50-200Tons Second Generation Al l -Electr ic injection molding machine
V i c t o r Ta i c h u n g - a n e s t a b l i s h e d I S O - 9 0 01 & 14 0 01 c o m p a n y
1
New Centrally Pressed Platen Clamping Unit ● Wide platen to satisfy your excellent application requirement.● New design of toggle system for improved cycle times, smooth and
quiet operation.
New Low-friction Linear Guided Injection Unit● High speed and fast acceleration functions.● High precision injection/holding switching and stable on charging capacity.
New Generation VPC2100 Control● Bigger and higher resolution touch screen.● Graphical user interface.● Remote monitoring system (Option).
Precision Shot Contro● High performance servo-mechanism achieves
ultimate stable molding.
High Productivity● Simultaneous operation is inherent to all-
electric servo machines, which enables precise high speed molding and more stable conditions.
Energy Saving & Environment● Energy Saving up to 60% as compared with
general hydraulic machine.● Quiet Operation! (Low noise)
Second Generation Al l -Electr ic injection molding machine
50-200Tons
rol
3
Centrally Pressed Platen structure, improved force distributionThe moving platen incorporates a rigid box design cast platen- which is FEM optimized to ensure minimum deflection, maximum control and toggle linkage durability.The centrally pressed platen design reduces platen deflection, this together with increased platen rigidity improves the force distribution and eliminates short shot and flash problems.
Victor's 5-joint internally folding toggle system enables a faster clamp actionThe latest 3D simulation software has been utilized to analyze the design and structure of the new toggle system. This has enabled the use of a shorter ballscrew and reduced the mold open / close time.
New VαⅡ-200
Vα-200 (Previous model)
Hard to deflect / Hard to twistHard to deflect, hard to twist- Tubular steel frame is featured on Vα machines for maximum rigidity with multi-directional parts removal.
‧ The high rigidity clamping unit enables the use of wide platens and achieves ultra reliable molding.
‧ Moving platen with the wide span guides on hardened steel ways ensures platen parallelism and to reduces platen tipping with large mold weights.
‧ The horizontal distance between tie-bars are extended to accommodate wider, multi- cavity molds as well as larger more complex molds and increases the work space for mold setup.
Moving Platen Surface Pressure Distribution
The Robust Clamping Unit
0
el)
Previous model
VαⅡ
Extended width between tie-bars
ModelMax. injection
speedSpeed up/
timeDecelerating /
timeGravitational acceleration
VαII-50Y
(High speed type)500mm/s 32ms 26ms 1.59G
VαII-50Y
(Standard type)300mm/s 20ms 26ms 1.53G
50 Tons 300mm/s 48ms 35ms 0.64G
Injection shaft driving torque loads comparison (Moving speed: 5mm/sec)
20
15
10
5
0
-5
-10
-15
-20
Driv
ing
Torq
ue
Previous model VαII-200
44
Powerful, high-speed quick response injection unit‧ Precision linear guide bearings are used on the injection unit
carriage for smooth and reliable sled movement.‧ Japanese manufactured load cell produces high resolution
results, fast injection response and the precise pressure control required for precision molding.
‧ The new designed linear guides are optimized for quicker acceleration loads and faster cycles required for thin-wall molding.
A new low-friction linear guide is adopted for supporting and driving the movable platen, enabling friction free movement from extreme low to high velocity.
Acceleration characteristics in high-speed injection
Injection Time (ms)
21 50 100 150 200 232 250 300 320 348 350 400
600
500
400
300
200
100
0Inje
ctio
n S
peed
(mm
/sec
)
VαII-50( injection speed500mm/s )
VαII-50( injection speed300mm/s )
Previous model ( 50 Tons )
Response performance 2-3 fold increase
Quick Response, Low Friction Injection Unit
55
Intuitive 15 inch touch screen framed by a keyboardThe swivel mounted 15" LCD high resolution touch screen, graphical user interface, (A) can be optimally positioned for each operator, allowing an easy setting position and easy access to the mould area.(B) Individual forward and retract manual movement
buttons for each axis.(C) The advanced 4KHZ high speed servo control
scanning time achieves high precision injection control for high precision molding.
Simple Friendly Operation interfaceMold settings can be transferred using a USB driveThe internal memory allows for up to 1000 molds to be stored, the USB port enables molds to be stored to an external USB memory stick.
Pop-up keyboards for data and text entryTouch screen panel/Pop-up keyboard for user friendly setting and operation.
Production management - quality controlRecords various quality control and production metrics and has the facility to set machine stop conditions.
Set point overview screen‧ Single screen for setting clamp,
ejector, injection, temperature, air-blast and charging etc.
‧ Great for quick setups and adjustments.
‧ Improves operator setup efficiency.
