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486275€¦ · Report No. R-14755-2, Rev. A Page 5 of 38 R Retlif Testing Laboratories Test Program...

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Environmental Test Report On RS255 Server Model Number: RS255 Customer Name: Crystal Group, Inc. Customer P.O.: 486275 Date of Revised Report: June 6, 2014 Test Report No.: R-14755-2, Rev. A Test Start Date: November 6, 2013 Test Finish Date: January 8, 2014 Test Technician: N. Mirabile, R. Rondon Lead Env. Test Technician: V. Rondon Approved By: M. Hull Report Revision Prepared By: G. Bradshaw Government Source Inspection: Not Applicable Our letters, procedures and reports are for the exclusive use of the customer to whom they are addressed and their communication or the use of the name of Retlif Testing Laboratories must receive our prior written approval. Our letters, procedures and reports apply only to the sample tested and are not necessarily indicative of the qualities of apparently identical or similar products. The letters, procedures and reports and the name of Retlif Testing Laboratories or insignia are not to be used under any circumstances in advertising to the public. This report shall not be reproduced, except in full, without the prior written approval of Retlif Testing Laboratories.
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Page 1: 486275€¦ · Report No. R-14755-2, Rev. A Page 5 of 38 R Retlif Testing Laboratories Test Program Summary Test Report Number: R-14755-2, Rev. A Customer: Crystal Group, Inc. Address:

Environmental Test Report

On

RS255 Server Model Number: RS255

Customer Name: Crystal Group, Inc.

Customer P.O.: 486275

Date of Revised Report: June 6, 2014

Test Report No.: R-14755-2, Rev. A

Test Start Date: November 6, 2013

Test Finish Date: January 8, 2014

Test Technician: N. Mirabile, R. Rondon

Lead Env. Test Technician: V. Rondon

Approved By: M. Hull

Report Revision Prepared By: G. Bradshaw

Government Source Inspection: Not Applicable Our letters, procedures and reports are for the exclusive use of the customer to whom they are addressed and their communication or the use of the name of Retlif Testing Laboratories must receive our prior written approval. Our letters, procedures and reports apply only to the sample tested and are not necessarily indicative of the qualities of apparently identical or similar products. The letters, procedures and reports and the name of Retlif Testing Laboratories or insignia are not to be used under any circumstances in advertising to the public. This report shall not be reproduced, except in full, without the prior written approval of Retlif Testing Laboratories.

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Table of Contents

Certification and Signatures .................................................................................................. 3 Revision History .................................................................................................................... 4 Test Program Summary ........................................................................................................ 5 

Test Environment ............................................................................................................ 5 Test Purpose .................................................................................................................. 5 Test Specifications .......................................................................................................... 5 Acceptability Criteria ....................................................................................................... 6 Input Voltage ................................................................................................................... 6 Modifications ................................................................................................................... 6 Test Sequence and Results ............................................................................................ 7 

Airborne Noise ................................................................................................................... 8 Test Data ........................................................................................................................ 8 Test Photographs .......................................................................................................... 16 Equipment List .............................................................................................................. 19 

Structureborne ................................................................................................................. 20 Test Data ...................................................................................................................... 20 Test Photographs .......................................................................................................... 29 Equipment List .............................................................................................................. 32 

901 Shock ........................................................................................................................ 33 Test Data ...................................................................................................................... 33 Test Photographs .......................................................................................................... 36 Equipment List .............................................................................................................. 38 

List of Tables

Table 1 - Test Sequence and Results ................................................................................... 7 

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Revision History Revisions to this document are listed below; the latest revised document supersedes all previous issues of this document: Revision Date Pages Affected - January 17, 2014 Original Release A June 6, 2014 Global Changes

Report Number: R-14755-2 to Revised Report Number: R-14755-2, Rev. A

5 Added System Components

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Test Program Summary

Test Report Number: R-14755-2, Rev. A Customer: Crystal Group, Inc.

