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GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Training & CertificationEnsuring successful HDPE pipe weldingfor sustainable infrastructure
Dipl.-Ing. Benedikt Reith
Plastic Engineering
Cell +971 50 4580232 | Mail [email protected]
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
1961 Establishment of the South-German Plastics Center SKZ
1972 Opening of branch office by Stuttgart
1991 Opening of branch office inPeine
1990 Opening of branch office inHalle
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
DVGW = German Association for Gas and Water
Welding of
pipes
pipeline components
Training for
plastic pipe welders
welding supervisors
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Component tests
Short-term tests (e.g. torsion shear test, peeling tests) Long-term tensile tests in a wetting agent bath at increased temperature Long-term hydrostatic pressure test
Material analysis by DSC, IR and microscopy Tensile creep test Welding factor
Testing of Pipe Connections, Material, long term…
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
What will we learn
Definition of Pipe Welding & Installation
Reality Construction Site
Current Situation UAE / Middle East (Reasons)
Solutions based on experience in order to achieve sustainable Pipe Welding
Training & Certification for HDPE Pipe Welders
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Definition of Installation
InspectionPipe Delivery
Pipe Storage Pipe Handling
Pipe Laying
Welding Process
Documentation Pressure Test
Pipe AlignmentPreparation for
Welding
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Storage of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Handling of HDPE Pipes
Lifting Belt
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Pipe Supports
Laying of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Alignment of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Important Points for the Welding Process
Welding Conditions Pipe Alignment Preparation of the Pipe Ends Welding Parameters Welding Reports Professional Equipment Skilled Welder
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Welding Process: Butt-Fusion
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Source: Picture SKZ Training Documents GW 330
Welding Process: Butt-Fusion
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Welding Process: Electro-Fusion
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Pressure Test
Source: Picture SKZ Training Documents GW 330
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Reality Construction Site
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong preperation
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Missing inspection of thedelivered Pipe Material
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Dangerous Pipe Storage
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong Pipe Storage (ovality)
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong Pipe Storage (damages)
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong handling of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong laying of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong laying of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Wrong laying of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Terrible bedding of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Bad alignment of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Bad alignment of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Bad alignment of HDPE Pipes
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Current SituationMiddle East
Reasons:
Existing Standards needs to be more specific
Strict enforcement of Standards throughsupervision needs to be improved
Contractors are not specialized/certified
Welders are not trained/certified
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Cost of poor Installation
Loosing Money
Loosing Time
Loosing Reputation
Loosing future Projects
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Article, AUG 20, 2011 AME Info – The ultimate middle east business resourceGCC states must address water shortage issues as populations soar
Water has always been a valuable commodity in the desert. But today, with Gulf nations boasting robust population growth and ever-soaring demand for utilities, governments must act immediately to ensure that water shortages don't become a regular occurrence across the region. …Per capita water consumption in the GCC is already the highest in the world, with Abu Dhabi leading the charge with the average resident consuming 550 litres each day. … does not include water used for agriculture and landscaping….
It has been estimated that leaking pipes account for up to 50% of the water loss in some parts of the region - an alarming statistic when you consider that a great deal of the Gulf's infrastructure is just a few decades old.…"An important element is to significantly reduce the amount of water lost from the distribution network…
…estimated that leaking pipes account for up to 50 % of the
water loss in some parts of the region… an alarming statistic …the Gulf's infrastructure is just a
few decades old.
Source: http://www.ameinfo.com/273913-more1.html
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Preventive Action
Implementing and enforcinghigh Standards for Contractors & Welders
Enhance the Quality of the Pipe Network
Reduce Water Losses & Maintenance Works
Save Energy & Money
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Training Centre|UAE
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
BASIC Training
Certified HDPE Pipe Welder GW330 (5 days)
ADVANCED TrainingCertified HDPE Pipe Welding Supervisor GW331 (5 days)
EXTENDED ExaminationGW330 / GW331 (Re-fresher courses 1 day)
Systematic Training Program
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
The new Training Centre in Dubai is a fully equipped facility that offers theoretical courses covering various topics related to plastics, as well as a state of the art welding work shop, providing you with practical training and hands-on experience in welding and testing techniques for pipes and plastic products.
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
The training program is specially designed for engineers and consultants involved in the design, specifications and supervision of plastic pipeline projects, site supervisors responsible for monitoring onsite welding activities and welding technicians performing onsite welding and installation of HDPE pipe networks.
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Butt-Fusion Welding
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Calculation of Welding Time and Pressure
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Electro-Fusion Welding
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Manual Bending Test
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Technological test DVS 2203 part 5 and DVS 2203 part 2SKZ Laboratory /Wuerzburg (Germany)
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Certified HDPE Pipe Welder GW330
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
High Standards for HDPE Pipe Welding.Who will benefit?
Clientsustainable pipe network
Contractorwelding skills, earlier finished sites
Plastic Pipe Manufacturergood reputation
Pipe Weldersafety, skills
You get whatyou pay for!
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
Conclusion
“The systematic Training and Certification will
contribute to the quality and longevity of the
underground infrastructure of HDPE pipes, increasing the value of construction
projects and considerably extending
their service life”
GERMAN PLASTIC INSTITUTE
Quality - Training - Research - Qualification
You have further questions?Please feel free to contact the SKZ
SKZ Middle East
P.O. Box: 33260
Dubai UAE
Phone: +971 4 8845001 / Fax: +971 4 8845002
[email protected] / www.skz-me.com