Remote monitoring system PIS (Option)
EthernetIndividual computer
HUB HUB
(A)
(B)
(C)
New Generation VPC2100 Control
908070605040302010
0
66
High precision shot control and stable charging capacity
High performance holding decompression controlThe new controller improves decompression control speed while injection/ holding switching, this reduces defective products.
Stability weight of products
Improved mold open/close controlThe new generation control system allows an improved ramp up /down control and a quicker response time this enables a smoother mold operation.Utilizes the S-Curve acceleration/deceleration algorithm to smooth out the abrupt starts and stops, not just the jerk minimized but also prolongs the service life of mechanical parts.
Holding switching position
13.88 13.83 13.78 13.73 13.68 13.63 13.58 13.53 13.48 13.43 13.38
2.6
2.5
2.45
2.35
2.25
2.15
2.05
1.95
1.9
Times
Pro
duct
s w
eigh
t (g)
12.75
12.65
12.55
12.45
12.35
1 51 101 151 201
Act
ual m
in. i
njec
tion
posi
tion
(mm
)
Injection/holding switching position input value (mm)
The Injection and charge operations have a linear control profile this enables a stable high precision shot.
Products details (PC)
MAX 12.521g
MIN 12.497g
AVE 12.513g
R(g) 0.024g
1CV 0.03%
WV 0.19%
High precision and high resolution back pressure control in 1kgf/cm² unit (during metering)
▂ Previous model▂ VαⅡ
Excellent Injection Performance
模 數
Mol
d op
en/c
lose
Je
rkin
g fre
quen
cy
模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模 數數數數數數數數數數數數數數數數數數
Jerking restraint
Mol
d op
en/c
lose
spe
ed
Mold open
Mold closed
▂ Previous control system (Tradition Trapezoidal profile)▂ New VCPC2100 control (S-Curve profile)
S-Curve
Trapezoid-Curve
777
Simultaneous operation is inherent to all-electric servo machines, which enables precise high speed molding in more stable condition.The electric servo-drive axis work independently with high precision, high dynamics and low noise emissions. Each of the operating axes has its won independent drive and can therefore utilize all the advantages associated with such a design.This enables simultaneous operation of all functions and reduction of dwell times to an absolute minimum.
Test data
Product:Pudding cup
Weight:6.9g / each
Resin:PP
Comparison of cycle time savings
7
6
5
4
3
2
1
0Cycle Time Hydraulic All-Electric
36%Shorter
Ex. All-electric VS. Hydraulic cycle time reduction comparison
Vα-100 HS All-Electric
Vs-100 Hydraulic (With ACC)
Cycle Time 5.1 sec
Saved2.0 sec
EjectClamp OpenCooling / MeteringFilling / PackingLock- upClamp Close
Cycle Time 3.1 sec
Cooling / MeteringLock- upClamp Close
Clamp Open
Eject
Mold pre-break upFilling / Packing
High Productivity
88
Huge energy saving cuts molding costs, plant construction and operation costs.‧ All-electric machines dramatically reduce operating costs, using 50 ~ 80 percent less power than equivalent hydraulic
machines. Connected power requirements for an electric machine are 30% those of a hydraulic machine. Furthermore factory equipment cost is saved (such as air conditioning, cooling water etc.) and also low noise levels improve plant environment.
‧ Cooling water usage saving to 1/5 or less of the hydraulic machine.‧No hydraulic oil.‧ Thanks to a smart regenerative power module, the braking energy recovery during clamp deceleration and other
functions. This power is stored and re-used.
Quiet, Clean operation environmentAn independent 3-path centralized greasing system manages the
proper lubrication amounts and intervals to the ballscrew and
toggle-pin sections.