Address: 850 Kacena Road Hiawatha, IA 52233

Manufacturer: Crystal Group, Inc. Test Sample: RS255 Server

Model Number: RS255 Serial Number: 13091217

Consisting of the Following Components: Motherboard - MBS-00010 CPU - PRO-00021 (x2) RAM - MEM-00017 (x6) HD - HDD-00089

Test Environment All testing was performed at the Retlif Testing Laboratories, Ronkonkoma, New York facility. Each test method was performed in the environment specified within the test standard. Test Purpose The purpose of this qualification test program was to determine if the RS255 Server could withstand the anticipated environmental extremes in accordance with the method requirements of MIL-STD-740-1, MIL-STD-740-2 and MIL-S-901D. Test Specifications

MIL-STD-740-1, Airborne Sound Measurements and Acceptance Criteria of Shipboard Equipment, Dated: 30 December 1986

MIL-STD-740-2, Structureborne Vibratory Acceleration Measurements of Acceptance Criteria of Shipboard Equipment, Dated: 3 December 1986

MIL-S-901D, Shock Tests, H.I. (High Impact) Shipboard Machinery, Equipment, and Systems, Requirements for, Dated: 17 March 1989

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Mode of Operation During the performance of all testing specified herein, the Equipment Under Test (EUT) was operated as follows: Mode 1:

During the course of this test, the EUT was energized with 115 VAC and operating Acceptability Criteria The following was considered EUT acceptability: Airborne Noise:

EUT shall not have a peak weighted sound pressure level in excess of 140dB Structureborne Noise:

The vibratory acceleration noise level shall not exceed 65dB from 10 Hz to 1250 Hz, increasing by 7dB/decade to 95dB at 20 kHz

901 Shock

No visual evidence of damage The EUT shall function properly during testing and shall not dislodge from its

mounting as to become a hazard for equipment of personnel Input Voltage The RS255 Server was powered by 115 VAC, 60 Hz. Modifications No modifications were made to the EUT during the course of this testing program in order to demonstrate compliance with the specified requirements.

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Test Sequence and Results The following test methods were performed on the RS255 Server: All testing documented herein was performed in the sequence shown in Table 1.

Table 1 - Test Sequence and Results Testing Dates Test Method Test Results

November 6, 2013 901 Shock Complied(1)

January 7, 2014 Airborne Noise Complied(1) January 8,2014 Structureborne Noise Complied(1)

(1)EUT complies with post test ATP as reported by the representative of Crystal Group, Inc.

Testing Certificate # 1149.01 All test methods listed above are included in Retlif Testing Laboratories, Ronkonkoma, New York, A2LA Scope of Accreditation and were performed in accordance with the Retlif Testing Laboratory Quality System which is compliant with the requirements of ISO/IEC 17025 General Requirements for the Competence of Calibration and Testing Laboratories.

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Airborne Noise Test Data

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TEST DATA SHEET Test Method Airborne Noise Customer Crystal Group Inc. Job Number R-14755-2 Test Sample RS255 Server Part Number RS255 Model Number N/A Serial Number 13091217 Test Specification MIL-STD-740-1 Para: N/A Operating Mode Mode 1 Technician V. Rondon & N. Mirabile Date 1/7/14

Notes: During the course of this test the RS255 Server fans were placed in their max capacity mode to ensure the noise levels that were recorded were the worst case scenario during testing. All Measurements were taken centered on the unit at a distance of 1 meter.

Date Time Test Log

1/7/14 19:00 Begin Airborne Noise test on RS255 Server SN: 13091217.

19:13 Airborne noise complete.

Results: This test was for informational purposes only.

