPL-CPL
It can be produced in AC2, AC3, AC4, AC5 classes
upon the customer request.
®G-Floor is widely used in data processing and computer rooms as
well as stairs and raised access floors.
EN Classification: HGS, CGS
EN 438-3 / 4 / 5
Thickness Range: 0,8 mm - 20 mm
Dimensions: 1220x2440mm / 1300x2800mm /
1300x3050mm, other dimensions upon request
® G-FlexFlexible Laminate
EN Classification: HGS, HGP, VGS, VGP
EN 438-3
Thickness Range: 0,15 mm – 0,40 mm
Dimensions: 950mm / 1220mm / 1300mm / 1400mm
Length of G-Flex: It is produced in roll lengths of min 250m.
aşınmalara karşı
dekoratif kaplama
dekoratif
çizilmeye dayanıklı
estetik
21www.gentas.com.tr 20 www.gentas.com.tr
aluflex
microflex
synchroflex
®G-Flex is a superior flexible laminate which provides usage in different
application systems like doors, door frames and flooring profiles. Thanks
to its strong surface properties, it helps the fabricators to save cost in
painting, coating&covering by minimising the labor cost and time spent.
It is suggested to be used in vertical surfaces and especially in areas
requiring sharp profiles. It is widely used in the production of doors,
frames, architraves and general profiles.
®G-Flex can be produced in any colours from the Gentas decor range.
Synchroflex Are the products that offer to combine
textures, features and flexibility.
MicroflexAre the products that have high surface
durability, elasticity and resistance. One of the
biggest adventages of Microflex is that the
product is available in any decors from rich
Gentas colour range.
AluflexAre the products that offer high quality and
resistance showing the harmony between
aluminium colours and ultra flexibility.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
® G-TechAntistatic Laminate
EN Classification: HGS, VGS
EN 438-3
DIN EN 61340-5-1 / 2
Thickness Range: 0,7mm / 4 mm / 8 mm /
10 mm, other thicknesses upon request
Dimensions: 1300x3050mm /
1540x3660mm, other sizes upon request
®G-Tech antistatic laminates are preferred to eliminate the accumulation of electric charge.
It meets all the standards which are related to electrical properties in high and low humidity levels and is suitable for existing work stations and production benches in producing electronic parts panels where electric circuits are connected.
22 www.gentas.com.tr
kişiye özel
her tasarıma
dekoratif
her desene
® G-DigiDigital Laminate
EN Classification: CGS, HGS, HGP, VGS, VGP
EN 438-3 / 4
Thickness Range: 0,7 mm - 20 mm
Dimensions: 1300x3050mm - 1400x3660mm,
other sizes upon request
®G-Digi is a decorative laminate
produced by using printed
images instead of decorative
paper.
It offers extraordinary, unique colour quality which can be
applied to visual effects like logos and photographs and will be ®identical to the original images. G-Digi production is fast
flexible and Gentas offers a great alternative in comparison to
current options of other manufacturers.
23www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
iç bükey dönüşler
dekoratif kıvrımlar
detay çözümler
® G-TechAntistatic Laminate
EN Classification: HGS, VGS
EN 438-3
DIN EN 61340-5-1 / 2
Thickness Range: 0,7mm / 4 mm / 8 mm /
10 mm, other thicknesses upon request
Dimensions: 1300x3050mm /
1540x3660mm, other sizes upon request
®G-Tech antistatic laminates are preferred to eliminate the accumulation of electric charge.
It meets all the standards which are related to electrical properties in high and low humidity levels and is suitable for existing work stations and production benches in producing electronic parts panels where electric circuits are connected.
22 www.gentas.com.tr
kişiye özel
her tasarıma
dekoratif
her desene
® G-DigiDigital Laminate
EN Classification: CGS, HGS, HGP, VGS, VGP
EN 438-3 / 4
Thickness Range: 0,7 mm - 20 mm
Dimensions: 1300x3050mm - 1400x3660mm,
other sizes upon request
®G-Digi is a decorative laminate
produced by using printed
images instead of decorative
paper.
It offers extraordinary, unique colour quality which can be
applied to visual effects like logos and photographs and will be ®identical to the original images. G-Digi production is fast
flexible and Gentas offers a great alternative in comparison to
current options of other manufacturers.
23www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
25www.gentas.com.tr
dekoratif kıvrımlar
detay çözümler
iç bükey dönüşler
® G-Board
Dry Wipe & Chalk
Board Laminate
®G-Board is designed in a way
that it has two different
production techniques and
two different usages:
®Matt surfaced G-Board chalk board
laminates; allow fluent and readable writing
in chalk. It is preferred due to cleaning,
writing and wiping easinesses. It is available
in black, green and dark-blue colours.
®Glossy surfaced G-Board laminates:
Gloss surface of this product makes it
suitable for writing with pens having water-
based ink. Wiped and cleaned easily thanks
to its surface finish. It is durable and is
available in white colour.
®G-Magnet It is preferred due to its magnetic
characteristic in educational institutions,
offices, restaurants, clipboards&billboards
and any the fields where the magnetic
applications are needed.
EN Classification: VGS
EN 438-3
Thickness Range: 0,70 mm - 1,20 mm
Dimensions / G-Board: 1220x2440mm / 1300x2800mm / 1300x3050mm
Dimensions / G-Magnet: 1220x2440mm
24 www.gentas.com.tr
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
® G-FireFire & Flame
Retardant Laminate
EN Classification: VGF, HGF, CGF
EN 438-3 / 4
Thickness Range: 1,5 mm – 20 mm
Dimensions: 940x2140mm / 1220x2440mm / 1300x2800mm / 1300x3050mm / 1400x3660mm /
1540x3050mm / 1540x3660mm / 1860x4200mm
®G-Fire panels have fire retarding feature thanks to the special substances used in its production. It does not form flame, smoke or soot and disables forming of toxic gases.
It is a unique product having superior resistance against fire and fire spreading. Thanks to these distinctive features, it has advantageous usage in hospitals, business centers, lifts, public buldings and in mass transportation vehicles like, ships, trains, buses, etc.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
25www.gentas.com.tr
dekoratif kıvrımlar
detay çözümler
iç bükey dönüşler
® G-Board
Dry Wipe & Chalk
Board Laminate
®G-Board is designed in a way
that it has two different
production techniques and
two different usages:
®Matt surfaced G-Board chalk board
laminates; allow fluent and readable writing
in chalk. It is preferred due to cleaning,
writing and wiping easinesses. It is available
in black, green and dark-blue colours.
®Glossy surfaced G-Board laminates:
Gloss surface of this product makes it
suitable for writing with pens having water-
based ink. Wiped and cleaned easily thanks
to its surface finish. It is durable and is
available in white colour.
®G-Magnet It is preferred due to its magnetic
characteristic in educational institutions,
offices, restaurants, clipboards&billboards
and any the fields where the magnetic
applications are needed.
EN Classification: VGS
EN 438-3
Thickness Range: 0,70 mm - 1,20 mm
Dimensions / G-Board: 1220x2440mm / 1300x2800mm / 1300x3050mm
Dimensions / G-Magnet: 1220x2440mm
24 www.gentas.com.tr
eğilme ve bükülmelere karşı
yanmaya dayanım
güneş ışığına dayanım
® G-FireFire & Flame
Retardant Laminate
EN Classification: VGF, HGF, CGF
EN 438-3 / 4
Thickness Range: 1,5 mm – 20 mm
Dimensions: 940x2140mm / 1220x2440mm / 1300x2800mm / 1300x3050mm / 1400x3660mm /
1540x3050mm / 1540x3660mm / 1860x4200mm
®G-Fire panels have fire retarding feature thanks to the special substances used in its production. It does not form flame, smoke or soot and disables forming of toxic gases.
