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50-200Tons injection molding machine - BA …...molding. A new low-friction linear guide is adopted...

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50-200Tons Second Generation All-Electric injection molding machine Victor Taichung - an established ISO-9001 & 14001 company
Transcript

50-200Tons Second Generation Al l -Electr ic injection molding machine

V i c t o r Ta i c h u n g - a n e s t a b l i s h e d I S O - 9 0 01 & 14 0 01 c o m p a n y

1

New Centrally Pressed Platen Clamping Unit ● Wide platen to satisfy your excellent application requirement.● New design of toggle system for improved cycle times, smooth and

quiet operation.

New Low-friction Linear Guided Injection Unit● High speed and fast acceleration functions.● High precision injection/holding switching and stable on charging capacity.

New Generation VPC2100 Control● Bigger and higher resolution touch screen.● Graphical user interface.● Remote monitoring system (Option).

Precision Shot Contro● High performance servo-mechanism achieves

ultimate stable molding.

High Productivity● Simultaneous operation is inherent to all-

electric servo machines, which enables precise high speed molding and more stable conditions.

Energy Saving & Environment● Energy Saving up to 60% as compared with

general hydraulic machine.● Quiet Operation! (Low noise)

Second Generation Al l -Electr ic injection molding machine

50-200Tons

rol

222

3

Centrally Pressed Platen structure, improved force distributionThe moving platen incorporates a rigid box design cast platen- which is FEM optimized to ensure minimum deflection, maximum control and toggle linkage durability.The centrally pressed platen design reduces platen deflection, this together with increased platen rigidity improves the force distribution and eliminates short shot and flash problems.

Victor's 5-joint internally folding toggle system enables a faster clamp actionThe latest 3D simulation software has been utilized to analyze the design and structure of the new toggle system. This has enabled the use of a shorter ballscrew and reduced the mold open / close time.

New VαⅡ-200

Vα-200 (Previous model)

Hard to deflect / Hard to twistHard to deflect, hard to twist- Tubular steel frame is featured on Vα machines for maximum rigidity with multi-directional parts removal.

‧ The high rigidity clamping unit enables the use of wide platens and achieves ultra reliable molding.

‧ Moving platen with the wide span guides on hardened steel ways ensures platen parallelism and to reduces platen tipping with large mold weights.

‧ The horizontal distance between tie-bars are extended to accommodate wider, multi- cavity molds as well as larger more complex molds and increases the work space for mold setup.

Moving Platen Surface Pressure Distribution

The Robust Clamping Unit

0

el)

Previous model

VαⅡ

Extended width between tie-bars

ModelMax. injection

speedSpeed up/

timeDecelerating /

timeGravitational acceleration

VαII-50Y

(High speed type)500mm/s 32ms 26ms 1.59G

VαII-50Y

(Standard type)300mm/s 20ms 26ms 1.53G

50 Tons 300mm/s 48ms 35ms 0.64G

Injection shaft driving torque loads comparison (Moving speed: 5mm/sec)

20

15

10

5

0

-5

-10

-15

-20

Driv

ing

Torq

ue

Previous model VαII-200

44

Powerful, high-speed quick response injection unit‧ Precision linear guide bearings are used on the injection unit

carriage for smooth and reliable sled movement.‧ Japanese manufactured load cell produces high resolution

results, fast injection response and the precise pressure control required for precision molding.

‧ The new designed linear guides are optimized for quicker acceleration loads and faster cycles required for thin-wall molding.

A new low-friction linear guide is adopted for supporting and driving the movable platen, enabling friction free movement from extreme low to high velocity.

Acceleration characteristics in high-speed injection

Injection Time (ms)

21 50 100 150 200 232 250 300 320 348 350 400

600

500

400

300

200

100

0Inje

ctio

n S

peed

(mm

/sec

)

VαII-50( injection speed500mm/s )

VαII-50( injection speed300mm/s )

Previous model ( 50 Tons )

Response performance 2-3 fold increase

Quick Response, Low Friction Injection Unit

55

Intuitive 15 inch touch screen framed by a keyboardThe swivel mounted 15" LCD high resolution touch screen, graphical user interface, (A) can be optimally positioned for each operator, allowing an easy setting position and easy access to the mould area.(B) Individual forward and retract manual movement

buttons for each axis.(C) The advanced 4KHZ high speed servo control

scanning time achieves high precision injection control for high precision molding.

Simple Friendly Operation interfaceMold settings can be transferred using a USB driveThe internal memory allows for up to 1000 molds to be stored, the USB port enables molds to be stored to an external USB memory stick.

Pop-up keyboards for data and text entryTouch screen panel/Pop-up keyboard for user friendly setting and operation.

Production management - quality controlRecords various quality control and production metrics and has the facility to set machine stop conditions.

Set point overview screen‧ Single screen for setting clamp,

ejector, injection, temperature, air-blast and charging etc.

