A complete line of hazard monitoring systems and accessories designed for all your equipment monitoring requirements.

Bearing temperature monitoring.

Temperature Monitoring

T400N Elite - Hotswitch

The T400N Elite - Hotswitch is a microprocessor controlled temperature monitor, which works in conjunction with NTC temperature sensors to monitor up to 8 bearings and can provide an alarm and automatic shutdown when a high bearing temperature condition is detected.

•Monitorsupto8bearingsensors•Includes2separatealarmand2

separate stop relays•Shortcircuit/opencircuitfailsafe detection •StatusLEDsprovidequicklocationof

the hot bearing condition •Extensiverangeofsensorsavailable

from110°Fto180°F•Alarmmute-withautomatictime

delayed reactivation•PLCboard(optional)

•WDBorADBSeries:bearingtemp.

120to240VAC24VDC(universalsupply)

24VDC

•US-ClassIIDiv.2,GroupsF,G•Canada-ClassIIDiv.1,GroupsE,F,G•Europe-CE,ATEX,IECEx(available)

9.7"x7.4"x4"

Bucketelevatorsandconveyors

1

Serial network system for continuous monitoring of bearing temperature, belt misalignment, and more.

Combined Monitoring Systems

T500 Elite - Hotbus™

The T500 Elite - Hotbus is a serial communication system specially designed tomonitorupto256sensors,includingcontinuous bearing temperature and belt misalignment.WithautomaticmachineshutdowncapabilityandPLC/PC compatibility this advanced microprocessorbasedsystemofferslow cost installation, versatility and easy systemexpansion.Loggingandtrendingsoftwareisalsoavailableforhistoricdataanalysis and preventative and predictive machine maintenance.

•Continuousbearingtemperature monitoring with user adjustable trip points

•RS485serialcommunication•Monitorsupto256sensors•4secondscantimewith256sensors

installed•Enteryourownsensor/locationnames

foreasyidentification•Alarmandshutdownfeatures•Canbeconnectedtologgingand

trendingsoftware•Wirelessconnectivityoptions

•WDBorADBSeries:bearingtemp.•Touchswitch:beltalignment•M800EliteSpeedswitch:speed•AutosetSeries:levelindicator•Roto-LevelSeries:levelindicator•Binswitch:levelandplugindicator

120to240VAC24VDC(universalsupply)

Useexternal24VDCsupply

•US-ClassIIDiv.2,GroupsF,G•Canada-ClassIIDiv.1,GroupsE,F,G•Europe-CE,ATEX,IECEx(available)

9.7"x7.4"x4"

Bucketelevatorsandconveyors

Watchdog™ Elite

TheWatchdogEliteisamicroprocessorcontrolled unit with combined belt speed, belt alignment, bearing temperature, pulley alignment and plugged condition monitoringforbucketelevatorsandconveyors.AnLCDscreendisplaysmachinestatusmessages(availableinfourdifferentlanguages)andasuper-brightLEDdisplayshowsbeltspeed.Calibration and set-up parameters are accessedviaapasswordandfrontpaneltouch buttons.

•Monitorselevatorsandconveyors•Userfriendlymenuset-up•LEDbeltspeedindication•LCDmessagecenterscreen

displaying status•Fullyprogrammabletooptimize

elevator/conveyoroperation•LEDalarmindicationandpowerstatus•RelaycontactsandRS485outputs•PLCinterfaceandoptionalsoftware•Alarmandshutdownfeatures•Wirelessconnectivityoptions

•WDBorADBSeries:bearingtemp.•WDASeries:motionalignment•Touchswitch:beltalignment•P800ProxSwitch:speed•Binswitch:plugswitch

120to240VAC24VDC(universalsupply)

24VDC

•US-ClassIIDiv.2,GroupsF,G•Canada-ClassIIDiv.1,GroupsE,F,G•Europe-CE,ATEX,IECEx(available)

11.75"x9.5"x5.25"

Bucketelevatorsandconveyors

Combined, belt speed, belt alignment bearing temperature, pulley alignment and plugged condition monitoring system.