It is a unique product having superior resistance against fire and fire spreading. Thanks to these distinctive features, it has advantageous usage in hospitals, business centers, lifts, public buldings and in mass transportation vehicles like, ships, trains, buses, etc.
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
dekoratif kıvrımlar
detay çözümler
® G-Com Anti-GraffitiEasy to Clean Surface
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 2 mm - 20 mm
Dimensions: 1540x3660mm
The laminate is produced from different
layers of impregnated paper (phenolic
for core and melamine for surface)
pressed together in a high pressure
hydraulic press that exposes the
impregnated paper layers to a high
temperature (up to 150ºc) and high 2pressure (up to 90 Kg/cm ).
®G-Com Anti-Graffiti is a high pressure laminate adjusted
for the use as a surface material in areas that are exposed
to graffiti or vandalism. The performance of the G-Com ®Anti-Graffiti achieved by the property of the HPL core,
gives a high performance of mechanical properties (Tensile
strength, flexural strength, low co efficient of thermal
expansion and high electrical resistance). Together with a
special surface treatment for high surface performance
(high abrasion, high scratch and high resistance against
different types of paint / markers / cleaners used in graffiti ) ®makes G-Com Anti-Graffiti one of the best products
available.
26 www.gentas.com.tr
iç bükey dönüşler
kişiye özel
her tasarıma dekoratif
her desene
® G-SkateExtreme Surface
Lamintes
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 4 mm - 12 mm
Dimensions: 1240x2480mm
®G-Skate is a high pressure laminate adjusted for
the use as a surface for skateboards ramps.
®The performance of G-Skate is achieved by the property of the HPL core
that gives a high performance of mechanical properties (tensile strength,
flexural strength, low coefficient of thermal expansion and high electrical
resistance) together with a special surface treatment for high surface
performance (high abrasion, a low slippery effect that is suitable for the
use of hard and soft skateboard wheels and high impact resistance).
27www.gentas.com.tr
The laminate is produced from different layers of impregnated paper (phenolic for core and
melamine for surface) pressed in a high pressure hydraulic press that exposes the impregnated 2paper layers to high temperatures (up to 150ºc) and high pressures (up to 90 Kg/cm ).
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
dekoratif kıvrımlar
detay çözümler
® G-Com Anti-GraffitiEasy to Clean Surface
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 2 mm - 20 mm
Dimensions: 1540x3660mm
The laminate is produced from different
layers of impregnated paper (phenolic
for core and melamine for surface)
pressed together in a high pressure
hydraulic press that exposes the
impregnated paper layers to a high
temperature (up to 150ºc) and high 2pressure (up to 90 Kg/cm ).
®G-Com Anti-Graffiti is a high pressure laminate adjusted
for the use as a surface material in areas that are exposed
to graffiti or vandalism. The performance of the G-Com ®Anti-Graffiti achieved by the property of the HPL core,
gives a high performance of mechanical properties (Tensile
strength, flexural strength, low co efficient of thermal
expansion and high electrical resistance). Together with a
special surface treatment for high surface performance
(high abrasion, high scratch and high resistance against
different types of paint / markers / cleaners used in graffiti ) ®makes G-Com Anti-Graffiti one of the best products
available.
26 www.gentas.com.tr
iç bükey dönüşler
kişiye özel
her tasarıma dekoratif
her desene
® G-SkateExtreme Surface
Lamintes
EN Classification: CGS, CGF
EN 438-4
Thickness Range: 4 mm - 12 mm
Dimensions: 1240x2480mm
®G-Skate is a high pressure laminate adjusted for
the use as a surface for skateboards ramps.
®The performance of G-Skate is achieved by the property of the HPL core
that gives a high performance of mechanical properties (tensile strength,
flexural strength, low coefficient of thermal expansion and high electrical
resistance) together with a special surface treatment for high surface
performance (high abrasion, a low slippery effect that is suitable for the
use of hard and soft skateboard wheels and high impact resistance).
27www.gentas.com.tr
The laminate is produced from different layers of impregnated paper (phenolic for core and
melamine for surface) pressed in a high pressure hydraulic press that exposes the impregnated 2paper layers to high temperatures (up to 150ºc) and high pressures (up to 90 Kg/cm ).
PRODUCT CATALOGPRODUCT CATALOG
PRODUCTS PRODUCTS
PRODUCTS
28 www.gentas.com.tr
sağlıklı
dekoratif kaplama
hijyenik
mimari ve dekoratif
MDF
® G-PanMelamine Faced Chipboard
®G-Pan , which feature the architectural and decorative features
that are special, suitable for human nature, healthy and hygienic
by moving away from standard chipboard and fiberboard
concept, has a wide range of colors, décor alternatives and
different surface finishes and offers the advantage of color
harmony with Gentas Laminate with decorative applications.
Gentas Laminate, combining the naturalness of wood with ®Gentas G-Pan quality thanks to different surface forms and
décor alternatives, meets the melamine faced chipboard and
fiberboard needs of its customers and sectors by adding
thematic features and providing economic advantages. All of the
chipboard and fiberboard products comply with all TSE and
worldwide standards.
It is a Melamine Faced
chipboard and fiberboard
product produced with the
guarantee of Gentas quality to
meet the requirements of
applications in all kinds of
architecture, design and the
furniture industry.
Thickness Range : 8 mm - 18 mm -
25 mm - 30 mm
Dimensions : 2100 x 3660 mm
sağlamlık
dayanım ve direnç
® Lamipan
Melamine Faced Chipboard &
Medium Density Fiberboard
® ®Gentas Lamipan is a Super High Gloss gloss
laminate panel produced with Gentas quality standards
and exceptional features such as high resistance to
impacts and scratches, ease of cleaning, fungus -
proof in order to meet the requirements of the sector in
production of modular furniture, office furniture, all
kinds of bedroom, dining room and youth room
furniture, especially kitchen and bathroom cabinet
doors.
With two different panel options as CHIPBOARD
and FIBERBOARD, dimensions of 122 x 244, 122 x
280, a wide range of colors and product ®alternatives, Gentas Lamipan is offered to use for
producers in decoration of living areas and
architecture analyzes, taking environment and
human health into account in production steps and
the use of space.
®Gentas Super High Gloss gloss laminate panel offers
time and cost advantages to producers since it is
covered with super high gloss foiled laminate on one
face and laminate lining on the other face, is easily
mountable due to direct sizing during the production
process, and is protected against scratches during
production.
Super High Gloss® laminate produced with Gentas
quality, color options and superior technical features.
Thickness Range : 18 mm
Dimensions : 1220 x 2440 mm
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PRODUCTS
28 www.gentas.com.tr
sağlıklı
dekoratif kaplama
hijyenik
mimari ve dekoratif
MDF
® G-PanMelamine Faced Chipboard
®G-Pan , which feature the architectural and decorative features
that are special, suitable for human nature, healthy and hygienic
by moving away from standard chipboard and fiberboard
concept, has a wide range of colors, décor alternatives and
different surface finishes and offers the advantage of color
harmony with Gentas Laminate with decorative applications.
Gentas Laminate, combining the naturalness of wood with ®Gentas G-Pan quality thanks to different surface forms and
décor alternatives, meets the melamine faced chipboard and
fiberboard needs of its customers and sectors by adding
thematic features and providing economic advantages. All of the
chipboard and fiberboard products comply with all TSE and
worldwide standards.