Noise value (Tested model: 200T)
Hydraulic machine All-electric machine Difference
Injection side 81dB 69dB 12dBClamping side 79dB 74dB 5dB
(KW/hr) 7
6
5
4
3
2
1
0
Power consumption
Hydraulic machine Electric machineCycle Time Hydraulic machine Electric machine
(Liter/hr)
Cooling water consumption1000
800
600
400
200
0Cycle Time
Easy clean, pull out grease trayCentralized lubrication system
Time →
EjectCoolingMeteringClamp Close
Hydraulic machine (Vs-50T)
Electric machine (Vα -50T)
Filling Packing
Clamp Open
↑
Powe
r con
sum
ption
Energy Saving From Vα All-Electric
9
General Design FeaturesInjection / Plastication Standard Option
Load-cell close loop control for the complete injection profile/ metering pressure
Pre-injection function
Independent operation of recovery during clamp operationSelectable surge-pressure cut transfer modeInjection 6 steps/ Pack 4 steps digital control
Screw rotation/ pressure 4 steps control
V-P transfer based on time, position and pressureDigital indication of screw pressure, speed, position and decompressionCavity pressure dependent changeover from filling to holding pressureSignal dependent changeover from filling to holding pressure
Two stage automatic purge sequence
Injection start delay timer
Cold screw start prevention
Charging start delay timer
Suck-back function
Pre-suck back function. Decompression prior to chargeSprue break function (Changeable injection unit retreat timing)
+/-0.01 mm shot size accuracy
Advanced melt pressure control
Production Management Standard Option
Production management setup
Alarm history (Up to 1000 items)
Alarm message logging/ diagnosis display
Consecutive bad-parts alarm
Cavity No./ cycle counters
Power on time/ Run hour display
Container production management
Servo fault alarm
Charging time alarm
Temperature alarm
Thermocouple breakage alarm
Heater failure alarm
Grease lubrication fault/ used up alarm
Resetting cycle counter
Monitor Standard Option
Molding condition upper/ lower limit monitor
Injection profile waveform monitor
Charging back-pressure waveform monitor
1000 cycles statistical processing of monitored date (SPC)
Graphic display cycle step & time monitor
Process parameters plotting monitor
I/O diagnosis monitoring screen
Servo processing condition monitor
Control unit Standard Option
Advanced Victor PC2100 controller - Pentium PC based on industrial standard
15" TFT colour LCD operating panel
48 x DC24 Volts output points
48 x DC0.5 Volts input points
20 Mhz ADSP 2101 servo processor
Multi-language selection (Chinese, English, Japanese, Portuguese, Polish)
Other language selection
Independent operation capability of each axis (clamp, eject, injection and charging)
Clamp / Ejection Standard Option
Clamp close 5 steps/ Clamp open 5 steps digital control
Advanced mold protection control
One stage injection compression software
Multistage injection compression software
Mold-set mode follows an safety moving speed on clamp/ ejector for mounting the mouldAuto die-height/ clamping tonnage adjustment
Clamping force monitoring
2 Stages ejector (Advance x 2/ Retreat x 1 speed digital control)
Eject on the fly
Ejection delay timer
In- mold degating/ Pre-ejector software
Advance ejection protection control
Digital clamp/ ejection position display
+/- 0.1 mm repeatability of clamp/ ejection functions+/- 0.01 mm repeatability of clamp/ ejection functionsRobot arm coming in during mold opening function
Temperature Control Standard Option
Auto synchronized nozzle/ barrel heat-up control
Nozzle/ barrel temperature digital setting
Thermocouple breakage detection
PID auto tuning of temperature control
7 spare sections for optional temperature circuit7-days timer for auto heating and preheatingShut down sequence- lower temperature by idle timer or alarmAll zones temperature heating- waveform tracing