‧ Great for quick setups and adjustments.

‧ Improves operator setup efficiency.

Remote monitoring system PIS (Option)

EthernetIndividual computer

HUB HUB

(A)

(B)

(C)

New Generation VPC2100 Control

908070605040302010

0

66

High precision shot control and stable charging capacity

High performance holding decompression controlThe new controller improves decompression control speed while injection/ holding switching, this reduces defective products.

Stability weight of products

Improved mold open/close controlThe new generation control system allows an improved ramp up /down control and a quicker response time this enables a smoother mold operation.Utilizes the S-Curve acceleration/deceleration algorithm to smooth out the abrupt starts and stops, not just the jerk minimized but also prolongs the service life of mechanical parts.

Holding switching position

13.88 13.83 13.78 13.73 13.68 13.63 13.58 13.53 13.48 13.43 13.38

2.6

2.5

2.45

2.35

2.25

2.15

2.05

1.95

1.9

Times

Pro

duct

s w

eigh

t (g)

12.75

12.65

12.55

12.45

12.35

1 51 101 151 201

Act

ual m

in. i

njec

tion

posi

tion

(mm

)

Injection/holding switching position input value (mm)

The Injection and charge operations have a linear control profile this enables a stable high precision shot.

Products details (PC)

MAX 12.521g

MIN 12.497g

AVE 12.513g

R(g) 0.024g

1CV 0.03%

WV 0.19%

High precision and high resolution back pressure control in 1kgf/cm² unit (during metering)

▂ Previous model▂ VαⅡ

Excellent Injection Performance

模 數

Mol

d op

en/c

lose

Je

rkin

g fre

quen

cy

模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模模 數數數數數數數數數數數數數數數數數數

Jerking restraint

Mol

d op

en/c

lose

spe

ed

Mold open

Mold closed

▂ Previous control system (Tradition Trapezoidal profile)▂ New VCPC2100 control (S-Curve profile)

S-Curve

Trapezoid-Curve

777

Simultaneous operation is inherent to all-electric servo machines, which enables precise high speed molding in more stable condition.The electric servo-drive axis work independently with high precision, high dynamics and low noise emissions. Each of the operating axes has its won independent drive and can therefore utilize all the advantages associated with such a design.This enables simultaneous operation of all functions and reduction of dwell times to an absolute minimum.

Test data

Product:Pudding cup

Weight:6.9g / each

Resin:PP

Comparison of cycle time savings

7

6

5

4

3

2

1

0Cycle Time Hydraulic All-Electric

36%Shorter

Ex. All-electric VS. Hydraulic cycle time reduction comparison

Vα-100 HS All-Electric

Vs-100 Hydraulic (With ACC)

Cycle Time 5.1 sec

Saved2.0 sec

EjectClamp OpenCooling / MeteringFilling / PackingLock- upClamp Close

Cycle Time 3.1 sec

Cooling / MeteringLock- upClamp Close

Clamp Open

Eject

Mold pre-break upFilling / Packing

High Productivity

88

Huge energy saving cuts molding costs, plant construction and operation costs.‧ All-electric machines dramatically reduce operating costs, using 50 ~ 80 percent less power than equivalent hydraulic

machines. Connected power requirements for an electric machine are 30% those of a hydraulic machine. Furthermore factory equipment cost is saved (such as air conditioning, cooling water etc.) and also low noise levels improve plant environment.

‧ Cooling water usage saving to 1/5 or less of the hydraulic machine.‧No hydraulic oil.‧ Thanks to a smart regenerative power module, the braking energy recovery during clamp deceleration and other

functions. This power is stored and re-used.

Quiet, Clean operation environmentAn independent 3-path centralized greasing system manages the

proper lubrication amounts and intervals to the ballscrew and

toggle-pin sections.

Noise value (Tested model: 200T)

Hydraulic machine All-electric machine Difference

Injection side 81dB 69dB 12dBClamping side 79dB 74dB 5dB

(KW/hr) 7

6

5

4

3

2

1

0

Power consumption

Hydraulic machine Electric machineCycle Time Hydraulic machine Electric machine

(Liter/hr)

Cooling water consumption1000

800

600

400

200

0Cycle Time

Easy clean, pull out grease trayCentralized lubrication system

Time →

EjectCoolingMeteringClamp Close

Hydraulic machine (Vs-50T)

Electric machine (Vα -50T)

Filling Packing

Clamp Open

Powe

r con

sum

ption

Energy Saving From Vα All-Electric

9

General Design FeaturesInjection / Plastication Standard Option

Load-cell close loop control for the complete injection profile/ metering pressure

Pre-injection function

Independent operation of recovery during clamp operationSelectable surge-pressure cut transfer modeInjection 6 steps/ Pack 4 steps digital control