It is a Melamine Faced
chipboard and fiberboard
product produced with the
guarantee of Gentas quality to
meet the requirements of
applications in all kinds of
architecture, design and the
furniture industry.
Thickness Range : 8 mm - 18 mm -
25 mm - 30 mm
Dimensions : 2100 x 3660 mm
sağlamlık
dayanım ve direnç
® Lamipan
Melamine Faced Chipboard &
Medium Density Fiberboard
® ®Gentas Lamipan is a Super High Gloss gloss
laminate panel produced with Gentas quality standards
and exceptional features such as high resistance to
impacts and scratches, ease of cleaning, fungus -
proof in order to meet the requirements of the sector in
production of modular furniture, office furniture, all
kinds of bedroom, dining room and youth room
furniture, especially kitchen and bathroom cabinet
doors.
With two different panel options as CHIPBOARD
and FIBERBOARD, dimensions of 122 x 244, 122 x
280, a wide range of colors and product ®alternatives, Gentas Lamipan is offered to use for
producers in decoration of living areas and
architecture analyzes, taking environment and
human health into account in production steps and
the use of space.
®Gentas Super High Gloss gloss laminate panel offers
time and cost advantages to producers since it is
covered with super high gloss foiled laminate on one
face and laminate lining on the other face, is easily
mountable due to direct sizing during the production
process, and is protected against scratches during
production.
Super High Gloss® laminate produced with Gentas
quality, color options and superior technical features.
Thickness Range : 18 mm
Dimensions : 1220 x 2440 mm
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® G-SignEngraving Laminate
It has high resistance, against scratches
and can be easily cleaned. It is an ideal
product for signage boards, signs, as
well as areas where identification cards
needed like hospitals, schools, hotels,
offices and factories.
®G-Sign has different coloured
layers within the core. It is used by
engraving the outer surface to
reveal the coloured core and the
most common application is
signages.
EN Classification: VGS, CGS
EN 438-3 / 4
Thickness Range: 0,7 mm - 20 mm
Dimensions: 1220X2440 mm, other
sizes upon request
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30 www.gentas.com.tr PRODUCT CATALOG
General recommendations for
usage of laminate
® G-SignEngraving Laminate
It has high resistance, against scratches
and can be easily cleaned. It is an ideal
product for signage boards, signs, as
well as areas where identification cards
needed like hospitals, schools, hotels,
offices and factories.
®G-Sign has different coloured
layers within the core. It is used by
engraving the outer surface to
reveal the coloured core and the
most common application is
signages.
EN Classification: VGS, CGS
EN 438-3 / 4
Thickness Range: 0,7 mm - 20 mm
Dimensions: 1220X2440 mm, other
sizes upon request
yanmaya dayanım
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General recommendations for
usage of laminate
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
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GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
PRODUCT CATALOGPRODUCT CATALOG
General information
Overlay
DecorativePapers
Core Papers
Figure 1: Laminate Sheet Figure 2: Compact Sheet
Core Papers
Overlay
DecorativePaper
Typical structure of decorative laminates
1. Decorative laminates consist of paper layers which are impregnated with
synthetic resins and fused together by applying heat and high pressure.
The structure contains, depending on thickness, a certain number of
core paper layers; the surface layer usually consists of decorative paper
impregnated with melamine resin. Printed decorative paper also has a
clear overlay as an abrasion-resistant protective coating.
According to DIN EN 438 decorative laminates are grouped into the
following types:
Type S (standard quality)The characteristic properties of this quality are hard, virtually wear- and
scratch-proof surfaces, high resistance to impact, insensitivity to boiling
water and a number of typical household chemicals as well as a
pronounced resistance to dry and humid heat.
The back side of decorative laminates is designed to allow flawless
bonding to a substrate (e.g. chipboard).
Type P (postforming quality)This quality is essentially equivalent to type S, but is capable of being
postformed at fixed temperature conditions according to the
manufacturers specifications.
Type F (fire-retardant quality) This quality is essentially equivalent to type S, but features increased
resistance to flames.
Note: National and international fire regulations must be observed.
Storage and handling2.
2.1 Storage
Decorative laminates should be stored in such a way to protect them
from moisture, humidity and direct sunlight. The sheets should lie flat on
a suitable horizontal surface, e.g. on a pallet with a backing plate. The
stack has to be weighted down with a cover plate. If decorative
laminates are supplied in film packaging, it is recommended to re-close
the film and replace the cover plate each time after removing any sheets.
If horizontal storage is not possible, it is recommended to store the
material at an angle of approx. 80° with support over the entire area and
a counterweight on the ground to prevent sliding.
Lagerung Schutzplatte
Richtig
Richtig Falsch
Figure 3: Information about correct storage
2.2 Handling
When handling decorative laminates it should be ensured that they are
always lifted. The decorative sides should never be pulled or slid against
each other. For larger sizes it is recommended to carry the sheets arched
along the longitudinal axis to prevent sagging which would otherwise
occur. Individual sheets can also be rolled up for carrying (decorative side
to the inside, making sure to avoid any fretting motions). Sufficiently large
and sturdy pallets are to be used when transporting sheet stacks with
transport vehicles. They have to be secured against sliding. Figure 4: Information about correct handling
Transport
Tool data3.The following table states guide values for machining decorative laminates with and without
substrates such as solid wood boards, veneer laminated wood, plywood, OSB, epoxy resin bonded
chipboard and fibreboard.
Process Machine Cutting speed m/s Speed rpm Feed m/min
Sheet cutting Sheet cutting saws 60 - 100 approx. 3,000 - 6,000 approx. 10 - 30
Cutting to sizeBench, panel and hand-held circular saw, MC*
30 - 100 approx. 3,000 - 6,000 up to approx. 10
Machining
Double-end profiler, pre-scoring, cutting and chipping
40 - 60
approx. 6,000
approx. 6 - 60
Milling edges
Bench milling machine or edge-treatment unit, MC*
up to 12,000
approx. 6 - 24
Milling edges
Hand-held router
10 - 25
approx. 12,000 - 27,000
approx. 3 - 8
Grooves
Circular table saw, bench milling machine, MC*
40 - 100
approx. 3,000 - 6,000
approx. 3 - 10
Grooves
Double - end profiler
approx. 6,000 - 9,000
approx. 6 - 24
Grooves
Milling machine, hand -held router, MC*
approx. 12,000 - 27,000
approx. 3 - 8
Drilling
Drillingm achine, dowel machine, MC*
approx. 3,000 - 6,000
approx. 0.5 - 3
40 - 60
40 - 60
10 - 25
* MC: CNC machining centre
3.1 Cutting speed as a function of rotational
speed and tool diameter
The curves show cutting speeds in m/s, determined using
rotational speed and tool diameter. If tool diameter and cutting
speed are given, the required rotational speed can be read from
the graph. In the same way the tool diameter can be read if
rotational speed and cutting speed are given.
2000 4000 6000 8000 10000 12000 14000 16000 18000
400mm380
360
340
320
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
10
20
30
40
50
60
70
80
90
100
110
120
1201101009080706050
40302010
-1minRotational Speed n
Dia
mete
r D
120110100
9080
7060
5040
30
20
10
Cut
ting
Speed
VO
in m
/s-1
Figure 18: Cutting speed as a function of rotational speed and tool diameter (source: Leitz GmbH & Co. KG)
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
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GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
PRODUCT CATALOGPRODUCT CATALOG
General information
Overlay
DecorativePapers
Core Papers
Figure 1: Laminate Sheet Figure 2: Compact Sheet
Core Papers
Overlay
DecorativePaper
Typical structure of decorative laminates
1. Decorative laminates consist of paper layers which are impregnated with
synthetic resins and fused together by applying heat and high pressure.