Separate ℃/ ℉ unit selection capability
Feed throat temperature display
Heater failure detection-Hardware/ Software
Print / Storage Standard Option
1000 mold file capacity
Alphabet name file capability
Last storing log
Molding parameters print out (Note 1)
Selectable process data print (Note 1)
Note 1) The soft copy via the USB ports.
10
Standard/Option EquipmentsInjection Unit Standard Option
Pivoting injection unit
Injection unit guided on linear guide way
Spring shut-off nozzle
Pneumatic actuated needle shut-off nozzle
Hydraulic actuated needle shut-off nozzle(※1)
Slides shut-off hopper for quick material change
Thermoset package
Thermocouple controlled nozzle zone
SSR control for heaters
Rigid PVC package
Increased nozzle touch force (※2)
High pressure/ speed injection unit (※3)
Stainless steel barrel cover
Nozzle purge shield
General-purpose nitrided screw and barrel
Corrosion/ abrasion resistant screw and barrel (Bimetallic coating) (※7)
Chromium-plated screw
Multi-notch locking style screw tip
Plug-in ceramic band heaters
Feed throat temperature control
Auto loader
Long nozzle as accessory
Band heaters up to 450℃ (※4)
Braided band heaters
Hopper + magnet
Communication / Interface Standard Option
RS232 Data interface for printer/ Process information monitoring system (PIS) (※6)
Ethernet communication –TCP/IPcapability via auxiliary
Victor standard interface forrobot-Terminals in cabinet
Euromap12/ 67 for robot interface
Mould heater control hardware
Masterbatch colour dosing device interface
Core pulling device interface
Unscrewing motor interface
Valve gate interface
Ejector plate retract confirmation interface
Container signal output-Terminals in cabinet
General Standard Option
Alarm lamp
3 Color warming tower
Alarm buzzer
Core pull and ejection motion/ no motion mode seletion while gate is open in semi-auto mode
Ground fault breaker
Designated machine guarding color
Clamping Unit Standard Option
Mechanical safety/ ratchet bar
Electric & ring gear driven die-height adjustment
Selectable locating ring diameter tofit the mould
Adjustable moving platen supports on hardened steel plates
Movable platen with wide-span & skate-type supports
Stainless steel drop chute
Centralized automatic grease lubrication for ball screws on clamp/ injection unit
Chromium plated tie bars
Hardened steel chromed toggle pins and phosphor bronze oil-less bushings
Manual lubrication for die-height adjustingmechanism
Centralized automatic grease lubrication for toggle
Platen holes fit to JIS, Euromap orSPI specification
Additional mould height
Clamp unit safety gate operator andrear side
Clamp unit top cover for safety
Mould top cover for safety andmould protection
Part drop area covers for safety
Robot fixing platen on top of stationary platen (Euromap-18)
High speed ejection (Eject force is limited)
Increased ejection force (See technical data)
One stage air blast (Moving platen side)
3-Way valves for air blast/ air shut-off nozzle
Second/ third stage independent air blast (※5)
Servo-electric/ Electric/ hydraulic driven unscrewing motor (※1)
Pneumatic/ hydraulic actuated core system (※1)
Tri-directional part removal base design
Full-access connection to center ejector
T-slotted die platens (※)
Servos / Controls Standard Option
High resolution absolute pulse encoders
No liquid cooling. No water required. Air cooled high-power/ low inertia Sanyo Denki AC servo motors
High energy efficient Sanyo Denki servo amplifiers
Separate Metric/ English unit selection capability
VPC2100 control features include PS2 keyboard port, USB port, Ethernet port, USB port and parallel port
(※)VαⅡ-300 Standard
11
Core pulling device interface & Ejector plate retract confirmation interface
Centralized automatic grease lubrication device for ball screws & toggle-pins
Hydraulic unscrewing motor