Sheet 1 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 2 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Ambient

Test Method: Airborne Noise dB REF: 20µPa

Page 2 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 3 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Back

Test Method: Airborne Noise dB REF: 20µPa

Page 3 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 4 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Front

Test Method: Airborne Noise dB REF: 20µPa

Page 4 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 5 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Left

Test Method: Airborne Noise dB REF: 20µPa

Page 5 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 6 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Right

Test Method: Airborne Noise dB REF: 20µPa

Page 6 of 7

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 7 of 7

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/7/14

Part No: RS255 Notes: Top

Test Method: Airborne Noise dB REF: 20µPa

Page 7 of 7

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Test Photographs Airborne Noise

Back

Front

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Test Photographs Airborne Noise

Left

Right

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Test Photographs Airborne Noise

Top

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Equipment List Airborne Noise

EN Manufacturer Description Range Model No. Cal Date Due Date 1407 RETLIF SHIELDED ENCLOSURE - 80db, 14 kHz - 10 GHz (32X20X12) No Calibration Required TEST CHAMBER

1558 PCB MICROPHONE 0 - 20 kHz 378B02 9/9/2013 9/30/2014 PIEZOTRONICS

1563 CRYSTAL ANALYZER, DYNAMIC SIGNAL 0 - 23 kHz CoCo-80 9/24/2013 9/30/2014 INSTRUMENTS

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Structureborne Test Data

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TEST DATA SHEET Test Method Structureborne Noise Customer Crystal Group Inc. Job Number R-14755-2 Test Sample RS255 Server Part Number RS255 Model Number N/A Serial Number 13091217 Test Specification MIL-STD-740-2 Para: N/A Operating Mode Mode 1 Technician V. Rondon & N. Mirabile Date 1/8/14

Notes: During the course of this test the RS255 Server fans were placed in their max capacity mode to ensure the noise levels that were recorded were the worst case scenario during testing

Date Time Test Log

1/8/14 15:30 Begin Structure borne Noise test on RS255 Server SN: 13091217

16:45 Structure borne Noise complete.

Results: This test was for informational purposes only.

Sheet 1 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 2 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: Ambient

Test Method: Structureborne Noise dB REF: 20µPa

Page 2 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 3 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: X-Axis Back

Test Method: Structureborne Noise dB REF: 20µPa

Page 3 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 4 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: X-Axis Front

Test Method: Structureborne Noise dB REF: 20µPa

Page 4 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 5 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: Y-Axis Front

Test Method: Structureborne Noise dB REF: 20µPa

Page 5 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 6 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: Y-Axis Back

Test Method: Structureborne Noise dB REF: 20µPa

Page 6 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 7 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: Z-Axis Back

Test Method: Structureborne Noise dB REF: 20µPa

Page 7 of 8

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Customer: Crystal Group Inc. Job No. R-14755-2 Page: 8 of 8

Test Sample: RS255 Server Technician V. Rondon & N. Mirabile Date: 1/8/14

Part No: RS255 Notes: Z-Axis Front

Test Method: Structureborne Noise dB REF: 20µPa

Page 8 of 8

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Test Photographs Structureborne Noise

X Axis, Back

X Axis, Front

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Test Photographs Structureborne Noise

Y Axis, Front

Y Axis, Back

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Test Photographs Structureborne Noise

Z Axis, Back

Z Axis, Front

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Equipment List Structureborne Noise

EN Manufacturer Description Range Model No. Cal Date Due Date 1563 CRYSTAL ANALYZER, DYNAMIC 0 - 23 kHz CoCo-80 9/24/2013 9/30/2014 INSTRUMENTS SIGNAL 224 UNIVERSAL SHIELDED ENCLOSURE - 100dB, 14 kHz - 10GHz 24X20X12 No Calibration Required SHIELDING TEST CHAMBER