The structure contains, depending on thickness, a certain number of
core paper layers; the surface layer usually consists of decorative paper
impregnated with melamine resin. Printed decorative paper also has a
clear overlay as an abrasion-resistant protective coating.
According to DIN EN 438 decorative laminates are grouped into the
following types:
Type S (standard quality)The characteristic properties of this quality are hard, virtually wear- and
scratch-proof surfaces, high resistance to impact, insensitivity to boiling
water and a number of typical household chemicals as well as a
pronounced resistance to dry and humid heat.
The back side of decorative laminates is designed to allow flawless
bonding to a substrate (e.g. chipboard).
Type P (postforming quality)This quality is essentially equivalent to type S, but is capable of being
postformed at fixed temperature conditions according to the
manufacturers specifications.
Type F (fire-retardant quality) This quality is essentially equivalent to type S, but features increased
resistance to flames.
Note: National and international fire regulations must be observed.
Storage and handling2.
2.1 Storage
Decorative laminates should be stored in such a way to protect them
from moisture, humidity and direct sunlight. The sheets should lie flat on
a suitable horizontal surface, e.g. on a pallet with a backing plate. The
stack has to be weighted down with a cover plate. If decorative
laminates are supplied in film packaging, it is recommended to re-close
the film and replace the cover plate each time after removing any sheets.
If horizontal storage is not possible, it is recommended to store the
material at an angle of approx. 80° with support over the entire area and
a counterweight on the ground to prevent sliding.
Lagerung Schutzplatte
Richtig
Richtig Falsch
Figure 3: Information about correct storage
2.2 Handling
When handling decorative laminates it should be ensured that they are
always lifted. The decorative sides should never be pulled or slid against
each other. For larger sizes it is recommended to carry the sheets arched
along the longitudinal axis to prevent sagging which would otherwise
occur. Individual sheets can also be rolled up for carrying (decorative side
to the inside, making sure to avoid any fretting motions). Sufficiently large
and sturdy pallets are to be used when transporting sheet stacks with
transport vehicles. They have to be secured against sliding. Figure 4: Information about correct handling
Transport
Tool data3.The following table states guide values for machining decorative laminates with and without
substrates such as solid wood boards, veneer laminated wood, plywood, OSB, epoxy resin bonded
chipboard and fibreboard.
Process Machine Cutting speed m/s Speed rpm Feed m/min
Sheet cutting Sheet cutting saws 60 - 100 approx. 3,000 - 6,000 approx. 10 - 30
Cutting to sizeBench, panel and hand-held circular saw, MC*
30 - 100 approx. 3,000 - 6,000 up to approx. 10
Machining
Double-end profiler, pre-scoring, cutting and chipping
40 - 60
approx. 6,000
approx. 6 - 60
Milling edges
Bench milling machine or edge-treatment unit, MC*
up to 12,000
approx. 6 - 24
Milling edges
Hand-held router
10 - 25
approx. 12,000 - 27,000
approx. 3 - 8
Grooves
Circular table saw, bench milling machine, MC*
40 - 100
approx. 3,000 - 6,000
approx. 3 - 10
Grooves
Double - end profiler
approx. 6,000 - 9,000
approx. 6 - 24
Grooves
Milling machine, hand -held router, MC*
approx. 12,000 - 27,000
approx. 3 - 8
Drilling
Drillingm achine, dowel machine, MC*
approx. 3,000 - 6,000
approx. 0.5 - 3
40 - 60
40 - 60
10 - 25
* MC: CNC machining centre
3.1 Cutting speed as a function of rotational
speed and tool diameter
The curves show cutting speeds in m/s, determined using
rotational speed and tool diameter. If tool diameter and cutting
speed are given, the required rotational speed can be read from
the graph. In the same way the tool diameter can be read if
rotational speed and cutting speed are given.
2000 4000 6000 8000 10000 12000 14000 16000 18000
400mm380
360
340
320
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
10
20
30
40
50
60
70
80
90
100
110
120
1201101009080706050
40302010
-1minRotational Speed n
Dia
mete
r D
120110100
9080
7060
5040
30
20
10
Cut
ting
Speed
VO
in m
/s-1
Figure 18: Cutting speed as a function of rotational speed and tool diameter (source: Leitz GmbH & Co. KG)
34 www.gentas.com.tr 35www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
3.2 Conditioning
Good conditioning can only be achieved at normal room climate (i.e. at
approx. 18 – 25 °C and 50 – 65 % rel. humidity).
The following is recommended:
a)sufficient air circulation around each sheet for at least ten days(see
figure below);
b)stacking decorative laminates and substrates for at least three days in
the same way as they will subsequently be bonded (relative humidity
should be similar to that of the future application environment), see figure
below.
0 0temperature: +18 C to 25 Crelative humidity: 50 to 65 %
substrates decorative laminate
decorative laminate
substrates
decorative laminate
stack without adhesive for 3 days
Figure 19: Conditioning
These recommendations are valid for processing in moderate climatic
zones. For extreme climatic zones we recommend consulting the
manufacturer.
0Climatic Chamber: 20 hrs/40 C
0(Schematic Sketch) 10 hrs/50 C
Figure 20: Conditioning in a climatic chamber
If the composite element which is to be manufactured will be exposed
to continuous low relative humidity during future use, it is
recommended to expose the decorative laminate and the substrate to
a correspondingly low humidity during conditioning to anticipate
subsequently occurring shrinkage stress. Bonding has to be carried
out immediately after conditioning. We also recommend consulting the
manufacturer about this.
Suitable conditioning is to be observed during transport as well.
Processing4.
4.1 Existing stresses
Stresses will always occur between two materials which are bonded
together. Therefore a substrate has to be laminated on both sides with
materials which are subject to the same dimensional changes caused by
the influence of heat and humidity. This is especially important when the
finished composite board is intended to be self-supporting and will not
be directly supported by a rigid structure.
4.2 Symmetrical structure
The best results are achieved by using the same decorative laminates on
both face and back. Always use face and back laminates cut from the
same direction of the laminate sheet and never at right angles to each
other. The sheets are simultaneously bonded to the substrate with the
same direction of sanding.
4.3 Balancing
Using so-called “balancing sheets” of equal thickness also produces
good results.
Under certain circumstances it is also possible to use other materials for
balancing, such as films, wood veneers, varnish coatings, impregnated
papers etc. However, this always requires
a) selecting a material whose physical properties are as similar as
possible to those of the decorative laminate and
b) carrying out tests beforehand.The results achieved with such materials in practice cannot be predicted
with certainty. Their use can therefore not generally be recommended.
4.4 Bonding
4.4.1 General information
There are adhesives on the market which feature good adhesive strength
and resistance to temperature as well as humidity. They are therefore
very suitable for bonding/glueing.
The materials to be bonded as well as transport and application
conditions must be taken into account when selecting a suitable
adhesive system.
4.4.2 Adhesives
Follow the workplace safety and accident prevention regulations when
working with adhesives!
Processing and storing adhesives requires special care. The guidelines
and datasheets of the adhesive manufacturers are therefore to be
followed carefully. If you have any questions about bonding and for new
applications please contact the technical field service of your adhesives
manufacturer.
The following types of adhesives are suitable: Dispersion adhesives (e.g.