110VAC outlet receptacle The separate hydraulic unit for actuating core pulling or unscrewing device
AC 220V/ 380VAC outlet receptacle
Example of standard/ optional equipment
C Grade bimetallic barrel and screw set- with 9.5% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which only the flights-tip is hardened through PTA Bimetallic alloy treatment process.
A Grade bimetallic barrel and screw set- with 40% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process.
B Grade bimetallic barrel and screw set- with 25% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process.
Sectional drawing of screw spindle with PTA treatment (C Grade Screw Spindle)
Only screw fights tip being hardened by PTA treatment process
Screw body
Part drop chute
Notes:(※1) For the hydraulic type, a separate hydraulic unit is needed(※2) Increased to 2.0 ton from standard 1.5 ton/ Increased to 3.0 ton from standard
2.0 ton/ Increased to 4.0 ton from standard 2.5 ton(※3) The high speed differs depending on injection unit(※4) Standard band heater can be used at a maximum working temperatures of
360℃/ High watts band heaters are available as optional as for the use in high working temperatures up to 450℃
(※5) 3 stage independent air blast (One for stationary platen side/ two for moving platen side)
(※6) PIS monitoring system via an optional auxiliary(※7) Depending on the kind of quality steel used and the abrasive/ corrosive
engineering resin & additives for application, there are A, B and C three grades of bimetallic barrels on choosing, see the descriptions on the right
Accessory Standard Option
Tool/ fuse kit
Part drop chute
Conveyor belt
Standard 5-in's/ 5-out's water regulator without flow indicator
4 or extra zones water regulator with the flow indicator
Anti-vibration leveling pads
220V/ 380VAC outlet x 1 for auto loader
110VAC outlet receptacle (power sourced by customer)
110VAC outlet receptacle (power sourced via machine)
AC 220V/ 380VAC outlet receptacle (power sourced by customer)
AC 220V/ 380VAC outlet receptacle (power sourced via machine)
Transformer for local power source
Sectional drawing of screw spindle with HP/HVOF treatment (A & B Grade Screw Spindle)
Entire screw surface being fully hardened by spray coating process
Screw body
For the bimetallic barrel selection details contact Victor sales
The appearance and the specification of machine may be altered for betterment without notice
12
EUROMAP platen information
Fixed platenVαII-50 Moving platen
VαII-80 Moving platen Fixed platen
Fixed platenVαII-100 Moving platen
VαII-150 Moving platen Fixed platen
Fixed platenVαII-200 Moving platen
44-M12
360
502
310
500
4-ø30
ø125
88.988.9
88.9
88.9
70105
140175
ø707010514
0175
44-M12
310
470
360500
70105
140175
7010514
0175
ø100 or ø125
68-M12
70105
140175
210
7010514
017521
0
530
360
410580
88.988.9
4-ø30
88.9
88.9
ø90ø125
68-M12
580410
360
575
70105
140175
210
70105140175210
ø100 or ø125
60-M16
70140
175210
245
7014
0175210245
410
580
630460
ø125
88.988.9
88.9
88.9
4-ø30
ø90
60-M16
70140
175210
245
7014
0175210245
615
410
640460
ø100 or ø125
52-M16
560780
510
730
88.9 88.9
50.8
50.8
203.2 203.2
88.9
88.9
8-ø30
70140
210280
350
ø125ø160
7014021
0280
52-M16
775
800560
510
70140
210280
350
7014021
0280
ø100 or ø125
64-M20
ø125
70140
210
350
7014021
0350
795
560
610845
280
280
88.988.9
50.8
50.8
203.2 203.2
88.9
88.9
8-ø30ø160
64-M20
70140
210
350
7014021
0350
879610
560
836
280
280
ø100 or ø125
420-620
150-350
25or6560
270
310
Ø70
470-700
150-380
30or6580
320
340
Ø90
510-810
150-450
30or6580
360
340
Ø90
550-880
150-480
30or65100
400
360
Ø12
5
700-1020
200-520
30or65150
500
380
Ø12
5
13
SPI platen information
28-5/8"-11UNC
3"5"
7"
3"5"
7"
Ø2.8"
3.5" 3.5"
3.5"
3.5"
14.2"19.7"
12.2
"19
.8"
4-Ø1.2"
40-5/8"-11UNC 14.2
"20
.9"
22.8"16.1"
3"5"
7"8.5"
3"5"
7"8.5"
4-Ø1.2"
Ø3.5"
3.5" 3.5"
3.5"
3.5"
44-5/8"-11UNC
18.1"24.8"