1 1

6 5

2 6

8 7

4 3

3

4BComponentsLimited

Model

Description

Features

Sensor Options

Input Supply Volt.

Sensor Supply

Approvals

H” x W” x D”

Applications

4BComponentsLimited

Bucket elevator belt alignment monitoring system.

Belt Alignment Monitoring

A400 Elite

TheA400Eliteisamicroprocessorbased control unit which uses high power magnetic sensors that detect movingmetallicbucketsorboltsfromeither one or two bucket elevators. The unit is able to provide an alarm andautomaticshutdownoftheelevatorwhen a belt misalignment condition is detected.

•Usesupto4magnetic(reluctance)alignment sensors

•Monitorsalignmentofbeltsintwoseparate elevators or top and bottom alignment in one elevator

•Includes2separatealarmand2separate stop relays

•Simple,reliable,consistent.Fully functionaltestviapushbuttonon frontpanel

•WDASeries:motionalignment

120to240VAC24VDC(universalsupply)

24VDC

•US-ClassIIDiv.2,GroupsF,G•Canada-ClassIIDiv.1,GroupsE,F,G•Europe-CE,ATEX–IECEx(available)

9.7"x7.4"x4"

Beltbucketelevators

B400 Elite

TheB400Eliteisamicroprocessorbased control unit which uses sensors to detect belt misalignment by pressure (Touchswitch)fromoneortwoelevators/conveyors.Theunitisableto provide an alarm and automatic shutdownoftheelevator/conveyorwhen a belt misalignment condition is detected.

•Usesupto4touchorcapacitive alignment sensors

•Monitorsalignmentofbeltsintwoseparate machines or top and bottom alignment in one machine

•Includes2separatealarmand2 separate stop relays

•Simple,reliable,consistent.Fully functionaltestviapushbuttonon frontpanel

•Touchswitch:forceactivated•Binswitch:capacitanceproxy

(openbeltconveyors)

120to240VAC24VDC(universalsupply)

24VDC

•US-ClassIIDiv.2,GroupsF,G•Canada-ClassIIDiv.1,GroupsE,F,G•Europe-CE,ATEX–IECEx(available)

9.7"x7.4"x4"

Beltbucketelevatorsandconveyors

Conveyor or bucket elevator belt alignment monitoring system.

65

3

Model

Description

Features

Sensor Options

Input Supply Volt.

Sensor Supply

Approvals

H” x W” x D”

Applications

Centralized alarm monitoring system.

Alarm Monitoring

X400 Elite - Alarmswitch

TheX400Elite-Alarmswitchis amicroprocessor based control unit which is able to accept contact style signals in8separatezones.AlarmandstatusLEDsprovidequicklocationofthealarm.Asinglelocalandoptionalremotealarmmute push button acknowledges any alarm condition.

•Monitorsupto8zones•Multiplealarminputsfromdifferent

sensors•LEDalarmindicationandpowerstatus•Alarmmute-localandremote

(reactivationonnewalarm)•Testfeature•PLCboard(optional)

•AutosetSeries:levelindicator•Roto-LevelSeries:levelindicator•Binswitch:levelandplugindicator•M800Speedswitch:speed•Touchswitch:beltalignment

120to240VAC24VDC(universalsupply)

24VDC

•Europe-CE,ATEX–IECEx(available)

9.7"x7.4"x4"

Bucketelevators,conveyors,silosandbins

8

4

3

2

6

Sensor Applications

These illustrations show typical sensor placements for monitoring: speed, motion, bearing & surface temperature, belt alignment, level / plug indication and slack chain detection.

Silo

Bucket Elevator Leg

The T500 Elite Hotbus and Watchdog Elite monitoring systems have wireless connectivity options.