PVAc glues = white glues), condensation epoxy adhesives (e.g. urea,
resorcinol and phenol epoxy), contact adhesives (e.g. polychloroprene
adhesives), reactive adhesives (e.g. epoxy, unsaturated polyester,
polyurethane adhesives) and hot melt adhesives (e.g. polyurethane hot
melt adhesives).
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
34 www.gentas.com.tr 35www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
3.2 Conditioning
Good conditioning can only be achieved at normal room climate (i.e. at
approx. 18 – 25 °C and 50 – 65 % rel. humidity).
The following is recommended:
a)sufficient air circulation around each sheet for at least ten days(see
figure below);
b)stacking decorative laminates and substrates for at least three days in
the same way as they will subsequently be bonded (relative humidity
should be similar to that of the future application environment), see figure
below.
0 0temperature: +18 C to 25 Crelative humidity: 50 to 65 %
substrates decorative laminate
decorative laminate
substrates
decorative laminate
stack without adhesive for 3 days
Figure 19: Conditioning
These recommendations are valid for processing in moderate climatic
zones. For extreme climatic zones we recommend consulting the
manufacturer.
0Climatic Chamber: 20 hrs/40 C
0(Schematic Sketch) 10 hrs/50 C
Figure 20: Conditioning in a climatic chamber
If the composite element which is to be manufactured will be exposed
to continuous low relative humidity during future use, it is
recommended to expose the decorative laminate and the substrate to
a correspondingly low humidity during conditioning to anticipate
subsequently occurring shrinkage stress. Bonding has to be carried
out immediately after conditioning. We also recommend consulting the
manufacturer about this.
Suitable conditioning is to be observed during transport as well.
Processing4.
4.1 Existing stresses
Stresses will always occur between two materials which are bonded
together. Therefore a substrate has to be laminated on both sides with
materials which are subject to the same dimensional changes caused by
the influence of heat and humidity. This is especially important when the
finished composite board is intended to be self-supporting and will not
be directly supported by a rigid structure.
4.2 Symmetrical structure
The best results are achieved by using the same decorative laminates on
both face and back. Always use face and back laminates cut from the
same direction of the laminate sheet and never at right angles to each
other. The sheets are simultaneously bonded to the substrate with the
same direction of sanding.
4.3 Balancing
Using so-called “balancing sheets” of equal thickness also produces
good results.
Under certain circumstances it is also possible to use other materials for
balancing, such as films, wood veneers, varnish coatings, impregnated
papers etc. However, this always requires
a) selecting a material whose physical properties are as similar as
possible to those of the decorative laminate and
b) carrying out tests beforehand.The results achieved with such materials in practice cannot be predicted
with certainty. Their use can therefore not generally be recommended.
4.4 Bonding
4.4.1 General information
There are adhesives on the market which feature good adhesive strength
and resistance to temperature as well as humidity. They are therefore
very suitable for bonding/glueing.
The materials to be bonded as well as transport and application
conditions must be taken into account when selecting a suitable
adhesive system.
4.4.2 Adhesives
Follow the workplace safety and accident prevention regulations when
working with adhesives!
Processing and storing adhesives requires special care. The guidelines
and datasheets of the adhesive manufacturers are therefore to be
followed carefully. If you have any questions about bonding and for new
applications please contact the technical field service of your adhesives
manufacturer.
The following types of adhesives are suitable: Dispersion adhesives (e.g.
PVAc glues = white glues), condensation epoxy adhesives (e.g. urea,
resorcinol and phenol epoxy), contact adhesives (e.g. polychloroprene
adhesives), reactive adhesives (e.g. epoxy, unsaturated polyester,
polyurethane adhesives) and hot melt adhesives (e.g. polyurethane hot
melt adhesives).
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4.4.2 a Guide for using adhesives
Type of adhesive Processing method Comment Typical application
Surface, edge
Condensation resin adhesives:Urea with high filler contentMelamine/urea resinPhenol, resorcinol resin
Pressing using stationary press while applying heat Surface
Contact adhesives:Contact adhesives without hardenerContact adhesives with hardenerContact adhesives with integratedresin hardeners
Area and edge
Surface, edge
Two component systems Epoxy and polyurethane adhesives
Two component systems do not require humidity from the surrounding materials. Use of heat may be required depending on the system.
Mainly surface
Hot melt adhesives:EVAPO
- automatic Application: living quarters Edge
PUR Surface, edge
Dispersion adhesives:PVAc adhesivesTwo component PVAc adhesives
- manual (hand roller, spatula etc.)- automatic (roller)
Pressing using stationary press or clamp
- manual (hand roller, spatula etc.)- automatic (roller)
- manual (hand roller, spray gun with cup, brush etc.), application on both sides with subsequent curing
Pressing with short, high pressure using a roller
Reactive adhesives:One component systemsPolyurethane adhesives
- manual (hand roller, spatula etc.)- automatic (purpose-built roller designed etc.)
One component systems require humidity from the surrounding materials. Use of heat shortens the processing time.
Application: Mainly in areas with high levels of humidity and heat
4.4.2 b Guide for durability of the adhesives (based on experience)
The guide values in the following table refer exclusively to the glue line
Type of Adhesive Dispersion adhesives:
Durability following 2DIN EN 204* )
Comments
Dispersion adhesives:PVAc adhesivesTwo component PVAc adhesives
Temperature resistance1(approximate values) )
- 20 °C to + 100 °C- 20 °C to + 100 °C
D 2 / D 3D 3 / D 4
1) The stated positive values refer to a short-term load
2) Substrate and edge protection have to be suitable for the respective expected use
Condensation resin adhesives:Urea with high filler contentMelamine/urea resinPhenol, resorcinol resin
- 20 °C to + 150 °C- 20 °C to + 150 °C- 20 °C to + 150 °C
D 3D 3D 3 / D 4
Contact adhesives:Contact adhesives without hardenerContact adhesives with hardenerContact adhesives with integratedresin hardeners
- 20 °C to + 70 °C- 20 °C to + 1 00 °Crequest from manufacturer
—---requests from manufacturer
Reactive adhesives:Epoxy, unsaturated polyester andpolyurethane adhesives
- 20 °C to + 100 °C D 3 / D 4
Hot melt adhesives:EVAPOPUR
- 20 °C to + 90 °C- - 20 °C to + 110 °C- 30 °C to + 140 °C
—D 2D 2D 3 / D 4
* DIN EN 204 only applies to thermoplastic adhesives (dispersion adhesives)
DIN EN 204 (classification of thermoplastic wood adhesives for non-structural applications) provides the following definitions for
D 1Interior areas, maximum wood moisture content 15 %.
D 2Interior areas, with occasional short-term exposure to running or condensed water and/or to occasional high humidity, with the moisture content of the word not exceeding 18 %.
D 3Interior areas, with frequent short-term exposure to running or condensed water and/or heavy exposure to high humidity. Exterior areas not exposed to weather.
D 4Interior areas with frequent long-term exposure to running or condensed water.
Exterior areas exposed to the weather, but with suitable surface protection.
Comments
Particularly the values in the column “Temperature resistance” our only valid for short-term strain on the glue line. They must not be confused with long-term strain on the composite board (consisting of decorative laminate, adhesive and substrate).
The long-term durability of the composite board rather depends on type and class of the decorative laminate, the substrate as well as humidity and ambient temperature.
In any case proper processing is crucial.
The manufacturer is always to be contacted for special applications, because the adhesives within the stated group have different properties and are being continuously developed.