Screw rotation/ pressure 4 steps control

V-P transfer based on time, position and pressureDigital indication of screw pressure, speed, position and decompressionCavity pressure dependent changeover from filling to holding pressureSignal dependent changeover from filling to holding pressure

Two stage automatic purge sequence

Injection start delay timer

Cold screw start prevention

Charging start delay timer

Suck-back function

Pre-suck back function. Decompression prior to chargeSprue break function (Changeable injection unit retreat timing)

+/-0.01 mm shot size accuracy

Advanced melt pressure control

Production Management Standard Option

Production management setup

Alarm history (Up to 1000 items)

Alarm message logging/ diagnosis display

Consecutive bad-parts alarm

Cavity No./ cycle counters

Power on time/ Run hour display

Container production management

Servo fault alarm

Charging time alarm

Temperature alarm

Thermocouple breakage alarm

Heater failure alarm

Grease lubrication fault/ used up alarm

Resetting cycle counter

Monitor Standard Option

Molding condition upper/ lower limit monitor

Injection profile waveform monitor

Charging back-pressure waveform monitor

1000 cycles statistical processing of monitored date (SPC)

Graphic display cycle step & time monitor

Process parameters plotting monitor

I/O diagnosis monitoring screen

Servo processing condition monitor

Control unit Standard Option

Advanced Victor PC2100 controller - Pentium PC based on industrial standard

15" TFT colour LCD operating panel

48 x DC24 Volts output points

48 x DC0.5 Volts input points

20 Mhz ADSP 2101 servo processor

Multi-language selection (Chinese, English, Japanese, Portuguese, Polish)

Other language selection

Independent operation capability of each axis (clamp, eject, injection and charging)

Clamp / Ejection Standard Option

Clamp close 5 steps/ Clamp open 5 steps digital control

Advanced mold protection control

One stage injection compression software

Multistage injection compression software

Mold-set mode follows an safety moving speed on clamp/ ejector for mounting the mouldAuto die-height/ clamping tonnage adjustment

Clamping force monitoring

2 Stages ejector (Advance x 2/ Retreat x 1 speed digital control)

Eject on the fly

Ejection delay timer

In- mold degating/ Pre-ejector software

Advance ejection protection control

Digital clamp/ ejection position display

+/- 0.1 mm repeatability of clamp/ ejection functions+/- 0.01 mm repeatability of clamp/ ejection functionsRobot arm coming in during mold opening function

Temperature Control Standard Option

Auto synchronized nozzle/ barrel heat-up control

Nozzle/ barrel temperature digital setting

Thermocouple breakage detection

PID auto tuning of temperature control

7 spare sections for optional temperature circuit7-days timer for auto heating and preheatingShut down sequence- lower temperature by idle timer or alarmAll zones temperature heating- waveform tracing

Separate ℃/ ℉ unit selection capability

Feed throat temperature display

Heater failure detection-Hardware/ Software

Print / Storage Standard Option

1000 mold file capacity

Alphabet name file capability

Last storing log

Molding parameters print out (Note 1)

Selectable process data print (Note 1)

Note 1) The soft copy via the USB ports.

10

Standard/Option EquipmentsInjection Unit Standard Option

Pivoting injection unit

Injection unit guided on linear guide way

Spring shut-off nozzle

Pneumatic actuated needle shut-off nozzle

Hydraulic actuated needle shut-off nozzle(※1)

Slides shut-off hopper for quick material change

Thermoset package

Thermocouple controlled nozzle zone

SSR control for heaters

Rigid PVC package

Increased nozzle touch force (※2)

High pressure/ speed injection unit (※3)

Stainless steel barrel cover

Nozzle purge shield

General-purpose nitrided screw and barrel

Corrosion/ abrasion resistant screw and barrel (Bimetallic coating) (※7)

Chromium-plated screw

Multi-notch locking style screw tip

Plug-in ceramic band heaters

Feed throat temperature control

Auto loader

Long nozzle as accessory

Band heaters up to 450℃ (※4)

Braided band heaters

Hopper + magnet

Communication / Interface Standard Option

RS232 Data interface for printer/ Process information monitoring system (PIS) (※6)

Ethernet communication –TCP/IPcapability via auxiliary

Victor standard interface forrobot-Terminals in cabinet

Euromap12/ 67 for robot interface

Mould heater control hardware

Masterbatch colour dosing device interface

Core pulling device interface

Unscrewing motor interface

Valve gate interface

Ejector plate retract confirmation interface

Container signal output-Terminals in cabinet

General Standard Option

Alarm lamp

3 Color warming tower

Alarm buzzer

Core pull and ejection motion/ no motion mode seletion while gate is open in semi-auto mode

Ground fault breaker

Designated machine guarding color

Clamping Unit Standard Option

Mechanical safety/ ratchet bar

Electric & ring gear driven die-height adjustment

Selectable locating ring diameter tofit the mould

Adjustable moving platen supports on hardened steel plates

Movable platen with wide-span & skate-type supports

Stainless steel drop chute

Centralized automatic grease lubrication for ball screws on clamp/ injection unit