1

1

6

6

8

8

4

3

Drag Chain Conveyor

1

1

15

27

1

3

Enclosed Belt Conveyor1

1

1

1

1

66

72

72

1

Open Belt Conveyor6 6

7

11

TheWDBandADBseriesbearingtemperaturesensorsaredesignedtoscrewdirectlyintoanexistinggreasezerkfittingonabearinghousing.Eachsensorisfittedwithagreasenippletoallowlubricationofthebearingwithouttheneedforremovalofthesensor.TheWDBseriesisavailablewitheitheraPTCthermistorwithvariousfactorysettrippointsoran NTC thermistor with a user adjustable trip point.

TheADBserieshavebeendesignedtoallowthedepthofthesensortobeadjustabledepending on your application. TheADBseriesisavailablewithNTCthermistorsandhaveprobelengthsof2”,4”and8”.

RTDPlatinum(PT100)sensorsarealsoavailable.

Othersurfacemountandadjustabledepthsensorsarealsoavailable.

Sensors

TheWDASeriesarenon-contactingextendedrangemagneticsensorsusedtodetectferroustargets(suchasbucketboltsorsteelbuckets)atadistanceofupto3inchesfromthesensor.

TheM800monitorsrotatingmachineryfordangerousunderspeedconditions.AninductivesensingdevicelocatedinthenoseoftheM800Eliteenclosurewilldetectametaltarget.OncetheunitissettothenormalmachineRPM,itprovidesalarmandshutdownsignalsat10%and20%underspeed.

- Can be used with the Whirligig® shaft sensor mount

TheP800isaninductiveproximitysensordesignedtodetectshaftspeed,shaftposition,gate position, or object presence. No contact is made between the sensor and the target beingmonitored.TheP800willdetectaferrousobjectat1/2”andanon-ferrousmetalobjectatadistanceof5/16”.

- Can be used with the Whirligig® shaft sensor mount

TheRoto-LevelSeriesarerotarypaddleswitchesdesignedtodetecthighandlowlevelsofbulkgranularsolidsinbins,tanks,silos,andasblockagedetectorsinspouts.

TheAuto-Set™Seriesareself-containedpointlevelmonitorswithdigitaldisplaysforhigh,intermediate,orlow-leveldetectionofliquids,powdersorfree-flowinggranularsolids.TheAuto-Set™Seriesincorporatessimplepush-buttoncalibrationwithmicroprocessorenable/disableswitchfortotalprotectionofstoredvalues.Oncetheunitiscalibratedforaspecificapplication,itneverhastobere-calibrated.

Bearing & Surface Temperature1 WDA Series: Motion Alignment5

M800 Elite - Speed Switch2

Touchswitch™ - Belt Misalignment6

Binswitch - Plug Sensor3

P800 - ProxSwitch7

Roto-Level Series - Plug Sensors4

Auto-Set ™ Series - Plug Sensors8

The Touchswitch™ is an electro-mechanical limit-switch with no moving parts, which detects tracking and misalignment problems on bucketelevatorsandconveyors.Unlikearubblockthatutilizesfriction(heat)toactivate,theTouchswitch™ispressuresensitiveforsaferandmore reliable monitoring.

NOTE: Rub blocks are available for special applications. Call the 4B Tech Team to discuss the requirements for your specific application.

WDB 1 & 2 WDB 6

WDB 7Surface Mount

WDB 3ADB

Exploded View of the Whirligig® Universal Shaft Sensor Mount

P800 Installed on the Whirligig® Universal Shaft Sensor Mount

Autoset™Flush Probe

Autoset™ with Extended Power Shield

Autoset™ Remote Probes and Control Unit

WDA - High Temperature

TheBinswitchSensordetectslevelorplugsituationsforbulkgranularsolidsorliquidsintanks, bins, or silos and can be used as a plug or choke detector in chutes, conveyors and elevatorlegs.Programmablefeaturesincludetimedelayonmaterialarrivingorleaving,andfailsaferelaysettingsforhighandlowlevels.

