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PLANT LAYOUTPLANT LAYOUTSub: Operations ManagementSub:

Operations Management

Dr.Nitin KubdeDr.Nitin Kubde

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INTRODUCTIONINTRODUCTION

The step forward, in the sequence, after location andThe step forward, in the sequence, after location and

site decision.site decision.

The !oor plan, indicating the location of the "ariousThe !oor plan, indicating the location of the "arious

wor# centres,wor# centres,

plant, associated o$ices and supporting facilities.%plant, associated o$ices and supporting facilities.%

&ence,&ence,

The 'udicious selection of the location of the plantsThe 'udicious selection of the location of the plants

and machines should be in such a wa(, as to facilitateand machines should be in such a wa(, as to facilitate

uninterrupted and quic# mo"ements of input materialuninterrupted and quic# mo"ements of input materialthrough pre)determined c(cle of operations, till the(through pre)determined c(cle of operations, till the(

are transformed as outputs, in the form of productsare transformed as outputs, in the form of products

and ser"ices, with minimum material handling andand ser"ices, with minimum material handling and

management, with ma*imum e$icienc( and qualit( ofmanagement, with ma*imum e$icienc( and qualit( of

operation leading to minimum o"erall cost of theoperation leading to minimum o"erall cost of theentire process+ operations.entire process+ operations.

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IMPORTANCE OF LAYOUTIMPORTANCE OF LAYOUT

Facilitates: Manufacturing processFacilitates: Manufacturing process

Facilitates !uic" #o$e#ents %& re'uction ofFacilitates !uic" #o$e#ents %& re'uction of

transportation ( )aiting ti#etransportation ( )aiting ti#e

Mini#ises #aterial #o$e#ent ( *an'lingMini#ises #aterial #o$e#ent ( *an'ling

Efficient utilisation of resources:Efficient utilisation of resources:

Men+ Materials+ Mac*inesMen+ Materials+ Mac*ines

Ac*ie$es efficienc& %& effecti$e planningAc*ie$es efficienc& %& effecti$e planning I#pro$es !ualit& of operations %& proper selection ofI#pro$es !ualit& of operations %& proper selection of

plant+ #ac*iner&+ operations ( se!uencingplant+ #ac*iner&+ operations ( se!uencing

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1. Types of Production

2. Production System

3. Scale of Production

4. Type of machines

5. Type of Building Facilities

6. !aila"ility of Total Floor rea

#. Possi"ility of Future $%pansion

&. rrangement of 'aterial (andling$)uipment

the Plant +ayout,ecision

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'aterial Flo- System

'anufacturing Process includes three"asic inputs

1. 'en2. 'achines

3. 'aterials

Flo- of 'aterial

Product +ayout / Short 0 Smooth

Process +ayout / +ong 0 omple%

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'aterial Flo- System

'aterial Flo- System is di!ided in t-oparts

1.

(oriontal Flo- System2. ertical Flo- System

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(oriontal Flo- System

The (oriontal Flo- Systems arede!ised in the single story "uilding

-hen the at oor area is a!aila"le. n this system the starting point is the

recei!ing 789 of ra- material and theterminal point is shipment 7S9 of

:nished goods. n "et-een these t-o points the

materials mo!e from one -or; station

to another for the processing.

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(oriontal Flo- Systems denoted "y the alpha"etic letters 1. I type Flow :-

Shortest route .

'ust ha!e roads on"oth side.

Plant area has long lengths But short -idth.

,i*iculty in returning empty containers.

"sence of rushing of outsidetransportation.

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(oriontal Flo- Systems denoted "y the alpha"etic letters

2. =+> type Flo- /

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(oriontal Flo- System

3. = type Flo- /

?ne side road lin; -ill

"e re)uired. +ess di*iculty in returning the empty

containers.

Possi"ility of rushing of outsidetransportation.

Suita"le for longer production line.

8e)uires s)uare li;e oor area.

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(oriontal Flo- System

4. =S> or in!erted =S> type of Flo- /

8e)uires roads on "oth

side."sence of rushing of

outside transportation.

8e)uires s)uare li;e oor area. ,i*iculty in returning empty containers.

Suita"le for longer production lines.

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(oriontal Flo- System

5. =?> type Flo- / ?ne side road facility

is re)uired. (ea!y rush of outside

transportation. $asy in returning empty containers. 8e)uires s)uare li;e oor area. Suita"le for longer production line.

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(oriontal Flo- System

6. => and = type Flo- /

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(oriontal Flo- System

#. => and =S> type Flo- /

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(oriontal Flo- System

&. => and =?> type Flo- /

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ertical Flo- System The !ertical Flo- System arises in case of

multi story "uildings.

'ulti storey "uilding are used -here

limited land area is a!aila"le and theprocessing is done on light materials -iththe help of light machines.

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ertical Flo- System mportant ertical Flo- Systems /

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T@P$S ?F P+AT +@?

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1. PRODUCT OR LINE LAYOUT

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,ATC$S ?F P8?,

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,S,ATC$S P8?,

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2.PROCESS LAYOUT

Product B :

Product A :

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,ATC$S ?F P8?$SS+@?

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,S,ATC$S ?FP8?$SS +@?

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?'P8S?A B$TD$$AP8?,

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?'P8S?A B$TD$$AP8?,

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3.FIXED POSITION OR PROJECT

LAYOUT

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'A

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,ATC$S ?F FE$,P?ST?A +@?

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,S,ATC$S ?F FE$,P?ST?A +@?

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4. ?'BAT?A

+@?