Chromium plated tie bars

Hardened steel chromed toggle pins and phosphor bronze oil-less bushings

Manual lubrication for die-height adjustingmechanism

Centralized automatic grease lubrication for toggle

Platen holes fit to JIS, Euromap orSPI specification

Additional mould height

Clamp unit safety gate operator andrear side

Clamp unit top cover for safety

Mould top cover for safety andmould protection

Part drop area covers for safety

Robot fixing platen on top of stationary platen (Euromap-18)

High speed ejection (Eject force is limited)

Increased ejection force (See technical data)

One stage air blast (Moving platen side)

3-Way valves for air blast/ air shut-off nozzle

Second/ third stage independent air blast (※5)

Servo-electric/ Electric/ hydraulic driven unscrewing motor (※1)

Pneumatic/ hydraulic actuated core system (※1)

Tri-directional part removal base design

Full-access connection to center ejector

T-slotted die platens (※)

Servos / Controls Standard Option

High resolution absolute pulse encoders

No liquid cooling. No water required. Air cooled high-power/ low inertia Sanyo Denki AC servo motors

High energy efficient Sanyo Denki servo amplifiers

Separate Metric/ English unit selection capability

VPC2100 control features include PS2 keyboard port, USB port, Ethernet port, USB port and parallel port

(※)VαⅡ-300 Standard

11

Core pulling device interface & Ejector plate retract confirmation interface

Centralized automatic grease lubrication device for ball screws & toggle-pins

Hydraulic unscrewing motor

110VAC outlet receptacle The separate hydraulic unit for actuating core pulling or unscrewing device

AC 220V/ 380VAC outlet receptacle

Example of standard/ optional equipment

C Grade bimetallic barrel and screw set- with 9.5% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which only the flights-tip is hardened through PTA Bimetallic alloy treatment process.

A Grade bimetallic barrel and screw set- with 40% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process.

B Grade bimetallic barrel and screw set- with 25% tungsten carbide composition included in the barrel's bimetallic content, coupled with a screw which entire surface is fully hardened through HP/HVOF coating treatment process.

Sectional drawing of screw spindle with PTA treatment (C Grade Screw Spindle)

Only screw fights tip being hardened by PTA treatment process

Screw body

Part drop chute

Notes:(※1) For the hydraulic type, a separate hydraulic unit is needed(※2) Increased to 2.0 ton from standard 1.5 ton/ Increased to 3.0 ton from standard

2.0 ton/ Increased to 4.0 ton from standard 2.5 ton(※3) The high speed differs depending on injection unit(※4) Standard band heater can be used at a maximum working temperatures of

360℃/ High watts band heaters are available as optional as for the use in high working temperatures up to 450℃

(※5) 3 stage independent air blast (One for stationary platen side/ two for moving platen side)

(※6) PIS monitoring system via an optional auxiliary(※7) Depending on the kind of quality steel used and the abrasive/ corrosive

engineering resin & additives for application, there are A, B and C three grades of bimetallic barrels on choosing, see the descriptions on the right

Accessory Standard Option

Tool/ fuse kit

Part drop chute

Conveyor belt

Standard 5-in's/ 5-out's water regulator without flow indicator

4 or extra zones water regulator with the flow indicator

Anti-vibration leveling pads

220V/ 380VAC outlet x 1 for auto loader

110VAC outlet receptacle (power sourced by customer)

110VAC outlet receptacle (power sourced via machine)

AC 220V/ 380VAC outlet receptacle (power sourced by customer)

AC 220V/ 380VAC outlet receptacle (power sourced via machine)

Transformer for local power source

Sectional drawing of screw spindle with HP/HVOF treatment (A & B Grade Screw Spindle)

Entire screw surface being fully hardened by spray coating process

Screw body

For the bimetallic barrel selection details contact Victor sales

The appearance and the specification of machine may be altered for betterment without notice