Autoset™ with Power ShieldRLI

RLIRoto-Switch™

WDA - Standard

M800Elite

P800

Testing & Commissioning

Speed Master™

Speed Switch Tester

The Speed Master™ accurately tests the calibration of a speed switch, and allows testing of the 10% alarm and 20% shutdown features of the sensor while installed on the machine shaft.

ADB Sensor Tester

The ADB Sensor Tester has been designed to test 4B adjustable depth bearing (ADB) style temperature sensors in the field. This hand held test unit features an integrated heating block specifically designed to have a 4B ADB sensor directly inserted. With integral controls and temperature display, the unit heats the sensor to the desired trip point, and allows quick and easy real life testing of the sensor and temperature monitoring system.

Testing & Commissioning Service

4B has a dedicated team of technicians providing free over the phone 24 hour technical support to trouble shoot any issue that can occur during or after installation.

Additionally, 4B offers an on site commissioning service to ensure our products have been properly set up and are functioning correctly after your initial installation.

4B also offers service contracts to periodically test and verify that our products are being maintained and working properly to help protect your equipment. For a quote on these services, please contact a 4B technical support representative.

NEWPRODUCT

NEWPRODUCT

Patent Pending

4B monitoringsystems

are unsurpassed in quality

and performance.Manufactured to ISO9001

quality standards, monitoring systems also carry 3rd party approvals for USA, Canada and Europe.

IECEx

ATEXC US

RoHS

www.go4b.com

When it comes to supplying you with virtually any material handling

component, 4B has it.

Speed SwitchesLevel Monitors

Elevator Buckets & BoltsForged Conveyor Chain

& More!

Copyright2012©4BComponentsLtd.Allrightsreserved.

Brochureinformationsubjecttochangeorcorrection.Refertoinstructionmanualforcorrectinstallationinformation.CRD051012

4B®andWhirligig®areregisteredtrademarksof4BComponentsLtd.,asubsidiaryofT.F.&J.H.BRAIME(HOLDINGS)P.L.C.

Hotbus,Watchdog,Roto-Switch,TouchswitchandAuto-Setaretrademarksof4BComponentsLtd.,asubsidiaryofT.F.&J.H.BRAIME(HOLDINGS)P.L.C.

www.go4b.com

www.go4b.com

4B BRAIME ELEVATOR COMPONENTSHunsletRoadLeedsLS101JZUKTel:+44(0)1132461800Fax:+44(0)1132435021

4B SETEM SARL9RoutedeCorbie80800LamotteWarfuseeFranceTel:+33(0)322423226Fax:+33(0)322423733

4B DEUTSCHLAND9RoutedeCorbieLamotteWarfuseeF-8080FranceTel:+49(0)70022424091Fax:+49(0)70022423733

4B AFRICAPOBox1489JukskeiPark2153JohannesburgSouthAfricaTel:+27(0)117086114Fax:+27(0)117081654

4B ASIA PACIFIC68/19Moo5TambolBangmuangmaiAmphurMuangSamutprakarn10270ThailandTel:+66(0)2758-3648Fax:+66(0)2758-2926

4B AUSTRALIAUnit1-18OverlordPlace,AcaciaRidgeQueensland4110AustraliaTel:+61(0)737112565Fax:+61(0)737112574

4B COMPONENTS LTD.625ErieAve.Morton,IL61550USATel:309-698-5611Fax:309-698-5615

WithsubsidiariesinNorthAmerica,Europe,Asia,AfricaandAustraliaalongwithaworldwidenetworkofdistributors,4Bcanprovidepracticalsolutionsforallyourapplicationsnomatter the location.

4BparticipatesinGEAPSprograms,seeusatthenextGEAPSExchange Grain Elevator and Processing Society

4Bisproudtobe a member ofthefollowingorganizations:

Grain & FeedAssociationof IllinoisMember

®

NGFANFPA®

MEMBERAFIAAMERICAN FEED INDUSTRY ASSOCIATION