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
36 www.gentas.com.tr 37www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
4.4.2 a Guide for using adhesives
Type of adhesive Processing method Comment Typical application
Surface, edge
Condensation resin adhesives:Urea with high filler contentMelamine/urea resinPhenol, resorcinol resin
Pressing using stationary press while applying heat Surface
Contact adhesives:Contact adhesives without hardenerContact adhesives with hardenerContact adhesives with integratedresin hardeners
Area and edge
Surface, edge
Two component systems Epoxy and polyurethane adhesives
Two component systems do not require humidity from the surrounding materials. Use of heat may be required depending on the system.
Mainly surface
Hot melt adhesives:EVAPO
- automatic Application: living quarters Edge
PUR Surface, edge
Dispersion adhesives:PVAc adhesivesTwo component PVAc adhesives
- manual (hand roller, spatula etc.)- automatic (roller)
Pressing using stationary press or clamp
- manual (hand roller, spatula etc.)- automatic (roller)
- manual (hand roller, spray gun with cup, brush etc.), application on both sides with subsequent curing
Pressing with short, high pressure using a roller
Reactive adhesives:One component systemsPolyurethane adhesives
- manual (hand roller, spatula etc.)- automatic (purpose-built roller designed etc.)
One component systems require humidity from the surrounding materials. Use of heat shortens the processing time.
Application: Mainly in areas with high levels of humidity and heat
4.4.2 b Guide for durability of the adhesives (based on experience)
The guide values in the following table refer exclusively to the glue line
Type of Adhesive Dispersion adhesives:
Durability following 2DIN EN 204* )
Comments
Dispersion adhesives:PVAc adhesivesTwo component PVAc adhesives
Temperature resistance1(approximate values) )
- 20 °C to + 100 °C- 20 °C to + 100 °C
D 2 / D 3D 3 / D 4
1) The stated positive values refer to a short-term load
2) Substrate and edge protection have to be suitable for the respective expected use
Condensation resin adhesives:Urea with high filler contentMelamine/urea resinPhenol, resorcinol resin
- 20 °C to + 150 °C- 20 °C to + 150 °C- 20 °C to + 150 °C
D 3D 3D 3 / D 4
Contact adhesives:Contact adhesives without hardenerContact adhesives with hardenerContact adhesives with integratedresin hardeners
- 20 °C to + 70 °C- 20 °C to + 1 00 °Crequest from manufacturer
—---requests from manufacturer
Reactive adhesives:Epoxy, unsaturated polyester andpolyurethane adhesives
- 20 °C to + 100 °C D 3 / D 4
Hot melt adhesives:EVAPOPUR
- 20 °C to + 90 °C- - 20 °C to + 110 °C- 30 °C to + 140 °C
—D 2D 2D 3 / D 4
* DIN EN 204 only applies to thermoplastic adhesives (dispersion adhesives)
DIN EN 204 (classification of thermoplastic wood adhesives for non-structural applications) provides the following definitions for
D 1Interior areas, maximum wood moisture content 15 %.
D 2Interior areas, with occasional short-term exposure to running or condensed water and/or to occasional high humidity, with the moisture content of the word not exceeding 18 %.
D 3Interior areas, with frequent short-term exposure to running or condensed water and/or heavy exposure to high humidity. Exterior areas not exposed to weather.
D 4Interior areas with frequent long-term exposure to running or condensed water.
Exterior areas exposed to the weather, but with suitable surface protection.
Comments
Particularly the values in the column “Temperature resistance” our only valid for short-term strain on the glue line. They must not be confused with long-term strain on the composite board (consisting of decorative laminate, adhesive and substrate).
The long-term durability of the composite board rather depends on type and class of the decorative laminate, the substrate as well as humidity and ambient temperature.
In any case proper processing is crucial.
The manufacturer is always to be contacted for special applications, because the adhesives within the stated group have different properties and are being continuously developed.
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
38 www.gentas.com.tr 39www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
4.4.3 Bonding processes
4.4.3.1 General information
Both sides of the decorated laminate and the substrate have to be
carefully cleaned before bonding. Just before bonding they have to be
free from any release agents, particles, sweat stains and coarse particles
which could show on the surface after bonding. Grease, oil and sweat
stains can be removed using suitable solvents - do not use nitro solvents
(observe accident prevention regulations!).
During bonding the ambient climate should be 18 - 25 °C and 50 - 65 %
rel. humidity (see section 4.3 “Conditioning”).
Observe the information from the adhesive manufacturer. It is
recommended to always carry out test bonding under local conditions.
The safety regulations of the trade associations and Health and Safety
have to be observed when working with adhesives, solvents and
hardeners.
4.4.3.2 Pressing temperature
The safest pressing temperatures for stress-free composite boards is 20
°C. Higher temperatures allow a reduction of pressing time. However, 60
°C should not be exceeded because the dimensional changes of the
decorated laminates in contrast to the substrate depend on temperature.
This avoids increased stress which leads to warping and changes in the
surface. Observe the manufacturers guidelines.
4.4.3.3 Applying adhesive and pressing
The adhesive always has to be spread evenly across the surface. It has
to be ensured for composite panels that the amount of adhesive applied
is the same on both sides in order to avoid warping. This is particularly
important for water-based adhesive systems; the amount of adhesive
applied should therefore be kept as small as possible in this case.
Applying adhesive with a notched trowel
lengthwise
crosswise
Figure 21: Applying adhesive
Adhesive can be applied by hand using a notched trowel or a hand roller,
or automatically using glue application machines.
Four-roller machines ensure especially uniform adhesive application and
accurate dosing.
4.4.3.3.1 Dispersion adhesives
Dispersion adhesives generally use water as the mobile phase
(dispersing agent) which contains the adhesive components as a
dispersion. The water content generally lies between 40 and 70 weight
percent. After application to the surface to be bonded, the dispersing
agent penetrates into the work pieces or evaporates into the environment
or the pH value changes, causing the dispersion to break. This causes
the adhesive components to make contact and form a film which can
connect the two workpieces. Today, aqueous dispersion adhesives are
often used as a substitute for solvent adhesives. They are neither a fire or
explosion hazard nor do they release solvents. However, water-based
adhesives require more time or more energy for hardening.
Dispersion adhesives are e.g.:• PVAc adhesives• 2 component PVAc dispersion adhesives
Cold presses: Screw presses, single or multi level presses.
Warm presses: Single or multi level presses, short cycle presses, roller
presses, double belt presses.
Please note the following: Low and uniform application of the adhesive
as well as observing the pressing temperatures and times.
4.4.3.3.2 Condensation resin adhesives
Condensation resin adhesives are in the group of adhesives which have
to be processed with a minimum of 2 to 4 bar bonding pressure in order
to allow multi-layer and composite layer bonding. This allows the joining
of materials of different types.
The adhesive batches require corresponding additives (e.g. type flours)
for elastification of the glue line. They also produce a visually more
uniform surface. Different types of hardeners allow a larger variation of
bonding and pressing data. Impurities on the surface caused by
adhesives and hardeners have to be removed before bonding, otherwise
they cannot be removed any more without damaging the surface.
Release agents applied to corresponding areas prevent adhesive
residues from sticking to the surface of the decorative laminates and
bonding plates. Phenol, resorcinol resin adhesives are also used for
manufacturing composite boards with increased resistance to flames.
Condensation resin adhesives are e.g.:• melamine/urea resin• phenol resin• resorcinol resin
Warm presses: Single and multi-level presses, short cycle presses,
double belt presses.
Please note the following: Low and uniform application of the adhesive
as well as observing the pressing temperatures, pressures and times.