12

EUROMAP platen information

Fixed platenVαII-50 Moving platen

VαII-80 Moving platen Fixed platen

Fixed platenVαII-100 Moving platen

VαII-150 Moving platen Fixed platen

Fixed platenVαII-200 Moving platen

44-M12

360

502

310

500

4-ø30

ø125

88.988.9

88.9

88.9

70105

140175

ø707010514

0175

44-M12

310

470

360500

70105

140175

7010514

0175

ø100 or ø125

68-M12

70105

140175

210

7010514

017521

0

530

360

410580

88.988.9

4-ø30

88.9

88.9

ø90ø125

68-M12

580410

360

575

70105

140175

210

70105140175210

ø100 or ø125

60-M16

70140

175210

245

7014

0175210245

410

580

630460

ø125

88.988.9

88.9

88.9

4-ø30

ø90

60-M16

70140

175210

245

7014

0175210245

615

410

640460

ø100 or ø125

52-M16

560780

510

730

88.9 88.9

50.8

50.8

203.2 203.2

88.9

88.9

8-ø30

70140

210280

350

ø125ø160

7014021

0280

52-M16

775

800560

510

70140

210280

350

7014021

0280

ø100 or ø125

64-M20

ø125

70140

210

350

7014021

0350

795

560

610845

280

280

88.988.9

50.8

50.8

203.2 203.2

88.9

88.9

8-ø30ø160

64-M20

70140

210

350

7014021

0350

879610

560

836

280

280

ø100 or ø125

420-620

150-350

25or6560

270

310

Ø70

470-700

150-380

30or6580

320

340

Ø90

510-810

150-450

30or6580

360

340

Ø90

550-880

150-480

30or65100

400

360

Ø12

5

700-1020

200-520

30or65150

500

380

Ø12

5

13

SPI platen information

28-5/8"-11UNC

3"5"

7"

3"5"

7"

Ø2.8"

3.5" 3.5"

3.5"

3.5"

14.2"19.7"

12.2

"19

.8"

4-Ø1.2"

40-5/8"-11UNC 14.2

"20

.9"

22.8"16.1"

3"5"

7"8.5"

3"5"

7"8.5"

4-Ø1.2"

Ø3.5"

3.5" 3.5"

3.5"

3.5"

44-5/8"-11UNC

18.1"24.8"

22.8

"16

.1"

3"5"

7"10"

3"5"

7"10

"

3.5" 3.5"

3.5"

3.5"

4-Ø1.2"

Ø3.5"

48-5/8"-11UNC

3"5"

7"10"

13"

3"5"7"10

"

3.5" 3.5"

3.5"

3.5"

2"2"

8" 8"

8-Ø1.2"

Ø4.9"

30.7"22"

20.1

"28

.7"

60-3/4"-10UNC

3"5"

7"10"

13"

3"5"7"10"13

"

24"33.3"

22"

31.3

"

3.5" 3.5"8" 8"

3.5"

3.5"

2"2"

Ø4.9"

8-Ø1.2"

Ø2.

8" 2.4"

10.6" 5.9"~13.8"

16.5"~24.4"

12.2"

1" or 2.6"

Ø3.

5" 3.1"

12.6" 5.9"~15"

18.5"~27.6"

13.4"

1.2" or 2.6"

Ø3.

5" 3.1"

14.2" 5.9"~17.7"

20.1"~31.9"

13.4"

1.2" or 2.6"

Ø4.

9" 3.9"

15.7" 5.9"~18.9"

21.7"~34.6"

14.2"

1.2" or 2.6"

Ø4.

9" 5.9"

19.7" 7.9"~20.5"

27.6"~40.2"

15"

1.2" or 2.6"

28-5/8"-11UNC

14.2"19.7"

12.2

"18

.5"

3"5"

7"

3"5"

7"

Ø4"

40-5/8"-11UNC

3"5"

7"8.5"

3"5"

7"8.5"

16.1"22.8"

14.2

"22

.6"Ø4"

44-5/8"-11UNC

3"5"

7"10"

3"5"

7"10

"

25.2"18.1"

16.1

"24

.2"

Ø4"

48-5/8"-11UNC

3"5"

7"10"

13"

3"5"7"10"

22"31.5"

20.1

"30

.5"Ø4"

60-3/4"-10UNC

24"34.6"

22"

32.9

"

3"5"

7"10"

13"

3"5"7"10"13

"

Ø4"