22.8
"16
.1"
3"5"
7"10"
3"5"
7"10
"
3.5" 3.5"
3.5"
3.5"
4-Ø1.2"
Ø3.5"
48-5/8"-11UNC
3"5"
7"10"
13"
3"5"7"10
"
3.5" 3.5"
3.5"
3.5"
2"2"
8" 8"
8-Ø1.2"
Ø4.9"
30.7"22"
20.1
"28
.7"
60-3/4"-10UNC
3"5"
7"10"
13"
3"5"7"10"13
"
24"33.3"
22"
31.3
"
3.5" 3.5"8" 8"
3.5"
3.5"
2"2"
Ø4.9"
8-Ø1.2"
Ø2.
8" 2.4"
10.6" 5.9"~13.8"
16.5"~24.4"
12.2"
1" or 2.6"
Ø3.
5" 3.1"
12.6" 5.9"~15"
18.5"~27.6"
13.4"
1.2" or 2.6"
Ø3.
5" 3.1"
14.2" 5.9"~17.7"
20.1"~31.9"
13.4"
1.2" or 2.6"
Ø4.
9" 3.9"
15.7" 5.9"~18.9"
21.7"~34.6"
14.2"
1.2" or 2.6"
Ø4.
9" 5.9"
19.7" 7.9"~20.5"
27.6"~40.2"
15"
1.2" or 2.6"
28-5/8"-11UNC
14.2"19.7"
12.2
"18
.5"
3"5"
7"
3"5"
7"
Ø4"
40-5/8"-11UNC
3"5"
7"8.5"
3"5"
7"8.5"
16.1"22.8"
14.2
"22
.6"Ø4"
44-5/8"-11UNC
3"5"
7"10"
3"5"
7"10
"
25.2"18.1"
16.1
"24
.2"
Ø4"
48-5/8"-11UNC
3"5"
7"10"
13"
3"5"7"10"
22"31.5"
20.1
"30
.5"Ø4"
60-3/4"-10UNC
24"34.6"
22"
32.9
"
3"5"
7"10"
13"
3"5"7"10"13
"
Ø4"
Fixed platenVαII-50 Moving platen
VαII-80 Moving platen Fixed platen
Fixed platenVαII-100 Moving platen
VαII-150 Moving platen Fixed platen
Fixed platenVαII-200 Moving platen
14
4-Ø30
32-M16
75125
150175
7510012
5175
200
Ø70
310
502
360500
44-M16
4-Ø30
7512
517522
5
75125
175225
Ø80
350
530
580400
48-M16
4-Ø30
7510012515017522
5
75100
125150
175225
Ø80
200
630450
400
580
76-M16
8-Ø30
7512517
525032
5
75125
175250
510
730
560780
Ø80
100
400
200
325
32-M16
7510012
5175
75125
150175
470
500
Ø100
360
310
48-M16
7510012515017522
5
75100
125150
175225
Ø100
360 575
410580
48-M16
7510012515017522
5
75100
125150
175225
410
615
460640
Ø100
76-M16
7512517
525032
5
75125
175250
510
775
560800
325
Ø100
72-M16
75125
150
17525
028
0325
75125
175225
250280325
560
836
610
Ø100
879
72-M16
8-Ø30
75125
150
17525
028
0325
75125
175225
250280
325
560
610
795
845
100
200
400
Ø125
420-620
150-350
25or6560
270
310
Ø70
470-700
150-380
30or6580
320
340
Ø90
510-810
150-450
30or6580
360
340
Ø90
550-880
150-480
30or65100
440
360
Ø12
5
700-1020
200-520
30or65150
500
380
Ø12
5
JIS platen information
Fixed platenVαII-50 Moving platen
VαII-80 Moving platen Fixed platen
Fixed platenVαII-100 Moving platen
VαII-150 Moving platen Fixed platen
Fixed platenVαII-200 Moving platen
15
HE F G
DC
A B
J
I
Euromap Specifications
Machine Layout
Model VαII-50Y VαII-50X VαII-50K VαII-80K VαII-80H
Injection UnitScrew Dia. mm 16 19 22 26 28 32 28 32 32 36
Theoretical Displacement cm3 14 20 35 49 61 80 61 80 104 132
Inj. Capacity Max. (PS)g 11 16 31 43 58 76 58 76 99 125
oz 0.4 0.6 1.2 1.7 2.0 2.6 2 2.6 3.4 4.4
Max. Inj. Press kgf/cm2 2480 1758 2732 1956 2404 1840 2404 1840 2466 1948
Max. Pack Press. kgf/cm2 2108 1494 2322 1663 2043 1564 2043 1564 2097 1656
Plasticizing Capacity PS kg/hr 11.5 19.2 29 45 51.7 72 51.7 72 72 100
Screw L/D Ratio 22 20 22 20 22 20.5 22 20.5 22 20.5
Standard typeInj. Rate cm3/sec 60 85 114 159 185 241 185 241 241 305
Inj. Speed mm/sec 300 300 300 300 300
High speed type (Option)Inj. Rate cm3/sec 100 142 190 265 308 402 308 402 402 509
Inj. Speed mm/sec 500 500 500 500 500
Screw Stroke mm 70 90 100 100 130
Screw Speed rpm 0~375 0~375 0~375 0~375 0~375
Nozzle Touch Force ton 2 2 2 2.5 2.5
Clamping UnitClamping Force ton 50 80
Max. Clamp Stroke mm 270 320
Min./Max. Mould Height mm 150-350 150-380
Max. Open Daylight mm 620 700
Tie-bar Distance (H x V) mm 360 x 310 410 x 360
Platen Dimensions (H x V) mm 500 x 470 580 x 530
Ejector Stroke mm 60 80
Max. Ejector Force ton 2 2.5 / 3.3
General SpecificationsMachine Power Supply Capacity (Standard/High Speed) kw 7.83 / 9.83 11.1 / 18.6 15.43 / 19.43 15.43 / 19.43 25.08 / 35.08
Machine Transformer Size (Standard/High Speed) KVA 17 / 17 17 / 23 17 / 23 17 / 23 33 / 43
Machine Weight ton 2.8 4.8
Machine Dimensions (L x W x H) mm 3589 x 1243 x 1764 4162 x 1329 x 1971
Input Power Source220 VAC ±10% 3Ph 60 ±1 Hz or
200 VAC ±10% 3Ph 50/60 Hz ±1 Hz220 VAC ±10% 3Ph 60 ±1 Hz or