4.4.3.3.3 Contact adhesives
Contact adhesives can be solvent adhesives as well as dispersion
adhesives which are processed using contact bonding. Polymers are
used as bonding agents for this type of adhesive; after evaporation of the
solvent they change from an amorphous to a crystalline state after a
certain time, which greatly increases their strength. First a uniform layer of
adhesive is applied to both bonding surfaces. Then the solvent is left to
cure until the adhesive feels dry, that means it is no longer tacky when
touched and only has a low level of immediate adhesion. As with solvent
adhesives at least one of the surfaces which are to be bonded has to be
permeable to solvents, otherwise the hardening of the adhesive until
reaching final strength can take very long.
The adhesive can be applied by hand using a notched trowel and
automatically with spray units (hot or cold). Furthermore these adhesives
can be applied to decorative laminate and substrate using pouring units.
When applying adhesives with a notched trowel the directions of
application on substrate and decorative laminate have to be at right
angles. Sufficient curing is important (finger test!). Contact adhesives
require short but firm contact pressure to ensure safe bonding. Careful
attention has to be paid that no stresses occur in the material when
bonding substrate and decorative laminate.
Open time can be lowered by accelerated drying of the adhesive films,
making sure to avoid overdrying. Overdried adhesive, however, can be
reactivated by applying heat (e.g. infrared radiation).
Pressing: Additional hand pressing roller and roller press (for narrow
surfaces).
4.4.3.3.4 Reactive adhesives
Reactive adhesives consist of usually two different substances which are
joined to produce a bond in order to form a new plastic in a chemical
reaction (polymerisation). This in turn bonds the workpieces together
when it hardens. Examples for reactive adhesives are the two component
adhesives made from epoxy resins or acrylate resins as well as the one
component adhesives made from cyanacrylate and polyurethane, which
require an invisible second component – ambient humidity.
Reactive adhesives are mainly used for special bonding applications.
Because of the large number of different types it is not possible to give
general recommendations for processing. If you have any questions
about bonding and for new applications please contact the technical field
service of your adhesives manufacturer.
4.4.3.3.5 Hot melt adhesives
Hot melt adhesives are used in many areas due to their high processing
productivity and their environmentally friendly properties (no solvents).
Hot melt adhesives can be found in almost all areas of modern
production (surface laminating, edge laminating, production of abrasive
material, furniture manufacturing, automotive manufacturing etc.). Hot
melt adhesives differ in their chemical composition which also determines
the use of the product. There are ethylene vinyl acetate (EVA), polyamide,
polyester, polyolefin and polyurethane hot melt adhesives. Reactive
polyurethane hot melt adhesives are very frequently used for laminating
different substrates with decorative laminates.
Depending on their chemical composition hot melt adhesives are
available in different containers. EVA, polyamide and polyolefin adhesives
are often supplied as a granulate in bags. Not every hot melt adhesive is
suitable for pulverising and the production of adhesive films.
Polyurethane hot melt adhesives are always supplied in a vapour
diffusion tight packaging, preventing humidity from entering during the
stated storage time. Protective gas can be applied to the “adhesive
sticks” in their packaging or they can be protected by using vacuum
packaging.
They are applied using hot glue devices with heating hoses and
application heads.
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
38 www.gentas.com.tr 39www.gentas.com.tr PRODUCT CATALOGPRODUCT CATALOG
4.4.3 Bonding processes
4.4.3.1 General information
Both sides of the decorated laminate and the substrate have to be
carefully cleaned before bonding. Just before bonding they have to be
free from any release agents, particles, sweat stains and coarse particles
which could show on the surface after bonding. Grease, oil and sweat
stains can be removed using suitable solvents - do not use nitro solvents
(observe accident prevention regulations!).
During bonding the ambient climate should be 18 - 25 °C and 50 - 65 %
rel. humidity (see section 4.3 “Conditioning”).
Observe the information from the adhesive manufacturer. It is
recommended to always carry out test bonding under local conditions.
The safety regulations of the trade associations and Health and Safety
have to be observed when working with adhesives, solvents and
hardeners.
4.4.3.2 Pressing temperature
The safest pressing temperatures for stress-free composite boards is 20
°C. Higher temperatures allow a reduction of pressing time. However, 60
°C should not be exceeded because the dimensional changes of the
decorated laminates in contrast to the substrate depend on temperature.
This avoids increased stress which leads to warping and changes in the
surface. Observe the manufacturers guidelines.
4.4.3.3 Applying adhesive and pressing
The adhesive always has to be spread evenly across the surface. It has
to be ensured for composite panels that the amount of adhesive applied
is the same on both sides in order to avoid warping. This is particularly
important for water-based adhesive systems; the amount of adhesive
applied should therefore be kept as small as possible in this case.
Applying adhesive with a notched trowel
lengthwise
crosswise
Figure 21: Applying adhesive
Adhesive can be applied by hand using a notched trowel or a hand roller,
or automatically using glue application machines.
Four-roller machines ensure especially uniform adhesive application and
accurate dosing.
4.4.3.3.1 Dispersion adhesives
Dispersion adhesives generally use water as the mobile phase
(dispersing agent) which contains the adhesive components as a
dispersion. The water content generally lies between 40 and 70 weight
percent. After application to the surface to be bonded, the dispersing
agent penetrates into the work pieces or evaporates into the environment
or the pH value changes, causing the dispersion to break. This causes
the adhesive components to make contact and form a film which can
connect the two workpieces. Today, aqueous dispersion adhesives are
often used as a substitute for solvent adhesives. They are neither a fire or
explosion hazard nor do they release solvents. However, water-based
adhesives require more time or more energy for hardening.
Dispersion adhesives are e.g.:• PVAc adhesives• 2 component PVAc dispersion adhesives
Cold presses: Screw presses, single or multi level presses.
Warm presses: Single or multi level presses, short cycle presses, roller
presses, double belt presses.
Please note the following: Low and uniform application of the adhesive
as well as observing the pressing temperatures and times.
4.4.3.3.2 Condensation resin adhesives
Condensation resin adhesives are in the group of adhesives which have
to be processed with a minimum of 2 to 4 bar bonding pressure in order
to allow multi-layer and composite layer bonding. This allows the joining
of materials of different types.
The adhesive batches require corresponding additives (e.g. type flours)
for elastification of the glue line. They also produce a visually more
uniform surface. Different types of hardeners allow a larger variation of
bonding and pressing data. Impurities on the surface caused by
adhesives and hardeners have to be removed before bonding, otherwise
they cannot be removed any more without damaging the surface.
Release agents applied to corresponding areas prevent adhesive
residues from sticking to the surface of the decorative laminates and
bonding plates. Phenol, resorcinol resin adhesives are also used for
manufacturing composite boards with increased resistance to flames.
Condensation resin adhesives are e.g.:• melamine/urea resin• phenol resin• resorcinol resin
Warm presses: Single and multi-level presses, short cycle presses,
double belt presses.
Please note the following: Low and uniform application of the adhesive
as well as observing the pressing temperatures, pressures and times.
4.4.3.3.3 Contact adhesives
Contact adhesives can be solvent adhesives as well as dispersion
adhesives which are processed using contact bonding. Polymers are
used as bonding agents for this type of adhesive; after evaporation of the
solvent they change from an amorphous to a crystalline state after a
certain time, which greatly increases their strength. First a uniform layer of
adhesive is applied to both bonding surfaces. Then the solvent is left to
cure until the adhesive feels dry, that means it is no longer tacky when
touched and only has a low level of immediate adhesion. As with solvent
adhesives at least one of the surfaces which are to be bonded has to be
permeable to solvents, otherwise the hardening of the adhesive until
reaching final strength can take very long.