Fixed platenVαII-50 Moving platen

VαII-80 Moving platen Fixed platen

Fixed platenVαII-100 Moving platen

VαII-150 Moving platen Fixed platen

Fixed platenVαII-200 Moving platen

14

4-Ø30

32-M16

75125

150175

7510012

5175

200

Ø70

310

502

360500

44-M16

4-Ø30

7512

517522

5

75125

175225

Ø80

350

530

580400

48-M16

4-Ø30

7510012515017522

5

75100

125150

175225

Ø80

200

630450

400

580

76-M16

8-Ø30

7512517

525032

5

75125

175250

510

730

560780

Ø80

100

400

200

325

32-M16

7510012

5175

75125

150175

470

500

Ø100

360

310

48-M16

7510012515017522

5

75100

125150

175225

Ø100

360 575

410580

48-M16

7510012515017522

5

75100

125150

175225

410

615

460640

Ø100

76-M16

7512517

525032

5

75125

175250

510

775

560800

325

Ø100

72-M16

75125

150

17525

028

0325

75125

175225

250280325

560

836

610

Ø100

879

72-M16

8-Ø30

75125

150

17525

028

0325

75125

175225

250280

325

560

610

795

845

100

200

400

Ø125

420-620

150-350

25or6560

270

310

Ø70

470-700

150-380

30or6580

320

340

Ø90

510-810

150-450

30or6580

360

340

Ø90

550-880

150-480

30or65100

440

360

Ø12

5

700-1020

200-520

30or65150

500

380

Ø12

5

JIS platen information

Fixed platenVαII-50 Moving platen

VαII-80 Moving platen Fixed platen

Fixed platenVαII-100 Moving platen

VαII-150 Moving platen Fixed platen

Fixed platenVαII-200 Moving platen

15

HE F G

DC

A B

J

I

Euromap Specifications

Machine Layout

Model VαII-50Y VαII-50X VαII-50K VαII-80K VαII-80H

Injection UnitScrew Dia. mm 16 19 22 26 28 32 28 32 32 36

Theoretical Displacement cm3 14 20 35 49 61 80 61 80 104 132

Inj. Capacity Max. (PS)g 11 16 31 43 58 76 58 76 99 125

oz 0.4 0.6 1.2 1.7 2.0 2.6 2 2.6 3.4 4.4

Max. Inj. Press kgf/cm2 2480 1758 2732 1956 2404 1840 2404 1840 2466 1948

Max. Pack Press. kgf/cm2 2108 1494 2322 1663 2043 1564 2043 1564 2097 1656

Plasticizing Capacity PS kg/hr 11.5 19.2 29 45 51.7 72 51.7 72 72 100

Screw L/D Ratio 22 20 22 20 22 20.5 22 20.5 22 20.5

Standard typeInj. Rate cm3/sec 60 85 114 159 185 241 185 241 241 305

Inj. Speed mm/sec 300 300 300 300 300

High speed type (Option)Inj. Rate cm3/sec 100 142 190 265 308 402 308 402 402 509

Inj. Speed mm/sec 500 500 500 500 500

Screw Stroke mm 70 90 100 100 130

Screw Speed rpm 0~375 0~375 0~375 0~375 0~375

Nozzle Touch Force ton 2 2 2 2.5 2.5

Clamping UnitClamping Force ton 50 80

Max. Clamp Stroke mm 270 320

Min./Max. Mould Height mm 150-350 150-380

Max. Open Daylight mm 620 700

Tie-bar Distance (H x V) mm 360 x 310 410 x 360

Platen Dimensions (H x V) mm 500 x 470 580 x 530

Ejector Stroke mm 60 80

Max. Ejector Force ton 2 2.5 / 3.3

General SpecificationsMachine Power Supply Capacity (Standard/High Speed) kw 7.83 / 9.83 11.1 / 18.6 15.43 / 19.43 15.43 / 19.43 25.08 / 35.08

Machine Transformer Size (Standard/High Speed) KVA 17 / 17 17 / 23 17 / 23 17 / 23 33 / 43

Machine Weight ton 2.8 4.8

Machine Dimensions (L x W x H) mm 3589 x 1243 x 1764 4162 x 1329 x 1971

Input Power Source220 VAC ±10% 3Ph 60 ±1 Hz or

200 VAC ±10% 3Ph 50/60 Hz ±1 Hz220 VAC ±10% 3Ph 60 ±1 Hz or

200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

※ Notes: Due to continual improvements, specifications technical imformation and dimensions are subject to change without prior notice.

16

Model A B C D E F G H I J Net weight(ton)

VαII-50 3206 1243 1764 1434 634 500 1970 383 1274 1755 2.8

VαII-80 3730 1329 1971 1488 820 600 2310 432 1466 1812 4.8

VαII-100 3865 1388 1971 1528 1010 640 2215 422 1466 1841 5.4

VαII-150 4454 1601 2114 1716 1080 800 2676 615 1581 2043 8.2

VαII-200 G 4844 1582 1994 1807 1270 900 2674 510 1489 2155 11.6

VαII-200 F 5340 1582 2224 1807 1270 900 2674 510 1509 2155 12.3

VαII-100K VαII-100M VαII-150M VαII-150G VαII-200G VαII-200F

28 32 32 36 32 36 38 40 46 38 40 46 46 50 55

61 80 116 147 116 147 180 200 265 180 200 265 332 392 475

58 76 110 139 110 139 171 190 250 171 190 250 315 372 451

2 2.6 3.8 4.9 3.8 4.9 6 6.7 8.8 6 6.7 8.8 11.1 13 15.9

2404 1840 2466 1948 2466 1948 2564 2314 1750 2564 2314 1750 2490 2107 1741

2043 1564 2097 1656 2097 1656 2179 1967 1488 2179 1967 1488 2117 1791 1480

51.7 72 72 100 72 100 122.14 134.52 191.6 122.14 134.52 191.6 199.72 244.58 307.8