R346 PCB ACCELEROMETER 5 Hz - 10 kHz 352A60 10/1/2013 10/31/2014 PIEZOTRONICS

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901 Shock Test Data

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FACTORY TEST RECORD: CLASS HI SHOCK DATE 11/6/13 TEST # R-14755-2

1. ITEM NAME OF EQUIPMENT SHOCK-TESTED RS255 Server S/N: 13091217

2. RATING (KW, VOLTS, GPM, CFM, ETC.) 100-240 VAC,50- 60 Hz

3. MAJOR PARTS PUMP, ETC.

MANUFACTURER ADDRESS GOV DWG NO

IDENTIFYING NO

N/A

Crystal Group Inc. 850 Kacena Road, Hiawatha, IA, 52233 N/A N/A

MOTOR, ETC. N/A

MANUFACTURER N/A ADDRESS N/A GOV DWG NO N/A

IDENTIFYING NO N/A

4. CONTRACT NO.

CONTRACTOR

ADDRESS

GOV DWG NO N/A IDENTIFYING NO N/A

5. TYPE OF SHOCK TEST: ASSEMBLY SUB-ASSEMBLY PARTS

6. TOTAL WEIGHT OF ASSEMBLY TESTED

27 lbs

WEIGHT OF INDIVIDUAL MAJOR PARTS

169 lbs

TOTAL WEIGHT ON ANVIL TABLE 196 LBS.

STARTER

N/A

7. WEIGHT CLASSIFICATION OF ITEM LIGHT MEDIUM

8. APPLICABLE MOUNTING FIGURE IN SPECIFICATION MIL-S-901 FIX 4A, FIG 7 FIX 4C, FIG 8 FIG 9-1, FIG 13 FIG 10-1, FIG 16 FIG 10-2 OTHER

9. FOR LIGHTWEIGHT ITEMS

FIRST CONDITION SECOND CONDITION BLOW DROP AXIS DAMAGE INCURRED BLOW DROP AXIS DAMAGE INCURRED

1 5 FT X No apparent damage noted. 1 1 FT

2 3 FT X No apparent damage noted. 2 3 FT 3 1 FT X No apparent damage noted. 3 5 FT 4 5 FT Z No apparent damage noted. 4 1 FT 5 3 FT Z No apparent damage noted. 5 3 FT 6 1 FT Z No apparent damage noted. 6 5 FT 7 5 FT Y No apparent damage noted. 7 1 FT 8 3 FT Y No apparent damage noted. 8 3 FT 9 1 FT Y No apparent damage noted. 9 5 FT

TERMS SUBJECT TO ABOVE TWO CONDITIONS WERE SAME DIFFERENT

REMARKS: EUT met the requirements of MIL-S-901D class A Shock Testing; Observation: At the completion of testing customer performed an internal visual inspection and found no damage.

TEST LABORATORY Retlif Testing Laboratories

ADDRESS 795 Marconi Ave, Ronkonkoma NY 11779

TEST CONDUCTOR R. Rondon

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1. Test item identification below has met the requirements of Military Specification MIL-S-901D, based upon:

Shock testing of the item identified below Previous shock testing of an item similar to the item identified below (shock test extension) Previous shock testing of an item identical to the item identified below (shock test extension) 2. Item (Description): Server 3. Manufacturer: Crystal Group

4. Part No: RS255 5. Size/Capacity: Unknown 6. Drawing Number: N/A 7. Military Specification: MIL-S-901D 8. Ship: Unknown 9. Service: Naval

10. Contract Number: N/A

11. Shock Test Facility: Retlif Testing Laboratories, 795 Marconi Ave, Ronkonkoma NY 11779 Report Number: R-14755

12. Previous Shock Test approval references (if this form conveys Shock Test extension approval)

13. Test Category Lightweight Medium Weight Heavyweight 14. Shock Grade A B 15. Equipment Class I II III 16. Shock Test Type A B C

17. Mounting Location Deck Hull Shell

Wetted-Surface Frame Rack Mount

18. Shipboard mounting plane represented during Shock Test:

Base Front or Face Back Plane Top Combination Rack Mount

19. Mounting orientation of item relative to ship’s fore-and aft axis (for medium weight and heavyweight Test items only):

20. Remarks/Approval Limitations: Not Applicable

21. Approved: (Reviewer’s signature (See 6.6.10)

Reviewer’s Name: Date: November 6, 2013

Michael Hull

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Test Photographs 901 Shock

Test Setup, X Axis, Back

Test Setup, Z Axis, Vertical

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Test Photographs 901 Shock

Test Setup, Y Axis, Side

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Equipment List 901 Shock

EN Manufacturer Description Range Model No. Cal Date Due Date 528 NEW ENGLAND TRAWLER DROP SHOCK MACHINE N/A 901 Calibrate Before Use


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