The adhesive can be applied by hand using a notched trowel and
automatically with spray units (hot or cold). Furthermore these adhesives
can be applied to decorative laminate and substrate using pouring units.
When applying adhesives with a notched trowel the directions of
application on substrate and decorative laminate have to be at right
angles. Sufficient curing is important (finger test!). Contact adhesives
require short but firm contact pressure to ensure safe bonding. Careful
attention has to be paid that no stresses occur in the material when
bonding substrate and decorative laminate.
Open time can be lowered by accelerated drying of the adhesive films,
making sure to avoid overdrying. Overdried adhesive, however, can be
reactivated by applying heat (e.g. infrared radiation).
Pressing: Additional hand pressing roller and roller press (for narrow
surfaces).
4.4.3.3.4 Reactive adhesives
Reactive adhesives consist of usually two different substances which are
joined to produce a bond in order to form a new plastic in a chemical
reaction (polymerisation). This in turn bonds the workpieces together
when it hardens. Examples for reactive adhesives are the two component
adhesives made from epoxy resins or acrylate resins as well as the one
component adhesives made from cyanacrylate and polyurethane, which
require an invisible second component – ambient humidity.
Reactive adhesives are mainly used for special bonding applications.
Because of the large number of different types it is not possible to give
general recommendations for processing. If you have any questions
about bonding and for new applications please contact the technical field
service of your adhesives manufacturer.
4.4.3.3.5 Hot melt adhesives
Hot melt adhesives are used in many areas due to their high processing
productivity and their environmentally friendly properties (no solvents).
Hot melt adhesives can be found in almost all areas of modern
production (surface laminating, edge laminating, production of abrasive
material, furniture manufacturing, automotive manufacturing etc.). Hot
melt adhesives differ in their chemical composition which also determines
the use of the product. There are ethylene vinyl acetate (EVA), polyamide,
polyester, polyolefin and polyurethane hot melt adhesives. Reactive
polyurethane hot melt adhesives are very frequently used for laminating
different substrates with decorative laminates.
Depending on their chemical composition hot melt adhesives are
available in different containers. EVA, polyamide and polyolefin adhesives
are often supplied as a granulate in bags. Not every hot melt adhesive is
suitable for pulverising and the production of adhesive films.
Polyurethane hot melt adhesives are always supplied in a vapour
diffusion tight packaging, preventing humidity from entering during the
stated storage time. Protective gas can be applied to the “adhesive
sticks” in their packaging or they can be protected by using vacuum
packaging.
They are applied using hot glue devices with heating hoses and
application heads.
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
40 www.gentas.com.tr PRODUCT CATALOG
4.5 Appendix “General calculation of the bonding pressure for hydraulic
presses”
For attaining the correct the bonding pressure for difference board sizes it
is necessary to calculate the pressure exerted by the pistons and the
corresponding pressure gauge pressure.
Example:
required bonding pressure pressure gauge pressure in bar
x =
Piston area = r² x π
number of pistons
board area (cm²)
piston area (cm²)
Example: A hydraulic press is given, 6 pistons with 12 cm diameter each
(i.e. radius r = 6 cm), furthermore a board to be laminated 210 cm x 80 cm.
The bonding pressure is to be 3 bar.
3
6
210 x 80
26 x 3,1474 bar pressure gauge pressure (» 74kp/cm²)x =
Note: For workpieces with frame constructions only the supporting area of frame and
insert (e.g. honeycombs) is to be taken into account. 2 2Conversion: bar: 1; N/mm : 0.1 kPa: 100 kp/cm : ≈ 1
Cleaning and maintenance5.
Due to their durable, hygienic and watertight surface decorative
laminates require no special maintenance. They are easy to clean using
water and mild detergent.
Simply clean the surface with warm water and then wipe dry with a paper
towel or a soft cloth. More persistent marks can usually be removed with
non-abrasive household cleaners such as washing powder, liquid or solid
soap. Depending on the degree of staining it is recommended to leave
the cleaning agent to take effect. Rinse with water and dry afterwards.
Repeat several times if necessary. Remove all residue of the cleaning
agent to prevent smear marks. Dry the surface with a clean, absorbent
cloth or a paper towel. The above procedure can be improved by using a
cleaning sponge or a nylon brush.
Environment and disposal6.
Decorative laminate is a hardened and therefore inert thermosetting
plastic. There is no migration to influence food and therefore the contact
between decorative laminates and food is safe and approved. Decorative
laminate surfaces are non-corrosive and non-oxidising.
Decorative laminates are difficult to set on fire and they have the property
of delaying the spreading of flames, therefore prolonging escape time.
The same fire fighting techniques as for other building materials
containing wood can be used for fires involving decorative laminates.
The high thermal value of decorative laminates makes them suitable for
energetical recycling. Modern, officially approved industrial firing plants
provide the conditions for good burning processes.
Decorative laminates can normally be disposed of as normal household
waste, observing municipal regulations.
HPL are hygienic and stainless besides being resistant to impacts, scratches, chemicals, heat and any climate conditions.
8
®
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
Dimensions & Surfaces Chart
40 www.gentas.com.tr PRODUCT CATALOG
4.5 Appendix “General calculation of the bonding pressure for hydraulic
presses”
For attaining the correct the bonding pressure for difference board sizes it
is necessary to calculate the pressure exerted by the pistons and the
corresponding pressure gauge pressure.
Example:
required bonding pressure pressure gauge pressure in bar
x =
Piston area = r² x π
number of pistons
board area (cm²)
piston area (cm²)
Example: A hydraulic press is given, 6 pistons with 12 cm diameter each
(i.e. radius r = 6 cm), furthermore a board to be laminated 210 cm x 80 cm.
The bonding pressure is to be 3 bar.
3
6
210 x 80
26 x 3,1474 bar pressure gauge pressure (» 74kp/cm²)x =
Note: For workpieces with frame constructions only the supporting area of frame and
insert (e.g. honeycombs) is to be taken into account. 2 2Conversion: bar: 1; N/mm : 0.1 kPa: 100 kp/cm : ≈ 1
Cleaning and maintenance5.
Due to their durable, hygienic and watertight surface decorative
laminates require no special maintenance. They are easy to clean using
water and mild detergent.
Simply clean the surface with warm water and then wipe dry with a paper
towel or a soft cloth. More persistent marks can usually be removed with
non-abrasive household cleaners such as washing powder, liquid or solid
soap. Depending on the degree of staining it is recommended to leave
the cleaning agent to take effect. Rinse with water and dry afterwards.
Repeat several times if necessary. Remove all residue of the cleaning
agent to prevent smear marks. Dry the surface with a clean, absorbent
cloth or a paper towel. The above procedure can be improved by using a
cleaning sponge or a nylon brush.
Environment and disposal6.
Decorative laminate is a hardened and therefore inert thermosetting
plastic. There is no migration to influence food and therefore the contact
between decorative laminates and food is safe and approved. Decorative
laminate surfaces are non-corrosive and non-oxidising.
Decorative laminates are difficult to set on fire and they have the property
of delaying the spreading of flames, therefore prolonging escape time.
The same fire fighting techniques as for other building materials
containing wood can be used for fires involving decorative laminates.
The high thermal value of decorative laminates makes them suitable for
energetical recycling. Modern, officially approved industrial firing plants
provide the conditions for good burning processes.
Decorative laminates can normally be disposed of as normal household
waste, observing municipal regulations.
HPL are hygienic and stainless besides being resistant to impacts, scratches, chemicals, heat and any climate conditions.
8
®
GENERAL RECOMMENDATIONS FOR USAGE OF LAMINATE
Dimensions & Surfaces Chart
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