200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
※ Notes: Due to continual improvements, specifications technical imformation and dimensions are subject to change without prior notice.
16
Model A B C D E F G H I J Net weight(ton)
VαII-50 3206 1243 1764 1434 634 500 1970 383 1274 1755 2.8
VαII-80 3730 1329 1971 1488 820 600 2310 432 1466 1812 4.8
VαII-100 3865 1388 1971 1528 1010 640 2215 422 1466 1841 5.4
VαII-150 4454 1601 2114 1716 1080 800 2676 615 1581 2043 8.2
VαII-200 G 4844 1582 1994 1807 1270 900 2674 510 1489 2155 11.6
VαII-200 F 5340 1582 2224 1807 1270 900 2674 510 1509 2155 12.3
VαII-100K VαII-100M VαII-150M VαII-150G VαII-200G VαII-200F
28 32 32 36 32 36 38 40 46 38 40 46 46 50 55
61 80 116 147 116 147 180 200 265 180 200 265 332 392 475
58 76 110 139 110 139 171 190 250 171 190 250 315 372 451
2 2.6 3.8 4.9 3.8 4.9 6 6.7 8.8 6 6.7 8.8 11.1 13 15.9
2404 1840 2466 1948 2466 1948 2564 2314 1750 2564 2314 1750 2490 2107 1741
2043 1564 2097 1656 2097 1656 2179 1967 1488 2179 1967 1488 2117 1791 1480
51.7 72 72 100 72 100 122.14 134.52 191.6 122.14 134.52 191.6 199.72 244.58 307.8
22 20.5 22 20.5 22 20.5 21.7 20.5 18 21.7 20.5 18 22 20.5 18
185 241 241 305 241 305 227 251 332 227 251 332 332 393 475
300 300 300 200 200 200
308 402 402 509 402 509 340 376.8 498 340 376.8 498 498 589 712
500 500 500 300 300 300
100 145 145 160 160 200
0~375 0~375 0~375 0~375 0~375 0~375
2 2.5 2.5 2.5 3 3
100 150 200
360 400 500
150-450 150-480 200-520
810 880 1020
460 x 410 560 x 510 610 x 560
630 x 580 780 x 730 845 x 795
80 100 150
2.5 / 3.3 3.3 / 4.5 3.3 / 4.5
15.43 / 19.43 25.08 / 35.08 30.08 / 35.08 30.99 / 35.99 30.99 / 35.99 39.53 / 49.53
17 / 23 33 / 43 33 / 43 33 / 43 33 / 43 43 / 54
5.4 8.22 11.6 12.3
4287 x 1388 x 1971 5069 x 1601 x 2114 5354 x 1582 x 2216
220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
17
Model VαII-50Y VαII-50X VαII-50K VαII-80K VαII-80H
Injection UnitScrew Dia. in 0.62 0.74 0.86 1.02 1.1 1.25 1.1 1.25 1.25 1.41
Theoretical Displacement in3 0.85 1.22 2.13 2.99 3.72 4.88 3.72 4.88 6.34 8.05
Inj. Capacity Max. (PS)g 11 16 31 43 58 76 58 76 99 125
oz 0.4 0.6 1.2 1.7 2.0 2.6 2 2.6 3.4 4.4
Max. Inj. Press Psi 35273 25004 38857 27820 34192 26170 34192 26170 35073 27706
Max. Holding Press. Psi 29982 21249 33025 23652 29057 22244 29057 22244 29825 23553
Plasticizing Capacity PS g / s 3 5 8 12 14 20 14 20 20 27
Screw L/D Ratio 22 20 22 20 22 20.5 22 20.5 22 20.5
Standard typeInj. Rate in3/s 3 5 6 9 11 14 11 14 14 18
Inj. Speed in/sec 11.81 11.81 11.81 11.81 11.81
High speed type (Option)Inj. Rate in3/s 6 9 11 16 18 24 18 24 24 31
Inj. Speed in/sec 19.68 19.68 19.68 19.68 19.68
Screw Stroke in 2.75 3.54 3.93 3.93 5.11
Screw Speed rpm 0~375 0~375 0~375 0~375 0~375
Nozzle Touch Force U.S. ton 2.2 2.2 2.2 2.75 2.75
Clamping UnitClamping Force U.S. ton 55 88
Max. Clamp Stroke in 10.62 12.59
Min./Max. Mould Height in 5.9 - 13.77 5.9 - 14.96
Max. Open Daylight in 24.4 27.55
Tie-bar Distance (H × V) in 14.17 × 12.2 16.14 × 14.17
Platen Dimensions (H × V) in 19.68 × 18.5 (Moving) / 19.68 × 19.76 (Fixed) 22.83 × 22.63 (Moving) / 22.83 × 20.86 (Fixed)
Ejector Stroke in 2.36 3.14
Max. Ejector Force U.S. ton 2.2 2.75 / 3.63
General SpecificationsMachine Power Supply Capacity (Standard/High Speed) kw 7.83 / 9.83 11.1 / 18.6 15.43 / 19.43 15.43 / 19.43 25.08 / 35.08
Machine Transformer Size (Standard/High Speed) KVA 17 / 17 17 / 23 17 / 23 17 / 23 33 / 43
Machine Weight U.S. ton 3.08 5.29
Machine Dimensions (L × W × H) in 141.65 × 48.93 × 69.44 163.85 × 52.32 × 77.59
Input Power Source220 VAC ±10% 3Ph 60 ±1 Hz or
200 VAC ±10% 3Ph 50/60 Hz ±1 Hz220 VAC ±10% 3Ph 60 ±1 Hz or
200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
※ Due to continual improvements, specifications technical information and dimensions are subject to change without prior notice.