22 20.5 22 20.5 22 20.5 21.7 20.5 18 21.7 20.5 18 22 20.5 18

185 241 241 305 241 305 227 251 332 227 251 332 332 393 475

300 300 300 200 200 200

308 402 402 509 402 509 340 376.8 498 340 376.8 498 498 589 712

500 500 500 300 300 300

100 145 145 160 160 200

0~375 0~375 0~375 0~375 0~375 0~375

2 2.5 2.5 2.5 3 3

100 150 200

360 400 500

150-450 150-480 200-520

810 880 1020

460 x 410 560 x 510 610 x 560

630 x 580 780 x 730 845 x 795

80 100 150

2.5 / 3.3 3.3 / 4.5 3.3 / 4.5

15.43 / 19.43 25.08 / 35.08 30.08 / 35.08 30.99 / 35.99 30.99 / 35.99 39.53 / 49.53

17 / 23 33 / 43 33 / 43 33 / 43 33 / 43 43 / 54

5.4 8.22 11.6 12.3

4287 x 1388 x 1971 5069 x 1601 x 2114 5354 x 1582 x 2216

220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

17

Model VαII-50Y VαII-50X VαII-50K VαII-80K VαII-80H

Injection UnitScrew Dia. in 0.62 0.74 0.86 1.02 1.1 1.25 1.1 1.25 1.25 1.41

Theoretical Displacement in3 0.85 1.22 2.13 2.99 3.72 4.88 3.72 4.88 6.34 8.05

Inj. Capacity Max. (PS)g 11 16 31 43 58 76 58 76 99 125

oz 0.4 0.6 1.2 1.7 2.0 2.6 2 2.6 3.4 4.4

Max. Inj. Press Psi 35273 25004 38857 27820 34192 26170 34192 26170 35073 27706

Max. Holding Press. Psi 29982 21249 33025 23652 29057 22244 29057 22244 29825 23553

Plasticizing Capacity PS g / s 3 5 8 12 14 20 14 20 20 27

Screw L/D Ratio 22 20 22 20 22 20.5 22 20.5 22 20.5

Standard typeInj. Rate in3/s 3 5 6 9 11 14 11 14 14 18

Inj. Speed in/sec 11.81 11.81 11.81 11.81 11.81

High speed type (Option)Inj. Rate in3/s 6 9 11 16 18 24 18 24 24 31

Inj. Speed in/sec 19.68 19.68 19.68 19.68 19.68

Screw Stroke in 2.75 3.54 3.93 3.93 5.11

Screw Speed rpm 0~375 0~375 0~375 0~375 0~375

Nozzle Touch Force U.S. ton 2.2 2.2 2.2 2.75 2.75

Clamping UnitClamping Force U.S. ton 55 88

Max. Clamp Stroke in 10.62 12.59

Min./Max. Mould Height in 5.9 - 13.77 5.9 - 14.96

Max. Open Daylight in 24.4 27.55

Tie-bar Distance (H × V) in 14.17 × 12.2 16.14 × 14.17

Platen Dimensions (H × V) in 19.68 × 18.5 (Moving) / 19.68 × 19.76 (Fixed) 22.83 × 22.63 (Moving) / 22.83 × 20.86 (Fixed)

Ejector Stroke in 2.36 3.14

Max. Ejector Force U.S. ton 2.2 2.75 / 3.63

General SpecificationsMachine Power Supply Capacity (Standard/High Speed) kw 7.83 / 9.83 11.1 / 18.6 15.43 / 19.43 15.43 / 19.43 25.08 / 35.08

Machine Transformer Size (Standard/High Speed) KVA 17 / 17 17 / 23 17 / 23 17 / 23 33 / 43

Machine Weight U.S. ton 3.08 5.29

Machine Dimensions (L × W × H) in 141.65 × 48.93 × 69.44 163.85 × 52.32 × 77.59

Input Power Source220 VAC ±10% 3Ph 60 ±1 Hz or

200 VAC ±10% 3Ph 50/60 Hz ±1 Hz220 VAC ±10% 3Ph 60 ±1 Hz or

200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

※ Due to continual improvements, specifications technical information and dimensions are subject to change without prior notice.

SPI Specifications

Recommendation of operate space

Electrical cabinet open space

Servo driver cabinet open space

b

a

e dfg

ch

i

18

VαII-100K VαII-100M VαII-150M VαII-150G VαII-200G VαII-200F

1.1 1.25 1.25 1.41 1.25 1.41 1.49 1.57 1.81 1.49 1.57 1.81 1.81 1.96 2.16

3.72 4.88 7.07 8.97 7.07 8.97 10.98 12.2 16.17 10.98 12.2 16.17 20.26 23.92 28.98

58 76 110 139 110 139 171 190 250 171 190 250 315 372 451

2 2.6 3.8 4.9 3.8 4.9 6 6.7 8.8 6 6.7 8.8 11.1 13 15.9

34192 26170 35073 27706 35073 27706 36467 32912 24890 36467 32912 24890 35415 29967 24762

29057 22244 29825 23553 29825 23553 30991 27976 21163 30991 27976 21163 30110 25473 21050

14 20 20 27 20 27 33 37 53 33 37 53 55 67 85

22 20.5 22 20.5 22 20.5 21.7 20.5 18 21.7 20.5 18 22 20.5 18

11 14 14 18 14 18 13 15 20 13 15 20 20 23 28

11.81 11.81 11.81 7.87 7.87 7.87

18 24 24 31 24 31 20 22 30 20 22 30 30 35 43

19.68 19.68 19.68 11.81 11.81 11.81

3.93 5.7 5.7 6.29 6.29 7.87

0~375 0~375 0~375 0~375 0~375 0~375

2.2 2.75 2.75 2.75 3.3 3.3

110 165 220

14.17 15.74 19.68

5.9 - 17.71 5.9 - 18.89 7.87 - 20.47

31.88 34.64 40.15

18.11 × 16.41 22.04 × 20.07 24.01 × 22.04

25.19 × 24.21 (Moving) / 24.8 × 22.83 (Fixed) 31.49 × 30.51 (Moving) / 30.7 × 28.74 (Fixed) 34.6 × 32.91 (Moving) / 33.26 × 31.29 (Fixed)

3.14 3.93 5.9

2.75 / 3.63 3.63 / 4.96 3.63 / 4.96

15.43 / 19.43 25.08 / 35.08 30.08 / 35.08 30.99 / 35.99 30.99 / 35.99 39.53 / 49.53

17 / 23 33 / 43 33 / 43 33 / 43 33 / 43 43 / 54

5.95 9.06 12.78 13.55

168.77 × 54.64 × 77.59 199.56 × 63.03 × 83.22 210.78 × 62.28 × 87.24

220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

220 VAC ±10% 3Ph 60 ±1 Hz or 200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

220 VAC ±10% 3Ph 60 ±1 Hz or200 VAC ±10% 3Ph 50/60 Hz ±1 Hz

Model a b c d e f g h i

VαII-50 5143 2857 1500 734 840 700 700 450 850

VαII-80 6012 2900 1450 700 516 700 445 590 990

VαII-100 6136 3000 1500 710 516 710 445 490 890

VαII-150 6888 2958 1476 540 540 540 495 600 1000

VαII-200 7450 3000 1500 540 540 540 495 600 1000

USAUSA

UK

GERMANYFRANCE

MALAYSIA

CHINA

TAIWAN

SOUTH AFRICA

THAILAND

…Orders Repeated

Worldwide Subsidiaries

To ensure the return on investment, Victor Taichung has invested considerably in setting up

a distribution network in terms of global vision local touch for our sales and service supports

worldwide. Besides the qualified exclusive agents around the world, Victor Taichung has 9

overseas subsidiaries to provide our customers efficient after-sales service and technical

supports.

R

Jianrong (Victor Shanghai) ProCoMeS (Italy)

Gibas Numeriek (Benelux)Fortune International (USA) HiMAQ (Argentina)Victor Fortune (South Africa) Swiss Machinery ImportVictor Malaysia

Victor Europe (UK) Victor GmbH (Germany)Victor France Perytone (Russia)

VaⅡGC15EC

THE COMPANIESVICTOR-TAICHUNG

UK Victor CNC (UK) Ltd.

TEL : 44-1-706-648485 FAX : 44-1-706-648483

FRANCE Victor France

TEL : 33-1-64772000 FAX : 33-1-64772063

GERMANY Victor GmbH

TEL : 49-2261-478434 FAX : 49-2261-478327

MALAYSIAVictor Machinery (M) SDN. BHD.

TEL : 60-3-56337180 FAX : 60-3-5633719

THAILANDVictor (Thailand) Co. Ltd.

TEL : 66-2-9263735 FAX : 66-2-9032373

INDONESIAPT. Victor Machinery Indonesia

TEL : 62-21-88958504 FAX : 62-21-88958513

USAFortune International Inc.

TEL : 1-732-2140700 FAX : 1-732-2140701

SOUTH AFRICAVictor Fortune (PTY) Ltd.

TEL : 27-11-3923800 FAX : 27-11-3923899

CHINAZhongtai Precision Machinery

(Guangzhou) TEL : 86-20-82264885 FAX : 86-20-82264861

TAIWAN http://www.or.com.tw E-mail :[email protected]

Victor Taichung Machinery Works Co., Ltd. Headquarters: 2088, Sec. 4, Taiwan Blvd., Taichung, Taiwan, R.O.C. TEL : 886-4-23592101 FAX : 886-4-23592943 Overseas Marketing Division: TEL : 886-4-23580701 FAX : 886-4-23584541

1509

2401

TEL:

04-

2473

3326

HTL VTL PIMVMC HMC XMT


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