SPI Specifications
Recommendation of operate space
Electrical cabinet open space
Servo driver cabinet open space
b
a
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ch
i
18
VαII-100K VαII-100M VαII-150M VαII-150G VαII-200G VαII-200F
1.1 1.25 1.25 1.41 1.25 1.41 1.49 1.57 1.81 1.49 1.57 1.81 1.81 1.96 2.16
3.72 4.88 7.07 8.97 7.07 8.97 10.98 12.2 16.17 10.98 12.2 16.17 20.26 23.92 28.98
58 76 110 139 110 139 171 190 250 171 190 250 315 372 451
2 2.6 3.8 4.9 3.8 4.9 6 6.7 8.8 6 6.7 8.8 11.1 13 15.9
34192 26170 35073 27706 35073 27706 36467 32912 24890 36467 32912 24890 35415 29967 24762
29057 22244 29825 23553 29825 23553 30991 27976 21163 30991 27976 21163 30110 25473 21050
14 20 20 27 20 27 33 37 53 33 37 53 55 67 85
22 20.5 22 20.5 22 20.5 21.7 20.5 18 21.7 20.5 18 22 20.5 18
11 14 14 18 14 18 13 15 20 13 15 20 20 23 28
11.81 11.81 11.81 7.87 7.87 7.87
18 24 24 31 24 31 20 22 30 20 22 30 30 35 43
19.68 19.68 19.68 11.81 11.81 11.81
3.93 5.7 5.7 6.29 6.29 7.87
0~375 0~375 0~375 0~375 0~375 0~375
2.2 2.75 2.75 2.75 3.3 3.3
110 165 220
14.17 15.74 19.68
5.9 - 17.71 5.9 - 18.89 7.87 - 20.47
31.88 34.64 40.15
18.11 × 16.41 22.04 × 20.07 24.01 × 22.04
25.19 × 24.21 (Moving) / 24.8 × 22.83 (Fixed) 31.49 × 30.51 (Moving) / 30.7 × 28.74 (Fixed) 34.6 × 32.91 (Moving) / 33.26 × 31.29 (Fixed)
3.14 3.93 5.9
2.75 / 3.63 3.63 / 4.96 3.63 / 4.96
15.43 / 19.43 25.08 / 35.08 30.08 / 35.08 30.99 / 35.99 30.99 / 35.99 39.53 / 49.53
17 / 23 33 / 43 33 / 43 33 / 43 33 / 43 43 / 54
5.95 9.06 12.78 13.55
168.77 × 54.64 × 77.59 199.56 × 63.03 × 83.22 210.78 × 62.28 × 87.24
220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
220 VAC ±10% 3Ph 60 ±1 Hz or200 VAC ±10% 3Ph 50/60 Hz ±1 Hz
Model a b c d e f g h i
VαII-50 5143 2857 1500 734 840 700 700 450 850
VαII-80 6012 2900 1450 700 516 700 445 590 990
VαII-100 6136 3000 1500 710 516 710 445 490 890
VαII-150 6888 2958 1476 540 540 540 495 600 1000
VαII-200 7450 3000 1500 540 540 540 495 600 1000
USAUSA
UK
GERMANYFRANCE
MALAYSIA
CHINA
TAIWAN
SOUTH AFRICA
THAILAND
…Orders Repeated
Worldwide Subsidiaries
To ensure the return on investment, Victor Taichung has invested considerably in setting up
a distribution network in terms of global vision local touch for our sales and service supports
worldwide. Besides the qualified exclusive agents around the world, Victor Taichung has 9
overseas subsidiaries to provide our customers efficient after-sales service and technical
supports.
R
Jianrong (Victor Shanghai) ProCoMeS (Italy)
Gibas Numeriek (Benelux)Fortune International (USA) HiMAQ (Argentina)Victor Fortune (South Africa) Swiss Machinery ImportVictor Malaysia
Victor Europe (UK) Victor GmbH (Germany)Victor France Perytone (Russia)
VaⅡGC15EC
THE COMPANIESVICTOR-TAICHUNG
UK Victor CNC (UK) Ltd.
TEL : 44-1-706-648485 FAX : 44-1-706-648483
FRANCE Victor France
TEL : 33-1-64772000 FAX : 33-1-64772063
GERMANY Victor GmbH
TEL : 49-2261-478434 FAX : 49-2261-478327
MALAYSIAVictor Machinery (M) SDN. BHD.
TEL : 60-3-56337180 FAX : 60-3-5633719
THAILANDVictor (Thailand) Co. Ltd.
TEL : 66-2-9263735 FAX : 66-2-9032373
INDONESIAPT. Victor Machinery Indonesia
TEL : 62-21-88958504 FAX : 62-21-88958513
USAFortune International Inc.
TEL : 1-732-2140700 FAX : 1-732-2140701
SOUTH AFRICAVictor Fortune (PTY) Ltd.
TEL : 27-11-3923800 FAX : 27-11-3923899
CHINAZhongtai Precision Machinery
(Guangzhou) TEL : 86-20-82264885 FAX : 86-20-82264861
TAIWAN http://www.or.com.tw E-mail :[email protected]
Victor Taichung Machinery Works Co., Ltd. Headquarters: 2088, Sec. 4, Taiwan Blvd., Taichung, Taiwan, R.O.C. TEL : 886-4-23592101 FAX : 886-4-23592943 Overseas Marketing Division: TEL : 886-4-23580701 FAX : 886-4-23584541
1509
2401
TEL:
04-
2473
3326
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